SYSTEM AND METHOD FOR IMPEDANCE MEASUREMENT AT CHARGING STATIONS

The described system addresses the challenge of managing power transfer between energy storage systems with different parameters by using a controller to adjust charging processes based on estimated impedance, resulting in improved efficiency and safety for battery systems.

DE102023128175B4Active Publication Date: 2025-05-08GM GLOBAL TECHNOLOGY OPERATIONS LLC
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Patent Information

Application Number
DE102023128175
Authority / Receiving Office
DE · DE
Patent Type
Patents
Current Assignee / Owner
Priority Date
2023-09-05
Filing Date
2023-10-14
Publication Date
2025-05-08
Estimated Expiration
2043-10-14

AI Technical Summary

Technical Problem

Existing power transfer systems struggle to efficiently manage charging processes between energy storage systems with different parameters, leading to suboptimal charging efficiency and potential damage to battery systems.

Method used

A system and method that utilize a controller with processing devices in both the charging station and the vehicle to control the charging process based on estimated impedance, allowing for tailored EIS excitation signals for different energy storage systems, and enabling simultaneous impedance measurements of multiple energy storage systems.

Benefits of technology

This approach improves charging efficiency and safety by optimizing the charging process based on real-time impedance measurements, extending the lifespan of battery systems and enhancing the overall performance of energy storage systems.

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Abstract

System, comprehensive: a conversion device (82) of a charging station (72), wherein the conversion device (82) is connected to a first energy source (74) of the charging station (72); and a controller designed to perform an impedance measurement applied to an energy storage system, wherein the energy storage system is selected from a second energy source (76) of the charging station (72) and a battery system (22) of a vehicle (10), characterized by the fact that the control system is trained for this purpose: to cause the first energy source (74) to generate a first excitation signal designed to measure a first energy source impedance, to control the conversion device (82) such that it sets a parameter of the first excitation signal in order to convert the first excitation signal into a converted excitation signal configured to measure an impedance of the energy storage system, and to apply the converted excitation signal to the battery system (22) of the vehicle (10), wherein the vehicle (10) comprises a processor configured to detect a current from the battery system (22) of the vehicle (10) in response to the converted excitation signal and to process the current in order to estimate the impedance of the battery system (22) of the vehicle (10), and wherein the first energy source (74) is a fuel cell energy system (74) of the charging station (72), the second energy source (76) is an internal charging station battery system (76), and the charging station (72) includes an electrical connection that can be controlled by the controller to direct the converted excitation signal to the internal charging station battery system (76) or the battery system (22) of the vehicle (10).
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Description

INTRODUCTION

[0001] The present invention relates to energy or power transfer and, more particularly, to a system and method for controlling power transfer between energy storage systems with different parameters.

[0002] US 2012 / 0 326 668 A1 discloses a system according to the preamble of claim 1.

[0003] Further prior art can be found in the documents US 2019 / 0 317 152 A1, DE 10 2021 105 697 A1 and US 9 461 320 B2.

[0004] Vehicles, including gasoline and diesel-powered vehicles, as well as electric and hybrid electric vehicles, have battery storage systems to power electric motors, electronics, and other vehicle subsystems. Battery assemblies can be charged via dedicated charging stations and other power sources, such as homes and buildings connected to an electrical grid. Such charging stations comprise a power source (e.g., a connection to an electrical grid) or one or more energy sources (e.g., batteries, fuel cells, etc.) in the case of mobile charging stations. For charging processes where the output voltage of a charging station differs from that of the receiving battery, various conversion devices are used. SUMMARY OF THE INVENTION

[0005] According to the invention, a system is presented which is characterized by the features of claim 1.

[0006] In addition to one or more of the features described herein, the controller comprises a processing device in the charging station and / or a processing device of the vehicle, and the controller is configured to control a charging process based on the estimated impedance.

[0007] In addition to one or more of the features described herein, the controller is configured to provide the estimated impedance to a data acquisition system, wherein the data acquisition system is configured to acquire a plurality of impedance measurements for analysis.

[0008] In addition to one or more of the features described herein, the controller is configured to estimate or predict a state of the energy storage system based on the estimated impedance and / or impedance data derived from one or more other vehicles.

[0009] In addition to one or more of the features described herein, the fuel cell power system comprises a fuel cell and an internal impedance measurement system, and the first excitation signal is generated by the internal impedance measurement system.

[0010] In addition to one or more of the features described herein, the conversion device is a DC / DC converter that is electrically connected to the energy storage system.

[0011] In addition to one or more of the features described herein, the charging station comprises a plurality of first energy sources, each first energy source being connected to a respective conversion device, and the respective conversion devices being configured to be used to simultaneously measure the impedances of a plurality of energy storage systems.

[0012] Furthermore, according to the invention, a method is presented which is characterized by the features of claim 6.

[0013] In addition to one or more of the features described herein, the controller comprises a processing device in the charging station and / or a processing device of the vehicle, and the controller is configured to control a charging process based on the estimated impedance.

[0014] In addition to one or more of the features described herein, the method comprises providing the estimated impedance to a data acquisition system, wherein the data acquisition system is configured to acquire a plurality of impedance measurements for analysis thereof.

[0015] In addition to one or more of the features described herein, the controller is configured to estimate or predict a state of the energy storage system based on the estimated impedance and / or impedance data derived from one or more other vehicles.

[0016] In addition to one or more of the features described herein, the fuel cell power system comprises a fuel cell and an internal impedance measurement system, and the first excitation signal is generated by the internal impedance measurement system.

[0017] In addition to one or more of the features described herein, the charging station comprises a plurality of first energy sources, each first energy source being connected to a respective conversion device, and the respective conversion devices being configured to be used to simultaneously measure the impedances of a plurality of energy storage systems.

[0018] Furthermore, a computer program product is described. The computer program product comprises a computer-readable memory in which computer-executable instructions are stored, wherein the computer-executable instructions, when executed by the processor, cause the processor to perform operations. This includes causing a first energy source to generate a first excitation signal configured to measure a first energy source impedance of a first energy source, wherein the first energy source is part of a charging station, and controlling a conversion device of the charging station by a controller, wherein the conversion device is connected to the first energy source of the charging station.The conversion device is controlled to adjust a parameter of the first excitation signal to convert the first excitation signal into a converted excitation signal configured to measure an impedance of an energy storage system, wherein the energy storage system is selected from a second energy source of the charging station and / or a battery system of a vehicle. These operations also include applying the converted excitation signal to the energy storage system, detecting a current response of the energy storage system, and estimating an impedance of the energy storage system based on the current response.

[0019] In addition to one or more of the features described herein, the charging station comprises a plurality of first energy sources, each first energy source being connected to a respective conversion device, and the operations comprising simultaneously measuring the impedances of a plurality of energy storage systems using the respective conversion devices.

[0020] The foregoing features and advantages, as well as other features and advantages of the invention, will become apparent from the following detailed description taken in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Further features, advantages, and details are listed only as examples in the following detailed description, which refers to the drawings. They show: Fig. 1 a schematic plan view of a motor vehicle with a battery system according to an embodiment; Fig. 2 a charging station with components for performing impedance measurements according to an embodiment; Fig. 3 shows a charging station with components for performing impedance measurements and aspects of a charging process according to an embodiment; Fig. 4 schematically shows the components of a charging station and the excitation signals used for impedance measurement according to an embodiment; Fig. 5 a charging station with components for performing impedance measurements according to an embodiment; Fig. 6 is a flowchart illustrating aspects of a method for performing impedance measurements and controlling a charging process according to one embodiment; Fig. 7 an example of impedance measurements performed on a battery pack; and Fig. 8 a computer system according to an embodiment. DETAILED DESCRIPTION

[0022] The following description is provided for illustrative purposes only. It should be noted that throughout the drawings, corresponding reference numerals designate like or corresponding parts and features.

[0023] According to one or more embodiments, methods, devices, and systems are provided for measuring charging parameters by a charging station and / or for controlling aspects of a charging process. One embodiment of a charging control system includes a controller configured to control impedance measurements (electrochemical impedance spectroscopy (EIS) measurements) of a battery system in the charging station and / or external energy storage systems (e.g., battery systems of electric vehicles). The system provides a charging station with the ability to tailor or adapt EIS excitation signals for different energy storage systems.

[0024] An impedance measurement is performed by generating an initial excitation signal from an energy source in a charging station, such as a fuel cell system. The initial excitation signal is provided to a conversion device (e.g., an existing conversion device used to control charging parameters), and the conversion device is controlled to adjust the amplitude and / or frequency of the excitation signal for a selected storage system to be measured (e.g., a battery of a vehicle connected to the charging station). The response of the selected storage system is measured by measuring the alternating current (AC) through the selected storage system, and the response is analyzed to estimate the impedance.

[0025] The embodiments described herein provide numerous advantages and technical effects. For example, the embodiments enable improvements in charging stations by using charging station components to measure the impedance of numerous systems, providing improved charge cycle control and analytical capabilities. Furthermore, the embodiments can be used to collect impedance measurement data to improve battery pack performance and lifespan monitoring. Furthermore, the impedance measurement and charging functions described herein can be implemented without additional components because the embodiments are capable of utilizing existing controllers, conversion devices, and other components.

[0026] The embodiments are not limited to use with any particular vehicle, device, or system that utilizes battery assemblies, and they may be applicable in a variety of contexts. For example, the embodiments may be used in automobiles, trucks, aircraft, construction equipment, agricultural equipment, automated factory equipment, and / or other devices or systems that may utilize high-voltage battery packs or other battery assemblies.

[0027] Fig. 1 shows an embodiment of a motor vehicle 10 including a vehicle body 12 that at least partially defines a passenger compartment 14. The vehicle body 12 also supports various vehicle subsystems, including a propulsion system 16, as well as other subsystems that support the functions of the propulsion system 16 and other vehicle components, such as a braking subsystem, a suspension system, a steering subsystem, a fuel injection subsystem, an exhaust subsystem, and others.

[0028] Vehicle 10 may be an internal combustion engine vehicle, an electric vehicle (EV), or a hybrid electric vehicle (HEV). In one example, vehicle 10 is a hybrid vehicle that includes an internal combustion engine 18 and an electric motor 20.

[0029] The vehicle 10 includes a battery system 22, which may be electrically connected to the engine 20 and / or other components, such as vehicle electronics. In one embodiment, the battery system 22 includes a battery assembly, e.g., a high-voltage battery pack 24 having a plurality of battery modules 26. Each of the battery modules 26 includes a number of individual cells (not shown). The battery system 22 may also include a monitoring unit 28 configured to receive measurements from sensors 30. Each sensor 30 may be an assembly or system including one or more sensors for measuring various battery and environmental parameters, such as temperature, current, and voltages. The monitoring unit 28 includes components such as a processor, memory, an interface, a bus, and / or other suitable components.

[0030] The battery system 22 includes various conversion devices for controlling the power supply to the motor 20 and / or the electronic components from the battery pack 24. The conversion devices include a DC / DC converter module 32 for adjusting the direct current (DC). The DC / DC converter module 32 is electrically connected to the battery system 22 and includes a DC / DC converter 34.

[0031] The conversion devices further include an inverter module 36, which includes an inverter circuit 38 (referred to herein as inverter 38). The inverter 38 receives direct current from the DC / DC converter 34 and converts direct current into alternating current, which is supplied to the electric motor 20.

[0032] The vehicle 10 further includes a charging system that can be used to charge the battery system 22 and / or to provide power from the battery system 22 to charge another energy storage system (e.g., during V2V (vehicle-to-vehicle) charging and / or V2X (vehicle-to-everything) charging). The vehicle's charging system includes a charging controller 40, such as an on-board charging module (OBCM). The charging controller 40 is configured to control charging operations (including charging to and from the vehicle 10) and may include a conversion device (charger) for AC / DC conversion and / or DC / DC conversion. The charging controller 40 connects the battery system 22 to a charging port 42 for charging vehicle battery systems and / or charging external storage systems.

[0033] The charging controller 40 may be configured to perform other functions, such as monitoring battery parameters (e.g., temperature, voltage, current, and impedance) during a charging process and / or controlling aspects of a charging process. The controller 40 may also perform in-situ impedance and / or temperature measurements. Such measurements may be performed in conjunction with a charging station as described herein.

[0034] As further described herein, the charging controller 40 is configured, for example, to transmit an excitation signal generated by a charging station and / or to estimate impedance based on current measurements at the battery system 22 in response to an excitation signal. An excitation signal, according to one embodiment, is an alternating current or oscillating potential (e.g., pulse or sine), also referred to as a disturbance.

[0035] The vehicle 10 includes at least one processor or processing device for controlling aspects of the metering and / or charging processes described herein, referred to as a controller 44. The controller 44 may be a separate controller, as shown, or part of the charging control module 40, a battery management system (BMS), or a combination thereof.

[0036] The vehicle 10 also includes a computer system 48, which includes one or more processing devices 50 and a user interface 52. The computer system 48 may, for example, communicate with a controller or vehicle system to issue commands thereto in response to user input. The various processing devices, modules, and units may communicate with each other via a communication device or system, such as a Controller Area Network (CAN) or Transmission Control Protocol (TCP) bus.

[0037] The charging system, controller 44, computer system 48, and / or other processing components within vehicle 10 may be configured to communicate with various remote devices and systems, such as charging stations and other vehicles. Such communication may occur, for example, over a network 54 (e.g., a cellular network, a cloud, etc.) and / or via wireless communication. For example, vehicle 10 may communicate with a remote unit 56 (e.g., a workstation, a fleet management system, a computer, a server, a service provider, a technician, an engineer, etc.) and / or another vehicle 58. Furthermore, vehicle 10 may communicate with a charging station 60 via wireless communication and / or via a charging cable.

[0038] A "battery system" can be a battery pack, a module, a cell, or a combination thereof. Examples of battery systems include the battery system 22, the battery pack 24, a battery module 26, and any combination thereof. Other examples include battery packs or modules in a charging station.

[0039] Fig. Figure 2 shows an embodiment of a charging system 70 configured to supply power to energy storage devices and systems. The charging system 70 includes a charging station 72 (e.g., the charging station 60 of Fig. 1). In one embodiment, the charging station 72 is, in particular, a mobile charging station (the charging station 72 may, for example, be a fixed charging station connected to a power grid). The components of the charging station 72 are arranged, for example, on a movable platform (e.g., a flatbed).

[0040] In one embodiment, the charging station 72 includes one or more fuel cell power systems 74 (referred to herein as "Power Cubes" 74). Each Power Cube 74 includes one or more fuel cells (e.g., a fuel cell stack) and one or more conversion devices. Each Power Cube 74 may include components for controlling the current and voltage output. In addition, each Power Cube 74 includes components for measuring the internal impedance of the Power Cube 74. For example, a Power Cube 74 includes components for performing electrochemical impedance spectroscopy (EIS).

[0041] In EIS, an alternating current potential (excitation signal) is applied with a selected amplitude and frequency, which is varied or swept within a selected frequency range. The alternating current potential excites a current in an energy storage device (e.g., a battery pack or fuel cell stack), which is measured as a current signal. The current signal is compared to the alternating current potential waveform to estimate the impedance. The impedance is denoted by Z and can be expressed by a magnitude Z0 and a phase shift Φ. In one embodiment, the impedance Z is a complex impedance with a real part and an imaginary part.

[0042] The charging station 72 may also include one or more energy storage systems, such as one or more battery systems 76. Each battery system 76 includes, for example, a high-voltage battery pack with a plurality of battery modules and / or battery cells. A battery system 76 may include any suitable chemistry, e.g., a lithium-based chemistry. In one embodiment, each battery system 76 is configured as a rechargeable energy storage system (RESS) with a RESS controller or other suitable control device. Each battery system 76 is connected to a corresponding conversion device, e.g., a DC / DC converter 78.

[0043] Each DC / DC converter 78 serves to control the DC voltage output of a respective battery system 76. Furthermore, each DC / DC converter 78 can be controlled to apply an AC potential to a battery system 76 to measure an impedance of the battery system 76. As described further below, this impedance measurement is performed by adjusting an excitation signal from a power cube 74 to match the excitation signal to the battery system 76.

[0044] For example, an initial excitation signal E generated by a Power Cube 74 FC to a high-voltage terminal 80, and the amplitude and / or frequency of the initial excitation signal E FC is controlled by the DC / DC converter 78 based on battery parameters such as chemistry, age, and state of charge (SOC). Control of the initial excitation signal results in an adjusted or converted excitation signal E BS. The converted excitation signal E BS excites a current (excited current or excited current signal i E ), which is measured and used to estimate the impedance Z of a battery system 76.

[0045] The charging system 70 further includes one or more DC / DC converters 82 configured to control the DC voltage of the charging current supplied to an external energy storage system, such as a battery pack 24 of the vehicle 10 or a battery pack 92 of another vehicle 90 connected to the charging station 72. Each DC / DC converter 82 may also be controlled to provide an excitation signal E FC from a Power Cube 74 and configures the excitation signal based on the properties of the external energy storage system. For example, a converted excitation signal E BEVwith an amplitude and frequency range tailored to a battery pack 24, provided to the battery pack 24 during charging to monitor the impedance Z of the battery pack 24.

[0046] In one embodiment, control of the DC / DC converters 78 and 82 is provided by a charging system controller 84. The charging system controller 84 may also be configured to receive current signals and / or analyze current signals to estimate the impedance of a particular component.

[0047] Fig. 3 illustrates an embodiment of the charging system 70 and shows various components of the power cubes 74 and the battery systems 76.

[0048] Each Power Cube 74 includes a fuel cell stack 94 and a boost converter 96 for providing direct current during a charging process. Each Power Cube 74 further includes a control system that can be used to control the boost converter 96. In one embodiment, the control system includes a compressor inverter module (CPIM) 98 and the associated compressor motor 100. The CPIM 98 can be used to generate an excitation signal E FC to estimate the impedance of the fuel cell stack.

[0049] In one embodiment, the various conversion devices used for impedance measurements are already existing devices. For example, the DC / DC converter 78 is a boost converter typically used to control the voltage output of the battery pack 76. The DC / DC converters 82 may be already existing converters used to control the output voltage for external systems during charging. In addition, the controller 84 (see Fig. 2) an existing charging control module used to control charging processes.

[0050] Fig. Figure 4 schematically illustrates aspects of impedance measurement. In this example, a Power Cube 74 is controlled (e.g., via the CPIM 98) to generate an excitation signal E FC to generate a signal suitable for measuring an impedance Z FCSof the fuel cell stack 94. In order to perform an impedance measurement on an external energy storage system, such as a battery pack of the vehicle 10, the excitation signal E FC adjusted as desired (e.g. by adjusting the frequency and / or amplitude) to obtain an excitation signal E designed for the vehicle battery pack BEV To perform an impedance measurement on the battery system 76 (or another battery system of the charging station 70), the excitation signal E FC adapted to provide an excitation signal E designed for the battery system 76 BS As illustrated in this embodiment, a single energy source can be effectively used for impedance measurements on a number of different systems.

[0051] In one embodiment, the charging control system and charging station 72 are scalable to accommodate larger vehicles. Fig. Figure 5 shows an embodiment of the charging station 72 having a plurality of separate power source assemblies (referred to as charging station sections or subsystems) that can be combined in any manner to charge vehicles having multiple battery packs and inverters.

[0052] In one embodiment, the charging station 72 includes a plurality of subsystems 72a-72d, each subsystem including an interface converter 110 (converters 110a-110d). The subsystems 72a-72d are connected in parallel to a power bus 112. The power bus 112 can be connected to an external energy storage system to transfer charging current. For example, the power bus 112 can be connected to a vehicle 114 having multiple inverters 116 and associated motors. The charging station 72 can therefore be scaled by providing power from two or more subsystems to enable higher charging currents.

[0053] Additional components may be provided. For example, an additional converter 120 is provided for powering electronics, controls, and other components (e.g., 12V components). A circuit breaker system 122 may also be connected to the power bus 112.

[0054] In this embodiment, each interface converter 110 is configured to provide an impedance of a respective subsystem—the so-called combined impedance. For example, to measure the combined impedance of subsystem 72a, an excitation signal is generated by a power cube 74a. The excitation signal is adjusted by the interface converter 110a and applied to subsystem 72a. A controller in subsystem 72a or a charging station controller receives current measurements and estimates the impedance by analyzing the current measurements.

[0055] As previously mentioned, the impedance calculations can be performed by one or more controllers in a charging station and / or in a connected vehicle. However, the embodiments are not limited to this, as the calculations can be performed by any suitable processing device. For example, information about excitation signals and current measurements can be transmitted to a remote location (e.g., a workstation or service center) for analysis purposes.

[0056] Fig. 6 illustrates embodiments of a method 200 for performing measurements and / or controlling a charging process. Aspects of the method 200 may be performed by one processor or a combination of processors. For example, impedance measurements may be performed via a controller in a charging station, a controller in a vehicle, or both controllers together. In other examples, such as when charging one or more vehicles from a charging station, the method may be performed by a controller in the charging station and / or one or more controllers in the connected vehicle(s).

[0057] It should be noted that the method 200 is not limited thereto, but may be performed by any suitable processing device or system, or a combination of processing devices. Consequently, the discussion of specific components used to perform the method 200 is not intended to be limiting.

[0058] The method 200 includes a series of steps or stages represented by blocks 201-205. The method 200 is not limited in the number or order of the steps included therein, as some of the steps represented by blocks 201-205 may be performed in a different order than described below, or fewer than all of the steps may be performed.

[0059] At block 201, a processing device, such as the charging system controller 84, receives a request to transfer power from the charging station 72 to an external energy storage system, such as the battery system 22 of the vehicle 10. The request may be made wirelessly or via a charging cable connecting the charging port 42 to a corresponding port or interface of the charging station 72. The controller 84 determines various parameters for the power transfer, such as load requirements and / or charging parameters.

[0060] At block 202, the charging process is initiated. For example, one or more of the Power Cubes 74 and the battery packs 76 are electrically connected to a DC / DC converter 82 connected to the vehicle 10. The DC / DC converter 82 is controlled as desired to adjust the voltage of the charging current. It should be noted that any combination of Power Cubes and battery systems may be operated to supply charging current to the vehicle battery system 22.

[0061] At block 203, an impedance measurement is performed during the charging process. The impedance measurement involves generating an AC excitation signal E FC and applying the excitation signal E FC to the battery system via the connected DC / DC converter 82. The DC / DC converter 82 is controlled to adjust the level and / or frequency and thereby generate an excitation signal E designed for the battery system 22 BEVThe controller 84 (and / or another processing device) measures the impedance using an alternating current in the battery system 22.

[0062] In one embodiment, the impedance measurements are performed separately by different processing devices. For example, AC measurements of the battery system 22 are transmitted to the vehicle's charging system controller 44, and the controller 44 estimates the impedance. The impedance can be used to better estimate the battery's condition (e.g., state of charge, state of battery (SOH), etc.). The AC measurements are also forwarded to the charging system controller 84, which estimates the impedance separately. The estimates can be cross-checked to improve accuracy.

[0063] Please note that impedance measurements can be performed during the charging process and optionally at other times. For example, the impedance of the battery system is measured before and / or after charging.

[0064] At block 204, the charging process is controlled based on impedance measurements and other suitable measurements taken at regular intervals, which serve as feedback for controlling the charging current. For example, impedance and temperature measurements are used to control a charging current setpoint determined by a controller.

[0065] In addition to impedance measurements, other parameters can also be monitored during the charging process and used as part of the feedback control. Examples include battery voltage, charging current amplitude, battery state estimates, and / or temperature. Temperature can be derived from impedance measurements and / or determined by other temperature sensors.

[0066] At block 205, impedance measurements and / or other information about the charging process are stored as data for various purposes. Impedance data can be collected as historical data that can be used to evaluate charging performance, monitor battery aging, and improve aspects of battery management.

[0067] Impedance measurements at the charging station can provide data that can improve or amplify early warning of changes in battery characteristics associated with thermal runaway. Online impedance measurements can also be used to create a data-rich pedigree for recycling sorting and disposal of vehicle and charging station battery packs.

[0068] Furthermore, impedance measurements from multiple vehicles can be collected as fleet data and used for SOC and SOH information, which has been enhanced with impedance data. The fleet data can be used to improve vehicle route planning, maintenance intervals, and logistics management.

[0069] For example, impedance measurements taken on a battery pack are stored at a suitable location (e.g., data center, fleet management system, server, etc.) during each charging event (e.g., each time a specific vehicle is charged from a charging station with impedance measurement capabilities as described here). In this way, a history of impedance characteristics is captured and can be used to assess aging and monitor remaining useful life, as well as for predictions. For example, the collected impedance measurement data is analyzed using a machine learning algorithm and / or modeling to predict future states of a battery system. It should be noted that the prediction of future states (e.g., state of a battery system's energy storage) may be based on local predictions or estimates and / or on impedance data and other data from other vehicles.

[0070] Fig. Figure 7 is a graph 210 illustrating the complex impedance of a battery pack. In this example, the battery pack was tested at 25 degrees Celsius with a frequency range of 0.04 Hz to 0.01 Hz.

[0071] Diagram 210 represents both the real and imaginary parts of the impedance. An x-axis represents the real part (labeled Z) and a y-axis represents the imaginary part (labeled -Z). An initial impedance measurement on the battery pack is represented by measurement points 212, which are fitted to a curve 214. After a series of charging cycles, an additional measurement was taken on the battery pack, represented by measurement points 216, which are fitted to a curve 218.

[0072] The initial measurement on the pack can be a measurement on the same battery pack. The initial impedance can, for example, be derived from measurements on another battery pack using the same or similar impedance measurement parameters (e.g., the same frequency range). The other battery pack can be a battery pack with similar characteristics and / or a similar usage profile, or a different battery pack within the same vehicle.

[0073] Fig. Figure 8 illustrates aspects of one embodiment of a computer system 240 that can perform various aspects of the embodiments described herein. Computer system 240 includes at least one processing device 242, generally including one or more processors for performing aspects of the image acquisition and analysis methods described herein.

[0074] The components of the computer system 240 include the processing device 242 (such as one or more processors or processing units), a memory 244, and a bus 246 that connects various system components, including the system memory 244, to the processing device 242. The system memory 244 may be a non-transitory, computer-readable medium and may include any number of computer-readable media. These media may be any available media accessible by the processing device 242, including both volatile and non-volatile media, as well as removable and non-removable media.

[0075] System memory 244 includes, for example, non-volatile memory 248 such as a hard drive and may also include volatile memory 250 such as random access memory (RAM) and / or cache memory. Computer system 240 may also include other removable / non-removable, volatile / non-volatile storage media of the computer system.

[0076] System memory 244 may include at least one program product having a set (i.e., at least one) of program modules configured to perform functions of the embodiments described herein. For example, system memory 244 stores various program modules that generally perform the functions and / or methodologies of the embodiments described herein. A module 252 may be included for performing functions related to performing impedance measurements, and a module 254 may be included for performing functions related to controlling charging processes.The term "module" as used herein refers to a processing circuit, which may include an application-specific integrated circuit (ASIC), an electronic circuit, a processor (common, dedicated, or group), and memory executing one or more software or firmware programs, a combinational logic circuit, and / or other suitable components that provide the described functionality.

[0077] Processing device 242 may also communicate with one or more external devices 256, such as a keyboard, a pointing device, and / or other devices (e.g., a network card, modem, etc.) that enable processing device 242 to communicate with one or more other computing devices. Communication with various devices may occur via input / output (I / O) interfaces 264 and 265.

[0078] Processing device 242 may also communicate with one or more networks 266, such as a local area network (LAN), a general purpose wide area network (WAN), a bus network, and / or a public network (e.g., the Internet), via a network adapter 268. It should be understood that other hardware and / or software components, even if not shown, may also be used in connection with computer system 40. Examples include, but are not limited to, microcode, device drivers, redundant processing units, external hard disk arrays, RAID systems, data archiving systems, etc.

Claims

[1] System comprising: a conversion device (82) of a charging station (72), wherein the conversion device (82) is connected to a first energy source (74) of the charging station (72); and a controller configured to perform an impedance measurement applied to an energy storage system, wherein the energy storage system is selected from a second energy source (76) of the charging station (72) and a battery system (22) of a vehicle (10), characterized by , that the control is designed to: causing the first energy source (74) to generate a first excitation signal configured to measure a first energy source impedance, controlling the conversion device (82) to adjust a parameter of the first excitation signal to convert the first excitation signal into a converted excitation signal configured to measure an impedance of the energy storage system, and applying the converted excitation signal to the battery system (22) of the vehicle (10), wherein the vehicle (10) comprises a processor configured to detect a current from the battery system (22) of the vehicle (10) in response to the converted excitation signal and to process the current to estimate the impedance of the battery system (22) of the vehicle (10), and wherein the first energy source (74) comprises a fuel cell energy system (74) of the charging station (72), the second energy source (76) comprises an internal charging station battery system (76), and the charging station (72) comprises an electrical connection that can be controlled by the controller to direct the converted excitation signal to the internal charging station battery system (76) or the battery system (22) of the vehicle (10). [2] The system of claim 1, wherein the controller comprises a processing device (242) in the charging station (72) and / or a processing device (242) of the vehicle (10) and is configured to control a charging process based on the estimated impedance. [3] The system of claim 1, wherein the controller is configured to provide the estimated impedance to a data acquisition system, the data acquisition system configured to acquire a plurality of impedance measurements for analysis. [4] The system of claim 1, wherein the fuel cell power system (74) comprises a fuel cell (94) and an internal impedance measurement system, and the first excitation signal is generated by the internal impedance measurement system. [5] The system of claim 1, wherein the charging station (72) comprises a plurality of first energy sources (74), each first energy source (74) being connected to a respective conversion device (82), and the respective conversion devices (82) being configured to be used to simultaneously measure the impedances of a plurality of energy storage systems. [6] Method comprising: causing a first energy source (74) to generate a first excitation signal configured to measure a first energy source impedance of a first energy source (74), wherein the first energy source (74) is part of a charging station (72) and comprises a fuel cell energy system (74) of the charging station (72), to control a conversion device (82) of the charging station (72) by a controller, wherein the conversion device (82) is connected to the first energy source (74) of the charging station (72), wherein the conversion device (82) is controlled to adjust a parameter of the first excitation signal in order to convert the first excitation signal into a converted excitation signal configured to measure an impedance of an energy storage system, wherein the energy storage system is selected from a second energy source (76) of the charging station (72), which comprises an internal charging station battery system (76), and a battery system (22) of a vehicle (10), and applying the converted excitation signal to the battery system (22) of the vehicle (10), in response to the converted excitation signal, detecting a current from the battery system (22) of the vehicle (10) by means of a processor and processing the current to estimate the impedance of the battery system (22) of the vehicle (10), wherein an electrical connection of the charging station (72) is controlled such that the converted excitation signal is passed to the internal charging station battery system (76) or the battery system (22) of the vehicle (10).

Citation Information

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