SYSTEM FOR THE MANUFACTURE OF AT LEAST ONE PARTICLE FOAM MOLDED PART

Description

[0001] The invention relates to a plant for the production of at least one particle foam molded part from an expandable or expanded particle foam material, comprising at least one molding machine, which includes at least one molding tool device for processing expandable or expanded particle foam material to produce a particle foam molded part.

[0002] Corresponding systems for the processing of expandable or expanded particle foam materials for the production of particle foam molded parts are known in principle from the prior art.

[0003] Essential components of such systems are molding machines, which typically include at least one molding tool device for processing plastic particles from an expandable or expanded particle foam material to produce a particle foam molded part.

[0004] In appropriate systems, functional modules, such as steam generators, are permanently assigned to the molding machines, which perform certain functions in connection with the processing of expandable or expanded particle foam material that can be carried out by the molding machine.

[0005] The configuration of such systems, i.e., in particular the functional and structural coupling between the respective molding machines and functional modules, is typically centralized to date and therefore requires a fixed arrangement or coupling of the respective molding machines and functional modules. For example, a known configuration of such systems includes a central steam generator that supplies one or more molding machines with steam.

[0006] Such a centralized and non-individually configurable design of corresponding systems regularly results, e.g., due to the necessary laying of certain supply lines between respective molding machines and functional modules, in a complex and costly infrastructure.

[0007] WO 2018 100 154 A2 discloses a device and a method for producing a particle foam molded part from an expandable or expanded particle foam material.

[0008] Based on this, the invention aims to provide an improved system for the production of at least one particle foam molded part from an expandable or expanded particle foam material, in particular with regard to the possibility of individual configuration of molding machines and functional modules.

[0009] The problem is solved by a system for producing at least one molded particle foam part from an expandable or expanded particle foam material according to claim 1. The dependent claims relate to possible embodiments of the system.

[0010] A first aspect of the invention relates to a system for producing at least one molded particle foam part from an expandable or expanded particle foam material. The system is thus configured for processing plastic particles from at least one expandable or expanded particle foam material to produce molded particle foam parts or particle foam components, and comprises, for this purpose, equipment for carrying out one or more processes for processing plastic particles from at least one expandable or expanded particle foam material to produce a molded particle foam part.

[0011] The term "work process" encompasses, in principle, any process that can be carried out using the system and that is directly or indirectly related to the processing of plastic particles from at least one expandable or expanded particle foam material to produce a molded particle foam part. A work process can therefore be a processing process in which the (actual) processing of corresponding plastic particles takes place, i.e., in particular, the joining of corresponding plastic particles to form a molded particle foam part. Alternatively or additionally, a work process can be a supply process in which, for example,A quantity of corresponding plastic particles, in particular a quantity of corresponding plastic particles to be processed in a processing process, and / or a quantity of a supply medium or process fluid, in particular a quantity of a supply medium or process fluid to be processed in a processing process, is provided. Alternatively or additionally, a work process can be a conveying process in which, for example, a quantity of corresponding plastic particles, in particular a quantity of corresponding plastic particles to be processed in a processing process, and / or a quantity of a supply medium or process fluid, in particular a quantity of a supply medium or process fluid to be processed in a processing process, is conveyed along a conveying path. Alternatively or additionally, a work process can be a filling process in which, for example,A quantity of corresponding plastic particles, in particular a quantity of corresponding plastic particles to be processed in a processing operation, is filled into a mold cavity of a molding device. Alternatively or additionally, a work process can be a preparation process in which, for example, a supply medium or process fluid, such as steam, water, etc., used in a processing operation, is prepared.

[0012] The system therefore comprises at least one molding machine. This molding machine is equipped to perform one or more processing operations for processing plastic particles from at least one particle foam material to produce a molded particle foam part. The molding machine can therefore also be described or considered as a device for processing plastic particles from at least one expandable or expanded particle foam material. The molding machine typically comprises at least one molding tool for processing plastic particles from at least one expandable or expanded particle foam material to produce a molded particle foam part.The at least one molding device typically comprises at least one molding cavity, definable or defined by one or more molding elements, within which plastic particles made of at least one expandable or expanded particle foam material can be processed to form corresponding particle foam molded parts. The at least one molding machine can comprise a structure, e.g., housing-, rack-, or frame-like, on or in which at least one molding device is arranged or formed.

[0013] The at least one molding machine has at least one interface for the, in particular functional and / or constructive, coupling of at least one functional module that can be functionally assigned or associated with the at least one molding machine in order to form an individually configured molding machine-functional module arrangement. The at least one interface can accordingly be a functional and / or constructive interface. A corresponding interface can therefore be configured to establish a functional and / or constructive coupling of a corresponding molding machine with at least one functional module that can be functionally assigned or associated with the at least one molding machine in order to form an individually configured molding machine-functional module arrangement.The respective molding machine interfaces are specifically designed to interact with the respective function module interfaces, forming an individually configurable molding machine-function module arrangement. The at least one molding machine interface enables, in particular, the direct coupling of at least one function module; specifically, such that a molding machine structure or housing structure can be directly coupled to a structure or housing structure of the respective function module.

[0014] The system further comprises at least one functional module that can be individually assigned or associated with at least one molding machine by forming an individually configured molding machine functional module arrangement. The at least one functional module is configured to carry out one or more work processes for processing plastic particles from at least one particle foam material to produce a particle foam molded part. Depending on its specific functionality, the at least one functional module comprises at least one functional unit, which is configured to carry out one or more work processes for processing plastic particles from at least one particle foam material to produce a particle foam molded part. For example, a corresponding work process could involve...This involves a corresponding provisioning process, a corresponding conveying process, a corresponding filling process, or a corresponding processing process. The at least one functional module can comprise a structure, e.g., a housing, rack, or frame-like structure, on or in which the at least one functional unit is arranged or formed.

[0015] The at least one functional module has at least one interface for, in particular functional and / or constructive, coupling to the at least one molding machine to form an individually configured molding machine-functional module arrangement. The at least one interface can accordingly be a functional and / or constructive interface. A corresponding interface can therefore be configured to establish a functional and / or constructive coupling of the at least one functional module with the at least one molding machine to form an individually configured molding machine-functional module arrangement. The respective interfaces on the functional module side are specifically configured to interact with the respective interfaces on the molding machine side to form an individually configurable or configured molding machine-functional module arrangement.The at least one functional module-side interface enables, in particular, the direct coupling of at least one molding machine; in particular, such that a functional module-side structure or housing structure can be directly coupled to a structure or housing structure of the respective molding machine.

[0016] It is of course conceivable that several molding machines could be or become interconnected via appropriate interfaces on the molding machine side. Likewise, it is conceivable that several function modules could be or become interconnected via appropriate interfaces on the function module side. It is also conceivable that several interconnected molding machines could be connected to several interconnected function modules.

[0017] In principle, the system can therefore have several molding machines of the same or different configurations and / or several functional modules of the same or different configurations, i.e., in particular, the same or different functionality. The respective molding machines and / or functional modules can be arranged, for example, in parallel and / or serial configurations.

[0018] In all cases, corresponding individually configurable or configured molding machine functional module arrangements can be considered individually configurable or configured production arrangements or machines for the manufacture of particle foam molded parts. The individual configuration of such molding machine functional module arrangements can be selected to enable the autonomous production of particle foam molded parts. Consequently, the necessary utilities, materials, etc., can be provided, prepared, processed, and post-processed decentrally and directly within the system.

[0019] The system further comprises at least one central data processing unit implemented in hardware and / or software. The central data processing unit is configured, based on the configuration of the molding machine function module arrangement (or an individually configured one), to generate operating information that regulates and / or controls the operation of the molding machine and / or the function module. The central data processing unit is typically configured to generate corresponding operating information based on acquisition information describing the configuration of the individually configured molding machine function module arrangement. The central data processing unit may comprise one or more data processing elements implemented in hardware and / or software, which are based on the configuration of the molding machine function module arrangement.The central data processing unit executes data processing processes to generate corresponding operating information from data describing an individually configured molding machine function module arrangement, i.e., corresponding acquisition information. The central data processing unit is specifically designed to generate corresponding operating information that enables fully automated control of the operation of the at least one molding machine and / or the at least one function module. This operating information can include all control information and / or regulations required for fully automated control of the operation of the at least one molding machine and / or the at least one function module.Therefore, based on appropriate operating information, a completely autonomous regulation and / or control of the operation of the at least one molding machine and / or the at least one functional module and thus of the plant can be carried out.

[0020] Accordingly, the central data processing unit can also be configured to control and regulate the operation of the entire plant based on relevant operational information. The plant's operation can thus be based on operational information generated by the plant's individual configuration, specifically a customized arrangement of molding machine function modules. The operational information that can be generated or is generated by the central data processing unit can therefore be tailored to the configuration of a specific molding machine function module arrangement, typically enabling highly efficient plant operation.This also applies in the case where a configuration of a molding machine function module arrangement changes, because in this case the change in the configuration of the molding machine function module arrangement can be taken into account by the central data processing unit and correspondingly modified operating information can be generated.

[0021] As will be shown below, the central data processing unit can transmit relevant operating information, e.g., via data transmission devices on the molding machine side and / or on the function module side, to the at least one molding machine and / or the at least one function module, so that the respective operating information can be processed via respective control and / or regulation devices on the molding machine side and / or on the function module side for the control and / or regulation of the operation of the respective molding machine and / or the respective function module.

[0022] The system thus enables the creation of individually configurable molding machine-function module arrangements as needed, through the interaction of the respective interfaces on the molding machine side with the respective interfaces on the function module side. This allows the system to be configured as desired, and also enables existing system configurations to be modified as needed, for example, by rearranging existing molding machines and / or function modules, adding or removing molding machines and / or function modules. Adding function modules allows existing system functionalities to be expanded or new functionalities to be added as needed. Conversely, removing function modules allows existing system functionalities to be reduced as needed.

[0023] Furthermore, the system, via its central data processing unit, enables the generation of relevant operating information based on an individual configuration of a molding machine function module arrangement, particularly through automation. This allows the respective individually configured molding machine function module arrangement to be commissioned and operated without further ado. As mentioned, such commissioning and operation typically includes, in particular through automation, control and / or regulation of the operation of the respective molding machines and / or function modules of the respective molding machine function module arrangement.

[0024] Overall, this represents an improved system for the production of at least one particle foam molded part from an expandable or expanded particle foam material, particularly with regard to the possibility of individual configuration.

[0025] As mentioned, the corresponding interfaces on the parting machine side and / or on the side of the function module can be functional and / or constructive interfaces. Specific examples of such interfaces are explained below in a non-exhaustive manner: A corresponding interface of the at least one parting machine can, for example, be designed as or comprise a connection device for connecting at least one, in particular cable-like or -shaped, supply means for supplying the at least one parting machine with at least one supply medium, in particular an electrical energy carrier, such as current or voltage, and / or a thermal energy carrier, such as a process fluid, and / or a pneumatic energy carrier, such as a pressurized gas.Alternatively or additionally, a corresponding interface of the at least one functional module can be designed as or comprise a connection device for connecting at least one, in particular cable-like or cable-shaped, supply means for supplying the at least one functional module with at least one supply medium, in particular an electrical energy carrier, such as current or voltage, and / or a thermal energy carrier, such as a process fluid, and / or a pneumatic energy carrier, such as a pressurized gas. Supply means, i.e., supply lines, for supplying the at least one molding machine and / or the at least one functional module with at least one supply medium can thus be connected to the respective molding machine and / or the respective functional module via respective connection devices on the molding machine and / or the respective functional module.

[0026] A specific example of a connection device on the molding machine side can be a connection device for connecting at least one supply means for supplying the at least one molding tool of the at least one molding machine with a liquid and / or gaseous energy carrier, in particular a process fluid, especially steam and / or water, or comprising such a device. Such connection devices can include one or more connection elements, such as connection sockets, flanges, etc.

[0027] Alternatively or additionally, a corresponding interface of the at least one molding machine can be designed, for example, as a fastening device for, in particular directly, attaching the at least one molding machine, in particular a structure of the at least one molding machine, e.g., a housing, rack, or frame-like structure, to which at least one functional module, in particular a structure of the at least one functional module, e.g., a housing, rack, or frame-like structure, is attached, or comprise such a structure. Alternatively or additionally, a corresponding interface of the at least one functional module can be designed as a fastening device for, in particular directly, attaching the at least one functional module, in particular a structure of the at least one functional module, e.g., a housing, rack, or frame-like structure, to which at least one molding machine, in particular a structure of the at least one functional module, e.g., a housing, rack, or frame-like structure, is attached.The structure of the at least one molding machine may be designed as or comprise a housing-, rack-, or frame-like structure. Direct fastenings of the at least one molding machine to the at least one functional module, and vice versa, can thus be achieved, in particular, via respective fastening devices on the molding machine and / or functional module side. Such fastening devices may comprise one or more fastening elements, such as form-fitting and / or force-fit elements, such as clamping, screw, tensioning, or locking elements.

[0028] Alternatively or additionally, a corresponding interface of the at least one molding machine can be designed as a data transmission device for the direct transmission of data, in particular relevant operating information, to the at least one functional module, in particular to a data processing device of the at least one functional module that regulates and / or controls the operation of the at least one functional module, or can include such a device.Direct or indirect data transmission between at least one molding machine and / or at least one functional module can be established via data transmission devices on the respective molding machine and / or functional module sides. Such data transmission devices can comprise one or more data transmission elements, such as data transmission ports, data transmission antennas, etc. Data transmission can, in all cases, take place via wired data transmission connections or wired data transmission protocols, or via wireless data transmission connections (radio) or corresponding wireless data transmission protocols (radio protocols).

[0029] As indicated above, appropriate data transmission devices can be installed to transmit, directly or indirectly, the relevant operating information generated by the central data processing unit, i.e., in particular to send and / or receive it, so that the respective operating information can be processed by the respective control and / or regulation devices on the molding machine and / or function module side to regulate and / or control the operation of the respective molding machine and / or the respective function module. Corresponding control and / or regulation devices on the molding machine and / or function module side can form components of corresponding data processing devices on the molding machine and / or function module side.

[0030] Individual, multiple or all interfaces on the part-machine side and / or interfaces on the function module side can be standardized, at least partially, and possibly completely, regardless of their specific design, in order to simplify the coupling of part-machine machines and / or function modules.

[0031] As mentioned, corresponding functional modules are set up to carry out one or more work processes for processing plastic particles from at least one expandable or expanded particle foam material to produce a particle foam molded part. Specific examples of such functional modules are explained below in a non-exhaustive manner: The at least one functional module can be designed as, or comprise, a supply device for providing at least one supply medium to the at least one molding machine and / or to at least one further functional module. The term "supply" can include the generation or storage of a supply medium. A corresponding supply medium can, in particular, be an electrical energy carrier, such as current or voltage, and / or a thermal energy carrier, such as...This could involve a process fluid and / or a pneumatic energy carrier, such as a pressurized gas. The corresponding supply medium or energy carrier could also be a process fluid or a temperature control medium.

[0032] A specific embodiment of a corresponding functional module can be, for example, a supply device or temperature control device for providing a temperature control medium, such as cooling water, for temperature control of the at least one molding machine. Another specific embodiment of a corresponding functional module can be, for example, a supply device or process fluid supply device for providing a process fluid, such as steam, for temperature control and, concurrently, for forming a respective particle foam molded part for connecting plastic particles made of at least one expandable or expanded particle foam material located in the mold cavity of the at least one molding machine. Another specific embodiment of a corresponding functional module can be, for example, a supply device or pressurized gas supply device for providing a pressurized gas, such as...Compressed air, e.g. for drying the at least one mold cavity of the at least one molding machine.

[0033] Alternatively or additionally, the at least one functional module can be designed or comprise a supply device for providing electrical energy and / or kinetic energy and / or pneumatic energy and / or thermal energy to the at least one molding machine and / or to at least one further functional module. The term "supply" can include the generation or storage of electrical energy and / or kinetic energy and / or pneumatic energy and / or thermal energy. An electrical energy carrier can be, for example, current or voltage. A thermal energy carrier can be, for example, a temperature-controlled process fluid, such as steam and / or cooling water. A kinematic energy carrier can be, for example, drive or kinetic energy. A pneumatic energy carrier can be, for example, a...It is a pressurized gas.

[0034] A specific embodiment of a corresponding functional module can, for example, be a supply or storage device for providing or storing a temperature control medium, such as cooling water, for temperature control of at least one molding machine. Another specific embodiment of a corresponding functional module can, for example, be a supply or storage device for providing or storing a temperature-controlled process fluid, such as steam. Another specific embodiment of a corresponding functional module can be a drive device for providing drive energy, for example, for use in another functional module, such as a compressed gas supply device. Another specific embodiment of a corresponding functional module can, for example, be a supply or storage device for providing or storing a temperature-controlled process fluid, such as steam.Storage of a pressurized gas, such as compressed air, e.g. for drying the at least one mold cavity of the at least one molding machine.

[0035] Alternatively or additionally, at least one functional module can be designed as a power plant, in particular a combined heat and power plant, for the provision of electrical energy and / or kinetic energy and / or thermal energy, or it can include such a power plant. The energy provided by the power plant can, for example, be transferred to suitable energy carriers and made available to the at least one molding machine and / or another functional module via suitable energy transport means. If the system includes at least one functional module in the form of a corresponding power plant, the energy required for the operation of the system can be generated completely independently of other energy sources, which can enable fully self-sufficient operation of the system.

[0036] Alternatively or additionally, the at least one functional module can be configured as, or comprise, a supply device for providing expandable or expanded particle foam material or corresponding plastic particles that can be processed or manufactured by the at least one molding machine. A specific embodiment of such a functional module can, for example, be a conveying device for conveying expandable or expanded particle foam material or corresponding plastic particles that can be processed or manufactured by the at least one molding machine into the at least one mold cavity of the at least one molding machine.

[0037] Alternatively or additionally, the at least one functional module or at least one functional module may be designed as a processing unit for processing a supply medium of the at least one molding machine and / or at least one other functional module, or may include such a unit. The term "processing" may include the modification of at least one chemical and / or physical parameter of the respective supply medium.

[0038] One specific embodiment of a corresponding functional module can be, for example, a control device or a softening device for the chemical and / or physical softening of at least one process fluid, such as water, to be supplied to the at least one molding machine or a functional module. Another specific embodiment of a corresponding functional module can be, for example, a control device or treatment device for the chemical and / or physical treatment of at least one process fluid, such as water, discharged from the at least one molding machine or a functional module.

[0039] Alternatively or additionally, the at least one functional module or at least one functional module can be configured as or comprise a verification device for checking a particle foam molded part produced by the at least one molding machine with regard to at least one verification criterion. A specific embodiment of such a functional module can be, for example, an optical, gravimetric, or tactile verification device configured to optically, gravimetrically, or tactilely check a particle foam molded part produced by the at least one molding machine with regard to an optical verification criterion, such as dimensions, surface finish, etc., a gravimetric verification criterion, such as weight, or a tactile verification criterion, such as surface finish.Typically, a corresponding verification system is also set up to generate verification information describing the verification result. This verification information can then be fed to the central data processing system, which takes it into account when generating relevant operational information.

[0040] The central data processing unit can form part of the at least one molding machine. The central data processing unit can therefore be structurally integrated into or onto the at least one molding machine, i.e., in particular into a corresponding structure of the at least one molding machine, such as a housing, rack, or frame. This arrangement can be advantageous because the operating information generated by the central data processing unit can optionally be based on operating parameters of the at least one molding machine. Considering corresponding operating parameters of the at least one molding machine can enable even more demand-oriented and thus more efficient control and / or regulation of the operation of the respective functional modules.

[0041] Of course, it is also conceivable that the central data processing unit is an independent or separate functional unit of the system. In this case, too, the central data processing unit can receive relevant operating parameters from the at least one molding machine, e.g., via a data connection to the at least one molding machine, and use them as the basis for generating corresponding operating information.

[0042] Regardless of the arrangement or location of the central data processing unit, the central data processing unit can be configured to generate relevant operating information based on operating state information describing at least one operating parameter and / or state of the at least one molding machine and / or the at least one functional module. Therefore, operating parameters and / or states of the at least one molding machine and / or the at least one functional module can be taken into account when generating relevant operating information, enabling demand-based and thus efficient control and / or regulation of the entire system.

[0043] In order to record relevant operating status information, the system may include a recording device which is designed to record at least one operating parameter or status of the at least one molding machine and / or the at least one functional module and to generate operating status information describing at least one recorded operating parameter or status of the at least one molding machine and / or the at least one functional module.

[0044] A corresponding detection device can comprise one or more detection elements assignable to or associated with the at least one molding machine and / or the at least one functional module, which are configured to generate operating state information describing at least one operating state of the at least one molding machine and / or the at least one functional module. Corresponding detection elements can, for example, be designed as sensor elements or include elements configured, for example, to detect chemical and / or physical parameters such as pressure and temperature.

[0045] As mentioned, the central data processing unit is typically configured to generate relevant operating information based on data describing the configuration of the individually configured molding machine function module arrangement. To generate such data, the system can include at least one hardware- and / or software-implemented data acquisition unit, which is configured to acquire and generate data describing the configuration of the individually configured molding machine function module arrangement.

[0046] A corresponding detection device can comprise one or more detection elements assignable to or associated with the at least one molding machine and / or the at least one functional module, which are configured to generate detection information describing the arrangement of the at least one molding machine and / or the at least one functional module within the individually configured molding machine-functional module arrangement. Corresponding detection elements can, for example, be configured to detect machine-readable codes, data or information carriers, etc., which describe the selection, number, and coupling of the molding machine(s) and functional module(s). Corresponding detection elements can, for example, be designed as or include reading devices for reading machine-readable codes, data or information carriers, etc. Alternatively or additionally, corresponding detection elements can, for example,The system must be set up for the optical detection of the selection, number, and coupling of molding machine(s) and function module(s) within an individually configured molding machine-function module arrangement. Corresponding detection elements can, for example, be designed as camera devices for reading machine-readable codes, data or information carriers, etc., or may include such devices.

[0047] A configuration of an individually configured molding machine / functional module arrangement, described by corresponding data capture information, can also be subjected to a check by the central data processing unit with regard to at least one verification criterion. For example, a plausibility check of an individually configured molding machine / functional module arrangement with regard to at least one plausibility criterion is conceivable, based on which it can be checked, for example, whether the configuration of the molding machine / functional module arrangement, i.e., in particular the selection, number, and coupling of the molding machine(s) and functional module(s), is plausible. Furthermore, for example, an efficiency check of an individually configured molding machine / functional module arrangement with regard to at least one efficiency criterion is conceivable, based on which, for example,It can be verified whether the configuration of the molding machine-functional module arrangement, i.e., in particular the selection, number, and coupling of the molding machine(s) and functional module(s), enables efficient operation of the system. Furthermore, for example, a safety review of an individually configured molding machine-functional module arrangement with regard to at least one safety criterion is conceivable, which can be used to verify, for example, whether the configuration of the molding machine-functional module arrangement, i.e., in particular the selection, number, and coupling of the molding machine(s) and functional module(s), enables safe operation of the system.

[0048] A second aspect of the invention relates to a method for constructing an individually configured molding machine-functional module arrangement, comprising at least one molding machine and at least one functional module. The method is characterized by the following steps:Providing at least one molding machine which includes at least one molding tool for processing expandable or expanded particle foam material to produce a particle foam molded part, wherein the at least one molding machine has at least one interface for, in particular functional and / or constructive, coupling of a functional module which can be functionally assigned to the at least one molding machine to form an individually configured molding machine-functional module arrangement;Providing at least one functional module that can be individually assigned to the at least one molding machine by forming an individually configured molding machine functional module arrangement, wherein the at least one functional module has at least one interface for, in particular functional and / or constructive, coupling to the at least one molding machine to form an individually configured molding machine functional module arrangement;Arranging the at least one molding machine in a defined spatial arrangement and / or orientation, in particular relative to the at least one functional module, and / or arranging the at least one functional module in a defined spatial arrangement and / or orientation, in particular relative to the at least one molding machine, coupling the at least one molding machine to the at least one functional module, or vice versa, forming an individually configured molding machine-functional module arrangement.

[0049] A third aspect of the invention relates to a method for producing at least one molded particle foam part from an expandable or expanded particle foam material. The method is characterized in that a system according to the first aspect of the invention is used to carry out the method.

[0050] All statements relating to the system according to the first aspect apply analogously to the method according to the second aspect of the invention and to the method according to the third aspect of the invention.

[0051] The invention is explained in more detail with reference to exemplary embodiments in the drawings. These show: Fig. 1 a schematic diagram of a system for manufacturing a molded particle foam part according to an exemplary embodiment; and Fig. 2 A schematic representation of a system for the production of a particle foam molded part according to a further embodiment. Fig. 1 Figure 1 shows a schematic representation of a system 1 for the production of a particle foam component according to an exemplary embodiment.

[0052] The plant 1 is designed for processing plastic particles made from at least one expandable or expanded particle foam material, i.e., B.

[0053] plastic particles made of expandable or expanded polyolefins, expandable or expanded polystyrenes, etc., for the production of particle foam molded parts or particle foam components, and includes facilities for carrying out one or more work processes for processing corresponding plastic particles to produce a particle foam molded part.

[0054] The term "work process" basically includes any process that can be carried out by means of Annex 1 and that is directly or indirectly related to the processing of plastic particles from at least one expandable or expanded particle foam material for the production of a particle foam molded part.

[0055] Annex 1 comprises at least one molding machine 2. The molding machine 2 is configured to carry out one or more processing operations for processing plastic particles from at least one particle foam material to produce a particle foam molded part. The molding machine 2 can therefore also be described or considered as a device for processing plastic particles from at least one expandable or expanded particle foam material. The molding machine 2 comprises a molding tool assembly 2.1 for processing plastic particles from at least one expandable or expanded particle foam material to produce a particle foam molded part. The molding tool assembly 2.1 comprises a mold cavity 2.1 that can be defined by one or more molding tool elements 2.1.1, 2.1.2.3, within which plastic particles made of at least one expandable or expanded particle foam material can be processed to form corresponding particle foam molded parts. The molding machine 2 can comprise a structure 2.2, e.g., housing-, rack- or frame-like, on or in which at least the molding tool device 2.1 is arranged or formed.

[0056] The molding machine 2 has at least one interface 2.3 for the, in particular functional and / or constructive, coupling of at least one functional module 3 that can be functionally assigned or associated with the molding machine 2 to form an individually configured molding machine-functional module arrangement 4. The interface 2.3 can accordingly be a functional and / or constructive interface. The interface 2.3 can therefore be configured to establish a functional and / or constructive coupling of the molding machine 2 with at least one functional module 3 that can be functionally assigned or associated with the molding machine 2 to form an individually configured molding machine-functional module arrangement 4. The respective molding machine-side interfaces 2.3 are in particular configured to connect with the respective functional module-side interfaces 3.1 to form an individually configurable orto interact with the configured molding machine functional module arrangement 4. The molding machine-side interface 2.3 enables, in particular, the direct coupling of at least one functional module 3; specifically, such that a molding machine-side structure 2.2 or housing structure can be directly coupled to a structure 3.2 or housing structure of the respective functional module 3.

[0057] Annex 1 further comprises at least one functional module 3 that can be individually assigned or is assigned to the molding machine 2 by means of the individually configured molding machine functional module arrangement 4. The functional module 3 is configured to carry out one or more work processes for processing plastic particles from at least one particle foam material to produce a particle foam molded part. Depending on its specific functionality, the functional module 3 comprises at least one functional unit 3.3, which is configured to carry out one or more work processes for processing plastic particles from at least one particle foam material to produce a particle foam molded part. A corresponding work process could, for example, involve…This involves a corresponding provisioning process, a corresponding conveying process, a corresponding filling process, or a corresponding processing process. Functional module 3 comprises the aforementioned structure 3.1, e.g., housing-, rack- or frame-like, on or in which at least one functional unit 3.3 is arranged or formed.

[0058] Functional module 3 has at least one interface 3.1, as already mentioned, for coupling to the molding machine 3, particularly for functional and / or constructive purposes, to form the individually configured molding machine-functional module arrangement 4. Interface 3.1 can accordingly be a functional and / or constructive interface. Interface 3.1 can therefore be configured to establish a functional and / or constructive coupling of the functional module 3 with the molding machine 4 to form the individually configured molding machine-functional module arrangement 4. The respective functional module-side interfaces 3.1 are specifically configured to interact with the respective molding machine-side interfaces 2.3 to form the individually configurable or configured molding machine-functional module arrangement 4. The functional module-side interfaces 3.1 enable in particular a direct coupling of the molding machine 2; in particular such that the functional module-side structure 3.1 or housing structure can be directly coupled to the structure 2.2 or housing structure of the molding machine 2.

[0059] As indicated by the dashed boxes, it is conceivable that several molding machines 2 could be or become coupled to each other via corresponding interfaces 2.3 on the molding machine side. Likewise, it is conceivable that several function modules 3 could be or become coupled to each other via corresponding interfaces 3.1 on the function module side. It is also conceivable that several coupled molding machines 2 could be coupled to several coupled function modules 3.

[0060] In principle, the system 1 can therefore comprise several forming machines 2 of the same or different configuration and / or several functional modules 3 of the same or different configuration, i.e., in particular, of the same or different functionality. The respective forming machines 2 and / or the respective functional modules 3 can be arranged, for example, in parallel and / or serial configurations.

[0061] The molding machine functional module arrangement 4 can be considered an individually configurable production arrangement or machine for manufacturing particle foam molded parts. The individual configuration of the molding machine functional module arrangement 4 can be selected to enable the autonomous production of particle foam molded parts. Therefore, the necessary utilities, materials, etc., required for the operation of system 1 can be provided, prepared, processed, and post-processed decentrally and directly within system 1.

[0062] Annex 1 further comprises a central data processing unit 5 implemented in hardware and / or software. The central data processing unit 5 is configured, based on the configuration of the individually configured molding machine function module arrangement 4, to generate operating information that regulates and / or controls the operation of the molding machine 2 and / or the function module 3. The central data processing unit 5 is typically configured to generate corresponding operating information based on the acquisition information describing the configuration of the molding machine function module arrangement 4. The central data processing unit 5 may comprise one or more data processing elements (not shown) implemented in hardware and / or software, which are configured based on the configuration of the molding machine function module arrangement 4.The central data processing unit 5 is specifically designed to generate corresponding operating information from the data describing the molding machine's functional module arrangement, i.e., corresponding acquisition information. This information enables fully automated control of the operation of the molding machine 2 and / or the functional module 3. This operating information can include all the control information and / or instructions required for fully automated control of the operation of the molding machine 2 and / or the functional module 3. Therefore, fully autonomous control of the operation of the molding machine 2 and / or the functional module 3 is possible based on this operating information.

[0063] Accordingly, the central data processing unit 5 can also be configured to control or regulate the operation of the entire plant 1 based on relevant operating information. The operation of plant 1 can thus be based on operating information generated based on the individual configuration of plant 1, i.e., in particular the configuration of the molding machine function module arrangement 4. The operating information that can be generated or is generated via the central data processing unit 5 can therefore be tailored to the configuration of the molding machine function module arrangement 4, which typically enables very efficient operation of plant 1.This also applies in the case where a configuration of the molding machine function module arrangement 4 changes, because in this case the change in the configuration of the molding machine function module arrangement 4 can be taken into account by the central data processing unit 5 and correspondingly modified operating information can be generated.

[0064] As will be shown below, the central data processing unit 5 can transmit corresponding operating information, e.g. via data transmission devices on the molding machine side and / or on the function module side, as examples of corresponding interfaces 2.3, 3.1, to the molding machine 2 and / or the function module 3, so that the respective operating information can be processed via respective control and / or regulation devices on the molding machine side and / or on the function module side (not shown) for the control and / or regulation of the operation of the molding machine 2 and / or the function module 3.

[0065] Thus, the system 1 enables the creation of individually configurable or configured system-function module arrangements 4 through the interaction of the respective mold-part-machine interfaces 2.3 with the respective function-module interfaces 3.1, so that the system 1 is arbitrarily configurable and, at the same time, an existing configuration of the system 1 can be modified as desired, for example, by rearranging existing mold-part machines 2 and / or function modules 3, adding mold-part machines 2 and / or function modules 3, or removing mold-part machines 2 and / or function modules 3. By adding function modules 3, existing functionalities of the system 1 can be expanded as required, or new functionalities can be added to the system 1 as required. Similarly, by removing function modules 3, existing functionalities of the system 1 can be reduced as required.

[0066] Furthermore, the system 1, via the central data processing unit 5, enables the generation of corresponding operating information based on the individual configuration of the molding machine functional module arrangement 4, particularly in an automated or self-contained manner. This allows the molding machine functional module arrangement 4 to be commissioned and operated without further ado. As mentioned, such commissioning or operation typically includes, in particular in an automated or self-contained manner, control and / or regulation of the operation of the molding machine 2 and / or the functional module 3 of the molding machine functional module arrangement 4.

[0067] As mentioned, the corresponding interfaces 2.3, 3.1 on the molding machine side and / or on the function module side can be functional and / or constructive interfaces. Specific examples of corresponding interfaces 2.3, 3.1 are explained below in a non-exhaustive manner: A corresponding interface 2.3 of the molding machine 2 can, for example, be designed as or include a connection device for connecting at least one, in particular cable-like or -shaped, supply means for supplying the molding machine 2 with at least one supply medium, in particular an electrical energy carrier, such as current or voltage, and / or a thermal energy carrier, such as a process fluid, and / or a pneumatic energy carrier, such as a pressurized gas. Alternatively or additionally, a corresponding interface 3.1 of the functional module 3 shall be designed as a connection device for connecting at least one, in particular cable-like or cable-shaped, supply means for supplying the functional module 3 with at least one supply medium, in particular an electrical energy carrier, such as current or voltage, and / or a thermal energy carrier, such as a process fluid, and / or a pneumatic energy carrier, such as a pressurized gas, or shall comprise such a connection device. Supply means, i.e., supply lines, for supplying the molding machine 2 and / or the functional module 3 with at least one supply medium can thus be connected to the molding machine 2 and / or the functional module 3 via respective connection devices on the molding machine side and / or on the functional module side.

[0068] A specific example of a connection device on the molding machine side can be a connection device for connecting at least one supply means for supplying the molding tool device 2.1 with a liquid and / or gaseous energy carrier, in particular a process fluid, especially steam and / or water, or comprising such a device. Such connection devices can include one or more connection elements, such as connection sockets, flanges, etc.

[0069] Alternatively or additionally, a corresponding interface 2.3 of the molding machine 2 can be designed, for example, as a fastening device for, in particular, directly attaching the molding machine 2, especially the structure 2.2 of the molding machine 2 (e.g., housing, rack, or frame-like), to the functional module 3, especially the structure 3.2 of the functional module 3 (e.g., housing, rack, or frame-like), or comprising such a fastening device. Alternatively or additionally, a corresponding interface 3.1 of the functional module 3 can be designed, or comprising such a fastening device, for, in particular, directly attaching the functional module 3, especially the structure 3.2 of the functional module 3 (e.g., housing, rack, or frame-like), to the molding machine 2, especially the structure 2.2 of the molding machine 2 (e.g., housing, rack, or frame-like).Direct attachments of the molding machine 2 to the functional module 3, and vice versa, can thus be established via respective fastening devices on the molding machine side and / or on the functional module side. Such fastening devices can comprise one or more fastening elements, such as form-fitting and / or force-fitting elements, like clamping, screwing, tensioning, or locking elements.

[0070] Alternatively or additionally, a corresponding interface 2.3 of the molding machine 2, as mentioned, can be configured as a data transmission device for the direct transmission of data, in particular relevant operating information, to the functional module 3, in particular to a data processing device (not shown) of the functional module 3 that regulates and / or controls the operation of the functional module 3, or can include such a device. Alternatively or additionally, a corresponding interface 3.1 of the functional module 3 can be configured as a data transmission device for the direct transmission of data, in particular relevant operating information, to the molding machine 2, in particular to a data processing device of the molding machine 2 that regulates and / or controls the operation of the molding machine 2, or can include such a device.Direct or indirect data transmission between the molding machine 2 and / or the function module 3 can be established via data transmission devices on the respective molding machine and / or function module side. Such data transmission devices can include one or more data transmission elements, such as data transmission ports, data transmission antennas, etc. In all cases, data transmission can take place via wired data transmission connections or wired data transmission protocols, or via wireless data transmission connections (radio) or corresponding wireless data transmission protocols (radio protocols).

[0071] As indicated above, appropriate data transmission devices may be installed to transmit, directly or indirectly, the relevant operating information generated by the central data processing unit 5, i.e., in particular to send and / or receive it, so that the respective operating information can be processed via control and / or regulation devices on the molding machine side and / or on the function module side for the control and / or regulation of the operation of the molding machine 2 and / or the function module 3. Corresponding control and / or regulation devices on the molding machine side and / or on the function module side may form components of corresponding data processing devices on the molding machine side and / or on the function module side.

[0072] Individual, multiple or all part-machine interfaces 2.3 and / or function module interfaces 3.1 can be standardized, at least partially, and possibly completely, regardless of their specific design, in order to simplify the coupling of part-machine machines 2 and / or function modules 3.

[0073] As mentioned, functional module 3 is designed to carry out one or more work processes for processing plastic particles from at least one expandable or expanded particle foam material to produce a particle foam molded part. Specific embodiments of functional module 3 or a corresponding functional module 3 are explained below in a non-exhaustive manner: Functional module 3, or at least one functional module 3 of Annex 1, can be configured as or include a supply device for providing at least one supply medium to the molding machine 2 and / or to at least one further functional module 3. The term "provision" can include the generation or storage of a supply medium. A corresponding supply medium can, in particular, be an electrical energy carrier, such as current or voltage, and / or a thermal energy carrier, such as...This could involve a process fluid and / or a pneumatic energy carrier, such as a pressurized gas. The corresponding supply medium or energy carrier could also be a process fluid or a temperature control medium.

[0074] A specific embodiment of the functional module 3 can be, for example, a supply device or temperature control device for providing a temperature control medium, such as cooling water, for temperature control of the molding machine 2. Another specific embodiment of the functional module 3 can be, for example, a supply device or process fluid supply device for providing a process fluid, such as steam, for temperature control and, concurrently, for forming a respective particle foam molded part to connect plastic particles made of at least one expandable or expanded particle foam material located in the mold cavity 2.1.3 of the molding machine 2. Another specific embodiment of the functional module 3 can be, for example, a supply device or compressed gas supply device for providing a pressurized gas, such as compressed air, e.g.for drying the mold cavity 2.13 of the molding machine 2.

[0075] Alternatively or additionally, the functional module 3, or at least one functional module 3, can be configured as or comprise a supply device for providing electrical energy and / or kinetic energy and / or pneumatic energy and / or thermal energy to the molding machine 2 and / or to at least one further functional module 3. The term "supply" can include the generation or storage of electrical energy and / or kinetic energy and / or pneumatic energy and / or thermal energy. An electrical energy carrier can be, for example, current or voltage. A thermal energy carrier can be, for example, a temperature-controlled process fluid, such as steam and / or cooling water. A kinematic energy carrier can be, for example, drive or kinetic energy. A pneumatic energy carrier can be, for example, a...It is a pressurized gas.

[0076] A specific embodiment of the functional module 3 can, for example, be a supply or storage device for providing or storing a temperature control medium, such as cooling water, for temperature control of the molding machine 2. Another specific embodiment of the functional module 3 can, for example, be a supply or storage device for providing or storing a temperature-controlled process fluid, such as steam. Another specific embodiment of the functional module 3 can be a drive device for providing drive energy, for example, for use in another functional module 3, such as a compressed gas supply device. Another specific embodiment of the functional module 3 can, for example, be a supply or storage device for providing or storing a pressurized gas, such as compressed air.for drying the mold cavity 2.1.3 of the molding machine 2.

[0077] Alternatively or additionally, functional module 3, or at least one functional module 3, can be designed as a power plant, in particular a combined heat and power plant, for the provision of electrical energy and / or kinetic energy and / or thermal energy, or can include such a power plant. The energy provided by the power plant can, for example, be transferred to appropriate energy carriers and made available to the molding machine 2 and / or another functional module 3 via suitable energy transport means. If the plant 1 includes at least one functional module 3 in the form of a corresponding power plant, the energy required for the operation of the plant 1 can be generated completely independently of other energy sources, which can enable fully self-sufficient operation of the plant 1.

[0078] Alternatively or additionally, the functional module 3, or at least one functional module 3, can be configured as or comprise a supply device for providing expandable or expanded particle foam material or corresponding plastic particles that can be processed or are to be processed via the molding machine 2. A specific embodiment of such a functional module 3 could, for example, be a conveying device for conveying expandable or expanded particle foam material or corresponding plastic particles that can be processed or are to be processed via the molding machine 2 into the mold cavity 2.1.3 of the molding machine 2.

[0079] Alternatively or additionally, the functional module 3, or at least one functional module 3, can be configured as or comprise a processing unit for processing a supply medium of the molding machine 2 and / or at least another functional module 3. The term "processing" can include the modification of at least one chemical and / or physical parameter of the respective supply medium.

[0080] A specific embodiment of a corresponding functional module 3 can be, for example, a control device or a softening device for the chemical and / or physical softening of at least one process fluid, such as water, to be supplied to the molding machine 2 or a functional module 3. Another specific embodiment of the functional module 3 can be, for example, a control device or treatment device for the chemical and / or physical treatment of at least one process fluid, such as water, discharged from the molding machine 2 or another functional module 3.

[0081] Alternatively or additionally, the functional module 3, or at least one functional module 3, can be configured as or comprise a verification device for checking a particle foam molded part produced by the molding machine 2 with regard to at least one verification criterion. A specific embodiment of such a functional module 3 can, for example, be an optical, gravimetric, or tactile verification device configured to optically, gravimetrically, or tactilely check a particle foam molded part produced by the molding machine 2 with regard to an optical verification criterion, such as dimensions, surface finish, etc., a gravimetric verification criterion, such as weight, or a tactile verification criterion, such as surface finish.Typically, a corresponding verification unit is also configured to generate verification information describing the verification result. This verification information can then be fed to the central data processing unit 5, which takes it into account when generating corresponding operational information.

[0082] Based on Fig. 1 It is evident that the central data processing unit 5 can form a component of the molding machine 2. The central data processing unit 5 can therefore be structurally integrated into or onto the molding machine 2, i.e., in particular into the structure 2.2 of the molding machine 2, which may be a housing, rack, or frame. This arrangement can be advantageous because the operating information generated by the central data processing unit 5 can also be based on operating parameters of the molding machine 2. Considering corresponding operating parameters of the molding machine 2 can enable even more demand-oriented and thus more efficient control and / or regulation of the operation of the functional module 3 or the respective functional modules 3.

[0083] It is also conceivable that the central data processing unit 5 is an independent or separate functional unit of the system 1. In this case as well, the central data processing unit 5 can receive corresponding operating parameters of the molding machine 2, e.g., via a data connection to the molding machine 2, and use them as the basis for generating corresponding operating information.

[0084] The central data processing unit 5 can be configured in all embodiments to generate corresponding operating information based on operating state information describing at least one operating parameter and / or state of the molding machine 2 and / or the functional module 3. Thus, operating parameters and / or states of the molding machine 2 and / or the functional module 3 can be taken into account when generating corresponding operating information, enabling demand-based and therefore efficient control and / or regulation of the operation of the entire system 1.

[0085] In order to record relevant operating status information, the system 1 may include a recording device (not shown) which is designed to record at least one operating parameter or status of the molding machine 2 and / or the functional module 3 and to generate operating status information describing at least one recorded operating parameter or status of the molding machine 2 and / or the functional module 3.

[0086] A corresponding detection device can comprise one or more detection elements assignable to or associated with the molding machine 2 and / or the functional module 3, which are configured to generate operating state information describing at least one operating state of the molding machine 2 and / or the functional module 3. Such detection elements can, for example, be designed as sensor elements or include elements configured to detect chemical and / or physical parameters, such as pressure and temperature.

[0087] As mentioned, the central data processing unit 5 is configured to generate corresponding operating information based on acquisition information describing the configuration of the individually configured molding machine function module arrangement 4. To generate such acquisition information, the system 1 can include a hardware- and / or software-implemented acquisition unit 6, which is configured to acquire and generate acquisition information describing the configuration of the individually configured molding machine function module arrangement 4.

[0088] The detection device 6 can comprise one or more detection elements (not shown) that can be assigned to or are associated with the molding machine 2 and / or the functional module 3. These elements are configured to generate detection information describing the arrangement of the molding machine 2 and / or the functional module 3 within the individually configured molding machine-functional module arrangement 4. Such detection elements can, for example, be configured to detect machine-readable codes, data or information carriers, etc., which describe the selection, number, and coupling of the molding machine(s) 2 and the functional module(s) 3. Such detection elements can, for example, be designed as or include reading devices for reading machine-readable codes, data or information carriers, etc. Alternatively or additionally, such detection elements can, for example,The optical detection system must be set up to identify the selection, number, and coupling of the molding machine(s) 2 and the functional module(s) 3 within an individually configured molding machine-functional module arrangement 4. The corresponding detection elements can be, for example, designed as camera devices for reading machine-readable codes, data or information carriers, etc., or may include such devices.

[0089] A configuration of an individually configured molding machine function module arrangement 4, described by corresponding data acquisition information, can also be subjected to a check by the central data processing unit 5 with regard to at least one check criterion. For example, a plausibility check of an individually configured molding machine function module arrangement 4 with regard to at least one plausibility criterion is conceivable, based on which it can be checked, for example, whether the configuration of the molding machine function module arrangement 4, i.e., in particular the selection, number, and coupling of molding machine(s) 2 and function module(s) 3, is plausible. Furthermore, for example, an efficiency check of an individually configured molding machine function module arrangement 4 with regard to at least one efficiency criterion is conceivable, based on which, for example,It can be verified whether the configuration of the molding machine functional module arrangement 4, i.e., in particular the selection, number, and coupling of molding machine(s) 2 and functional module(s) 3, enables efficient operation of the system 1. Furthermore, for example, a safety check of an individually configured molding machine functional module arrangement 4 with regard to at least one safety criterion is conceivable, based on which it can be verified, for example, whether the configuration of the molding machine functional module arrangement 4, i.e., in particular the selection, number, and coupling of molding machine(s) 2 and functional module(s) 3, enables safe operation of the system 1.

[0090] Fig. 2 Figure 1 shows a schematic representation of a system 1 for the production of a particle foam molded part according to a further embodiment.

[0091] Based on Fig. 2 An example of a specific configuration of a plant 1 with an individually configured molding machine functional module arrangement 4 is shown, the components of which are explained in more detail.

[0092] Annex 1 initially comprises one that is in Fig. 1 The corresponding molding machine shown is 2.

[0093] The first functional module 3 of the system 1 initially comprises a first processing unit 3a for processing a supply medium for the molding machine 2 and / or at least one other functional module 3. The first processing unit 3a is connected to an inlet of a supply medium, i.e., water, as indicated by arrow P1. The first processing unit 3a may be configured to soften the supply medium supplied to it.

[0094] As a second functional module 3, the plant 1 includes a second processing unit 3b connected to the first processing unit 3a for processing the supply medium softened via the first processing unit 3a for use in the molding machine 2 and for use in a third functional module 3 in the form of a steam generation unit 3c.

[0095] As the third functional module 3, the plant 1 includes the aforementioned steam generation unit 3c. The steam generation unit 3c serves to provide steam or superheated steam as an example process fluid for the molding machine 2 and is accordingly connected to it.

[0096] As the fourth functional module 3, the system 1 includes the aforementioned compressed air generation unit 3d. The compressed air generation unit 3d serves, on the one hand, to provide compressed air as a further exemplary process fluid for the molding machine 2 and is accordingly connected to it. Any thermal energy that may arise during the provision, i.e., in particular the generation, of compressed air can be supplied to the steam generation unit 3c; accordingly, the compressed air generation unit 3d is also connected to the steam generation unit 3c.

[0097] As the fifth functional module 5, plant 1 includes a power plant 3e. Power plant 3e is designed to provide electrical and / or kinetic energy, which—in particular, kinetic energy—can be supplied to the compressed air generation unit 3d for the production of compressed air, and—in particular, thermal energy—to the steam generation unit 3c. Accordingly, the power plant is also connected to the compressed air generation unit 3d and the steam generation unit 3c. Power plant 3e is connected to a fuel inlet, indicated by arrow P2, such as gasoline, diesel, methanol, hydrogen, etc.

[0098] As the sixth functional module 3, the system 1 comprises a collection unit 3f located downstream of the molding machine 2 for the used process fluid from the molding machine 2. This fluid can be split, optionally via a heat exchanger, into two return streams: one for cold process fluid, which is fed to the second processing unit 3b, and the other for hot process fluid, which is fed to the steam generation unit 3c. Accordingly, the collection unit 3f is connected to the second processing unit 3b on one side and to the steam generation unit 3c on the other. Arrow P3 indicates the possibility of discharging any wastewater present from the collection unit 3f.

[0099] It should be mentioned again that the in Fig. 2The configuration shown in system 1 is purely exemplary, so that individual, several or all of the described function modules 3 can be changed, e.g., in their selection, number and coupling.

[0100] The figure shows that a method for forming an individually configured molding machine functional module arrangement 4 may comprise the following steps: Providing at least one molding machine 2, which comprises at least one molding tool device 2.1 for processing expandable or expanded particle foam material to produce a particle foam molded part, wherein the at least one molding machine 2 has at least one interface 2.3 for, in particular functional and / or constructive, coupling of a functional module 3 that can be functionally assigned to the at least one molding machine 2 to form an individually configured molding machine-functional module arrangement 4; providing at least one functional module 3 that can be individually assigned to the at least one molding machine 2 in the form of an individually configured molding machine-functional module arrangement 4, wherein the at least one functional module 3 has at least one interface 3.1 for, in particular functional and / or constructive, coupling to the at least one molding machine 2 to form an individually configured molding machine functional module arrangement 4; arranging the at least one molding machine 2 in a defined spatial arrangement and / or orientation, in particular relative to the at least one functional module 3, and / or arranging the at least one functional module 3 in a defined spatial arrangement and / or orientation, in particular relative to the at least one molding machine 2, coupling the at least one molding machine 2 to the at least one functional module 3, or vice versa, forming an individually configured molding machine functional module arrangement 4. .

[0101] Furthermore, a process for manufacturing at least one particle foam molded part from an expandable or expanded particle foam material can be implemented using a corresponding system 1.

Claims

1. System (1) for the manufacture of at least one particulate foam molding from an expandable or expanded particulate foam material, comprising: - at least one molding machine (2), which comprises at least one molding device (2.1) for processing expandable or expanded particle foam material for the production of a particle foam molding, wherein the at least one molding machine (2) has at least one interface (2.3) to the, in particular functional and / or constructive, coupling of a functional module (3) to the at least one molding machine (2) functionally assignable to the formation of an individually configured molding machine function module assembly (4); - at least one of the at least one molding machine (2) forming an individually configured molding machine function module assembly (4) individually assignable function module (3), wherein the at least one function module (3) has at least one interface (3.1) to, in particular functional and / or constructive, coupling to the at least one molding machine (2) for forming an individually configured molding machine function module assembly (4); - at least one central data processing device (5), which is set up on the basis of the configuration of the individually configured molding automatic function module assembly (4) for generating the operation of at least one function module (3) regulating and / or controlling operating information.

2. System according to claim 1, characterized in that the at least one molding machine (2) comprises a structure, e.g. housing, frame or frame-like, on or in which the at least one molding tool device (2.1) is arranged or formed.

3. System according to one of the preceding claims, characterized in that the at least one interface (2.3) of the at least one molding machine (2) is formed as a connection means for connecting at least one, in particular conductive or -shaped, supply means for supplying the at least one molding machine (2) with at least one supply medium, in particular a process fluid, or comprises one such, and / or which comprises at least one interface (3.1) of at least one functional module (3) as a connection means for connecting at least one, in particular conductive or -shaped, supply means for supplying at least one functional module (3) with at least one supply medium, in particular a process fluid.

4. System according to one of the preceding claims, characterized in that the at least one interface (2.1) of the at least one molding machine (2) as a fastening means for, in particular, direct, fastening of the at least one molding machine (2), in particular a structure of the at least one molding machine (2), to which at least one functional module (3), in particular a structure of at least one functional module (3), in particular a structure of the at least one functional module (3), is formed or comprises one such; and / or the at least one interface of the at least one functional module (3) as a fastening means for, in particular direct, fastening of the at least one functional module (3), in particular a structure, e.g. housing, frame or frame-like, of the at least one functional module (3), on which at least one molding machine (2), in particular a structure, e.g. housing, frame or frame-like, of the at least one molding machine (2), is formed or comprises one.

5. System according to one of the preceding claims, characterized in that the at least one interface (2.3) of the at least one molding machine (2) as a data transmission device for, in particular, direct, transmission of data, in particular corresponding operating information, to which at least one functional module (3), in particular to an operation of the at least one functional module (3) regulating and / or controlling data processing device of at least one functional module (3), is formed or comprises one such; and / or the at least one interface (3.1) of the at least one functional module (3) as a data transmission means for, in particular direct, transmission of data, in particular corresponding operating information, to the at least one molding machine (2), in particular to the operation of the at least one molding machine (2) regulating and / or controlling data processing device of the at least one molding machine (2), is formed or comprises one such.

6. System according to one of the preceding claims, characterized in that the at least one functional module (3) is formed as a provisioning means for providing at least one supply medium for the at least one molding machine (2) and / or for at least one further functional module (3) or includes one such.

7. System according to one of the preceding claims, characterized in that the at least one functional module (3) is designed as a provisioning device for providing electrical energy and / or kinetic energy and / or pneumatic energy and / or thermal energy for the at least one molding machine (2) and / or for at least one further functional module (3) or includes one such.

8. System according to one of the preceding claims, characterized in that the at least one functional module (3) is designed as a power plant, in particular a combined heat and power plant, for the provision of electrical energy and / or thermal energy or includes one such.

9. System according to one of the preceding claims, characterized in that the at least one functional module (3) is formed as a provisioning means for providing a particle foam material which can be processed or processed to be expanded or expanded via the at least one molding machine (2) or comprises one such.

10. System according to one of the preceding claims, characterized in that the at least one functional module (3) is formed as a processing device for processing a supply medium of the at least one molding machine (2) and / or at least one other functional module (3) or includes one such.

11. System according to one of the preceding claims, characterized in that the central data processing device (5) forms a component of at least one molding machine (2).

12. System according to one of the preceding claims, characterized in that the central data processing device (5) is configured to generate corresponding operating information on the basis of a configuration of the individually configured automatic molding function module assembly (4) descriptive detection information.

13. Device according to claim 12, characterized by a detection device, which is configured for detecting a configuration of the individually configured molding machine function module assembly (4) descriptive detection information and for generating a configuration of the individually configured molding machine function module assembly (4) descriptive detection information.

14. plant according to one of the preceding claims, characterized in that the central data processing device (5) is set up, corresponding operating information on the basis of at least one operating state of the at least one molding machine (2) and / or at least one operating state of the at least one functional module (3) descriptive operating state information for generating the operation of the at least one functional module (3) regulating and / or controlling operating information is set up, optionally further comprising a detection means which is provided for detecting at least one operating state of the at least one molding machine and / or the at least one function module descriptive operating state information.

15. Method for forming an individually configured molding machine function module assembly (4) comprising at least one molding machine (2) and at least one function module (3) comprising the steps: - providing at least one molding machine (2), which comprises at least one molding device (2.1) for processing expandable or expanded particle foam material for the production of a particle foam molding part, wherein the at least one molding machine (2) has at least one interface (2.3) to the, in particular functional and / or constructive, coupling of a functional module (3) to the at least one molding machine (2) functionally assignable to the formation of an individually configured molding machine function module assembly (4); - provide at least one of the at least one molding machine (2) forming an individually configured molding machine function module assembly (4) individually assignable function module (3), wherein the at least one function module (3) has at least one interface (3.1) for, in particular functional and / or constructive, coupling to the at least one molding machine (2) for forming an individually configured molding machine function module assembly (4); - Arranging the at least one molding machine (2) in a defined spatial arrangement and / or orientation, in particular relative to the at least one functional module (3), - Arranging the at least one functional module (3) in a defined spatial arrangement and / or orientation, in particular relative to the at least one molding machine (3), - coupling of the at least one molding machine (2) to the at least one function module (3), or vice versa, forming an individually configured molding machine function module arrangement (4).