CONTAINER WITH RESEALABLE LID
Patent Information
- Application Number
- DE502023002014
- Authority / Receiving Office
- DE · DE
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2022-02-25
- Filing Date
- 2023-02-17
- Publication Date
- 2025-10-30
- Estimated Expiration
- 2043-02-17
AI Technical Summary
Existing plastic packaging containers are non-biodegradable, polluting the environment and oceans, and lack resealable lids, while molded fiber containers are not liquid-tight and fiberglass containers are not suitable for liquids or fine-grained powders.
A biodegradable fiber-molded container with a biodegradable thermoplastic lid and a flexible hinge strip made of fiber material, such as kraft paper, ensures secure closure and resealability, using components like starch-based thermoplastics and coatings to enhance moisture resistance and strength.
The solution provides an environmentally friendly container that safely stores liquids and bulk goods, is biodegradable, and features a tamper-evident seal, meeting both functional and aesthetic standards.
Description
Technical area
[0001] The invention relates to a container having at least one opening and a lid for closing the opening, which lid is connected to the container via an elastically deformable hinge. State of the art
[0002] Such plastic containers are widely used to package liquid products or similar bulk goods. They are made of plastic, with the resealable lid of the container generally being molded onto a screwed-on lid holder via a film hinge. The lid holder is screwed or latched to the container. EP 2 050 685 A1 describes a container, namely a child-resistant bottle, comprising a hollow cylindrical container with a peripheral wall and an opening at one end. A ring is arranged as the first connecting element on the peripheral wall of the hollow cylindrical container and is connected to a lid via a film hinge. The connecting element, film hinge, and lid are made of polymer material.
[0003] It is well known that plastic packaging containers are problematic because plastic is not or only very difficult to biodegrade and pollutes the environment and the world's oceans.
[0004] Safe packaging made from molded fibers is also known. These containers are called pulp mold containers and are formed from pulp in a suction mold. Water is sucked out of the pulp via the suction mold, causing the cellulose fibers contained in the pulp to deposit on the wall of the suction mold. The container thus formed is drained and can be used for packaging liquids and bulk goods. EP 1 221 413 A1 describes the production of such a molded fiber container. However, no resealable lid hinged to the container is disclosed.
[0005] Of course, fiberglass containers with pivoting lids are also known (see DE 16 11 944 B1). However, these egg cartons are not liquid-tight and therefore cannot hold liquids or fine-grained powders. GB 2 420 265 A describes a one-piece biodegradable drinking container with a cup section and an integral lid connected to the cup section via a film hinge made of biodegradable material.
[0006] WO 2014 / 031869 A1 describes a container similar to the preamble of claim 1, but not a container and a lid but two container halves made of identical material are connected to each other via a hinge. Summary of the invention
[0007] The object of the invention according to claim 1 is to provide a biodegradable container which is easy to handle and safely stores liquids and bulk goods contained therein, while enabling a buyer to recognize that the goods within the container are in their original packaging.
[0008] This object is achieved according to the invention in that the container is made of fiber material and has a biodegradable or bioinert coating, that the lid is made of biodegradable thermoplastic material and that a flexible hinge strip made of fiber material attached to the lid is glued to the container.
[0009] The proposal is for a fiber-molded container with a biodegradable or bioinert coating, so that the container cannot pollute the environment. Natural coatings such as lipids, oils, or waxes are generally biodegradable. Coatings containing silicon dioxide, for example, are bioinert. Furthermore, it is proposed that the lid be made of a biodegradable thermoplastic material. Thermoplastic material is particularly well-suited for the production of a container cover. It can be easily and safely processed in large quantities using injection molding. This technology is ideally suited for mass production.
[0010] Such a biodegradable thermoplastic can contain, in particular, starch and, as additional components, glycerin and sorbitol as plasticizers. In particular, 11-15% by weight of glycerin and 6-9% by weight of sorbitol, based on the total weight of the material in the dried state, have proven advantageous. The starch concentration is between 56 and 63% by weight. Other components can be fillers in concentrations of 16-24% by weight. The fillers can be talc, chalk, bentonite, mustard seed hulls, organic fibers, or waste materials. This material is excellently suited to processing in a twin-screw extruder and injection molding. It can be made moisture-resistant and extremely hard using appropriate coatings. However, this material is generally too brittle to serve as a flexible film hinge for connecting the resealable lid to the container.For this reason, the lid is secured with a flexible hinge strip made of fiber material that is glued to the container.
[0011] Such a hinge strip can be made of paper, especially kraft paper. The hinge strip is extremely strong. With appropriate coatings, the hinge strip can be made moisture-resistant. The hinge strip can be decoratively printed. The hinge strip thus combines the technically required flexibility, allowing the lid to be opened and closed multiple times, with positive aesthetic features. The fiber material of the hinge strip is biodegradable, even when coated with a moisture-resistant coating. The resealable packaging with the hinged lid is therefore environmentally friendly and meets the highest functional and aesthetic standards.
[0012] In practice, the container can have a connecting element made of biodegradable thermoplastic material in the region of its opening, wherein the hinge strip is glued to the container in the region of the connecting element. To stabilize the opening of the fiber-cast container, a thermoplastic connecting element can be provided at the opening. This can be glued to the fiber-cast material of the container or connected in some other way in a material-to-material or form-fitting manner. The lid can be glued to this connecting element by means of the hinge strip, wherein a circular projection of the lid can fit into an annular opening of the connecting element. Preferably, projections and recesses that interact with one another are arranged on the connecting element and the lid, enabling a snap-in or locking connection between the lid and the connecting element.In this way, the container can be securely closed, with the lid being held to the connecting element via the hinge strip even when opened.
[0013] In practice, the hinge strip can be glued to the lid. However, it is also possible for the hinge strip to be connected to the lid in another way. In particular, the lid can be pivotally attached to the hinge strip. This is particularly useful in cases where the lid can be screwed to the connecting element.
[0014] In practice, the hinge strip may have at least a second section glued to the container, forming a sealing section and perforated so that it separates along the perforation when the lid is opened. This sealing section serves as a tamper-evident seal. The unbroken perforation allows a buyer to recognize that the goods inside the container are in their original packaging. An opened container can be easily distinguished from an unopened container by the destruction of the perforation.
[0015] As mentioned above, the container can have an external thread in the area of the opening and the lid can have an internal thread that can be screwed onto the external thread. In this case, the hinge strip is rotatably connected to the lid. To achieve a rotatable connection, an eyelet can be formed on the hinge strip, through which a section of the lid with a circular cross-section extends. For example, a T-shaped pin can be formed on top of the lid, which is surrounded by the eyelet. Either the hinge strip has a certain degree of elasticity so that it can be pulled over the edge of the T-shaped pin and contracts elastically. Or the T-shaped pin is first pushed through the eyelet and then connected to the lid in a form-fitting or material-fitting manner.
[0016] To increase the tightness of the container, the coating may contain at least one of the following components: Cellulose fibers, casein, whey, agar agar, psyllium husks SiO 2 , linseed oil, carnauba wax, beeswax.
[0017] Cellulose fibers, especially very short microfibrils, are suitable for increasing the container's tightness and gas impermeability. Fillers and swelling natural ingredients such as casein whey, agar agar, and psyllium husks also increase tightness. Silicon oxide gives the container considerable strength.
[0018] Lipids such as oils and waxes also increase the gas and liquid resistance of the container material. All selected components are biodegradable or bioinert, so the container according to the invention decomposes after a short time without leaving any harmful residues.
[0019] As mentioned, the thermoplastic material of the lid is also biodegradable, particularly water-soluble and / or compostable. Such properties can be achieved with the starch-based thermoplastics described above.
[0020] The connecting element can be connected to the container by a material fit or a form fit. The thermoplastic material can develop adhesive properties when moistened with water or a solvent and can be glued to the fiber material of the container. It is also possible for the connecting element to have a thin connecting wall with perforations. During the manufacturing process for the fiber-cast container, the connecting wall is held close to the wall of the suction mold so that fiber material sucked in by the suction mold also settles in the area of the connecting wall and protrudes through the perforations. This allows an excellent, intimate bond to be achieved between the connecting element and the fiber material of the container. The connecting wall can surround the opening so that a form-fitting connection is achieved along the entire circumference of the opening.
[0021] The invention further relates to a method according to claim 9 for producing a container with a container having at least one opening and a lid for closing the opening, which lid is connected to the container via an elastically deformable hinge. The method comprises the following method steps: Suction of fibrous material from a pulp through a suction mold and compacting the fibrous material deposited on the inner wall of the suction mold to form the container; dewatering and drying the container; coating the container; injection molding the lid from biodegradable thermoplastic material; attaching the lid to a flexible hinge strip made of fibrous material; gluing the hinge strip to the container.
[0022] In this way, the various components of the container can be manufactured and connected to one another efficiently and cost-effectively.
[0023] In practice, the connecting element made of biodegradable thermoplastic material can be arranged on the container in the area of the opening, whereby the hinge strip is glued to the container in the area of the connecting element.
[0024] The lid and the connecting element made of thermoplastic material can form a snap connection or locking connection with which the container can be closed.
[0025] When opened, the lid is connected to the connecting element via the hinge strip.
[0026] As mentioned above, the hinge strip can be glued to the lid.
[0027] Furthermore, the hinge strip can have at least a second section bonded to the container, namely a sealing section, which is perforated and separated along the perforation when the lid is opened. The hinge strip thus forms a tamper-evident seal.
[0028] Finally, the container can have an external thread in the area of the opening and the lid can have an internal thread that can be screwed onto the external thread, whereby the lid is rotatably connected to the hinge strip. Short description of the drawings
[0029] Fig. 1 shows a side exploded view of a container according to the invention. Fig. 2 shows a three-dimensional exploded view of the container from Fig. 1 from above. Fig. 3 shows the front view of the container from the Fig. 1 and 2 . Fig. 4 shows the view of the container cut along section line IV - IV from Fig. 3 . Fig. 5 shows another embodiment of the hinge strip for the container. Fig. 6 shows a front view of the container with the hinge strip made of Fig. 5 . Fig. 7 shows a side view of the container with the hinge strip made of Fig. 5 . Fig. 8 shows one of the Fig. 7 corresponding view of the container with the lid swung open. Fig. 9 shows a bottom view of the lid of the container with another embodiment of the hinge strip. Fig. 10 shows one of the Fig. 4 corresponding sectional view of the container with the hinge strip from Fig. 9 . Fig. 11 shows one of the Fig. 10 corresponding view of the container with the lid swung open. Description of the embodiments
[0030] In the Fig. 1 to Fig. 4 A first embodiment of the container is shown. In Fig. 1shows an exploded view of the components of a container for packaging chewing gum. The container consists of a container 1, which consists of a hollow body made of molded fiber and is open at the top. The opening 2 of the container 1 is surrounded by a rim 3, which extends essentially vertically upwards and is connected to a connecting element 4. The connecting element 4 consists of a biodegradable thermoplastic, in particular a starch-based thermoplastic with the components described above. This connecting element 4 made of thermoplastic can be produced by injection molding and can be connected essentially tightly to the rim 3 of the container 1. The connecting element 4 can be closed with a lid 5, which is also produced from a biodegradable thermoplastic by injection molding.
[0031] In conventional plastic containers, such injection-molded parts such as the connecting element 4 and the lid 5 are pivotally connected to one another by means of a film hinge made of the same thermoplastic. However, the biodegradable, starch-based thermoplastic usually has insufficient elasticity to reliably form a film hinge between the lid 5 and the connecting element 4. For this reason, a flexible hinge strip 6 made of paper, in particular kraft paper, is provided, which pivotally connects the lid 5 to the container 1 and in particular to the connecting element 4 of the container 1. The hinge strip 6 has a Fig. 1 extending parallel to the top of the lid 5 main section 7, which is glued to the top of the lid 5. In the Fig. 1On the left side, a side section 8 of the hinge strip 6 can be seen, which is angled downwards at a right angle. This side section 8 is glued to the connecting element 4 of the container 1.
[0032] In Fig. 2It can be seen that the width of the main section 7 of the hinge strip 6 is greater than the width of the side section 8. The main section 7 of the hinge strip 6 has a contour corresponding to the top side of the lid 5 and is glued to the top side of the lid 5. The biodegradable thermoplastic can be water-soluble or alcohol-soluble. In this case, the main section 7 of the hinge strip 6 can be glued by dissolving the top side of the lid 5 and subsequently drying the top side of the lid 5. In the same way, the inside of the annular connecting element 4 can be glued to the rim 3 of the container 1. The outside of the connecting element 4 can be glued to the side section 8 of the hinge strip 6.
[0033] Alternatively, a glue or other suitable biodegradable adhesive may be used to bond the hinge strip 6 to the lid 5 and the connecting element 4.
[0034] The articulated connection between the lid 5 and the connecting element 4 is essentially created by the strip-shaped side section 8 of the hinge strip 6. If the main section 7 of the hinge strip 6 covers the entire surface of the lid 5, the hinge strip 6 can be printed and display the product information. However, it is also possible for the main section 7 of the hinge strip 6 not to extend over the entire top side of the lid 5.
[0035] The Figs. 3 and 4 show a front view and a sectioned side view of the container from the Fig. 1 and 2 . It can be seen that the cover 5 has a flat edge and a downwardly projecting circular portion 11 in the middle. The circular portion 11 of the cover 5 can form a locking connection or snap connection with the inner circumference of the annular connecting element 4. In particular, in Fig. 4 It can be seen that the side section 8 of the hinge strip 6 is glued to the outside of the connecting element 4. In this way, the lid 5 is securely held to the connecting element 4 of the container after opening.
[0036] In the Fig. 5 to 8 A second embodiment of the hinge strip 6' can be seen. As in the previously described embodiment, this has a main section 7 and a side section 8. The side section 8 is still in the same plane as the main section 7 and is not, as in Fig. 1 bent by 90°. The hinge strip 6' has two lateral sealing sections 9, which are connected by a perforation 10, ie, a line along which the connection between the sealing section 9 and the main section 7 is partially severed. As shown in the Figs. 6 and 7As can be seen, the sealing sections 9 are glued in the area of the side of the container 1 with its connecting element 4. When the lid 5 is opened, the sealing sections 9 separate from the main section 7 of the hinge strip 6 along the perforation 10. This is shown in Fig. 8 which shows the opened lid 5. The sealing strips 9 therefore represent tamper-evident seals, which indicate that the container has been opened.
[0037] The Fig. 9 shows a bottom view of the lid 5 with a further embodiment of the hinge strip 6". The main section 7' of the hinge strip 6" has the shape of an eyelet, ie it has a circular recess in its center, which is penetrated by the circular projection of the lid 5. The main section 7 of the hinge strip 6" is thus protected against the closed container ( Fig. 10) downward facing surface of the lid 5, with its side section 8 still being glued against the upper edge of the container 1. The hinge strip 6" holds the Fig. 11 visible, open lid 5 firmly attached to the container 1.
[0038] If the cover has a screw thread (not shown) that can be screwed to the connecting element, the adhesive bond between the hinge strip 6" and the cover 5 can be omitted. In this case, the projecting circular section 11 of the cover 5 can have a groove or slot on its circumference into which the ring- or eyelet-shaped main section of the hinge strip fits. The cover 5 is thus rotatably connected to the hinge strip 6".
[0039] The features of the invention disclosed in the present description, in the drawings and in the claims may be essential both individually and in any combination for the realization of the invention in its various embodiments. List of reference symbols
[0040] 1Container 2Opening 3Rim 4Connecting element 5Lid 6,6',6"Hinge strip 7,7'Main section 8Side section 9Sealing section 10Perforation 11Circular section
Claims
1. A receptacle with a container (1) having at least one opening (2) and a lid (5) for closing the opening (2), which lid is connected to the container (1) by an elastically deformable hinge, wherein the container (1) is made of fiber material and has a biodegradable or bioinert coating, wherein the lid (5) is made of biodegradable thermoplastic material, characterized in that a flexible hinge strip (6') of fiber material attached to the lid (5) is bonded to the container (1), wherein the hinge strip (6') is bonded to the lid (5) and comprises at least one seal section (9) bonded to the container (1), perforated and separated along the perforation (10) when the lid (5) is opened.
2. The receptacle according to claim 1, characterized in that the container (1) has a connection element (4) made of biodegradable thermoplastic material in the area of the opening (2), the hinge strip (6, 6', 6") being bonded to the container (1) in the area of the connection element (4).
3. The receptacle according to claim 1 or 2, characterized in that the container (1) has an external thread in the area of the opening (2) and the lid (5) has an internal thread which can be screwed onto the external thread, the lid (5) being rotatably connected to the hinge strip.
4. The receptacle according to claim 5, characterized in that an eyelet is formed on the hinge strip (6, 6', 6") through which eyelet a section (11) of the lid (5) having a circular cross-section extends.
5. The receptacle according to any one of the preceding claims, characterized in that the coating comprises at least one of the following constituents: - cellulose fibers, - casein, - whey, - agar agar, - psyllium husks, - SiO2, - linseed oil, - carnauba wax, - beeswax.
6. The receptacle according to one of the preceding claims, characterized in that the thermoplastic material of the lid (5) and / or of the connection element (4) is water-soluble and / or compostable.
7. The receptacle according to one of the preceding claims, characterized in that the connection element (4) is connected to the container (1) by substance bonding and / or form-fitting.
8. The receptacle according to one of the preceding claims, characterized in that connection element (4) has a connecting wall surrounding the opening (2) and having holes through which the fiber material of the container (1) extends.
9. Method for producing a receptacle with a container (1) having at least one opening (2) and a lid (5) for closing the opening (2), which lid is connected to the container (1) via an elastically deformable hinge, the method comprising the following steps: - sucking fiber material from a pulp through a suction mold and compacting the fiber material deposited on the inner wall of the suction mold to form the container (1); - dewatering and drying the container (1); - coating of the container (1); - injection molding of the lid (5) from biodegradable thermoplastic material; - fastening the lid (5) to a flexible hinge strip (6, 6', 6") made of fiber material; - bonding the hinge strip (6) to the container (1), wherein the hinge strip (6') is bonded to the lid (5) and comprises at least one seal section (9) bonded to the container (1), perforated and separated along the perforation (10) when the lid (5) is opened.
10. Method according to claim 9, characterized in that a connection element (4) made of biodegradable thermoplastic material is arranged on the container (1) in the area of the opening (2), and in that the hinge strip (6, 6', 6") is bonded to the container (1) in the area of the connection element (4).
11. Method according to claim 9 or 10, characterized in that the container (1) has an external thread in the area of the opening (2) and the lid (5) has an internal thread which can be screwed onto the external thread, the lid (5) being rotatably connected to the hinge strip.