MACHINE TOOL WITH BELLOWS
Patent Information
- Authority / Receiving Office
- DE · DE
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2023-04-20
- Publication Date
- 2026-04-09
AI Technical Summary
Existing protective covers for machine tools, particularly for compact machines, require multiple components, occupy significant installation space, and negatively impact dynamics, making them impractical and costly.
A protective cover system for machine tools using a single fabric-based protective bellows mounted on a mounting collar, allowing relative movement between the tool spindle and workpiece fixture, with minimal force requirements and easy maintenance, while maintaining machine dynamics and reducing resource consumption.
The system provides effective protection for machine kinematics with minimal impact on dynamics and reduced resource consumption, offering easy maintenance and cost-effectiveness, suitable for compact machine tools.
Description
[0001] This disclosure relates generally to machine tools for machining, particularly for precision machining. Specifically, it relates to designs of protective covers for separating / shielding the working area of a machine tool. In exemplary embodiments, this disclosure relates to compact machine tools with small working areas. Such machine tools are used, for example, for manufacturing parts in the watchmaking, jewelry, and / or medical device industries. Other applications are conceivable.
[0002] From DE 43 09 719 A1, a device for the disposal of dust during the production of electrodes for electrical discharge machining (EDM) is known. From DE 199 47 268 C1, DE 78 12 581 U1, and DE 39 36 640 A1, fastening systems for bellows are known, which can be used in vehicles or household appliances. From US 5,607,269 A, a bone milling machine is known, which has a tool spindle with a milling tool, wherein the tool spindle extends through a sleeve that serves as a cover.
[0003] From EP 0 978 349 A2, a machine tool with specific machine kinematics and a movable cover for its movable machining head is known. From WO 2018 / 130538 A1, a dental machining machine with a membrane made of a highly elastic material through which a movable workpiece arm extends is known. From CN 105832436 A, a dental machining machine with a working spindle extending through an elastic membrane is known.
[0004] From DE 16 27 069 A1 a chip protection device, in particular for milling machines, is known which has the form of a curtain consisting of a chain mesh, which hangs vertically and shields the space around the cutting tool on at least one side.
[0005] German patent application DE 10 2016 117 417 A1 discloses a cover for a machine tool that provides a recess in a working area boundary. The cover comprises two pairs of movable protective covers oriented at a 90° angle to each other. The recess is located between the protective covers. The protective covers are designed as a roller blind or bellows. A spindle extending through the recess is translationally movable in two axes within a plane defined by the cover. During its translational movement, the spindle automatically moves the protective covers.
[0006] Machining processes typically use process fluids, especially coolant / lubricant. These cool the workpiece and the tool. Chips and other abrasive particles are flushed away from the machining area by the coolant / lubricant. During machining, chips are generated in the work area, and tool abrasion and a significant amount of coolant / lubricant (possibly mixed with chips, abrasion, and similar materials) must also be expected.
[0007] Therefore, the working areas of machine tools are regularly enclosed. This serves two purposes: firstly, to shield the machine from the surrounding environment (for example, by providing an access opening for an operator); and secondly, to shield it from machine kinematic components such as guides, drives, motors, and the like. Since machining workpieces regularly involves relative movement between the tool and the workpiece, moving machine parts often protrude through such enclosures. This necessitates solutions like the enclosure described in DE 10 2016 117 417 A1.
[0008] Such covers are based, for example, on several pairs of facing bellows, telescopic plates, or similar components that together define a movable opening between them. This opening follows the movement of the moving machine part that passes through it. This regularly involves opposing movements of the facing bellows within a pair. Such a solution requires a certain amount of installation space. Furthermore, the bellows must also be moved by the moving machine parts themselves. This inherently leads to disadvantages in terms of dynamics. It has been shown that such covers are not readily feasible for compact machine tools.
[0009] Against this background, the present disclosure aims to provide a protective cover for a machine tool, which is particularly suitable for compact machine tools and ideally also for other machine tools. Preferably, the protective cover allows for a reduction in the number of components involved in the cover. Preferably, the protective cover has only a minimal impact on the dynamics of the machine tool. Preferably, the protective cover can contribute to reducing the resource consumption of the machine tool. In particular, the protective cover should provide effective protection of rear components of the machine kinematics from particles, fluids, and other foreign bodies that originate or are present in the working area of the machine tool. In particular, the protective cover should be designed to be maintenance-friendly and easy to repair.Furthermore, the protective cover should be feasible at low cost while maintaining a reasonable lifespan.
[0010] According to a first aspect, the present disclosure relates to a machine tool, in particular a compact machine tool, comprising: a frame, a tool spindle with a tool holder, a workpiece fixture, and a protective bellows, wherein the tool spindle and the workpiece fixture are movable relative to each other in at least two translational axes in a working space, wherein the working space is bounded by at least one partition wall which has at least one movement opening and, adjacent to the movement opening, a mounting collar which surrounds the movement opening at least partially, wherein at least the tool spindle or the workpiece fixture is coupled to the frame through the movement opening, wherein the protective bellows has a mounting edge adapted to the mounting collar which is provided with a tension member, and wherein the protective bellows can be mounted on the mounting collar in a relaxed state of the tension member and is secured on the mounting collar in a tensioned state of the tension member.
[0011] In this way, a protective cover is provided that adequately shields the machine kinematics located behind the work area from the work area. Nevertheless, the dynamics of the machine tool are preserved. Components of the machine tool can protrude through the protective cover and move during machining, as the protective bellows can track these movements. The protective cover comprises, for example, the partition and the protective bellows, which is attached to the mounting collar of the partition. In one exemplary embodiment, the protective bellows is a fabric-based protective bellows. In other words, the protective bellows comprises a fabric or material.
[0012] The protective bellows can be easily attached to the mounting collar and, if necessary, detached from it. This design makes the protective bellows very easy to maintain. The protective bellows can be designed as a cost-effective wear part and easily replaced when needed.
[0013] The movement of the protective bellows during the movement of the tool spindle and / or the workpiece holder requires minimal force, thus ensuring that the dynamics of the machine tool are not negatively impacted. This also has a positive effect on energy consumption. Significant differences emerge, particularly compared to conventional telescopic plates or bellows solutions. This also applies to the installation space required by the protective bellows. The protective bellows does not necessarily require a straight guide plane. This further increases design freedom.
[0014] In one exemplary embodiment, the protective bellows is designed to be sufficiently elastic to follow the movement of the tool spindle and / or the workpiece holder. In another exemplary embodiment, the protective bellows is designed similarly to a shift lever's shift boot, thus allowing the necessary relative movements between the tool spindle and the workpiece holder even without significant stretching.
[0015] To generate the relative motion between the tool spindle and the workpiece holder, a kinematic system is provided, for example, a three-axis, four-axis, or five-axis system. This kinematic system typically comprises three translational axes, each orthogonal to the others, and optionally one or two pivot axes. The kinematic system extends at least partially through the movement opening. Accordingly, the kinematic system also extends at least partially through the protective bellows, particularly through suitable openings in the bellows. From the working area perspective, at least the tool holder or a machining tool mounted on it, or a workpiece supported by the workpiece holder, is positioned in front of the protective bellows.
[0016] The opening in the partition wall provides the necessary clearance for relative movements between the tool spindle and the workpiece holder. The mounting collar is designed, for example, as a mounting collar projecting towards the work area.
[0017] In one exemplary embodiment, a single protective bellows is provided, even though the relative movement between the tool spindle and the workpiece holder comprises at least two translational axes, and in particular three translational axes. It is therefore not necessary to provide two or more protective bellows to allow multiple axes of movement through the protective bellows. For example, the relative movement between the tool spindle and the workpiece holder includes movement along an X-axis and a Z-axis, which is essentially parallel to the surface of the movement opening in the partition. Alternatively, the relative movement between the tool spindle and the workpiece holder includes movement along a Y-axis, which is essentially perpendicular to the surface of the movement opening in the partition.
[0018] In exemplary configurations, the machine tool is a compact machine tool with a working volume of less than 250 mm x 250 mm x 250 mm. In exemplary configurations, the working volume of the machine tool is less than 200 mm x 200 mm x 200 mm. In exemplary configurations, the working volume of the machine tool is less than 150 mm x 150 mm x 150 mm. In exemplary configurations, the working volume of the machine tool is less than 100 mm x 100 mm x 100 mm. In exemplary configurations, the working volume of the machine tool is less than 75 mm x 75 mm x 75 mm. In exemplary configurations, the working volume of the machine tool is approximately 50 mm x 50 mm x 50 mm. These specifications relate in particular to the possible feeds (travel paths) along the X, Y, and Z axes. The working volume can be cubic in shape.However, cuboid-shaped construction spaces are also conceivable, whose travel paths in X, Y and Z are not uniform.
[0019] The tool holder, in one exemplary embodiment, is designed to accommodate a rotaryally driven tool, particularly for milling or drilling operations, i.e., for machining. The term "tool spindle" is used to refer to a tool holder assembly, at least in exemplary embodiments. The term "workpiece holder" is used to refer to a workpiece holder assembly, at least in exemplary embodiments.
[0020] According to one exemplary embodiment, the opening of the partition wall has a curved edge, with the opening specifically defining a three-dimensionally extending opening surface. The opening, for example, comprises a curved opening surface. Here too, the protective bellows allows for greater design freedom than conventional solutions with bellows. This is particularly advantageous for compact machine tools.
[0021] According to another exemplary embodiment, the protective bellows is a fabric bellows, which in particular includes a liquid-repellent and sealing impregnation or coating. In this way, the protective bellows can effectively prevent or at least minimize the penetration of cooling lubricants, chips, abrasion particles, and similar substances. In one exemplary embodiment, the protective bellows is designed as an elastic fabric bellows based on a coated woven fabric made of synthetic fibers.
[0022] According to another exemplary embodiment, the mounting collar has a base to which, at least in sections, an end face offset from the movement opening is attached. This end face serves as a positive-locking position lock when the tensioning cord is under tension. In one exemplary embodiment, the tensioning cord rests on the base of the mounting collar when under tension. Thus, the protective bellows cannot be pulled off the mounting collar beyond the end face.
[0023] In one exemplary embodiment, the base is oriented approximately perpendicular to the opening surface, with the front edge being oriented approximately perpendicular to the base of the mounting collar or parallel to the opening surface. The front edge of the mounting collar is offset from the partition wall towards the work area.
[0024] According to another exemplary embodiment, the protective bellows is further secured to the mounting collar by a clamping profile. In other words, in addition to being secured by the tension member, the protective bellows can also be fixed to the mounting collar by a clamping profile. This can help to reduce wear of the protective bellows on the mounting collar due to relative movements between the tool spindle and the workpiece holder.
[0025] According to another exemplary embodiment, the clamping profile is supported at the front face, with the clamping profile surrounding the front face, in particular with two legs. The clamping profile has, for example, an approximately U-shaped cross-section with a base and two legs. The legs of the clamping profile can secure the protective bellows to the front face of the mounting collar by frictional and / or positive locking. It is conceivable to provide locking elements in the form of barbs and the like on at least one of the legs. However, it is also conceivable to forgo such locking elements and to fix the protective bellows to the mounting collar by frictional / positive locking.
[0026] The clamping profile with the U-shaped cross-section can clamp the front of the mounting collar between its two legs. However, it is also conceivable to design the clamping profile so that its base faces the bottom of the mounting collar, with one leg supporting the front and the other the partition. In this way, the clamping profile can also secure the protective bellows to the mounting collar in addition to the tensioning cord. A combined clamping profile is also conceivable, consisting of two opposing U-profiles in cross-section, connected by a common leg. This allows clamping both at the front and between the front and the partition.
[0027] The clamping profile can also be referred to as a positioning profile. In one exemplary embodiment, the clamping profile is designed similarly to an edge protection profile. The clamping profile can press the protective bellows against the face of the mounting collar over a large area. This has been shown to reduce wear on the mounting collar. The clamping profile can minimize shear movements of the protective bellows in the immediate vicinity of any edges of the mounting collar.
[0028] The clamping profile is designed using an elastomer, a thermoplastic material, and / or a metal. Composite materials are also conceivable, for example, reinforced elastomers or thermoplastic materials, where the reinforcement can be achieved through fibers or metals.
[0029] According to another exemplary embodiment, the tool spindle can be moved translationally, either directly or indirectly, on the frame. According to another exemplary embodiment, the workpiece holder can be moved translationally, either directly or indirectly, on the frame. In other words, the kinematic chain for the tool spindle or the workpiece holder can extend through the movement opening and thus also through the protective bellows.
[0030] According to another exemplary embodiment, the protective bellows is designed in an annular or figure-eight shape, with the tension member arranged at the mounting edge of the protective bellows. An exemplary fold (doubling) is provided at the mounting edge of the protective bellows, which provides a guide for the tension member. The approximately annular or figure-eight shape allows the mounting edge to be located on the outer circumference. At least one opening is provided in an inner area. Two openings are shown as an example, one for the tool spindle and one for the workpiece holder.
[0031] According to another exemplary embodiment, the protective bellows has a tool opening for the tool spindle. According to another exemplary embodiment, the protective bellows has a workpiece opening for workpiece clamping. It is understood that in exemplary embodiments both the workpiece opening and the tool opening are provided.
[0032] According to another exemplary embodiment, the protective bellows has at least one auxiliary opening. This auxiliary opening is intended, for example, for the installation of sensors (such as tool breakage detection), for the installation of a guide for the protective bellows, for the installation of a coolant line, or for similar purposes. It is understood that protective bellows without an auxiliary opening are also conceivable. In the case of a design with at least one auxiliary opening, it is conceivable that this opening could be made closable.
[0033] According to another exemplary embodiment, the protective bellows has a plurality of fastening openings, in particular adjacent to the tool opening and / or the workpiece opening, wherein fastening elements protrude through the fastening openings in order to clamp the protective bellows adjacent to the tool opening and / or the workpiece opening.
[0034] In other words, the protective bellows can also be clamped or otherwise fixed to the tool spindle and the workpiece holder in this way. The fastening elements include, for example, screws or similar fasteners. On the side facing the work area, strips with openings are provided, which are adapted to the mounting holes of the protective bellows. This allows for a surface-mounted clamping of the protective bellows.
[0035] According to another exemplary embodiment, the protective bellows is formed from an elastic fabric, in particular a polymer-based fabric, which is coated on at least one side. The protective bellows can be coated, especially on its side facing the working area. The coating reduces the adhesion of chips and the like. The coating seals the protective bellows, for example, sufficiently dustproof, liquid-tight, or gas-tight.
[0036] For example, the protective bellows consists of a polyamide-based fabric that is coated on at least one side. The fabric can have a low specific gravity and high elasticity. The coating ensures sufficient sealing. The fabric is mechanically stable enough. The fabric is suitable for technical applications. The fabric preferably exhibits high resistance to chips, abrasion, and similar abrasive substances. In exemplary embodiments, the fabric is highly dustproof. In one exemplary embodiment, the fabric is separately sealed in the area of any seams (e.g., for forming the fold at the mounting edge), so that foreign substances are largely prevented from penetrating there as well.
[0037] According to another exemplary embodiment, the protective bellows, before being mounted on the mounting collar, is essentially a planar structure, wherein the mounting edge surrounds an inner region of the planar structure, and wherein at least one tool opening or workpiece opening is arranged in the inner region of the planar structure. In exemplary embodiments, the fabric forming the basis for the protective bellows is sufficiently elastic so that the protective bellows can be adapted to the given shape of the movement opening as well as any positions of the tool spindle and the workpiece holder.
[0038] According to another exemplary embodiment, a shield is adjacent to the workpiece opening in the work area. This shield, together with the workpiece holder, is movable along at least one translational axis, and serves as additional chip protection between the workpiece holder and the protective bellows. This further increases the service life of the protective bellows. The shield can also be referred to as a chip shield.
[0039] The shield is designed, for example, as a flat sheet metal shield oriented parallel to the opening surface of the movement opening. The shield is preferably positioned in an area of the protective bellows where increased chip accumulation is expected during machining. The shield thus occupies a specific relative position to the tool holder or the machining tool.
[0040] According to another exemplary embodiment, the tension member is a tension band that secures the protective bellows to the mounting collar. The tension member is sufficiently strong to apply the forces required to attach the protective bellows to the mounting collar. The tension member can be secured in its tensioned state, ensuring that the protective bellows sits firmly on the mounting collar.
[0041] Further features and advantages of the disclosure will become apparent from the following description and explanation of several exemplary embodiments with reference to the drawings. These show: Fig. 1: a perspective view of a machine tool; Fig. 2: another perspective view of the machine tool according to Fig. 1 , showing a protective cover for the work area; Fig. 3: a frontal partial view of the machine tool according to Fig. 2 Fig. 4: a frontal view of a protective bellows for a protective cover of a machine tool; Fig. 5: a partial side view based on the arrangement according to Fig. 2 ; Fig. 6: a side, sectioned partial view of a mounting collar with a mounted protective bellows; Fig. 7: another side, sectioned partial view of a mounting collar with a mounted protective bellows; and Fig. 8: another side, sectioned partial view of a mounting collar with a mounted protective bellows.
[0042] Fig. 1 Figure 10 illustrates, using a perspective view, an exemplary design of a compact machine tool 10 suitable for manufacturing precision mechanical components. The machine tool 10 comprises a frame 12, which in this embodiment includes a base frame 14 on which a frame block 16 is mounted. The frame block 16 absorbs the significant forces generated during machining. The base frame 14 serves as a support for the frame block 16. Fig. 1 Furthermore, 18 indicates a control unit for the machine tool 10. The control unit 18 controls components and functions of the machine tool 10 in order to machine workpieces in the desired manner. Control via external devices is also conceivable.
[0043] The machine tool 10 further comprises a kinematic system 20, which is designed as a multi-axis kinematic system. For illustrative purposes, a Cartesian coordinate system XYZ is shown in at least some of the figures. The XYZ coordinate system comprises an X-axis (lateral direction), a Y-axis (depth direction), and a Z-direction (height direction). In this embodiment, the X-axis and the Y-axis are horizontal axes. The Z-axis is a vertical axis. The XYZ axes are orthogonal to each other. The XYZ coordinate system primarily serves to illustrate and describe the components and functions of the machine tool 10. It is understood that other coordinate systems can also be used for these purposes. The XYZ coordinate system is therefore not to be understood as restrictive. A person skilled in the art can readily perform the necessary conceptual steps to convert it to other coordinate systems.
[0044] In the exemplary embodiment, the kinematics 20 comprise various components that are mounted directly or indirectly on the frame block 16. This ensures short force paths and high stiffness. Fig. 1 Furthermore, the number 24 indicates a work area in which machining takes place with the machine tool 10.
[0045] The machine tool 10 further comprises a workpiece holder 30 for holding at least one workpiece to be machined. A tool spindle 32 is also provided. The supplementary illustration in Fig. 2 It can be seen that the tool spindle 32 includes a tool holder 34, which is designed to receive a tool 36. The tool 36 is rotatably driven to machine a workpiece held by the workpiece holder 30.
[0046] In this embodiment, the workpiece holder 30 is mounted on a cantilever 40 guided on one side, which houses a swivel or rotary drive 42 for the workpiece holder 30. The rotary axis provided in this way can also be referred to as the C-axis. The cantilever 40 is coupled via a further swivel drive 44 to a linear drive 46, which in turn is mounted on the frame block 16. The swivel drive 44 provides a rotary axis, which can be referred to as the B-axis. The linear drive 46 provides a translational axis, which can be referred to as the Y-axis.
[0047] The tool spindle 32 is coupled to the frame block 16 via a linear drive 50 and a linear drive 52. The linear drive 50 provides a translational axis, which can also be referred to as the Z-axis. The linear drive 52 provides a translational axis, which can also be referred to as the X-axis. The two linear drives 50 and 52 form a cross slide drive. In this embodiment, two translational axes (X, Z) are assigned to the tool spindle 32 and the tool, respectively. One translational axis (Y) is assigned to the workpiece holder 30 and the workpiece, respectively. Furthermore, in this embodiment, two rotary / swivel axes (B, C) are assigned to the workpiece holder 30 and the workpiece, respectively. Other types of assignment are conceivable and depend on the machine kinematics concept.
[0048] Overall, the machine tool provides a compact work area of 10. This, in turn, results in a small overall size for the machine tool, combined with low weight and low energy consumption. Nevertheless, high precision and high material removal rates can be guaranteed due to the inherent rigidity of the design.
[0049] Fig. 2 The machine tool 10 is illustrated by another perspective view. Fig. 2 is in addition to the representation according to Fig. 1 A protective cover 54 is shown, which limits the working area 24. The protective cover 54 is arranged between the frame block 16 and the working area 24.
[0050] In the exemplary embodiment, the protective cover 54 comprises a partition 56 and a protective bellows 58, which is attached to the partition 56. The partition 56 is made, for example, of sheet metal. The partition 56 includes a movement opening 62, which defines an opening area 60. Various components of the machine tool 10 extend through the movement opening 62. In the exemplary embodiment according to Fig. 2 The tool spindle 32 is at least partially located within the working area 24. Likewise, the workpiece holder 30 is at least partially located within the working area 24. The tool spindle 32 is indirectly mounted on the frame block 16. The workpiece holder 30 is also indirectly mounted on the frame block 16. Consequently, components of the respective kinematic chain extend through the movement opening 62 and thus through the protective bellows 58.
[0051] The protective cover 54 further comprises a mounting collar 64 that surrounds the movement opening 62 at least partially. In the exemplary embodiment according to Fig. 2 The mounting collar 64 completely surrounds the movement opening 62. The mounting collar 64 is located on an edge 66 of the partition 56 that surrounds the movement opening 62. Fig. 2 (as well as Fig. 5 It can be seen that the partition 56 in the exemplary embodiment is not completely flat / planar. For example, the partition 56 shown has vertically offset sections connected by an inclined section. The movement opening 62 and consequently the resulting opening area 60 are designed accordingly. The protective bellows 58 is attached to the mounting collar 64. The protective bellows 58 is sufficiently elastic so that even a curved movement opening 62 can be closed by the protective bellows 58.
[0052] In Fig. 2 It is further indicated that the protective bellows 58 has a workpiece opening 70 for the workpiece holder 30 and a tool opening 72 for the tool spindle 32. Furthermore, an auxiliary opening designated 74 is provided by way of example, through which further components can be introduced into the working area 24. Figuren 2 and 3 It can also be seen that a shield 78 is assigned to the workpiece holder 30, which is arranged as a chip guard between the protective bellows 58 and the working area 24; see also Fig. 5 The shield 78 is located on the linear drive 46 ( Fig. 1 ), for example on an end face of the linear drive 46 facing the work area.
[0053] The shield 78 is dimensioned and positioned such that at least a subset of the chips (mixture of chips, cooling lubricants, abrasion, and similar materials) produced during machining can be collected before they reach the protective bellows 58. In the exemplary embodiment according to the Figuren 2 , 3 and 5 The shield 78 is arranged such that the actual position of the shield 78 does not change when the workpiece holder 30 is pivoted about the B-axis by the swivel drive 44.
[0054] Fig. 3 Figure 1 shows a frontal view of the movement opening 62, from the working area 24. Components of the machine tool 10 that lie behind the movement opening 62 or the opening area 60 defined by it are shown in the figure 1. Fig. 3 not shown. Fig. 4 Figure 1 illustrates a protective bellows 58, which can be used to cover the movement opening 62, in an unmounted state. The protective bellows 58 is provided with various openings; compare the workpiece opening 70, the tool opening 72, and two (optional) auxiliary openings 74. The openings 70, 72, and, if required, the openings 74 are arranged in an internal area 100 of the protective bellows 58.
[0055] In the assembled state, the workpiece holder 30 protrudes through the workpiece opening 70. Similarly, the tool spindle 32 protrudes through the tool opening 72. In the exemplary embodiment, the protective bellows 58 is fixed to moving components of the machine tool 10 that protrude through the movement opening 62 at both the workpiece opening 70 and the tool opening 72. The workpiece holder 30 is associated with at least one clamping segment 82, through which fastening elements 84 extend. Two clamping segments 82 are provided as an example, each covering a 180° ring section. Fig. 4 shows corresponding fastening openings 102 in the inner area 100, which are distributed around the workpiece opening 70.
[0056] The tool spindle 32 is assigned at least one clamping segment 88 through which fastening elements 90 extend. For example, the clamping segment 88 is designed to be horseshoe-shaped or U-shaped. It is conceivable to provide another clamping segment at the open side of the clamping segment 88 (in Fig. 3 (not explicitly stated). Fig. 4 Figure 1 shows corresponding mounting openings 104 distributed around the tool opening 72. The mounting elements 84 and 90 are, for example, screws or the like. The protective bellows 58 can be positively and non-positively attached to moving components of the machine tool 10 that protrude through the movement opening 62 using the clamping segments 82 and 88.
[0057] In the exemplary embodiment according to Fig. 4 The tool spindle 32 is movable along two translational axes 92, 96 within the movement opening 62 along the opening surface 60. This is achieved by the linear drives 50, 52 (see Figure 1). Fig. 1 ) accomplished. The axis 92 is parallel to the X-axis. The axis 96 is parallel to the Z-axis. The protective bellows 58 is sufficiently elastic to accommodate the required travel paths along both axes 92 and 96. In this way, a cover for the movement opening 62 can be ensured with only one protective bellows 58, even though movement can occur in two (or more) axes 92 and 96.
[0058] The protective bellows 58 is designed, for example, as a fabric bellows or woven bellows. The fabric or woven material is based, for example, on a synthetic fiber. In exemplary embodiments, a coating is provided on at least one side. In exemplary embodiments, the protective bellows 58 exists as a flat structure in its unmounted state. The in Fig. 4 The protective bellows 58, shown in a flat orientation, has a mounting edge 106 in which a fold 108 is provided in the fabric. The fold 108 is secured, for example, by a seam. This creates a circumferential guide for a tension cord 110. The tension cord 110 is, for example, designed as a drawstring 112. In the exemplary embodiment, the tension cord 110 is led out of the mounting edge 106 through an opening 114. Thus, the tension cord 110 can be tensioned to secure the protective bellows 58 to the mounting collar 64. It is understood that the protective bellows 58, in its mounted state, has a shape different from that shown in the flat illustration. Fig. 4 may have a different shape.
[0059] Fig. 5 Figure 1 illustrates the shape of the protective cover 54 in the assembled state of the protective bellows 58, using a side view of the work area 24. As already explained above, the partition wall 56 with the movement opening 62 and the circumferential mounting collar 64 is not completely flat in the exemplary embodiment. The workpiece holder 30 and the tool spindle 32 are arranged at least partially in the work area 24. The workpiece holder 30 and the tool spindle 32 protrude through the protective bellows 58. Compare the clamping segment 82 for the workpiece holder 30 and the clamping segment 88 for the tool spindle 32. Fig. 5 The clamping segments 82, 88 are offset from the opening surface 60 of the movement opening 62 towards the working space 24. The opening surface 60 is in Fig. 5 The protective bellows 58 is oriented perpendicular to the plane of view. In the configuration shown, the protective bellows 58 is curved or arched at least in sections, in particular to bridge any offset between the workpiece opening 70, the tool opening 72 and the opening surface 60 of the movement opening 62.
[0060] Fig. 5 further illustrates, using an axis designated 94, that in the exemplary embodiment the workpiece holder 30 is operated by a linear drive 46 (compare Fig. 1 ) is translationally movable. The axis 94 is parallel to the Y-axis. Consequently, the workpiece holder 30 can be moved in or out along the axis 94 towards the work area 24. This results in a change in the curvature of the protective bellows 58 in the vicinity of the workpiece opening 70 (compare Fig. 4 The openings 70, 72 in the protective bellows 58 move relative to the mounting collar 64 or to the edge 66 of the partition 56 when the tool spindle 32 or the workpiece holder 30 is moved along the axes 92, 94, 96 assigned to them, in particular translationally along at least one of the axes 92, 94, 96 (X, Y, Z).
[0061] Fig. 5 This illustrates that the mounting collar 64 is offset relative to the partition 56 in the direction of the working area 24. The mounting edge 106 of the protective bellows 58 is secured to the mounting collar 64. Figuren 6, 7 und 8 Illustrate various detailed designs of this fastening, showing cut-through detail views through the mounting collar 64 with the protective bellows 58 mounted.
[0062] Fig. 6 Figure 1 shows that the mounting collar 64 has a base 116 and an end face 118. The base 116 is oriented approximately perpendicular to the partition 56. The mounting collar 64 is attached to the partition, for example, via the base 116. An end face 118 adjoins the base 116 in the direction of the workspace 24. The end face 118 is offset from the partition 56 towards the workspace 24. The end face 118 increases the circumference of the mounting collar 64.
[0063] The protective bellows 58 closes the movement opening 62. In its edge region, the protective bellows 58 rests against the front face 118, with the mounting edge 106 corresponding to the fold 108 in the exemplary embodiment according to Fig. 6 The protective bellows 58 rests against the base 118. The tensioning cord 110 is arranged in the cover 108. When the tensioning cord 110 is tightened, the protective bellows 58 is secured to the mounting collar 64. The protective bellows 58 is slipped over the mounting collar 64. The protective bellows 58 can be lashed to the mounting collar 64.
[0064] Fig. 7 Figure 1 shows that the protective bellows 58 can be additionally secured to the mounting collar 64 by means of a clamping profile 120. In the exemplary embodiment, the clamping profile 120 is approximately U-shaped and provided with two legs 124, 126. The clamping profile 120 can be attached to the end face 118 and thus secures the protective bellows 58 to the end face 118. The clamping profile 120 has, by way of example, locking elements 130, which are designed, for example, as projections or barbs. In this way, the clamping profile 120 can act on the (sufficiently soft) protective bellows 58 to additionally fix it to the mounting collar 64 in the area of the end face 118. This reduces unwanted shearing movements. This can lead to reduced wear and an increased service life. Designs of the clamping profile 120 without locking elements 130 are conceivable.
[0065] Fig. 8 Figure 1 illustrates a modified embodiment of a clamping profile 140, which can be used for additional securing of the protective bellows 58 to the mounting collar 64. The clamping profile 140 is U-shaped. The clamping profile 140 is in Fig. 8 with its base facing the ground 116. A first leg 144 of the clamping profile 140 rests against the front 118. A second leg 146 rests against the partition 56. By way of example, leg 144 is provided with securing elements 150, such as projections, lugs, or the like, which can act upon the (sufficiently soft) protective bellows 58. In this way, the protective bellows 58 can also be additionally secured to the mounting collar 64. Designs of the clamping profile 140 without securing elements 150 are conceivable.
Claims
1. Machine tool (10), in particular a machine tool (10) of compact design, for multi-axis machining, comprising: - a frame (12), - a tool spindle (32) with a tool holder (34), - a workpiece holder (30), and - a protective bellows (58), wherein the tool spindle (32) and the workpiece holder (30) are movable relative to one another in at least two translatory axes (92, 94, 96) in a working space (24), wherein the working space (24) is delimited by at least one partition wall (56) which has at least one travel opening (62) and, adjacent to the travel opening (62), a mounting collar (64) which surrounds the travel opening (62) at least partially, wherein at least the tool spindle (32) or the workpiece holder (30) is coupled to the frame (12) through the travel opening (62), wherein the protective bellows (58) has a mounting edge (106) adapted to the mounting collar (64), characterized in that the mounting edge (106) is provided with a tension member (110), and the protective bellows (58) is mountable on the mounting collar (64) in a relaxed state of the tension member (110) and is secured on the mounting collar (64) in a tensioned state of the tension member (110).
2. Machine tool (10) according to claim 1, wherein the travel opening (62) of the partition wall (56) has a curved edge (66).
3. Machine tool (10) according to claim 2, wherein the travel opening (62) defines a three-dimensionally extending opening area (60).
4. Machine tool (10) according to one of claims 1-3, wherein the protective bellows (58) is a fabric bellows and in particular comprises a liquid-repellent and sealing impregnation or coating.
5. Machine tool (10) according to one of claims 1-4, wherein the mounting collar (64) has a base (116) which is adjoined, at least partially, by a front face (118) that is offset from the travel opening (62), which serves as a positive positional locking means when the tension member (110) is tensioned.
6. Machine tool (10) according to one of claims 1-5, wherein the protective bellows (58) is further secured to the mounting collar (64) by a clamping profile (120, 140).
7. Machine tool (10) according to claims 5 and 6, wherein the clamping profile (120, 140) is supported on the front face (118), and wherein the clamping profile (120, 140) in particular encloses the front face (118) with two legs (124, 126).
8. Machine tool (10) according to one of claims 1-7, wherein the tool spindle (32) is movable in translation directly or indirectly on the frame (12), and / or wherein the workpiece holder (30) is movable in translation directly or indirectly on the frame (12).
9. Machine tool (10) according to one of claims 1-8, wherein the protective bellows (58) is annular or in the shape of a figure eight, and wherein the tension member (110) is arranged on the mounting edge (106) of the protective bellows (58), and / or wherein the protective bellows (58) has at least one auxiliary opening (74).
10. Machine tool (10) according to one of claims 1-9, wherein the protective bellows (58) has a tool opening (72) for the tool spindle (32), and / or wherein the protective bellows (58) has a workpiece opening (70) for the workpiece holder (30).
11. Machine tool (10) according to one of claims 1-10, wherein the protective bellows (58) has a plurality of fastening openings (102, 104), in particular adjacent to the tool opening (72) and / or to the workpiece opening (70), and wherein fastening elements (84, 90) project through the fastening openings (102, 104) in order to clamp the protective bellows (58) adjacent to the tool opening (72) and / or to the workpiece opening (70).
12. Machine tool (10) according to one of claims 1-11, wherein the protective bellows (58) is formed from an elastic fabric, and wherein the fabric is in particular a polymer-based fabric that is coated on at least one side.
13. Machine tool (10) according to one of claims 1-12, wherein the protective bellows (58), prior to the mounting on the mounting collar (64), is a substantially sheet-like structure, wherein the mounting edge (106) surrounds an inner region (100) of the sheet-like structure, and wherein at least one tool opening (72) or one workpiece opening (70) is arranged in the inner region (100) of the sheet-like structure.
14. Machine tool (10) according to one of claims 1-13, wherein a shield (78) in the working space (24) is adjacent to the workpiece opening (70), which shield is movable together with the workpiece holder (30) along at least one translatory axis (92, 94, 96), and wherein the shield (78) is arranged as additional chip protection between the workpiece holder (30) and the protective bellows (58).
15. Machine tool (10) according to one of claims 1-14, wherein the tension member (110) is a tension band (112) that secures the protective bellows (58) to the mounting collar (64).