METHOD FOR PRODUCING A CAVITIZED FERMENTED DAIRY PRODUCT

Description

BACKGROUND

[0001] Lactic acid bacteria is used for production of fermented foods, and they contribute to the flavor, texture and overall characteristics of these products. A well-known example of a fermented dairy product is yogurt. Yogurt is produced from milk that has been inoculated with a culture and fermented.

[0002] Strained fermented dairy products are known under the name of the Greek style yogurt or "thick" yogurt. These products have a high protein content (e.g., around 10% wt) which contributes to a very thick texture. Often these products have a low or no fat content. Reducing the fat content in these yogurts results in unsatisfactory taste, characterized by high astringency due to the high content of protein. High protein content plus the low or no fat content, can result in little creaminess despite their high texture. There is a need for fermented dairy products that combine low fat content, high protein content, good mouth feel, good creaminess, low astringency.SUMMARY

[0003] The present disclosure relates to a method of forming a cavitated dairy product according to claim 1 to form a cavitated fermented dairy product that has a high protein and low fat content as well as a high slipperiness and reduced astringency. It has been found that such a cavitated fermented dairy product has an improved mouth feel. In particular the present disclosure relates to cavitated high protein, low fat Greek yogurt dairy products obtained by the method of the invention that have an improved %Meltaway. %Meltaway have been discovered to correlate to slipperiness and astringency of dairy products. Increased slipperiness and reduced astringency contribute to higher creaminess of dairy products. Creaminess is one of the main drivers for consumer preference of dairy products.

[0004] The method of the invention includes passing a fermented dairy material through a cavitation unit operation to form a cavitated dairy product having a protein content of at least 5% wt.

[0005] The cavitated dairy product formed from the method of the invention has a %Meltaway of at least 50% or at least 60% or at least 70%.

[0006] Moreover, such cavitated dairy product includes a protein content of at least 5% wt, a solids content of at least 10% wt, and a %Meltaway of at least 50%.

[0007] These and various other features and advantages of the method of the invention will be apparent from a reading of the following detailed description.BRIEF DESCRIPTION OF THE DRAWINGS

[0008] The disclosure may be more completely understood in consideration of the following detailed description of various embodiments of the disclosure in connection with the accompanying drawings, in which: FIG. 1 is a graph of %Meltaway of the samples of the Example.DETAILED DESCRIPTION

[0009] In the following detailed description, reference is made to the accompanying drawings that form a part hereof, and in which are shown by way of illustration several specific embodiments. The following detailed description, therefore, is not to be taken in a limiting sense.

[0010] All scientific and technical terms used herein have meanings commonly used in the art unless otherwise specified. The definitions provided herein are to facilitate understanding of certain terms used frequently herein and are not meant to limit the scope of the present disclosure.

[0011] The recitation of numerical ranges by endpoints includes all numbers subsumed within that range (e.g. 1 to 5 includes 1, 1.5, 2, 2.75, 3, 3.80, 4, and 5) and any range within that range.

[0012] As used herein, "have", "having", "include", "including", "comprise", "comprising" or the like are used in their open ended sense, and generally mean "including, but not limited to". It will be understood that "consisting essentially of", "consisting of", and the like are subsumed in "comprising," and the like.

[0013] In this disclosure: "Dairy material" refers to milk, milk derivate or mixtures thereof. The milk is selected from raw milk, skimmed milk, semi-skimmed milk, fat-enriched milk, and mixtures thereof. The milk derivate is selected from milk powder, skimmed milk powder, milk proteins, milk protein concentrate, concentrated milk, milk cream and mixtures thereof. The dairy material to be used in the methods described herein and can derive from any milk such as cow's milk, sheep's milk, goat's milk, soy milk, coconut milk, almond milk.

[0014] "Slipperiness" refers to the capacity of a dairy product to melt in mouth. The ease the fermented dairy product slips around on the tongue during compression. This property is measured by sensory panel experts placing the defined sample on tongue and compressing once against the palate with tongue.

[0015] "Astringency" or chalky film mouthcoating refers to the amount of chalky film left on the interior surfaces of the mouth following expectoration. This property is measured by sensory panel experts chewing the fermented dairy product until ready to swallow or expectorate.

[0016] "%Meltaway" refers to rheological properties of the dairy product. Meltaway corresponds to the difference of viscosity between the initial strained fermented dairy product and the end viscosity after a long deformation period. The meltaway is correlated to the thixotropy of the dairy product. "%Meltaway" is calculated using the following equation: %Meltaway = 1-((viscosity at 60 1 / sec after 60 sec) / (initial viscosity at 60 1 / sec ). The equipment utilized for the viscosity measurement is a MCR 101 Rheometer (Anton Paar, Graz, Austria). A coaxial cylinder geometry at a constant shear rate of 60 1 / sec during 60 seconds at a temperature of 10 degrees centigrade. Viscosity is evaluated at a shear of 60 1 / sec as this is the parameter that better describes shear in mouth.

[0017] The present disclosure relates to methods of forming these cavitated fermented dairy products. The cavitated fermented dairy products obtained by the method of the invention have a high protein and low fat content and a high slipperiness and reduced astringency, hence, improved mouth feel. In particular the cavitated high protein, low fat Greek yogurt dairy products obtained by the method of the invention have an improved "meltaway" or %Meltaway. Controlled cavitation of the dairy product provides unique textural properties as compared to standard smoothing processes. The cavitated dairy product builds firmness over time and displays unique thixotropic behavior. For example, the cavitated dairy product has an improved "meltaway" perception (a larger %Meltaway value) in the mouth of a consumer and is much higher than non-cavitated or just smoothed dairy products. Increasing the %Meltaway has been shown to increase "creaminess" by decreasing astringency / chalkiness and increasing slipperiness of a fermented dairy product, particularly a high protein fermented dairy product. While the present disclosure is not so limited, an appreciation of various aspects of the disclosure will be gained through a discussion of the examples provided below.

[0018] In many embodiments, dairy materials can be fermented with yogurt bacteria, Streptococcus thermophilus and Lactobacillus delbrueckii subsp. bulgaricus. Optionally, this fermentation step also includes the addition of other lactic acid bacteria, such as Bifidobacterium and / or Lactobacillus acidophilus and / or Lactobacillus casei and / or Lactobacillus rhamnosus and / or Lactobacillus reuteri and / or Lactobacillus johnsonii and / or Lactobacillus plantarum and / or Lactobacillus helveticus and / or Lactobacillus fermentum and / or Lactobaciluus amylovorus and / or Lactoccocus lactis and / or Leuconostoc mesenteroides. After inoculation of the dairy material, fermentation can be conducted under the usual conditions suitable for growth of the inoculated bacteria. The fermentation can be stopped when the fermentation medium reaches the desired target pH, in particular from 4 to 4.8, preferably 4.6.

[0019] High protein, low fat fermented dairy products (such as yogurt or Greek yogurt) are inherently non-creamy. Increasing the amount of fat in a dairy product correlates to increased creaminess. It is desirable to increase the creaminess of a high protein, low fat fermented dairy products (such as yogurt or Greek yogurt) without adding calories or fat.

[0020] High protein fermented dairy products are smoothed after concentration. Smoothing is applied in order to reduce roughness (the amount of irregularity, grains, blisters or bumps which can be seen on the surface of the product) and to increase shininess of product. WO 2014 / 114970 utilizes a high shear "smoothing" operation to obtain a strained fermented dairy products that claims to have improved texture and organoleptic properties. This smoothing operation is performed with a rotor stator mixer applying a high shear to the dairy product. The rotor stator mixer has product go through cogged rings, a part being static, the remaining part being in rotation at a set speed. This system of cogged rings partly static or in rotation applies a defined shearing to the product by rotating at a velocity between 2-13 m / sec. Examples of a high shear rotor stator mixer are commercially available under the trade designations "X-Series Inline Ultra Shear Mixer" from Charles Ross & Sons Company (Hauppauge, NY, USA) or "Dynashear In-Line Dual Stage High Shear Mixer" from Admix, Inc. (Manchester, NY).However, as described in the Example below, this smoothing operation utilizing a high shear rotor stator mixer cannot generate cavitation phenomena on the dairy product, and hence, did not provide the results obtained from the disclosed unique cavitation operation.

[0021] Passing a fermented dairy material through a cavitation unit operation surprisingly forms an enhanced creaminess dairy product. The controlled cavitation process surprisingly changes the rheological properties of the fermented dairy product (such as yogurt or Greek yogurt). This surprising change increases the %Meltaway. %Meltaway is proven to correlate to slipperiness and astringency of dairy products. The controlled cavitation operation has been then shown to increase "creaminess" by decreasing astringency / chalkiness and increasing slipperiness of a fermented dairy product, particularly a high protein fermented dairy product. In particular these organoleptic properties of the fermented dairy product are enhanced or significantly increased as compared to smoothed or non-smoothed product. This is illustrated in the Example below.

[0022] The cavitation unit operation generates controlled hydrodynamic cavitation within the fermented dairy material to form the cavitated dairy product. The cavitation unit operation comprises a rotor within a housing. The rotor has a plurality of cavities that generate hydrodynamic cavitation within the fermented dairy material when the rotor spins within the housing. The spinning action generates controlled hydrodynamic cavitation within the cavities. Microscopic cavitation bubbles are produced and as they collapse, shockwaves are given off into the fermented dairy material and alters the structure and rheological properties of the fermented dairy material. This example of a cavitation unit operation is commercially available under the trade designation APV CAVITTOR from SPX Flow Technology (Silkeborg, Denmark).

[0023] In many embodiments the fermented dairy material is a yogurt or Greek yogurt. This fermented dairy material can be formed by any known method. For example, skim milk can be combined with skim milk powder to standardize the protein content to 3-4% wt and a total solids content of 9-11% wt. This dairy material mix can then be heat treated at >90 degrees centigrade for >5 minutes and preceded by a high pressure homogenization step at 50 to 250 bars. This homogenized dairy material mix can then be fermented at a temperature from 30-45 degrees centigrade which acidified and forms a dilute fermented dairy material. This dilute fermented dairy material can then be concentrated by separating the water or whey (straining or centrifuging) from the solids to form a fermented dairy material or yogurt having a protein content of at least 5% wt and a total solids content of at least 10% wt. The separation step can occur at a temperature from 30-45 degrees centigrade. Then this fermented dairy material or yogurt is passed through the cavitation unit operation (preferably continuously unit operation) to form the cavitated dairy product.

[0024] The cavitated dairy product obtained by the method of the invention has a protein content of at least 5% wt, a solids content of at least 10% wt, and a %Meltaway of at least 50%. The cavitated dairy product preferably has a fat content of less than 5% wt or less than 3% wt or less than 2% wt or less than 1% wt. The cavitated dairy product preferably has a protein content in a range from 6 to 15% wt, or from 7 to 12% wt and a solids content in a range from 10 to 20% wt. The cavitated dairy product preferably has a %Meltaway of at least 50%, or at least 60% or at least 70%. In many embodiments the cavitated dairy product is yogurt or Greek yogurt.

[0025] Objects and advantages of this disclosure are further illustrated by the following examples, but the particular materials and amounts thereof recited in these examples should not be construed to unduly limit this disclosure.Example

[0026] Strained yogurt was formed from skim milk standardized with skim milk powder to produce a diary material having a protein content from 3-4% wt and a total solids content of 9-11% wt. This dairy material was heat treated at >90 degrees centigrade for >5 minutes and high pressure homogenized at 50 to 250 bars. This homogenized dairy material mix was then fermented at a temperature from 30-45 degrees centigrade to form a dilute fermented dairy material. This dilute fermented dairy material was concentrated by separating the water or whey (centrifuging) from the solids to form a yogurt having a protein content of 9-10% wt and a total solids content from 14-16% wt. The separation step occurs at a temperature from 30-45 degrees centigrade. This yogurt material is then cooled down to 5 degrees centigrade.

[0027] Control Sample - A control sample of this yogurt material is then subjected to %Meltaway testing. The equipment utilized for the %Meltway testing was a MCR 101 Rheometer (Anton Paar, Graz, Austria). A coaxial cylinder geometry at a constant shear rate of 60 s -1< during 60 seconds at a temperature of 10 degrees centigrade. %Meltaway value is determined with the following formula: %Meltaway = 1-((viscosity after 60 sec) / (initial viscosity)).

[0028] High Sheer Rotor Stator Mixer Sample - A sample that was smoothed utilizing a rotor stator mixer operating at 100 Hz and having a rotor peripheral velocity of 19 m / s and a product flow rate of 1100 L / hr. The rotor radial slots were 1.5 mm and stator radial slots were 1.0 mm.

[0029] Cavitation Sample - A sample that was passed through a cavitation unit operation (12 inch APV Cavitator, SPX Flow Technology) operated at 3600 rpm at a product flow rate of 1100 L / hr.

[0030] These three samples were tested for %Meltaway before smoothing or cavitation, at Hour 0, Hour 6, Hour 12, and Day 7. These results are graphed at FIG.1. This figure illustrates the surprising results obtained by passing the fermented dairy product through a cavitation unit operation as compared to a traditional smoothing unit operation.

[0031] Thus, embodiments of CAVITATED FERMENTED DAIRY PRODUCT are disclosed.

[0032] The disclosed embodiments are presented for purposes of illustration and not limitation.

Claims

1. A method of forming a cavitated dairy product comprising: fermenting a dairy material to form a dilute fermented dairy material. separating liquid from the dilute fermented dairy material to form a fermented dairy material having a protein content of at least 5% wt and a solids content of at least 10% wt; passing the fermented dairy material through a cavitation unit operation comprising a rotor within a housing, having a plurality of cavities that generate hydrodynamic cavitation within the fermented dairy material when the rotor spins within the housing, wherein the spinning action generates controlled hydrodynamic cavitation within the cavities, and operating at 3600 rpm at a product flow rate of 1100 L / hr to form the cavitated dairy product having a protein content of at least 5% wt, wherein the cavitation unit operation produces microscopic cavitation bubbles that collapse and give off shockwaves into the fermented dairy material, altering the structure and rheological properties of the fermented dairy material.

2. The method according to claim 1, wherein the cavitation unit operation is a continuous unit operation.

3. The method according to any of the preceding claims, wherein the dairy material comprises skim milk having a protein content in a range from 3 to 4% wt.

4. The method according to any of the preceding claims, wherein the cavitated dairy product is yogurt or Greek yogurt.

5. The method according to any of claims 1 to 4, wherein the cavitated dairy product has a fat content of less than 5% wt or less than 3% wt or less than 2% wt or less than 1% wt.

6. The method according to any of claims 1 to 5, wherein the cavitated dairy product has a protein content in a range from 6 to 15% wt or from 7 to 12% wt.