HEATER

Description

Technical Field

[0001] The invention concerns an oilseed heater comprising an insulated jacket which contains a material inlet, a material outlet, a heating medium inlet and an air outlet and where at least one exchanger is arranged inside the insulated jacket.State of the Art

[0002] The existing state of the art knows quite a number of loose materials heaters including oilseed heaters.

[0003] Patent Document EP2995898 describes a heat exchanger containing a jacket which contains an inlet to supply loose materials and an outlet to carry loose materials away. The heat exchanger further contains several separate and, in the main, parallel sets of plates for heat transfer located inside the jacket between the loose material inlet and outlet. The loose materials flow from the inlet through the spaces between the sets of heat-transferring plates and through at least two manipulating gas zones where the first manipulating gas zone contains an inlet hole through which the gas is, in pulsating manner, supplied into the jacket and where the second manipulating gas zone, separated from the first one, contains an outlet hole through which the gas is carried away from the jacket. Both the manipulating gas zones are arranged between the inlet and outlet in order to facilitate the pulsing gas flow into the jacket, around the loose materials and out of the jacket.

[0004] A heating device with a radiator-type exchanger that can be used for the preheating of oilseeds is also known from patent US 3397460.

[0005] In addition to the above, there exist heating devices where the heating medium is hot air or hot steam which flow directly through the loose material itself. There is, however a disadvantage consisting of the fact that the loose material usually becomes wetted during the heating process.

[0006] Another disadvantage of the solutions and designs that are known so far is the fact that they need a special source of energy for the heating medium or that they must be connected to a central energy distribution system in order to function properly. In both the cases, they use the energy that has to be produced especially for them.

[0007] WO 2017 / 085050 discloses an oil heater according to the preamble of claim 1.

[0008] The goal of this invention is to design a loose material heater, especially to design a heater to preheat oilseeds which will not need any special source of heating medium for its proper functioning. To be more precise, it will not need any source of energy to produce the heating medium intended especially for its proper functioning and, at the same time, the heated loose material will not become undesirably wetted during the heating process.Principle of the Invention

[0009] The aforementioned weaknesses are, to a large extent, eliminated and the goals of the invention accomplished by such an oilseed heater that comprises an insulated jacket containing a material inlet, a material outlet, a heating medium inlet and an air outlet and where at least one heat exchanger is arranged inside the insulated jacket according to the invention the nature of which lies in the fact that the exchanger is an exchanger for condensation of mixture of air and vapour at atmospheric pressure connected with the source of waste mixture of air and vapour at atmospheric pressure, where the source of waste mixture of air and vapour at atmospheric pressure is a device to process biological materials, and the exchanger for condensation of mixture of air and vapour at atmospheric pressure is a plate-type exchanger, whereas the exchanger for condensation of mixture of air and vapour at atmospheric pressure is connected, using an insulated pipe, with the source of mixture of air and vapour at atmospheric pressure, and the oilseed heater further contains a condensate exhaust, and the air outlet is provided with a device facilitating forced exhaust. The advantage of this design is the fact that the waste process heat (which is usually exhausted out of the building through ventilation or exhausting systems) can be used as the heating medium.

[0010] Advantageously, the source of the mixture of air and vapour at atmospheric pressure is a device to process biological materials with a certain degree of humidity the processing of which generates a considerable amount of heat. An example of such a device can be any device from the oilseed processing line or any device from extruded food line or from extruded feeding- mixture) line. The advantage lies in the fact that the waste energy produced by devices in the production line can, with minimum capital costs, be used in the heater according to this invention which is part of the line.

[0011] It is advantageously an extruder that can be used as the source of mixture of air and vapour at atmospheric pressure but it can also be a crusher / masher or a drier.

[0012] It is advantageous if the exchanger for condensation of mixture of air and vapour at atmospheric pressure is a plate-type exchanger as the technical design of such an exchanger is simple and relatively effective.

[0013] It is further advantageous if the exchanger for condensation of mixture of air and vapour at atmospheric pressure is connected by an insulated pipe (vapour line) to the source of the mixture of air and vapour at atmospheric pressure. The advantageous feature of this design is the fact that the vapours do not condense in the pipe but only after they get into the exchanger.

[0014] The heater further advantageously contains a condensate exhaust.

[0015] It is also advantageous if at least one travelling grate is arranged under the exchanger for condensation of mixture of air and vapour at atmospheric pressure. The travelling grate ensures continuous movement of the material through the whole heater and prevents its choking.

[0016] It is advantageous if the heater further contains a cleaning bar and if this cleaning bar is, in the advantageous design, provided with holes which are directed to the inside of the exchanger for condensation of mixture of air and vapour at atmospheric pressure. The advantage lies in the fact that the inner space of the exchanger between individual plates is easy to clean. Another advantage consists in the fact that the cleaning bar can optionally be used as a means to preheat the heater.

[0017] It is further advantageous if the heater is also provided with a temperature sensor arranged at the material inlet. It is advantageous because the pre-selected temperature (and thus the possibility of its regulation) can easily be checked. To be more precise, the temperature sensor provides operators with quick information about the temperature of the material on the understanding that in case of undesirable or unsatisfactory temperature, it can be quickly changed using the temperature-regulating means which the heater is provided with.

[0018] It is extremely advantageous if the air outlet is provided with a device facilitating forced exhaust. The advantage of such a device is the fact that by changing its parameters, the temperature of outgoing material can easily be regulated. In other words, the rate of condensation of mixture of air and vapour at atmospheric pressure (and thus also the heating capacity of the exchanger for condensation of mixture of air and vapour at atmospheric pressure) can be regulated.

[0019] The exchanger for condensation of mixture of air and vapour at atmospheric pressure is advantageously provided with a distribution space and with a space for air and condensate exhaust.

[0020] The main advantage of the structural design according to this invention is the utilization of waste heat which is, at the present time, idly released into the outside space without any use. The structural design according to this invention brings lower energy demandingness, lower energy costs and a lower environmental burden.Overview of the Figures

[0021] The invention will be illuminated in more detail by means of the drawings where Fig. 1 shows a front view of the heater supplemented with a diagram of connection of the source of mixture of air and vapour at atmospheric pressure, Fig. 2 and Fig. 3 show the heater in 3D views with partial sectional views, Fig. 4 shows a 3D view of the mixture of air and vapour at atmospheric pressure exchanger.Examples of the Performance of the Invention

[0022] The oilseed heater (Fig. 1, Fig. 2, Fig. 3, Fig. 4) consists of an insulated jacket 2 in which material inlet 3, material outlet 4, heating medium inlet 5 and air outlet 6 are arranged. Inside the insulated jacket 2, there is a plate-type exchanger 7 for condensation of mixture of air and vapour at atmospheric pressure which is, through the heating medium inlet 5 using an insulated pipe 8 connected with the source 1 of the waste mixture of air and vapour at atmospheric pressure, i.e. with a device to process biological materials - oilseed extruder.

[0023] The heater 15 further contains a condensate exhaust 9 and a cleaning bar 11 for cleaning the inner section of the plates. Using a hose 17 , the cleaning bar 11 is connected with a steam generator or with a source of hot water. The cleaning bar 11 is provided with holes which are directed to the inside of the exchanger 7 for condensation of mixture of air and vapour at atmospheric pressure.

[0024] Under the exchanger 7 for condensation of mixture of air and vapour at atmospheric pressure, there is a travelling grate 10 that is connected to a driving mechanism 16 (the piston rod) and which can, optionally, be heated with pressurized steam to further increase the capacity of the whole heater 15.

[0025] The heater 15 also contains a temperature sensor arranged at the material inlet 4.

[0026] The air outlet 6 is provided with a device facilitating forced exhaust (not shown) the capacity of which can be regulated.

[0027] The exchanger 7 for condensation of mixture of air and vapour at atmospheric pressure contains a distribution space 12 and a space 13 for air and condensate exhaust.

[0028] In order to increase the capacity, the heater 15 is further connected to a pressurized steam generator (not shown).

[0029] The heater 15 works as follows: At first, mixture of air and vapour at atmospheric pressure is generated in the source 1 of mixture of air and vapour at atmospheric pressure, i.e. in the oilseed extruder on the understanding that the mixture of air and vapour at atmospheric pressure is then conducted into the plate-type exchanger 7 for condensation of mixture of air and vapour at atmospheric pressure in which the evaporation residue condensates and generates heat which pre-heats oilseeds passing between individual plates 14 of the exchanger 7 for condensation of mixture of air and vapour at atmospheric pressure.

[0030] The oilseeds are then conveyed to the material inlet 3 and then they fall through the plate-type exchanger 7 for condensation of mixture of air and vapour at atmospheric pressure. The plate-type exchanger 7 contains special thin stainless steel plates 14 into which the waste mixture of air and vapour at atmospheric pressure from the oilseed extruder is driven. Here, the mixture of air and vapour at atmospheric pressure condensates whereby it transfers heat to the oilseeds. From the space 13 for air and condensate exhaust, the condensate is conducted away to the drain-pipe, through the condensate exhaust 9. The residual air is also exhausted through the air outlet 6. Then the oilseeds fall out through the material outlet 4 to be further processed.Industrial Application

[0031] The heater according to this invention can be used for heating loose materials, especially for heating biological materials such as, for example, oilseeds.List of Reference Marks

[0032] 1Source of mixture of air and waste vapour at atmospheric pressure 2Insulated Jacket 3Material Inlet 4Material Outlet 5Heating Medium Inlet 6Air Outlet 7Exchanger for Condensation of mixture of air and waste vapour at atmospheric pressure 8Insulated Pipe 9Condensate Exhaust 10Travelling Grate 11Cleaning Bar 12Distribution Space 13Space for Air and Condensate Exhaust 14Exchanger Plate 15Heater 16Driving Mechanism 17Hose

Claims

1. An oilseed heater (15) comprising an insulated jacket (2) which contains a material inlet (3), a material outlet (4), a heating medium inlet (5) and an air outlet (6) and where at least one exchanger is arranged inside the insulated jacket (2) characterized in that the exchanger is an exchanger (7) for condensation of mixture of air and vapour at atmospheric pressure connected with the source of waste mixture of air and vapour at atmospheric pressure, where the source (1) of waste mixture of air and vapour at atmospheric pressure is a device to process biological materials, and the exchanger (7) for condensation of mixture of air and vapour at atmospheric pressure is a plate-type exchanger, whereas the exchanger (7) for condensation of mixture of air and vapour at atmospheric pressure is connected, using an insulated pipe (8), with the source (1) of mixture of air and vapour at atmospheric pressure, and the oilseed heater further contains a condensate exhaust (9), and the air outlet (6) is provided with a device facilitating forced exhaust.

2. The heater according to Claim 1 characterized in that the source (1) of the mixture of air and vapour at atmospheric pressure is an extruder.

3. The heater according to any of the previous Claims characterized in that at least one travelling grate (10) is arranged under the exchanger (7) for condensation of mixture of air and vapour at atmospheric pressure.

4. The heater according to any of the previous Claims characterized in that it further contains a cleaning bar (11).

5. The heater according to any of the previous Claims characterized in that the cleaning bar (11) is provided with holes which are directed to the inside of the exchanger (7) for condensation of mixture of air and vapour at atmospheric pressure.

6. The heater according to any of the previous Claims characterized in that it further contains a temperature sensor arranged at the material outlet (4).

7. The heater according to any of the previous Claims characterized in that the exchanger (7) for condensation of mixture of air and vapour at atmospheric pressure contains a distribution space (12) and a space (13) for air and condensate exhaust.