CONSTANT TIME-CONTROLLED UPWARD CALLER

DE602023001294T2Active Publication Date: 2024-12-11NXP BV
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Patent Information

Application Number
DE602023001294
Authority / Receiving Office
DE · DE
Patent Type
Patents
Current Assignee / Owner
Priority Date
2022-03-11
Filing Date
2023-03-07
Publication Date
2024-12-11
Estimated Expiration
2043-03-07

AI Technical Summary

Technical Problem

Conventional boost converters for mobile electronic devices face instability and high ripple issues due to burst mode operation, which requires additional components like RC networks and current sensors for stability, increasing circuit complexity and footprint.

Method used

A boost converter design that uses sawtooth-shape voltage signals from on-time and off-time control circuits to stabilize the system without the need for an RC network or current sensor, generating a synthetic ripple in the feedback loop to provide phase margin and prevent burst mode.

Benefits of technology

This approach simplifies the architecture, reduces circuit complexity, and achieves stable operation with improved dynamic response and reduced ripple, enhancing the efficiency and reliability of the boost converter.

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Description

FIELD

[0001] The present disclosure relates generally to integrated circuits, and more specifically, to a boost converter for mobile electronic devices.BACKGROUND

[0002] Boost converters are widely used in battery-powered portable electronic devices for a step up of the supply voltage of a battery to a stabilized higher output voltage, which in turn can allow for a reduced antenna and coil size which can reduce the footprint of a mobile electronic device so that it may be small and lightweight. In order to extend the battery life and assure the display quality, high efficiency and fast dynamic response are required.

[0003] Modern boost converters preferably operate where single current pulses occur. The time between pulses varies with the load, but should be uniformly distributed. In a burst mode, multiple pulses rapidly follow each other, with no idling time in between. The burst mode is caused by delays in the feedback loop and results in a high ripple on the output voltage and higher switching losses.

[0004] US 2021 / 0242774 A1 describes a voltage converter that includes a converting circuit having an inductor connected to a switching node, a first switch element connected between the switching node and a ground voltage, and a second switch element connected between the switching node and an output node; and a switching control circuit configured to adjust a feedback voltage divided from an output voltage of the output node based on a current state of the inductor, and configured to generate switching control signals for charging the inductor with an input voltage and discharging a voltage charged in the inductor, based on a sensing signal based on a current of the inductor and the adjusted feedback voltage.

[0005] US 9,065,337 B2 describes an inductor current emulation circuit for use with a switching converter in which regulating the output voltage includes comparing an output which varies with the difference between the output voltage and a reference voltage with a 'ramp' signal which emulates the current in the output inductor. A current sensing circuit produces an output which varies with the current in the switching element that is turned on during the 'off' time, an emulated current generator circuit produces the 'ramp' signal during both 'off' and 'on' times, a comparator circuit compares the 'ramp' signal with at least one threshold voltage which varies with the sensed current and toggles an output when the 'ramp' exceeds the thresholds, and a feedback circuit produces an output which adjusts the 'ramp' signal each time the comparator circuit output toggles until the 'ramp' signal no longer exceeds the threshold voltages.

[0006] US 9,985,528 B2 describes an apparatus that comprises a buck-boost converter circuit, a ripple emulator circuit, a ripple based controller circuit, and a switch control circuit. The buck-boost converter circuit includes a plurality of switches to be coupled to an inductor, and is configured to generate a regulated output voltage responsive to an input voltage. The ripple emulator circuit is configured to emulate inductor current ripple for a buck phase and a boost phase of the buck-boost converter to provide an emulated inductor current ripple. The ripple based controller circuit is configured to generate a hysteretic control signal responsive to the emulated inductor current ripple and the output voltage. The switch control circuit is configured to generate control signals for driving the plurality of switches responsive to the hysteretic control signal and a clock signal.

[0007] Japanese Patent Application Publication JP 2013-055795 A discloses a buck converter with a control circuit performing hysteretic control, using synthetic ripple signals which are generated based on the voltage sensed at the switching node of the buck converter.BRIEF DESCRIPTION OF THE DRAWINGS

[0008] The present invention is illustrated by way of example and is not limited by the accompanying figures, in which like references indicate similar elements. Elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. FIG. 1 is a block diagram of a constant on-time boost converter at which embodiments of the present inventive concepts can be practiced. FIG. 2 is a circuit diagram of a power stage of the boost converter of FIG. 1. FIG. 3 is a circuit diagram of an on-time control circuit of a boost converter, in accordance with an embodiment. FIG. 4 is a circuit diagram of an off-time control circuit of a boost converter, in accordance with an embodiment. FIG. 5 is a circuit diagram of a voltage loop circuit of the boost converter of FIG. 1. FIG. 6A and 6B are graphs illustrating differential ripple voltages and corresponding inductor currents generated by a constant on-time boost converter, in accordance with an embodiment. FIGs. 7A and 7B are graphs illustrating comparative results between a burst mode of a conventional boost converter and the boost converter of FIG. 1. DETAILED DESCRIPTION

[0009] A conventional boost converter voltage loop circuit typically includes a comparator, a reference, and a feedback divider. A conventional approach to reducing instability is to add an equivalent series resistance (ESR) to an output capacitor in parallel with the feedback divider coupled to the feedback node of the comparator, which has a relevant influence on system stability. However, an insufficient ESR value may result in a high output ripple, while a larger value of the output capacitor consumes a significant circuit area. In addition, an on-chip sense-FET current sensor at the power stage of the converter may be required to reduce the power consumption that further increases the circuit footprint.

[0010] Another conventional approach is to provide an RC network across the inductor for stabilizing the inductor current. However, an RC network is larger on silicon because of the capacitors and can require additional integration complexities to the need for the RC network to insert a zero in the feedback loop for providing an additional phase margin.

[0011] In accordance with a first aspect of the present disclosure, a boost converter is provided, as defined in claim 1. This first aspect provides a solution to the problem of to provide a boost converter that does not require an RC network or current sensor for stability.

[0012] In brief overview, embodiments of the present inventive concept include a boost converter that does not require an RC network or current sensor for stability, but instead relies on sawtooth-shape voltage signals generated by on time and off time control circuits, respectively, and provided to a voltage loop circuit that allows system stability to be achieved. In particular, the sawtooth-shape voltage signals are received at the two voltage inputs of a comparator circuit or the like, or more specifically, an off-time sawtooth wave of the voltage signals may act on a reference node or non-inverting input and an on-time sawtooth wave of the voltage signals may act on the feedback node or inverting input of a comparator circuit. The "on-time" and "off-time" are well-known periods of the boost converter's duty cycle, where the "on-time" pertains to the amount of time that the loop circuit is turned on in the cycle, and the "off-time" pertains to the amount of time that the loop circuit is turned off.

[0013] The difference of the two voltage signals acts similar to a synthetic ripple. This synthetic ripple will emulate a zero in the feedback loop, similar to the RC network, but without the need for the added complexity provided by external or high-voltage components. The zero in the feedback loop provides sufficient phase margin to prevent the burst mode.

[0014] FIG. 1 is a block diagram of a constant on-time boost converter 100 at which embodiments of the present inventive concepts can be practiced.

[0015] The boost converter 100 can be constructed and arranged to produce from an input voltage V in coupled to a power stage inductor (not shown) a step up voltage that is output as an output voltage V out from a power stage circuit 106. The boost converter 100 can be implemented in general wireless systems of various industrial, commercial, or automotive applications, for example, providing power management for portable devices including mobile products having Li-ion batteries. Unlike other hysteretic power converters, the constant on-time boost converter 100 can offer a simple architecture and favorable dynamic response.

[0016] As shown in FIG. 1, the boost converter 100 may comprise a voltage loop circuit 102, a logic circuit 104, a power stage circuit 106, an off-time control circuit 108, and an on-time control circuit 110.

[0017] The voltage loop circuit 102 may include a comparator or related closed loop error amplifier 120 that controls a feed-forward voltage in a DC / DC, DCM, or CCM operation, depending on the configuration and intended features of the amplifier 120. The voltage loop circuit 102 may also include a feedback divider, one or more capacitors, reference voltage source, and so on, for example, shown in FIG. 5. In some embodiments, the voltage loop comparator 120 may have a first input 611 that receives an off-time sawtooth wave and a second input 612 or feedback node e.g., an inverting input that receives an on-time sawtooth wave. The voltage signals forming the sawtooth waves may be provided by an off-time (T off ) timer 131 and an on-time (T on ) timer 132, respectively. The comparator 120 may have an output port 613 configured to output a trigger signal (vout cmp), i.e., an on trigger signal and / or an off trigger signal generated in response to the receipt by the comparator 120 of the received on and off-time sawtooth waves of the sawtooth-type voltage signals, respectively.

[0018] The logic circuit 104 can be electrically coupled to the output of the voltage loop circuit 102 and may determine the duty cycle of the converter, and in doing so may generate a pulse width modulation (PWM) signal or the like for regulating the output voltage of a power converter switching stage including the power stage circuit 106. The logic circuit 104 can include a combination of digital logic devices such as a combination of AND OR gate circuits, flip-flips, and so on. In some embodiments, the flip-flop can be a Set-Reset (SR) type flip-flop. The output of the logic circuit 104, e.g., the output (Q) of the SR-type flip-flop, can provide a drive signal to drive an inductor 310 (see FIG. 2) of the power stage circuit 106. In response to an on-trigger signal, the logic circuit 104 can provide a control signal such that the period T on and / or T off is controlled to be constant. In one embodiment, the logic circuit 104 has at least two RS flip-flops (not shown), each having a set terminal (S), a reset terminal (R) and an output terminal (Q), wherein the set terminal (S) communicates with the output terminal of the comparator 120 to receive the trigger signal. The reset terminal (R) of a first flip-flop can be coupled to the output terminal of the on-time control circuit 110 and the reset terminal (R) of a second flip-flop can be coupled to the output terminal of the off-time control circuit 108. The output terminals (Q) of the flip-flops may be coupled to the power stage circuit 106.

[0019] As shown in FIG. 2, the power stage circuit 106 may be constructed and arranged as a half-bridge with an inductor 310, for example, a 1µH inductor but not limited thereto.

[0020] The power stage circuit 106 may include a gate drive circuit 312 or the like that receives an input signal from the logic circuit 104 of FIG 1. In some embodiments, the logic circuit 104 includes first and second SR-type flip-flops (not shown) that output differential signals to a P gate input and a N gate input of the gate driver, respectively, to determine the duty cycle and provide the drive signal to a first switch 313, e.g., an PMOS circuit, and / or a second switch 314, e.g., a NMOS circuit, in communication with a first side of the inductor 310. A second side of the inductor 310 is coupled to an input voltage source V in . The first and second switches 313, 314 can be connected in series. In some embodiments, the second switch 314 is a NMOS transistor having a source coupled to a ground reference.

[0021] Accordingly, the power stage circuit 106 is constructed and arranged to include two power devices in series, the first power device driving the inductor 310 with an output voltage level and the second power device driving the inductor 310 with a ground. During operation, the inductor current can increase linearly when the second switch 314 is in a conducting state since the input voltage V in is at one side of the inductor 310 opposite the side of the inductor 310 at which the power stage circuit 106 is coupled. In particular, the inductor current can increase linearly when the NMOS transistor 314 or other switch element is conducting, since the input voltage V in is connected across the inductor 310.

[0022] At the end of the on-time period, the NMOS transistor 314 enters an open state and the PMOS transistor 313 enters a closed state, thereby connecting the output voltage V out to the inductor 310. Since V out > V in , the inductor current will decrease linearly.

[0023] The boost converter 100 may operate in either a Continuous Conduction Mode (CCM) or a Discontinuous Current Mode (DCM), or Pulse Frequency Mode (PFM).

[0024] In a CCM state, the inductor current increases and decreases with the switching frequency and duty cycle, but the inductor current is not 0 Amps during the duty cycle. However, in a DCM, the inductor current returns to 0 Amps, and remains at 0 Amps for part of the period. The DCM therefore has an on-time (T on ), an off-time (T off ), and an idle time. In CCM, for high load currents, the idle time disappears and the inductor current does not return to 0 Amps and instead becomes continuous. Accordingly, when operating in a CCM environment, the control loop including the comparator 120 can manage the duty cycle and in doing so can control the on-time T on (shown in FIG. 5) for a constant frequency.

[0025] As shown in FIG. 3, the on-time control circuit 110 may include a capacitor 404 that is charged with a current source 402 that provides a current (i) that is proportional to the output voltage V out (e.g, I = k* V out ) until a voltage level Vt proportional to V out - V in is reached. The capacitor 404 is charged and discharged to form the corresponding sawtooth wave. The sawtooth wave according to the voltage signal V out - V in can be provided to the feedback node of the voltage loop comparator 120.

[0026] As shown in FIG. 4, the off-time control circuit 108 may have a same or similar construction as the on-time control circuit 110, i.e., a same or similar current source 502 and capacitor 504, except that the comparator voltage trip level Vt is equal to the input voltage V in . The sawtooth wave according to the voltage signal V in can be provided to the reference node of the voltage loop comparator 120. It is well-known that the control loop of the converter can permit the synthetic ripple signal to be fed to the comparator 120, which is required to properly switch the comparator 120 and to determine the charge and discharge timing of the inductor. A minimum off-time signal value may be required to prevent a deadlock situation during a startup operation. Here, the minimum off-time signal value may be used during startup due to a 100% duty cycle and high inductor current while no power is transferred to the output. In some embodiments, to allow for the control loop to function properly, the minimum off-time should be lower than the steady-state off time. Accordingly, the minimum off-time may be configured to be a fraction of the nominal off-time, for example, 50% of the nominal off-time which may be achieved by applying V in / 2 instead of the input voltage V in to the comparator input node.

[0027] As described above, the difference between the on-time control circuit 110 and the off-time control circuit 108 is the comparator trip level of each, namely, (V out - V in ) for an on-time signal value output from the on-time control circuit 110 and V in for an off-time signal value output from the off-time control circuit 108.

[0028] FIG. 5 is a schematic representation of a voltage loop circuit 102 of a boost converter, in accordance with an embodiment. The voltage loop circuit 102 includes a reference voltage source 602 and a feedback circuit 604. In some embodiments, the feedback circuit 604 may include a feedback divider 604 comprising a combination of resistors, capacitors, and the like.

[0029] As shown in FIG. 5, the on-time and off-time sawtooth voltages applied to the inputs of the voltage loop comparator 120 are active alternately so that one of the on-time circuit and off-time circuit at a time provides a sawtooth voltage signal, which prevents or eliminates mutual influencing, or noise, at the electrical components, for example, the input ports, with respect to each other. In some embodiments, the off-time sawtooth wave received from the T off timer 131 can act on a reference voltage from the reference voltage source 602 applied to the reference node of the voltage loop comparator 120. The on-time sawtooth wave received from the T on timer 132 can act on the feedback signal from the node (FB point) of the feedback circuit 604 applied to the feedback (inverting input) node of the voltage loop comparator 120. If the on-time sawtooth wave increases, then the feedback voltage at the feedback node increases which reduces the on-time. The current source in the on-time generator depends on the voltage V out and the current will then increase, resulting in a shorter on-time. On the other hand, the longer the off-time, the larger the voltage of the off-time sawtooth. This will increase the output voltage but reduce the off-time.

[0030] The combination of the on-time and off-time voltage signals received and processed by the voltage loop comparator 120 can provide a synthetic ripple, for example, shown in FIG. 7B, which can emulate the inductor current or the voltage across an output capacitor 318 in order to regulate the output voltage at the inductor 310 at a desired level. More specifically, the positive slope of the ripple corresponds to the off-time voltage signal in response to a charging of the capacitor during the off-time. The off-time sawtooth is fed to the feedback node of the voltage loop comparator 120. The negative slope of the ripple corresponds to the on-time, i.e., discharge of the capacitor occurs during the on-time, and is provided to the reference node. Separating the slopes of the ripple in this manner negates the need for a subtraction operation where the voltages are subtracted from the positive sawtooth and the result is fed to the feedback node. As shown in FIGs. 3 and 4, the sawtooth waves can be generated by identical current sources 402, 502 and capacitors 404, 504 to provide a reliable operation.

[0031] Accordingly, the boost converter may act as a hysteretic converter with respect to the ripple voltages 651 at the comparator inputs producing voltage waves similar to those of the inductor currents, as shown in FIGs. 6A and 6B. In particular, the waves 651 have a similar polarity and phase, and can therefore reduce system instability while providing high reliability. Here, the displayed voltage differential includes a difference of the feedback voltage (Vfb) and the reference voltage (Vref). Any DC error that is introduced is insignificant because it is constant over the range of input voltages and can be compensated.

[0032] In other embodiments, a ripple voltage generated by the on-time control circuit 110 is not processed by the boost converter 100, since it has no impact at the moment of switch-off. In particular, the state of the feedback comparator at the end of the off-time determines if a next cycle will start. Any ripple inserted during the on-time only is not present during the off-time and may not have an influence on the speed of the feedback comparator. Ripple during the off-time may occur before a next cycle may or may not be started and has much more influence. If the control loop including the loop comparator 120 detects the start of a new switching cycle, it can be during the off-time. The output of the on-time control circuit 110 is not active, so it has no influence on the generated synthetic ripple. Accordingly, the resistor 614 shown in FIG. 5 in the signal path from the on-time control circuit 110 to the voltage loop comparator 120 can be omitted.

[0033] FIGs. 7A and 7B are graphs 700, 710 illustrating comparative results between a burst mode of a conventional boost converter and the boost converter of FIG. 1. In particular, FIG. 7B illustrates a synthetic ripple produced by the voltage loop circuit 102 to prevent the burst mode shown in FIG. 7A.

[0034] Although the invention is described herein with reference to specific embodiments, various modifications and changes can be made without departing from the scope of the present invention as set forth in the claims below. Accordingly, the specification and figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of the present invention. Any benefits, advantages, or solutions to problems that are described herein with regard to specific embodiments are not intended to be construed as a critical, required, or essential feature or element of any or all the claims.

[0035] Unless stated otherwise, terms such as "first" and "second" are used to arbitrarily distinguish between the elements such terms describe. Thus, these terms are not necessarily intended to indicate temporal or other prioritization of such elements.

Claims

1. A boost converter (100), comprising: a power stage circuit (106) configured to generate an output voltage (Vout) in response to a trigger signal; a comparator circuit (120), including a first input port and a second input port, the comparator circuit (120) configured to compare a voltage applied to the first input port and the voltage applied to the second input port to generate said trigger signal by an output port; a reference voltage source (602) configured to provide a reference voltage (Vref); a feedback circuit (604) comprising a feedback divider configured to generate a feedback voltage signal (VFB) proportional to said output voltage (Vout); an off-time timer (131) configured to provide a voltage signal to form an off-time sawtooth voltage wave; an on-time timer (132) configured to provide a voltage signal to form an on-time sawtooth voltage wave; a voltage loop circuit (102) comprising said comparator circuit (120), the voltage loop circuit (102) configured to couple the off-time sawtooth voltage and the reference voltage (Vref) to the first input port of the comparator circuit (120), and to couple the feedback voltage (VFB) and the on-time sawtooth voltage to the second input port of the comparator circuit (120); wherein the on-time sawtooth voltage and the off-time sawtooth voltage are active alternately; and wherein the slopes of the off-time sawtooth voltage and the on-time sawtooth voltage are proportional to the output voltage, the maximum value of the on-time sawtooth voltage is equal to the difference between the output voltage and an input voltage of the boost converter (100), and the maximum value of the off-time sawtooth voltage is equal to the input voltage, such that a combination of the off-time sawtooth voltage waveform and the on-time sawtooth voltage waveform provides a synthetic ripple voltage.

2. The boost converter (100) of claim 1, wherein the feedback circuit includes a feedback divider that includes a combination of resistors and capacitors to generate a feedback voltage signal proportional to an output voltage of the power stage circuit (106).

3. The boost converter (100) of claim 2, wherein the capacitors include an on-time capacitor that is configured to be charged with a current proportional to the output voltage until a level proportional to a voltage difference of the comparator trip level is reached.

4. The boost converter (100) of any preceding claim, wherein an increase in the on-time sawtooth voltage acting on a feedback node at the second input results in an increase in the output voltage and a reduction in the off-time sawtooth voltage.

5. The boost converter (100) of any preceding claim, wherein the on-timer (131) and the off-timer (132) are configured to generate the on-time sawtooth voltage and the off-time sawtooth voltage with identical current sources and identical capacitors.

6. The boost converter (100) of any preceding claim, wherein the comparator circuit (120) is configured to detect a start of a new switching cycle only during an off-time of a period, wherein the on-time sawtooth voltage does not impact an output from the output port.