Rotary compressor and refrigeration apparatus
The rotary compressor's innovative discharge flow path design enables efficient lubricant separation and refrigerant swirling without a gas guide, reducing operational complexity and enhancing separation efficiency.
Patent Information
- Authority / Receiving Office
- EP · EP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2023-03-07
- Publication Date
- 2026-03-25
AI Technical Summary
Existing rotary compressors require a process of spot-welding a gas guide to the casing, increasing operational complexity and interfering with refrigerant flow.
A rotary compressor design that includes a partitioning member with an inclined and axial discharge flow path between the housing and casing, allowing refrigerant to swirl circumferentially and separate lubricant without a separate gas guide, using a casting surface to enhance separation efficiency.
The design facilitates smooth refrigerant swirling, reduces oil loss, and eliminates the need for spot-welding, thereby simplifying the process and improving lubricant separation efficiency.
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Abstract
Description
TECHNICAL FIELD
[0001] The present disclosure relates to a rotary compressor and a refrigeration apparatus.BACKGROUND ART
[0002] Patent Document 1 discloses a compressor including a gas guide that forms a gas flow path together with an inner surface of a casing. The gas guide is joined to the casing by spot welding. The gas guide discharges part of a refrigerant compressed by a compression mechanism along the circumferential direction of the casing to separate a lubricant contained in the refrigerant.
[0003] Document JP S57 212389 A and JP H07 189940 A disclose a rotary compressor including a compression mechanism, a motor, a partitioning member and a discharge flow path which includes an inclined flow path which is formed between a recessed portion of the side surface of the housing and the inner circumferential surface of the casing.
[0004] Document JP H10 89277 A and JP S60 162084 A disclose a rotary compressor including a compression mechanism, a motor, a partitioning member and a discharge flow path which includes an inclined flow path or an axial flow path which is formed between a recessed portion of the side surface of the housing and the inner circumferential surface of the casing.
[0005] Document JP 2001 329978 A discloses a rotary compressor including a compression mechanism, a motor, a partitioning member and a discharge flow path which includes an axial flow path which is formed between a recessed portion of the side surface of the housing and the inner circumferential surface of the casing.
[0006] Document JP 2021 063453 A discloses a rotary compressor including a compression mechanism, a motor and a partitioning member.
[0007] Document JP 2008 190329 A and JP 5 1208387 B2 provide technical background information for the present invention.CITATION LISTPATENT DOCUMENT
[0008] Patent Document 1: Japanese Patent No. 5429319SUMMARY OF THE INVENTIONTECHNICAL PROBLEM
[0009] The invention of Patent Document 1 requires a process of spot-welding the gas guide to the casing. This increases the number of operation processes. Thus, there has been a demand to generate a flow of the refrigerant swirling along the circumferential direction of the casing without using the gas guide.
[0010] It is an object of the present invention to provide a rotary compressor that generates a flow of a refrigerant swirling along the circumferential direction of a casing.SOLUTION TO THE PROBLEMS
[0011] A first aspect of the present invention is directed to a rotary compressor including: a casing (20); a compression mechanism (40) housed inside the casing (20) and configured to compress a refrigerant; a drive shaft (11) configured to drive the compression mechanism (40); and a motor (30) configured to rotate the drive shaft (11), the rotary compressor including: a housing serving as a partitioning member (50) housed inside the casing (20), wherein the partitioning member (50) partitions an interior of the casing (20) into a first space (23) into which the refrigerant compressed by the compression mechanism (40) is discharged and a second space (24) provided between the partitioning member (50) and the motor (30), the partitioning member (50) has a discharge flow path (80) through which the refrigerant is discharged from the first space (23) to the second space (24), and the discharge flow path (80) includes an inclined flow path (81) that extends while inclining toward downstream in a direction of rotation of the motor (30), and an axial flow path that is continuous with an upstream side of the inclined flow path and extends along an axial direction of the motor, and wherein the discharge flow path is formed between a recessed portion of the side surface of the partitioning member and the inner circumferential surface of the casing.
[0012] According to the first aspect, making the refrigerant flow along the inclined flow path (81) generates the flow of the refrigerant swirling along the circumferential direction of the casing (20) in the second space (24), which makes it possible to separate the lubricant contained in the refrigerant.
[0013] Furthermore, providing the inclined flow path (81) to be continuous with the axial flow path (82) makes it possible for the inclined flow path (81) to have an acute angle of inclination as compared to a case where no axial flow path (82) is provided. Thus, the refrigerant can swirl along the circumferential direction of the casing (20) in the second space (24) easily.
[0014] The refrigerant flowing along the axial flow path (82) collides with the inclined flow path (81), which causes the lubricant contained in the refrigerant to be separated in the inclined flow path (81) and then the refrigerant to flow down along the inclined flow path (81). This facilitates the separation of the refrigerant and the lubricant from each other.
[0015] A second aspect of the present invention is an embodiment of the rotary compressor of the first aspect. In the second aspect, a joint portion between the axial flow path (82) and the inclined flow path (81) is curved.
[0016] According to the second aspect, the refrigerant flowing from the axial flow path (82) to the inclined flow path (81) can flow smoothly along the curved flow path.
[0017] A third aspect of the present invention is an embodiment of the rotary compressor of any one of the first to second aspects. In the third aspect, the discharge flow path (80) includes a branch flow path (85) that branches toward the motor (30).
[0018] According to the third aspect, the refrigerant flowing through the branch flow path (85) toward the motor (30) can cool the motor (30).
[0019] A fourth aspect of the present invention is an embodiment of the rotary compressor of the third aspect. In the fourth aspect, a flow path cross-sectional area of the inclined flow path (81) is larger than a flow path cross-sectional area of the branch flow path (85).
[0020] According to the fourth aspect, setting the amount of the refrigerant flowing through the inclined flow path (81) to be larger than the amount of the refrigerant flowing through the branch flow path (85) makes it possible to cool the motor (30) while ensuring sufficient flow of the refrigerant swirling along the circumferential direction of the casing (20).
[0021] A fifth aspect of the present invention is an embodiment of the rotary compressor of any one of the first to fourth aspects. In the fifth aspect, the partitioning member (50) is made of a casting, and at least part of the discharge flow path (80) has a casting surface.
[0022] According to the fifth aspect, increasing the surface area by leaving the casting surface in at least part of the discharge flow path (80) makes the lubricant contained in the refrigerant more likely to come into contact with the casting surface and form drops of oil, which makes it possible to improve the efficiency of separation of the lubricant.
[0023] A sixth aspect of the present invention is an embodiment of the rotary compressor of any one of the first to fifth aspects. In the sixth aspect, the inclined flow path (81) has a first surface (81a) with which the refrigerant that has flowed from the first space (23) collides and which guides the refrigerant toward the second space (24), and a second surface (81b) facing the first surface (81a), a downstream end (P1) of the first surface (81a) is closer to the second space (24) than a downstream end (P4) of the second surface (81b) as viewed in an axial direction of the motor (30), and an angle formed between a phantom plane (91) passing through any point (P) on the first surface (81a) and extending along the first surface (81a) and a reference phantom plane (95) orthogonal to the axial direction of the motor (30) is referred to as an angle α, and a first angle α1 and a second angle α2 satisfy a condition of α1 ≤ α2, where the first angle α1 is the angle α at the point (P) located at a downstream end (P1) of the first surface (81a), and the second angle α2 is the angle α at the point (P) located at an upstream end (P2) of the first surface (81a).
[0024] According to the sixth aspect, the shape of the inclined flow path (81) is determined so that the first angle α1 and the second angle α2 satisfy the above-described condition. Thus, the refrigerant flowing along the inclined flow path (81) is blown out easily in the direction orthogonal to the axial direction of the motor (30) in the second space (24). It is thus possible to promote the flow of the refrigerant in the second space (24) in the direction in which the refrigerant swirls easily along the circumferential direction of the casing (20).
[0025] A seventh aspect of the present invention is an embodiment of the rotary compressor of the sixth aspect. In the seventh aspect, the inclined flow path (81) has a first flow path (83) having a substantially constant flow path width between the first surface (81a) and the second surface (81b), and a second flow path (84) that is continuous with a downstream side of the first flow path (83) and has a greater flow path width than the first flow path (83).
[0026] According to the seventh aspect, increasing the flow path width of a downstream portion of the inclined flow path (81) allows the refrigerant to flow smoothly from the inclined flow path (81) toward the second space (24).
[0027] An eighth aspect of the present invention is an embodiment of the rotary compressor of the seventh aspect. In the eighth aspect, a downstream end (P3) of the first flow path (83) on the first surface (81a) is closer to the first space (23) than a downstream end (P4) of the second surface (81b) as viewed in the axial direction of the motor (30).
[0028] According to the eighth aspect, expanding the portion where the flow path width of the inclined flow path (81) is increased allows the refrigerant to flow smoothly from the inclined flow path (81) toward the second space (24).
[0029] A ninth aspect of the present invention is directed to a refrigeration apparatus including: the rotary compressor (10) of any one of the first to ninth aspects; and a refrigerant circuit (1a) through which a refrigerant compressed by the rotary compressor (10) flows.
[0030] According to the ninth aspect, a refrigeration apparatus including the rotary compressor (10) can be provided.BRIEF DESCRIPTION OF THE DRAWINGS
[0031] FIG. 1 is a refrigerant circuit diagram illustrating a configuration of a refrigeration apparatus according to a first embodiment. FIG. 2 is a vertical sectional view illustrating a configuration of a scroll compressor. FIG. 3 is a cross-sectional side view illustrating a configuration of a discharge flow path. FIG. 4 is a cross-sectional plan view illustrating the configuration of the discharge flow path. FIG. 5 is a diagram according to a comparative example, illustrating a flow of the refrigerant in a second space as viewed from a side closer to a discharge flow path. FIG. 6 is a diagram according to the comparative example, illustrating a flow of the refrigerant in the second space as viewed from a side opposite to the discharge flow path. FIG. 7 is a diagram according to the first embodiment, not fully in the scope of the claimed invention, illustrating a flow of the refrigerant in a second space as viewed from a side closer to the discharge flow path. FIG. 8 is a diagram according to the first embodiment, not fully in the scope of the claimed invention, illustrating a flow of the refrigerant in the second space as viewed from a side opposite to the discharge flow path. FIG. 9 is a cross-sectional side view illustrating a configuration of a discharge flow path in a scroll compressor according to a second embodiment. This embodiment is within the scope of the claimed invention. FIG. 10 is a cross-sectional side view illustrating a configuration of a discharge flow path in a scroll compressor according to a third embodiment. This embodiment is within the scope of the claimed invention. FIG. 11 is a cross-sectional side view illustrating a configuration of a discharge flow path in a scroll compressor according to a fourth embodiment. This embodiment is within the scope of the claimed invention. FIG. 12 is a graph showing the relationship between the position of a point P on a first surface and the angle α. FIG. 13 is a cross-sectional side view illustrating a configuration of a discharge flow path in a scroll compressor according to a fifth embodiment. This embodiment is within the scope of the claimed invention. FIG. 14 is a cross-sectional side view illustrating a configuration of a discharge flow path according to a first variation. FIG. 15 is a cross-sectional side view illustrating a configuration of a discharge flow path according to a second variation. DESCRIPTION OF EMBODIMENT
[0032] The first embodiment is not fully within the scope of the claimed invention, but is necessary for the description and definition of the claimed invention. As illustrated in FIG. 1, a scroll compressor (10) serving as a rotary compressor is provided in a refrigeration apparatus (1). The refrigeration apparatus (1) includes a refrigerant circuit (1a) filled with a refrigerant. The refrigerant circuit (1a) includes the scroll compressor (10), a radiator (3), a decompression mechanism (4), and an evaporator (5). The decompression mechanism (4) is, for example, an expansion valve. The refrigerant circuit (1a) performs a vapor compression refrigeration cycle.
[0033] The refrigeration apparatus (1) is an air conditioner. The air conditioner may be a cooling-only apparatus, a heating-only apparatus, or an air conditioner switchable between cooling and heating. In this case, the air conditioner has a switching mechanism (e.g., a four-way switching valve) configured to switch the direction of circulation of the refrigerant. The refrigeration apparatus (1) may be a water heater, a chiller unit, or a cooling apparatus configured to cool air in an internal space. The cooling apparatus cools the air in a refrigerator, a freezer, or a container, for example.
[0034] As illustrated in FIG. 2, the scroll compressor (10) includes a casing (20), a motor (30), and a compression mechanism (40). The casing (20) has a vertically oriented cylindrical shape, and is configured as a closed dome. The casing (20) houses therein the motor (30) and the compression mechanism (40).
[0035] The motor (30) includes a stator (31) and a rotor (32). The stator (31) is fixed to the inner circumferential surface of the casing (20). The rotor (32) is disposed inside the stator (31). A drive shaft (11) passes through the rotor (32). The rotor (32) is fixed to the drive shaft (11). The drive shaft (11) is provided with a balance weight (18).
[0036] The casing (20) has, at its bottom, an oil reservoir (21). The oil reservoir (21) stores a lubricant. A suction pipe (12) is connected to an upper portion of the casing (20). A discharge pipe (13) is connected to a barrel of the casing (20).
[0037] A housing (50) serving as a partitioning member is fixed to the casing (20). The housing (50) is made of a casting. The housing (50) is fixed to the inside of the casing (20) by, for example, shrink fitting. The housing (50) is located above the motor (30). The compression mechanism (40) is located above the housing (50). The discharge pipe (13) has an inflow end between the motor (30) and the housing (50).
[0038] The interior of the casing (20) has a first space (23) and a second space (24) partitioned by the housing (50). The first space (23) is a space above the housing (50). The high-pressure refrigerant compressed by the compression mechanism (40) is discharged to the first space (23). The second space (24) is a space provided between the housing (50) and the motor (30). As will be described in detail later, the housing (50) has a discharge flow path (80) through which the refrigerant is discharged from the first space (23) toward the second space (24) (see FIG. 3).
[0039] The housing (50) has a recess (53). The recess (53) is a recessed portion of the upper surface of the housing (50). An upper bearing (51) is located below the recess (53). The upper bearing (51) rotatably supports the drive shaft (11).
[0040] The drive shaft (11) extends vertically along the center axis of the casing (20). The drive shaft (11) has a main shaft portion (14) and an eccentric portion (15).
[0041] The eccentric portion (15) is provided at an upper end of the main shaft portion (14). The main shaft portion (14) has a lower portion rotatably supported by a lower bearing (22). The lower bearing (22) is fixed to the inner circumferential surface of the casing (20). The lower bearing (22) is provided with a positive-displacement pump (25), for example. The main shaft portion (14) has an upper portion passing through the housing (50) and rotatably supported by the upper bearing (51) of the housing (50).
[0042] The compression mechanism (40) includes a fixed scroll (60) and a movable scroll (70). The fixed scroll (60) is fixed to the upper surface of the housing (50). The movable scroll (70) is arranged between the fixed scroll (60) and the housing (50).
[0043] The fixed scroll (60) includes a fixed end plate (61), a fixed wrap (62), and an outer circumferential wall (63). The outer circumferential wall (63) is substantially tubular. The outer circumferential wall (63) is erected at the outer edge of the front surface (the lower surface in FIG. 2) of the fixed end plate (61).
[0044] The fixed wrap (62) is spiral. The fixed wrap (62) is erected on a portion of the fixed end plate (61) inside the outer circumferential wall (63).
[0045] The fixed end plate (61) is located on the outer circumference and is continuous with the fixed wrap (62). The end surface of the fixed wrap (62) and the end surface of the outer circumferential wall (63) are substantially flush with each other. The fixed scroll (60) is fixed to the housing (50).
[0046] As will be described in detail later, the outer circumferential wall (63) of the fixed scroll (60) has a fixed flow path (66) communicating with the discharge flow path (80) of the housing (50) (see FIG. 3).
[0047] The movable scroll (70) includes a movable end plate (71), a movable wrap (72), and a boss (73). The movable wrap (72) is spiral. The movable wrap (72) is formed on the upper surface of the movable end plate (71). The movable wrap (72) meshes with the fixed wrap (62).
[0048] The boss (73) is formed on a central portion of the lower surface of the movable end plate (71). The eccentric portion (15) of the drive shaft (11) is inserted into the boss (73), whereby the boss (73) is connected to the drive shaft (11).
[0049] An Oldham coupling (45) is provided at an upper portion of the housing (50). The Oldham coupling (45) blocks the rotation of the movable scroll (70) on its axis. The Oldham coupling (45) is provided with a key (46). The key (46) protrudes toward the lower surface of the movable end plate (71) of the movable scroll (70). The lower surface of the movable end plate (71) of the movable scroll (70) has a keyway (47). The key (46) of the Oldham coupling (45) is slidably fitted to the keyway (47).
[0050] Although not shown, a key is provided in a portion of the Oldham coupling (45) toward the housing (50). The key toward the housing (50) is slidably fitted to a keyway (not shown) of the housing (50).
[0051] The compression mechanism (40) has a fluid chamber (S) into which the refrigerant flows. The fluid chamber (S) is formed between the fixed scroll (60) and the movable scroll (70). The movable scroll (70) is placed so that the movable wrap (72) meshes with the fixed wrap (62) of the fixed scroll (60). Here, the lower surface of the outer circumferential wall (63) of the fixed scroll (60) serves as a facing surface that faces the movable scroll (70). On the other hand, the upper surface of the movable end plate (71) of the movable scroll (70) serves as a facing surface that faces the fixed scroll (60).
[0052] The outer circumferential wall (63) of the fixed scroll (60) has a suction port (64). The suction port (64) is open near the winding end of the fixed wrap (62). A downstream end of the suction pipe (12) is connected to the suction port (64).
[0053] The fixed end plate (61) of the fixed scroll (60) has, at its center, an outlet (65). The outlet (65) is open to the upper surface of the fixed end plate (61) of the fixed scroll (60). The high-pressure refrigerant discharged from the outlet (65) is discharged into the first space (23) above the housing (50). The refrigerant discharged into the first space (23) is discharged to the second space (24) through the fixed flow path (66) of the fixed scroll (60) and the discharge flow path (80) of the housing (50) (see FIG. 3).
[0054] An oil supply passage (16) is formed inside the drive shaft (11). The oil supply passage (16) extends vertically from the lower end to the upper end of the drive shaft (11). The pump (25) is connected to the lower end of the drive shaft (11). A lower end portion of the pump (25) is immersed in the oil reservoir (21). The pump (25) sucks up the lubricant from the oil reservoir (21) as the drive shaft (11) rotates, and transfers the lubricant to the oil supply passage (16). The oil supply passage (16) supplies the lubricant in the oil reservoir (21) to the sliding surfaces between the lower bearing (22) and the drive shaft (11) and the sliding surfaces between the upper bearing (51) and the drive shaft (11), and to the sliding surfaces between the boss (73) and the drive shaft (11). The oil supply passage (16) is open to the upper end surface of the drive shaft (11) and supplies the lubricant to above the drive shaft (11).
[0055] The recess (53) of the housing (50) communicates with the oil supply passage (16) of the drive shaft (11) via the inside of the boss (73) of the movable scroll (70). The high-pressure lubricant is supplied to the recess (53), so that a high pressure equivalent to the discharge pressure of the compression mechanism (40) acts on the recess (53). The movable scroll (70) is pressed onto the fixed scroll (60) by the high pressure that acts on the recess (53).<Discharge Flow Path>
[0056] As illustrated in FIG. 3, a fixed flow path (66) is provided in a side surface of the fixed scroll (60). The fixed flow path (66) is formed between a recessed portion of the side surface of the fixed scroll (60) and the inner circumferential surface of the casing (20). The fixed flow path (66) extends in the axial direction.
[0057] As illustrated also in FIG. 4, the discharge flow path (80) is provided in a side surface of the housing (50). The discharge flow path (80) is formed between a recessed portion of the side surface of the housing (50) and the inner circumferential surface of the casing (20). The upstream end of the discharge flow path (80) communicates with the downstream end of the fixed flow path (66) of the fixed scroll (60). The downstream end of the discharge flow path (80) communicates with the second space (24).
[0058] The discharge flow path (80) includes an inclined flow path (81). The inclined flow path (81) extends while inclining toward downstream in the direction of rotation of the motor (30). In the example illustrated in FIG. 3, the rotor (32) of the motor (30) rotates counterclockwise as viewed from above the casing (20). The inclined flow path (81) is inclined diagonally downward to the right of the housing (50).
[0059] In the example illustrated in FIG. 3, the inclined flow path (81) is a so-called "divergent" flow path having a downstream portion whose flow path width is greater than the flow path width of its upstream portion. The inclined flow path (81) may have a constant flow path width from the upstream side to the downstream side.
[0060] The high-pressure refrigerant discharged from the outlet (65) of the compression mechanism (40) into the first space (23) is discharged into the second space (24) via the fixed flow path (66) of the fixed scroll (60) and the discharge flow path (80) of the housing (50). The refrigerant passing through the discharge flow path (80) flows along the direction of inclination of the inclined flow path (81). Thus, when discharged into the second space (24), the refrigerant flows toward downstream in the direction of rotation of the motor (30).
[0061] The housing (50) is made of a casting. The housing (50) made of a casting is subjected to surface finishing by machining. At this time, a casting surface is left in at least part of the discharge flow path (80).
[0062] Increasing the surface area by leaving the casting surface in at least part of the discharge flow path (80) makes the lubricant contained in the refrigerant more likely to come into contact with the casting surface and form drops of oil, which makes it possible to improve the efficiency of separation of the lubricant.<Flow of Refrigerant in Second Space>
[0063] The results of simulation of the flow of the refrigerant in the second space (24) will be described below. First, a comparative example in which a discharge flow path (80) does not incline and extends along the axial direction will be described with reference to FIGS. 5 and 6. The flow of the refrigerant in the discharge flow path (80) and the second space (24) is indicated by white arrows.
[0064] As illustrated in FIG. 5, the refrigerant that has passed through the discharge flow path (80) is discharged into the second space (24), and then collides with the motor (30). As a result, the flow of the refrigerant branches into a clockwise flow and a counterclockwise flow as viewed from above the casing (20). The refrigerant that has collided with the motor (30) swirls while moving diagonally upward along the circumferential direction of the casing (20).
[0065] As illustrated in FIG. 6, the flow of the refrigerant swirling in the clockwise direction and the flow of the refrigerant swirling in the counterclockwise direction collide with each other in the second space (24) to generate a turbulent flow. This worsens the efficiency of separation of the lubricant.
[0066] In contrast, in this embodiment, as illustrated in FIG. 7, the refrigerant passing through the discharge flow path (80) flows along the direction of inclination of the inclined flow path (81). The refrigerant that has passed through the discharge flow path (80) is discharged into the second space (24), and then swirls along the inner circumferential surface of the casing (20) in the circumferential direction.
[0067] As illustrated also in FIG. 8, the refrigerant flows in the second space (24) while swirling only in one direction (counterclockwise as viewed from above the casing (20)). Here, the motor (30) rotates counterclockwise as viewed from above the casing (20), and the refrigerant swirls toward downstream in the direction of rotation of the motor (30). It is thus possible to cause smooth swirling of the refrigerant along the circumferential direction of the casing (20) in the second space (24) and improve the efficiency of separation of the lubricant.- Advantages of First Embodiment -
[0068] According to a feature of this embodiment, the housing (50) serving as the partitioning member has the discharge flow path (80) through which the refrigerant is discharged from the first space (23) into the second space (24). The discharge flow path (80) includes the inclined flow path (81) that extends while inclining toward downstream in the direction of rotation of the motor (30).
[0069] Thus, making the refrigerant flow along the inclined flow path (81) generates the flow of the refrigerant swirling along the circumferential direction of the casing (20) in the second space (24), which makes it possible to separate the lubricant contained in the refrigerant. Separation of the lubricant from the refrigerant can reduce oil loss.
[0070] It is possible to generate the flow of the refrigerant swirling along the circumferential direction of the casing (20) by simply providing the discharge flow path (80) in the housing (50). This eliminates the need to provide a gas guide separately, which is necessary in known art. The component cost can thus be reduced. In addition, a process of spot-welding a gas guide to the casing (20) is not needed, resulting in a reduction in the number of operation processes.
[0071] The absence of a gas guide in the second space (24) prevents interference of the gas guide with the flow of the refrigerant, making it possible for the refrigerant to swirl smoothly along the circumferential direction of the casing (20).
[0072] According to a feature of this embodiment, increasing the surface area by leaving the casting surface in at least part of the discharge flow path (80) makes the lubricant contained in the refrigerant more likely to come into contact with the casting surface and form drops of oil, which makes it possible to improve the efficiency of separation of the lubricant.
[0073] According to a feature of this embodiment, the refrigeration apparatus (1) includes the rotary compressor (10) and the refrigerant circuit (1a) through which the refrigerant compressed by the rotary compressor (10) flows. A refrigeration apparatus including the rotary compressor (10) can thus be provided.«Second Embodiment»
[0074] In the following description, the same reference characters designate the same components as those of the first embodiment, and the description is focused only on the difference. This embodiment is fully within the scope of the claimed invention.
[0075] As illustrated in FIG. 9, the discharge flow path (80) is provided in a side surface of the housing (50). The discharge flow path (80) includes an inclined flow path (81) and an axial flow path (82). The inclined flow path (81) extends while inclining toward downstream in the direction of rotation of the motor (30). The axial flow path (82) is continuous with the upstream side of the inclined flow path (81), and extends along the axial direction of the motor (30). The joint portion between the axial flow path (82) and the inclined flow path (81) is curved.
[0076] In the example illustrated in FIG. 9, the positions of the upstream end and the downstream end of the discharge flow path (80) are set to be the same as those of the discharge flow path (80) of the first embodiment. The height of the housing (50) is equal to the height of the housing (50) of the first embodiment.
[0077] Thus, the upstream end of the inclined flow path (81) is positioned lower than in the case of the first embodiment by the length of the axial flow path (82) of the discharge flow path (80), which makes the angle of inclination of the inclined flow path (81) acute.
[0078] Thus, the refrigerant that has flowed from the first space (23) and passed through the axial flow path (82) and the inclined flow path (81) of the discharge flow path (80) flows toward downstream in the direction of rotation of the motor (30) at an angle at which the refrigerant is less likely to collide with the motor (30) when discharged into the second space (24).- Advantages of Second Embodiment -
[0079] According to a feature of this embodiment, providing the inclined flow path (81) to be continuous with the axial flow path (82) makes it possible for the inclined flow path (81) to have an acute angle of inclination as compared to a case where no axial flow path (82) is provided. Thus, the refrigerant can swirl along the circumferential direction of the casing (20) in the second space (24) easily.
[0080] The refrigerant flowing along the axial flow path (82) collides with the inclined flow path (81), which causes the lubricant contained in the refrigerant to be separated in the inclined flow path (81) and then the refrigerant to flow down along the inclined flow path (81). This facilitates the separation of the refrigerant and the lubricant from each other.
[0081] According to a feature of this embodiment, the joint portion between the axial flow path (82) and the inclined flow path (81) is curved. Thus, the refrigerant flowing from the axial flow path (82) to the inclined flow path (81) can flow smoothly along the curved flow path.«Third Embodiment»
[0082] This embodiment is fully within the scope of the claimed invention. As illustrated in FIG. 10, the discharge flow path (80) is provided in a side surface of the housing (50). The discharge flow path (80) includes an inclined flow path (81), an axial flow path (82), and a branch flow path (85). The inclined flow path (81) extends while inclining toward downstream in the direction of rotation of the motor (30). The axial flow path (82) is continuous with the upstream side of the inclined flow path (81), and extends along the axial direction of the motor (30). The joint portion between the axial flow path (82) and the inclined flow path (81) is curved.
[0083] The branch flow path (85) is continuous with the downstream side of the axial flow path (82), and extends along the axial direction of the motor (30). The branch flow path (85) branches toward the motor (30). The flow path cross-sectional area of the inclined flow path (81) is larger than the flow path cross-sectional area of the branch flow path (85).
[0084] As can be seen, the discharge flow path (80) is branched into the inclined flow path (81) and the branch flow path (85) on the downstream side of the axial flow path (82). The refrigerant flowing from the first space (23) and passing through the axial flow path (82) of the discharge flow path (80) is divided into the inclined flow path (81) and the branch flow path (85). The refrigerant flowing through the inclined flow path (81) swirls in the circumferential direction in the second space (24) along the inner circumferential surface of the casing (20). The refrigerant flowing through the branch flow path (85) is discharged toward the motor (30) in the second space (24) to cool the motor (30).- Advantages of Third Embodiment -
[0085] According to a feature of this embodiment, the refrigerant flowing through the branch flow path (85) toward the motor (30) can cool the motor (30).
[0086] According to a feature of this embodiment, the flow path cross-sectional area of the inclined flow path (81) is larger than the flow path cross-sectional area of the branch flow path (85). Setting the amount of the refrigerant flowing through the inclined flow path (81) to be larger than the amount of the refrigerant flowing through the branch flow path (85) makes it possible to cool the motor (30) while ensuring sufficient flow of the refrigerant swirling along the circumferential direction of the casing (20).«Fourth Embodiment»
[0087] This embodiment is fully within the scope of the claimed invention. As illustrated in FIG. 11, the discharge flow path (80) is provided in a side surface of the housing (50). The discharge flow path (80) includes an inclined flow path (81) and an axial flow path (82). The inclined flow path (81) extends while inclining toward downstream in the direction of rotation of the motor (30). The axial flow path (82) is continuous with the upstream side of the inclined flow path (81), and extends along the axial direction of the motor (30).
[0088] The inclined flow path (81) has a first surface (81a) and a second surface (81b). The first surface (81a) is a surface with which the refrigerant that has flowed from the first space (23) collides and guides the refrigerant toward the second space (24). The second surface (81b) faces the first surface (81a).
[0089] The inclined flow path (81) includes a first flow path (83) and a second flow path (84). The first flow path (83) has a substantially constant flow path width between the first surface (81a) and the second surface (81b). Here, the downstream end of the first flow path (83) on the first surface (81a) is referred to as a "downstream end (P3)." The second flow path (84) is continuous with the downstream side of the first flow path (83). The flow path width of the second flow path (84) is greater than the flow path width of the first flow path (83).
[0090] It is preferable that the flow path cross-sectional area of the inclined flow path (81) is largest at the downstream end of the second flow path (84), but is not limited thereto. For example, an intermediate portion of the second flow path (84) may have the largest flow path cross-sectional area. In this case, it is preferable that the flow path cross-sectional area of the downstream end of the second flow path (84) is larger than or equal to the flow path cross-sectional area of the first flow path (83).
[0091] The downstream end (P1) of the first surface (81a) is closer to the second space (24) than the downstream end (P4) of the second surface (81b) as viewed in the axial direction of the motor (30).
[0092] Here, the angle formed between a phantom plane (91) passing through any point (P) on the first surface (81a) and extending along the first surface (81a) and a reference phantom plane (95) orthogonal to the axial direction of the motor (30) is referred to as an "angle α."
[0093] The angle formed between a phantom plane (91) passing through the downstream end (P1) of the first surface (81a) and extending along the first surface (81a) and a reference phantom plane (95) orthogonal to the axial direction of the motor (30), i.e., the angle α at the point (P) located at the downstream end (P1) of the first surface (81a), is referred to as a "first angle α1."
[0094] The angle formed between a phantom plane (91) passing through the upstream end (P2) of the first surface (81a) and extending along the first surface (81a) and a reference phantom plane (95) orthogonal to the axial direction of the motor (30), i.e., the angle α at the point (P) located at the upstream end (P2) of the first surface (81a), is referred to as a "second angle α2."
[0095] In the example illustrated in FIG. 11, the shape of the inclined flow path (81) is determined so that the first angle α1 and the second angle α2 satisfy the condition "α1 ≤ α2."
[0096] Specifically, in the example illustrated in FIG. 12, the angle α at the point (P) on the first surface (81a) is substantially constant, i.e., the second angle α2, in the section from the upstream end (P2) of the first surface (81a) to the downstream end (P3) of the first flow path (83) on the first surface (81a).
[0097] The flow path width of the second flow path (84) increases downstream of the downstream end (P3) of the first flow path (83) on the first surface (81a). Thus, the angle α at the point (P) on the first surface (81a) is greater than the second angle α2. Then the angle α decreases gradually in the section up to the downstream end (P1) of the first surface (81a), and eventually becomes substantially constant at the first angle α1 that is smaller than the second angle α2.- Advantages of Fourth Embodiment -
[0098] According to a feature of this embodiment, the shape of the inclined flow path (81) is determined so that the first angle α1 and the second angle α2 satisfy the above-described condition. Thus, the refrigerant flowing along the inclined flow path (81) is blown out easily in the direction orthogonal to the axial direction of the motor (30) in the second space (24). It is thus possible to promote the flow of the refrigerant in the second space (24) in the direction in which the refrigerant swirls easily along the circumferential direction of the casing (20).
[0099] According to a feature of this embodiment, increasing the flow path width of a downstream portion of the inclined flow path (81) allows the refrigerant to flow smoothly from the inclined flow path (81) toward the second space (24).«Fifth Embodiment»
[0100] This embodiment is fully within the scope of the claimed invention. As illustrated in FIG. 13, the discharge flow path (80) is provided in a side surface of the housing (50). The discharge flow path (80) includes an inclined flow path (81) and an axial flow path (82). The inclined flow path (81) extends while inclining toward downstream in the direction of rotation of the motor (30). The axial flow path (82) is continuous with the upstream side of the inclined flow path (81), and extends along the axial direction of the motor (30).
[0101] The inclined flow path (81) has a first surface (81a) and a second surface (81b). The first surface (81a) is a surface with which the refrigerant that has flowed from the first space (23) collides and guides the refrigerant toward the second space (24). The second surface (81b) faces the first surface (81a).
[0102] The inclined flow path (81) includes a first flow path (83) and a second flow path (84). The first flow path (83) has a substantially constant flow path width between the first surface (81a) and the second surface (81b). The second flow path (84) is continuous with the downstream side of the first flow path (83). The flow path width of the second flow path (84) is greater than the flow path width of the first flow path (83).
[0103] The downstream end (P3) of the first flow path (83) on the first surface (81a) is closer to the first space (23) than the downstream end (P4) of the second surface (81b) as viewed in the axial direction of the motor (30).
[0104] The downstream end (P1) of the first surface (81a) is closer to the second space (24) than the downstream end (P4) of the second surface (81b) as viewed in the axial direction of the motor (30).
[0105] Here, the angle formed between a phantom plane (91) passing through any point (P) on the first surface (81a) and extending along the first surface (81a) and a reference phantom plane (95) orthogonal to the axial direction of the motor (30) is referred to as an "angle α."
[0106] The angle formed between a phantom plane (91) passing through the downstream end (P1) of the first surface (81a) and extending along the first surface (81a) and a reference phantom plane (95) orthogonal to the axial direction of the motor (30), i.e., the angle α at the point (P) located at the downstream end (P1) of the first surface (81a), is referred to as a "first angle α1."
[0107] The angle formed between a phantom plane (91) passing through the upstream end (P2) of the first surface (81a) and extending along the first surface (81a) and a reference phantom plane (95) orthogonal to the axial direction of the motor (30), i.e., the angle α at the point (P) located at the upstream end (P2) of the first surface (81a), is referred to as a "second angle α2."
[0108] In the example illustrated in FIG. 13, the shape of the inclined flow path (81) is determined so that the first angle α1 and the second angle α2 satisfy the condition "α1 ≤ α2."- Advantages of Fifth Embodiment -
[0109] According to a feature of this embodiment, expanding the portion where the flow path width of the inclined flow path (81) is increased allows the refrigerant to flow smoothly from the inclined flow path (81) toward the second space (24).«Other Embodiments»
[0110] The above-described embodiments may be modified as follows.- First Variation -
[0111] In the description of the embodiments, the discharge flow path (80) is provided in the housing (50), but is not limited thereto. For example, as illustrated in FIG. 14, if the housing (50) is not fixed to the inner circumferential surface of the casing (20), and the fixed scroll (60) is fixed to the inner circumferential surface of the casing (20) to separate the first space (23) and the second space (24) from each other, the discharge flow path (80) may be provided in the fixed scroll (60) serving as a partitioning member.- Second Variation -
[0112] In the description of the embodiments, the discharge flow path (80) is formed between a recessed portion of the side surface of the housing (50) and the inner peripheral surface of the casing (20), but is not limited thereto. For example, as illustrated in FIG. 15, a tubular flow path member (86) forming the discharge flow path (80) may be separately embedded in the recessed portion of the side surface of the housing (50) to form the discharge flow path (80) in the housing (50).INDUSTRIAL APPLICABILITY
[0113] As can be seen from the foregoing description, the present invention is useful for a rotary compressor and a refrigeration apparatus.DESCRIPTION OF REFERENCE CHARACTERS
[0114] 1Refrigeration Apparatus 1aRefrigerant Circuit 10Scroll Compressor (Rotary Compressor) 11Drive Shaft 20Casing 23First Space 24Second Space 30Motor 40Compression Mechanism 50Housing (Partitioning Member) 80Discharge Flow Path 81Inclined Flow Path 81aFirst Surface 81bSecond Surface 82Axial Flow Path 83First Flow Path 84Second Flow Path 85Branch Flow Path 91Phantom Plane 95Reference Phantom Plane PPoint P1Downstream End P2Upstream End P3Downstream End P4Downstream End
Claims
1. A rotary compressor including: a casing (20); a compression mechanism (40) housed inside the casing (20) and configured to compress a refrigerant; a drive shaft (11) configured to drive the compression mechanism (40); and a motor (30) configured to rotate the drive shaft (11), the rotary compressor comprising: a housing serving as a partitioning member (50) housed inside the casing (20), wherein the partitioning member (50) partitions an interior of the casing (20) into a first space (23) into which the refrigerant compressed by the compression mechanism (40) is discharged and a second space (24) provided between the partitioning member (50) and the motor (30), the partitioning member (50) has a discharge flow path (80) through which the refrigerant is discharged from the first space (23) to the second space (24), and characterised in that the discharge flow path (80) includes an inclined flow path (81) that extends while inclining toward downstream in a direction of rotation of the motor (30), and an axial flow path (82) that is continuous with an upstream side of the inclined flow path (81) and extends along an axial direction of the motor (30), and wherein the discharge flow path (80) is formed between a recessed portion of the side surface of the housing (50) and the inner circumferential surface of the casing (20).
2. The rotary compressor of claim 1, wherein a joint portion between the axial flow path (82) and the inclined flow path (81) is curved.
3. The rotary compressor of any one of claims 1 to 2, wherein the discharge flow path (80) includes a branch flow path (85) that branches toward the motor (30).
4. The rotary compressor of claim 3, wherein a flow path cross-sectional area of the inclined flow path (81) is larger than a flow path cross-sectional area of the branch flow path (85).
5. The rotary compressor of any one of claims 1 to 4, wherein the partitioning member (50) is made of a casting, and at least part of the discharge flow path (80) has a casting surface.
6. The rotary compressor of any one of claims 1 to 5, wherein the inclined flow path (81) has a first surface (81a) with which the refrigerant that has flowed from the first space (23) collides and which guides the refrigerant toward the second space (24), and a second surface (81b) facing the first surface (81a), a downstream end (P1) of the first surface (81a) is closer to the second space (24) than a downstream end (P4) of the second surface (81b) as viewed in an axial direction of the motor (30), and an angle formed between a phantom plane (91) passing through any point (P) on the first surface (81a) and extending along the first surface (81a) and a reference phantom plane (95) orthogonal to the axial direction of the motor (30) is referred to as an angle α, and a first angle α1 and a second angle α2 satisfy a condition of α1 ≤ α2, where the first angle α1 is the angle α at the point (P) located at a downstream end (P1) of the first surface (81a), and the second angle α2 is the angle α at the point (P) located at an upstream end (P2) of the first surface (81a).
7. The rotary compressor of claim 6, wherein the inclined flow path (81) has a first flow path (83) having a substantially constant flow path width between the first surface (81a) and the second surface (81b), and a second flow path (84) that is continuous with a downstream side of the first flow path (83) and has a greater flow path width than the first flow path (83).
8. The rotary compressor of claim 7, wherein a downstream end (P3) of the first flow path (83) on the first surface (81a) is closer to the first space (23) than a downstream end (P4) of the second surface (81b) as viewed in the axial direction of the motor (30).
9. A refrigeration apparatus comprising: the rotary compressor (10) of any one of claims 1 to 8; and a refrigerant circuit (1a) through which a refrigerant compressed by the rotary compressor (10) flows.
Citation Information
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