Motor vehicle gearbox having a cable-controlled reverse gear lock

EP4609093A1Pending Publication Date: 2025-09-03STELLANTIS AUTO SAS
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Patent Information

Application Number
EP2023793003
Authority / Receiving Office
EP · EP
Patent Type
Applications
Current Assignee / Owner
Priority Date
2022-10-26
Filing Date
2023-09-15
Publication Date
2025-09-03

AI Technical Summary

Technical Problem

Existing motor vehicle gearboxes with cable-controlled reverse locks face issues such as wear and oil leaks due to alternating forces and dimensional tolerances, leading to mechanical failure and maintenance challenges, particularly in high-temperature and vibration environments.

Method used

A motor vehicle gearbox with a clamping plate system that surrounds the sheath containing the cable for unlocking the reverse gear, featuring a seal that compresses around the sheath to prevent leaks, and a support with a flat exterior face for the plate to grip the sheath, ensuring a secure seal despite vibrations and expansions.

Benefits of technology

The solution effectively prevents oil leaks and mechanical failure by maintaining a consistent seal over time, allowing for simple and durable repair without dismantling existing parts, reducing labor time and ensuring long-lasting interventions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a motor vehicle gearbox comprising an internal system (18) for locking the engagement of the reverse gear ratio, a sheath (16) containing a cable for unlocking this system, and a support member (10) rigidly attached to the gearbox having an outer face (12) that perpendicularly receives the end of the sheath (16) in order to pass the cable through the support member (10), this gearbox comprising a clamping plate surrounding the sheath (16), which is clamped to the outer face of the support member (12) with the interposition of a seal surrounding this sheath (16).
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Description

[0001] DESCRIPTION

[0002] Title: MOTOR VEHICLE GEARBOX WITH CABLE-OPERATED REVERSE GEAR LOCK

[0003] 001. The present invention claims priority from French application No. 2211115 filed on 26.10.2022, the content of which (text, drawings and claims) is incorporated herein by reference.

[0004] 002. The present invention relates to a motor vehicle gearbox equipped with a cable-operated reverse gear lock, as well as to a motor vehicle comprising this gearbox, and to a method of assembling the cable control on this gearbox.

[0005] 003. A known type of motor vehicle gearbox, presented in particular by document FR-A1 -3065048, comprises a lever actuated by the driver which controls the various forward gears and the reverse gear by two main cables working in both directions. Selection movements of a synchronizing sleeve are carried out by a lateral movement of the lever, then by a longitudinal movement of the sliding movements of this sleeve to carry out a gear change.

[0006] 004. The gear lever also includes a control for unlocking the engagement of reverse gear, acting on a metal cable sliding in a sheath, the end of which enters the gearbox to release the passage of this reverse gear. When the gear lever is actuated to engage a forward gear, the unlocking control which is not activated prevents engagement of reverse gear following a selection error.

[0007] 005. In particular, the end of the sheath of the unlocking control arrives at a support fixed on the gearbox, to be held on this support allowing the cable to enter the gearbox in order to apply an unlocking force.

[0008] 006. The end of the sheath is subjected to alternating forces following the application of tractions on the cable, in an environment with potentially high temperatures and vibrations. This can lead to wear of the parts. In addition, mass production results in dimensional tolerances on the various components. In some cases, at the level of the sheath entry on this support, there are losses of oil contained in the gearbox. These losses cause problems with the oil level in the gearbox falling, external pollution, and the obligation to repair requested during the mandatory technical inspection of vehicles.

[0009] 007. In the case of a fleet of vehicles in circulation, the repair of these leaks requires a simple repair which must be able to be carried out on the entire vehicle, without dismantling the existing parts in order to limit the labor time, with however a guarantee of durability of this solution over time for all interventions.

[0010] 008. The present invention aims in particular to avoid these problems of the prior art.

[0011] 009. To this end, it proposes a motor vehicle gearbox comprising an internal system for locking the engagement of the reverse gear, a sheath containing a cable for unlocking this system, and a support fixed to the gearbox, having an outer face receiving perpendicularly the end of the sheath to pass the cable through the support, this gearbox being remarkable in that it comprises a clamping plate surrounding the sheath, which is clamped on the outer face of the support with the interposition of a seal surrounding this sheath.

[0012] 010. An advantage of this gearbox is that simply by adding the seal and then a plate on vehicles already in circulation, coming on the external face of the support, we obtain a mechanical hold under this plate of the seal which is compressed by enclosing the end of the sheath.

[0013] 011. The seal can remain flexible to ensure its function, and is thus maintained in position despite vibrations and expansions without the risk of deforming or coming loose. This provides a guaranteed seal over time between the outlet of the sheath and the support, which prevents any leaks.

[0014] 012. The motor vehicle gearbox according to the invention may further comprise one or more of the following features, which may be combined with each other. 013. Advantageously, the clamping plate comprises two parts which come together around the sheath.

[0015] 014. In this case, one part can form a half-collar which is assembled on the other part forming a base to close a hole receiving the sheath. 015. In addition, advantageously the half-collar slides radially in guides formed on each side on the base comprising ribs fitted in grooves.

[0016] 016. Advantageously, the half-collar is held on the base by a clipping device.

[0017] 017. Advantageously, the same fixing screw tightens the clamping plate and the support on the gearbox.

[0018] 018. In this case, advantageously the outer face of the support has a surface receiving the support of the clamping plate which is flat.

[0019] 019. Advantageously, the support or the clamping plate has a groove around the sheath receiving a paste forming the seal.

[0020] 020. The invention also relates to a motor vehicle equipped with a gearbox comprising any one of the preceding characteristics, remarkable in that it comprises a gear lever actuating cables for controlling the forward gear ratios and unlocking the reverse gear.

[0021] 021. The invention also relates to a method of intervention on this vehicle, remarkable in that it comprises a step of depositing a sealing paste on the support around the sheath, of placing the clamping plate around the sheath, then of sliding this plate towards the support and of clamping it thereon.

[0022] 022. The invention will be better understood and other characteristics and advantages will appear more clearly on reading the description below given by way of example, with reference to the appended drawings in which:

[0023] 023. [Fig. 1] is a view of the end of the control cables and the reverse gear release cable arriving at a gearbox according to the invention, before mounting the clamping plate;

[0024] 024. [Fig. 2] is a view of a clamping plate comprising two assembled parts added to the support of the unlocking sheath of this gearbox; 025. [Fig. 3] is a view of the two parts of this plate;

[0025] 026. [Fig. 4] shows the assembly of the two parts of the plate around the sheath; and

[0026] 027. [Fig. 5] shows the tightening of this plate assembled on the support.

[0027] 028. Figure 1 shows two control cables 2 of a gearbox sliding in sheaths 4 held by a fixing 6 on the gearbox, each having a connecting end 8 with levers coming out of this box.

[0028] 029. A support 10 made by molding a plastic material, has a flat part resting on the gearbox casing, receiving on its flat outer face 12 a fixing screw 14 passing through this part to tighten it on the gearbox casing while ensuring a seal.

[0029] 030. A sheath 16 receiving a release cable actuated by the gear lever, is guided by the support 10 to present its end fixed to this support perpendicular to its flat face 12. The sheath 16 is then curved by guides of the support 10. The end of the cable actuates the release system 18.

[0030] 031. Figures 2 and 3 show a clamping plate 30 comprising a base 32 and a half-collar 34, having a flat lower face 36 provided to bear on the flat face of the support 12.

[0031] 032. The assembled clamping plate 30 has an elongated shape comprising at one end a first bore 40 for receiving the fixing screw 14, at the other end a second bore 42 surrounding the end of the sheath 16, and between the two on one side a hollow 38 leaving a passage for a reinforcing rib of the support 10.

[0032] 033. The half-collar 34 comprises two parallel flanks each having a rib 44, these ribs fitting into corresponding grooves of the base 32, forming a sliding guide in a radial direction of the second bore 42 in order to close its complete contour. A limit-of-travel clip ensures that the half-collar 34 is held in the final position.

[0033] 034. The base 32 comprising on one side a thick contour 46 perpendicular to the clamping plate 30, connected by ribs 48 to the second bore 42, with the half-collar 34 fitted by its ribs 44 on the base 32 to close this second bore, provide this assembled plate with significant rigidity. 035. Figure 4 shows the support 10 with the sheath 16 presented straight, which has come out of its guides of the support giving it a curvature. The method of installing the seal first comprises the depositing of a sealing paste 50 on the flat face 12 of the support 10, around the end of the sheath 16.

[0034] 036. Then the clamping plate 32 is positioned around the sheath 16, adjusting the base 32 and the half-collar 34 on each side of this sheath with clipping of the half-collar in order to form the second hole 42 surrounding the sheath.

[0035] 037. Figure 5 shows, after the clamping plate 30 has been lowered onto the flat face of the support 12, by sliding it along the sheath 16, the removal of the fixing screw 14 and then its screwing, which tightens this plate onto the support 10 and the support onto the gearbox casing.

[0036] 038. Pressure is obtained on the sealing paste 50 which is compressed between the clamping plate 30 and the top of the support 10, around the end of the sheath 16, which ensures that it remains in position over time despite temperature increases and vibrations.

[0037] 039. It is advantageous to provide on one of the two opposite faces of the support 10 or the clamping plate 30, around the sheath 16, a circular groove making it possible to retain a quantity of sealing paste 50 surrounding this sheath. In this way the paste 50 forms a solid bead which ensures effective holding.

[0038] 040. The installation of the sealing paste 50 and then of the clamping plate 30 is done by first removing the fixing screw 14 from the support 10, without any other disassembly on the vehicle. In particular, the clamping plate 30 in two parts allowing its second hole 42 to be opened, allows it to be installed around the sheath 16 without disassembling this sheath. This sealing can be done quickly and economically.

[0039] 041. With the invention, a complete change of the support 10 with the cable and the sheath 16 is avoided, which could be done as an alternative to mount parts having better sealing, but resulting in the recycling of these parts, the purchase of new parts, and requiring more labor time.

Claims

CLAIMS 1. Motor vehicle gearbox comprising an internal locking system (18) for engaging the reverse gear, a sheath (16) containing a cable for unlocking this system, and a support (10) fixed to the gearbox, having an outer face (12) receiving perpendicularly the end of the sheath (16) to pass the cable through the support (10), characterized in that it comprises a clamping plate (30) surrounding the sheath (16), which is clamped on the outer face of the support (12) with the interposition of a seal (50) surrounding this sheath (16).

2. Gearbox according to claim 1, characterized in that the clamping plate (30) comprises two parts which come together around the sheath (16).

3. Gearbox according to claim 2, characterized in that one part forms a half-collar (34) which is assembled on the other part forming a base (32) to close a bore (42) receiving the sheath (16).

4. Gearbox according to claim 3, characterized in that the half-collar (34) slides radially in guides formed on each side on the base (32) comprising ribs (44) fitted in grooves.

5. Gearbox according to claim 3 or 4, characterized in that the half-collar (34) is held on the base (32) by a clipping device.

6. Gearbox according to any one of the preceding claims, characterized in that the same fixing screw (14) tightens the clamping plate (30) and the support (10) on the gearbox.

7. Gearbox according to claim 6, characterized in that the outer face of the support (12) has a surface receiving the support of the clamping plate (30) which is flat.

8. Gearbox according to any one of the preceding claims, characterized in that the support (10) or the clamping plate (30) comprises around the sheath (14) a groove receiving a paste forming the seal (50).

9. Motor vehicle equipped with a gearbox according to any one of the preceding claims, characterized in that it comprises a gear lever actuating control cables for the forward gear ratios (2) and for unlocking the reverse gear ratio.

10. Method of intervention on a vehicle according to claim 9, characterized in that it comprises a step of depositing a sealing paste (50) on the support (10) around the sheath (16), of placing the clamping plate (30) around the sheath (16), then of sliding this plate (30) towards the support (10) and of clamping it thereon.