Gas valve for an internal combustion engine
Patent Information
- Authority / Receiving Office
- EP · EP
- Patent Type
- Applications
- Current Assignee / Owner
- GE JENBACHER GMBH & CO OG
- Filing Date
- 2023-08-01
- Publication Date
- 2026-04-15
AI Technical Summary
Existing pre-chamber gas valves for internal combustion engines are not controllable, cannot accurately control the amount and timing of air, fuel, or air-fuel mixture supplied to the pre-chamber, and are sensitive to wear due to reliance on passive check valves.
A gas valve with a valve housing, a movable valve body, and at least one gas channel, where the valve body has a recess to connect the gas channel with the target volume, allowing for decoupled opening characteristics and enabling actuation using existing motions of the internal combustion engine.
This design allows for precise control of air, fuel, or air-fuel mixture supply to the pre-chamber, reduces wear, and requires less space, utilizing existing engine motions for efficient and reliable actuation.
Smart Images

Figure AT2023060257_06022025_PF_FP_ABST
Abstract
Description
[0001] Gas valve for an internal combustion engine
[0002] The present invention relates to a gas valve , preferably a prechamber gas valve , for an internal combustion engine according to the preamble of claim 1 and an internal combustion engine comprising such a gas valve .
[0003] Hereinafter, the state of the art will be explained with reference to an example embodiment of an internal combustion engine comprising a pre-chamber . Generally, this explanation analogously applies to any gas valves used for internal combustion engines .
[0004] Pre-chambers are used as ignition ampli fiers for internal combustion engines , preferably starting from a certain si ze of internal gas engines ( generally with cylinder capacity above about four liters ) , in order to properly ignite lean air- fuel-mixture in the large volume of the cylinders .
[0005] Such pre-chambers in most cases are supplied with air, fuel or an air- fuel-mixture separately from the main combustion chamber .
[0006] Therefore , it is known in the state of the art that pre-chamber assemblies for internal combustion engines comprise at least one pre-chamber gas valve for supplying air, fuel or an air- fuelmixture to the pre-chamber, wherein the pre-chamber gas valve comprises a pre-chamber gas valve seat and a pre-chamber gas valve body .
[0007] Such pre-chamber gas valves in most cases are provided by passive gas valves , e . g . , check valves or non-return valves , wherein during the inlet stroke of the internal combustion engine an inlet pressure o f the fuel , air or air- fuel mixture to be fed into the pre-chamber exceeds a pressure present in the pre-chamber and therefore the passive pre-chamber gas valve opens . Such passive pre-chamber gas valves are essentially not controllable and do not have the potential to control exact amounts supplied and timings for supplying to the pre-chamber . They are also sensitive to wear as the closing velocity is defined mainly by the gas pressure gradient and the spring load .
[0008] Therefore , such configurations have the disadvantage that they do not have the potential to control exact amounts supplied and timings for supplying the pre-chamber, as the pressure ratios can vary during the operation of the internal combustion engine ( e . g . in reaction to changes in operation, load or quality of fuel ) .
[0009] In fact , it would be beneficial to provide a possibility to actively control a pre-chamber gas valve by an actuator .
[0010] But , as the assembly space is small and the error rate of small actuators is high, it would be advisable to actuate such a prechamber gas valve by use of already existing motions o f an internal combustion engine .
[0011] Unfortunately, already existing motions of the internal combustion engine do not identically comply with needed actuation motions of a pre-chamber gas valve .
[0012] The obj ect of the present invention is therefore to provide a gas valve , preferably a pre-chamber gas valve , for an internal combustion engine as well as an internal combustion engine having such a gas valve which at least partly improves upon the mentioned negative ef fects compared to the prior art and / or to provide a more reliable gas valve system and / or to provide a more consistent actuation of the gas valve and / or to provide a gas valve requiring less space and / or wherein already existing motions of the internal combustion engine can be used to actuate the gas valve . This obj ect is achieved with a gas valve , preferably a pre-chamber gas valve , for an internal combustion engine with the features of claim 1 as well as an internal combustion engine having such a gas valve .
[0013] According to the invention, a gas valve , preferably a pre-chamber gas valve , for an internal combustion engine comprises :
[0014] - a valve housing having a valve seat ,
[0015] - a valve body movable along a longitudinal axis arranged in the valve housing, and
[0016] - at least one gas channel arranged in the valve housing configured to provide air, fuel or air- fuel mixture to be supplied to a target volume , in particular a pre-chamber, via a gap between the valve seat and the pre-chamber valve body, wherein the valve body comprises at least one recess configured to fluidly connect the at least one gas channel with the target volume in at least one pos ition o f the valve body relative to the valve housing .
[0017] By use of a gas valve according to the invention, the opening characteristic of the valve can be decoupled from the movement of the valve body in the valve housing . Therefore , an opening - a supplying of air, fuel or an air- fuel mixture from the at least one gas channel to the target volume - is done i f these components are connected via the recess of the valve body, otherwise they are disconnected and a supply is interrupted .
[0018] In a speci fic embodiment of the invention, the valve body is guided longitudinally in the valve housing . During the movement of the valve body, a supply is implemented when the recess connects the at least one gas channel with the target volume . In contrast , the state of the art defines valve needles , wherein upon a start of movement of the valve needle (when the valve is li fted from a valve seat ) the supply starts .
[0019] In this way, it is possible by adj ustment of the recess ( geometry and position) to adj ust a supply characteristic of a valve , for example by modulating an already existing movement instead of directly adj usting the actuator movement regarding a desired or required supply characteristic .
[0020] Furthermore , by taking advantage of a system according to the invention, already present motions of other components of the internal combustion engine may be trans ferred to actuate the gas valve , such that in an ef ficient and / or energy serving way a reliable actuation system of the pre-chamber gas valve can be provided .
[0021] The valve housing and / or the valve body may comprise a single component part or several component parts j oined together .
[0022] Already present internal combustion engines can be upgraded with at least one gas valve according to the invention .
[0023] All measures and features described in connection with the prior art can also be taken in connection with the invention .
[0024] The invention can preferably be used in conj unction with a reciprocating piston engine, in particular driving a generator for creating electrical energy . Combinations of internal combustion engines driving a generator are known as gensets .
[0025] It can pe provided that the motion imparted on the gas valve body is essentially linear, particularly preferably essentially exclusively linear, i . e . , without superposed rotational motions . Embodiments with rotational or mixed motions imparted on the gas valve body are in principle conceivable .
[0026] It can be provided that not exclusively a linear motion is imparted on the gas valve body for opening and / or closing the at least one gas valve , but preferably essentially only linear motions .
[0027] Advantageous embodiments are defined in the dependent claims .
[0028] It can be provided that the at least one recess extends circumferentially around the whole or a part of the valve body .
[0029] It can be provided that the at least one recess is provided by a groove , comprising
[0030] - a groove cross-section,
[0031] - at least two groove flanks , and
[0032] - a groove base , wherein the at least two groove f lanks , viewed in the groove crosssection, each transition - preferably with at least one transition curvature - into the groove base .
[0033] It can be provided that the groove flanks are provided by curvatures - preferably comprising a constant radius having a finite value larger than zero - , that each transition into the groove base . The transition can be provided tangentially .
[0034] The groove base can be provided, viewed in the groove crosssection, linearly .
[0035] It can be provided that the valve body is guided in a bore of the valve housing extending between the valve seat and the at least one gas channel . It can be provided that the bore of the valve housing essentially comprises the same diameter as the valve body . In this context , essentially the same diameter has to be understood in such a way that the bore and the valve body comprise the same manufacturing measurements , wherein the necessary di f ferences in the measurements can be provided by manufacturing tolerances ( e . g . a H7 / g6 clearance fit ) .
[0036] Preferably it can be provided that between the valve housing and the valve body a clearance fit is formed .
[0037] It can be provided that the at least one recess is provided in such a way that the target volume is connected to the at least one gas channel via the at least one recess in a position of the valve body relative to the valve housing 20% to 100% , preferably 25 to 100% , particularly preferred 25% to 75% , of the longitudinal stroke of the valve body .
[0038] In this content , the longitudinal stroke of the valve body can be provided by the longitudinal range in which the valve body is moved during application, e . g . , beginning from a position of the valve body, wherein the valve body is in contact with the valve seat , until a position of the valve body, wherein the valve body is maximally li fted up from the valve seat . Such positions can be seen as a non-actuated position ( the valve body is in contact with the valve seat ) and a maximum actuated position ( the valve body is maximally li fted up from the valve seat ) . These positions - or at least one of them - can also be seen as end stroke positions .
[0039] It can be provided that the at least one recess is provided in such a way that in at least one end stroke position, preferably two end stroke positions , of the valve body the at least one gas channel is disconnected from the target volume . It can be provided that the disconnection of the at least one gas channel from the target volume is done by the interaction of the guided circumference of the valve body and the bore of the valve housing .
[0040] It can be provided that the at least one reces s is arranged such that
[0041] - the fluid connection between the at least one gas channel and the target volume is inhibited during a low li ft stroke of the stroke of the valve body section, and / or
[0042] - the fluid connection between the at least one gas channel and the target volume is established in a mid-section of the stroke of the valve body, and / or
[0043] - the fluid connection between the at least one gas channel and the target volume is inhibited during a high li ft section of the stroke of the valve body .
[0044] The low li ft stroke , the mid-section and the high li ft section of the stroke of the valve body have to be understood as sections of movement of the valve body relative to the valve housing along the longitudinal axis di f fering from the position in which the valve body contacts the valve housing via the valve seat .
[0045] This can analogously be provided for the back stroke ( the return of the valve body into a starting position) in reverse order .
[0046] In preferred embodiments the recess is arranged at a positive distance away from a ( free or not free ) end of the valve body which is configured to engage with the valve seat when the valve i s in the closed position .
[0047] It can be provided that the valve body is pre-loaded by an energy storage , preferably a coil spring, against the valve seat . It can be provided that guidance of the valve body is ef fected by the valve housing itsel f , preferably at an area of the valve housing facing away from the valve seat beginning at the at least one gas channel . Alternatively, or additionally, the housing can be provided by guiding elements ( e . g . a guide bushing) placed at or inside the valve housing for guiding the valve body .
[0048] It can be provided that a mechanical actuation system is provided for actuating the gas valve by imparting a motion on the gas valve , preferably the valve body, for opening and / or closing the at least one gas valve .
[0049] It can be provided that the mechanical actuation system is provided purely mechanically, wherein e . g . , no electrical or hydraulic actuation (with a possible exception of hydraulic valve lash compensation) is done .
[0050] It can be provided that the gas valve according to the invention is implemented as pre-chamber gas valve .
[0051] It can be provided that the mechanical actuation system comprises at least one pre-chamber gas valve rod .
[0052] It can be provided that a l inear motion is imparted on the gas valve body for opening and / or closing the at least one gas valve by the pre-chamber gas valve rod of the mechanical actuation system .
[0053] The pre-chamber gas valve rod is provided e . g . to trans fer actuation motions (preferably already present ) from an actuator to the gas valve body, wherein by the pre-chamber gas valve rod a linear motion is imparted on the gas valve body . It can be provided that the at least one pre-chamber gas valve rod is pivotably connected at a first end to the gas valve body and / or at a second end to an actuation system .
[0054] Therefore , it can be provided that the pre-chamber gas valve rod is used to trans fer a motion o f the actuation system into a linear motion which is used to be imparted by the pre-chamber gas valve rod on the gas valve body .
[0055] It can be provided that the pre-chamber gas valve rod comprises along its longitudinal extension at least two separate pre-chamber gas valve rod components , which are adj ustably connected relative to each other, preferably by a screw connection, wherein a longitudinal extension of the pre-chamber gas valve rod can be adj usted .
[0056] By adj usting the longitudinal extension of the pre-chamber gas valve rod, e . g . , the opening and / or closing characteristic of the gas valve can be adj usted, wherein the timing of opening and / or closing, the opening time ( i . e . , the time period during which the gas valve is open) , the closing time ( i . e . , the time period during which the gas valve is closed) and / or the opening stroke o f the gas valve body can be adj usted, wherein the supplied volume of air, fuel , or the air fuel mixture as well as the timing of the supplying via the gas valve are adj ustable .
[0057] It can be provided that the pre-chamber gas valve rod comprises at least two pre-chamber gas valve rod components which are rotatably connected to each other, wherein the pre-chamber gas valve rod component contacting the gas valve body is pivotable relative to another one of the at least two pre-chamber gas valve rod components via a first pivot . It can be provided that at least one of the at least two prechamber gas valve rod components comprises an L-shape . By use of an L-shape e . g . areas directly can be freed for additional components of the internal combustion engine .
[0058] It can be provided that the pre-chamber gas valve rod is provided by the at least two pre-chamber gas valve rod components which are rotatably connected to each other ( e . g . wherein a crank mechanism and / or mechanical linkage is formed) .
[0059] It can be provided that the pre-chamber gas valve rod component contacting the gas valve body comprises at the contact surface between the pre-chamber gas valve rod component and the gas valve body along its contact surface a variable distance from the first pivot .
[0060] By use of a variable distance from the first pivot , the pre-chamber gas valve rod component can trans fer a linear motion to the gas valve body when the pre-chamber gas valve rod component is rotated around the first pivot ( similar to a cam of a cam shaft ) .
[0061] Particularly preferably, by choosing an accurate variation of the distance of the contact surface from the first pivot , the supplied volume and the timing of the supplying via the gas valve are adj ustable .
[0062] It can be provided that between the pre-chamber gas valve rod and the gas valve body at least one , preferably spherical and / or cylindrical (preferably with circular base area ) , decoupling component is arranged, transmitting an actuation motion from the pre-chamber gas valve rod to the gas valve body .
[0063] By use of such a decoupling element between the pre-chamber gas valve rod and the gas valve body, it can be provided that only linear motions acting along a longitudinal extension of the gas valve body are transmitted to the gas valve body . The gas valve body can therefore be prevented from other motions , e . g . oblique to the longitudinal extension o f the gas valve body, of the prechamber gas valve rod (motions which might damage or af fect the operation of the gas valve ) .
[0064] It can be provided that the mechanical actuation system is connected to and / or comprises a rocker arm .
[0065] It can be provided that the rocker arm is pivoted on a second pivot and configured to actuate at least one inlet valve and / or outlet valve of the internal combustion engine for opening and closing the at least one inlet valve and / or outlet valve , particularly preferred wherein a push rod is connected to the rocker arm for actuating the rocker arm and therefore the at least one inlet valve and / or outlet valve .
[0066] It can be provided that the mechanical actuation system is configured to transmit a rotational motion of a cam shaft of the internal combustion engine to the gas valve body, preferably wherein the gas valve is provided as pre-chamber gas valve .
[0067] In particularly preferred embodiments , the rotational motion o f the cam shaft is trans ferred to a motion of the rocker arm through a push rod which is pivotably connected to the rocker arm . In such embodiments , preferably the rocker arm is configured to actuate the at least one inlet valve and / or the at least one outlet valve .
[0068] It can be provided that the gas valve body is configured to be moved linearly along its longitudinal axis relative to the gas valve seat to perform an opening and / or closing of the gas valve . It can be provided that the gas valve comprises at least one spring, wherein the spring is configured to perform a clos ing motion of the gas valve and / or to keep the gas valve closed, preferably i f no linear motion is imparted by the mechanical actuation system .
[0069] It can be provided that the at least one spring biases the gas valve body onto the valve seat . In preferred embodiments the gas valve body is long enough to extend from the gas valve and / or the valve seat thereof to an exterior of a component part making up a part of the pre-chamber, preferably a top part of the pre-chamber . Also , protection is sought for an internal combustion engine comprising at least one gas valve according to the invention .
[0070] At least one main combustion chamber and a pre-chamber fluidically connected to the at least one main combustion chamber can be provided, wherein for supplying air, fuel or air- fuel mixture to the pre-chamber and / or the main combustion chamber the least one gas valve is provided .
[0071] A mechanical actuation system can be provided for actuating the gas valve by imparting a motion on the gas valve, preferably the valve body, for opening and / or closing the at least one gas valve .
[0072] It can be provided that by use of the mechanical actuation system a motion of a cam shaft of the internal combustion engine i s trans formed into an actuation motion of the gas valve .
[0073] Further details and advantages of the invention are apparent from the accompanying figures and the following description of the drawings . The figures show : Fig . 1 a first embodiment of a pre-chamber assembly,
[0074] Fig . 2 the first embodiment of Fig . 1 in a closed position of the pre-chamber gas valve ,
[0075] Fig . 3 the first embodiment of Fig . 1 in an open position of the pre-chamber gas valve ,
[0076] Fig . 4 a second embodiment of a pre-chamber assembly,
[0077] Fig . 5 the second embodiment of Fig . 4 in a closed position of the pre-chamber gas valve ,
[0078] Fig . 6 the second embodiment of Fig . 4 in an open position of the pre-chamber gas valve ,
[0079] Fig . 7 a third embodiment of a pre-chamber assembly,
[0080] Fig . 8 the third embodiment of Fig . 7 in a closed position of the pre-chamber gas valve ,
[0081] Fig . 9 the third embodiment of Fig . 7 in an open position of the pre-chamber gas valve ,
[0082] Fig . 10 a first embodiment o f a gas valve according to the invention,
[0083] Fig . 11 - 14 di f ferent positions of the valve body relative to the valve housing of the first embodiment of a gas valve shown by Fig . 10 ,
[0084] Fig . 15 a diagram illustrating the supply characteristic of the first embodiment of a gas valve shown by Fig . 10 to 14
[0085] Fig . 16 a second embodiment of a gas valve according to the invention, and
[0086] Fig . 17 the cross section indicated in Fig . 16 .
[0087] Fig . 1 discloses a first embodiment of a pre-chamber assembly 1 of an internal combustion engine .
[0088] The first embodiment of a pre-chamber assembly 1 of Fig . 1 is shown in Fig . 2 in a closed position of the pre-chamber gas valve 2 and in Fig . 3 in an open position of the pre-chamber gas valve 2 .
[0089] The first embodiment of the assembly 1 of Fig . 1 to 3 comprises a rocker arm 24 pivotally connected to the second pivot 18 .
[0090] The rocker arm 24 is configured to actuate at least one inlet valve 19 and / or outlet valve 20 for opening and closing the at least one inlet valve 19 and / or outlet valve 20 .
[0091] The at least one inlet valve 19 and / or outlet valve 20 is therefore connected to the rocker arm 24 , wherein the pivoting motions of the rocker arm 24 are trans formed in a known way to a linear operation for opening and closing the at least one inlet valve 19 and / or outlet valve 20 along its longitudinal axis .
[0092] The rocker arm 24 ( as is known in the state of the art ) is actuated by a push rod 27 (not shown for reasons of clarity) which can be connected to the rocker arm 24 at the connecting point 23 , wherein the rocker arm 24 is pivotable and therefore the at least one inlet valve 19 and / or outlet valve 20 is linearly actuated .
[0093] The push rod 27 can be actuated by a cam shaft 28 of the internal combustion engine , wherein by the eccentric geometry o f the cam shaft 28 the linear motion and actuation motion for the rocker arm 24 can by created . Furthermore , the pre-chamber assembly 1 comprises a pre-chamber gas valve 2 for supplying air, fuel or an air- fuel-mixture to the pre-chamber 3 .
[0094] The pre-chamber gas valve 2 comprises a pre-chamber gas valve seat
[0095] 4 and a pre-chamber gas valve body 5 , wherein by a l inear motion of the pre-chamber gas valve body 5 the pre-chamber gas valve body
[0096] 5 can be moved relatively to ( li fted from) the pre-chamber gas valve seat 4 to perform for opening and / or closing the at least one pre-chamber gas valve 2 .
[0097] In other words : The pre-chamber gas valve body 5 is configured to be moved linearly along its longitudinal axis relative to the prechamber gas valve seat 4 to perform an opening and / or closing of the pre-chamber gas valve 2 .
[0098] For actuating the pre-chamber gas valve 2 , a mechanical actuation system 6is provided .
[0099] The mechanical actuating system 6 o f the first embodiment disclosed by Fig . 1 to 3 is provided by a pre-chamber gas valve rod 7 .
[0100] The pre-chamber gas valve rod 7 is pivotably connected at a first end to the pre-chamber gas valve body 5 and / or at a second end in the connecting point 23 to the actuation system 8 ( the rocker arm 24 ) .
[0101] Furthermore , the pre-chamber gas valve rod 7 shown by Fig . 1 to 3 is linearly guided by the linear guiding device 21 ( as can be seen in more detai l by the two di f ferent positions of the pre-chamber gas valve rod 7 of Fig . 2 and 3 ) .
[0102] By the motion of the pre-chamber gas valve rod 7 caused by the rocker arm 24 , the pre-chamber gas valve rod 7 imparts a linear motion on the pre-chamber gas valve body 5 via the contact surface 14 of the pre-chamber gas valve rod 7 .
[0103] Between the pre-chamber gas valve rod 7 and the pre-chamber gas valve body 5 , a spherical decoupling component 16 is provided, transmitting the linear motion from the pre-chamber gas valve rod 7 to the pre-chamber gas valve body 5 .
[0104] By use of such a decoupling element 16 between the pre-chamber gas valve rod 7 and the pre-chamber gas valve body 5 , essentially only linear motions acting along a longitudinal extension of the prechamber gas valve body 5 can be transmitted to the pre-chamber gas valve body 5 . The pre-chamber gas valve body 5 can therefore be prevented from other motions , e . g . , oblique to the longitudinal extension of the pre-chamber gas valve body 5 , done by the prechamber gas valve rod 7 (motions which might damage or af fect the operation of the pre-chamber gas valve 2 ) .
[0105] Speci fically in this embodiment , the linear motion imparted on the pre-chamber gas valve body 5 is used to implement an opening of the pre-chamber gas valve 2 . For closing the pre-chamber gas valve 2 , a spring (not shown for reasons of clarity) is provided, wherein the spring is configured to perform a closing motion of the prechamber gas valve 2 and / or to keep the pre-chamber gas valve 2 closed .
[0106] The pre-chamber gas valve rod 7 of Fig . 1 to 3 comprises along its longitudinal extension three separate pre-chamber gas valve rod components 9 , 10 , 11 , which are adj ustably connected relative to each other ( in this embodiment by a screw connection) , wherein a longitudinal extension of the pre-chamber gas valve rod 7 can be adj usted . In this embodiment , an axis of the screw connection and a longitudinal axis of the pre-chamber gas valve rod 7 essentially coincide .
[0107] To lock the connection of the three separate pre-chamber gas valve rod components 9 , 10 , 11 , furthermore, two counter nuts 25 are provided in this embodiment . Also , embodiments using only one counter nut 25 are quite possible .
[0108] By adj usting the longitudinal extension of the pre-chamber gas valve rod 7 , the opening and / or closing characteristic of the prechamber gas valve 2 can be adj usted .
[0109] Fig . 4 discloses a second embodiment of a pre-chamber assembly 1 .
[0110] The second embodiment of a pre-chamber assembly 1 of Fig 4 is shown in Fig . 5 in a closing position of the pre-chamber gas valve 2 and in Fig . 6 in an opening position of the pre-chamber gas valve 2 .
[0111] Compared to the first embodiment , the second embodiment of Fig . 4 to 6 comprises a pre-chamber gas valve rod 7 provided by two prechamber gas valve rod components 12 , 13 which are rotatably connected to each other, wherein the pre-chamber gas valve rod component 13 contacting the pre-chamber gas valve body 5 is pivotally connected to a first pivot 15 .
[0112] The pre-chamber gas valve rod component 13 contacting the prechamber gas valve body 5 comprises at the contact surface 14 between the pre-chamber gas valve rod component 13 and the prechamber gas valve body 5 along its contact surface a variable distance from the first pivot 15 .
[0113] By use of a variable di stance of the contact surface 14 from the first pivot 15 , the pre-chamber gas valve rod component 13 can trans fer a linear motion to the pre-chamber gas valve body 13 when the pre-chamber gas valve rod component 13 is rotated around the first pivot 15 .
[0114] By choosing an accurate variation of the distance of the contact surface 14 from the first pivot 15 , the supplied volume and the timing of the supplying via the pre-chamber gas valve 2 are adj ustable ( in other words : the opening and / or closing characteristic of the pre-chamber gas valve 2 can be adj usted) .
[0115] The remaining characteristics of the second embodiment shown by Fig . 4 to 6 essentially comply with the first embodiment shown by Fig . 1 to 3 .
[0116] Fig . 7 discloses a third embodiment of a pre-chamber assembly 1 .
[0117] The third embodiment of a pre-chamber assembly 1 of Fig 7 i s shown in Fig . 8 in a closed position of the pre-chamber gas valve 2 and in Fig . 9 in an open position of the pre-chamber gas valve 2 .
[0118] As well as the second embodiment, also the third embodiment of Fig . 7 to 9 comprises a pre-chamber gas valve rod 7 provided by two pre-chamber gas valve rod components 12 , 13 which are rotatably connected to each other, wherein the pre-chamber gas valve rod component 13 contacting the pre-chamber gas valve body 5 is pivotally connected to a first pivot 15 .
[0119] Compared to the second embodiment , the third embodiment disclosed by Fig . 7 to 9 comprises a pre-chamber gas valve rod component 13 designed with an L-shape , whereby the area directly above the prechamber gas valve 2 can be freed for additional components of the internal combustion engine . The pre-chamber gas valve rod component 13 is pivotably arranged at the first pivot 15 .
[0120] The pre-chamber gas valve rod component 13 furthermore comprises a decoupling component 16 rotatably connected to the pre-chamber gas valve rod component 13 around the first pivot 15 , wherein the contacting surface 14 between the pre-chamber gas valve rod component 13 and the pre-chamber gas valve body 5 i s formed by the circumference of the decoupling component 16 .
[0121] The advantage of the usage of such a decoupling component 16 is that essentially only linear motions acting along a longitudinal extension of the pre-chamber gas valve body 5 can be transmitted to the pre-chamber gas valve body 5 .
[0122] The pre-chamber gas valve body 5 can therefore be prevented from other motions , e . g . , oblique to the longitudinal extension of the pre-chamber gas valve body 5 , done by the pre-chamber gas valve rod 7 (motions which might damage or af fect the operation of the pre-chamber gas valve 2 ) .
[0123] The remaining characteristics of the third embodiment shown by Fig . 7 to 9 are essentially analogous with respect to the second embodiment shown by Fig . 4 to 6 .
[0124] As it can be seen by the previous Figures and the shown embodiments , it is preferable to use already existing motions of the internal combustion engine for actuating e . g . , the pre-chamber gas valve 2 or other gas vales 26 of the internal combustion engine .
[0125] As these motions ( already present for di f ferent purposes ) do not always or ideally correspond to desired motions for actuating a gas valve 26 ( e . g . , a pre-chamber gas valve 2 ) , it i s desirable to provide a possibility to reconcile these already available motions with desired motions or characteristics for actuating a gas valve 26 . These would be possible by use of cost and place consuming transmi ssions or - as shown in the following Figures - by use o f an embodiment of a gas valve 26 according to the invention .
[0126] Fig . 10 discloses a first embodiment of a gas valve 26 according to the invention .
[0127] As can be seen by Fig . 10 , the gas valve 26 is actuated by a mechanical actuation system 6 .
[0128] The mechanical actuation system 6 transmits a motion of the cam shaft 28 - exactly speaking a linear motion of the roller tappet 37 guided at the cam 29 of the cam shaft - via the push rod 27 to a rocker arm 24 , wherein the rocker arm 24 is pivotally connected around the second pivot 18 to redirect the motion of the push rod 27 to the pre-chamber gas valve rod 7 .
[0129] By the motion of the pre-chamber gas valve rod 7 caused by the rocker arm 24 , the pre-chamber gas valve rod 7 imparts a linear motion on the pre-chamber gas valve body 5 via the contact surface 14 of the pre-chamber gas valve rod 7 .
[0130] To use this motion of the already existing system - the cam shaft - of the internal combustion engine to actuate the gas valve 26 ( in this case the pre-chamber gas valve 2 ) , the gas valve 26 comprises a recess 35 configured to fluidly connect the gas channels 34 with the pre-chamber 3 in at least one position o f the valve body 30 relative to the valve housing 31 .
[0131] This can be seen in more detail by Fig . 11 to 14 , wherein the detail Z of Fig 10 is shown enlarged in four di f ferent positions A, B, C, D . As can be seen, the valve body 30 is guided linear along its longitudinal axis 33 , wherein the valve body 30 is arranged in and guided by the bore 36 of the valve housing .
[0132] The bore 36 of the valve housing 31 essentially comprises the same diameter as the valve body 30 , wherein in this case between the valve housing 31 and the valve body 30 a clearance fit is formed .
[0133] Therefore , guidance of the valve body 30 is ef fected by the valve housing 31 itsel f , especially at an area of the valve housing 31 facing away from the valve seat 32 beginning at the gas channels 34 .
[0134] The valve body 30 is pre-loaded by a coil spring (not shown in the figures ) against the valve seat 32 .
[0135] The recess 35 extends circumferentially around the whole or a part of the valve body 30 and is designed in such a way - as will be explained in the following making reference to Fig . 11 to 14 - that in two end stroke positions A and D of the valve body 30 the gas channels 34 are disconnected from the pre-chamber 3 .
[0136] Fig . 11 therefore discloses a position A of the valve body 30 relative to the valve housing 31 , wherein the valve body 30 is pre-loaded against the valve seat . This position can be seen as non-actuated position of the gas valve 26 , start position, first end stroke position and / or zero-stroke position .
[0137] Within thi s pos ition A shown by Fig . 11 , the gas channels 34 are disconnected from the pre-chamber 3 .
[0138] Such position A in most cases will be present during combustion inside the pre-chamber 3 and the main combustion chamber . Following the position A - during an initial phase of the stroke of the valve body - , the gas channels 34 and the pre-chamber are inhibited until a position B is reached ( shown by Fig . 12 ) .
[0139] After having reached position B, a fluid connection between the gas channels 34 and the pre-chamber is established during a mid phase , wherein air, fuel or an air- fuel mixture can be supplied into the pre-chamber from the gas channels 34 via the recess 35 .
[0140] This connection - and therefore the supplying phase - is held constant during the further movement of the valve body 30 until position C ( shown by Fig . 13 ) is reached .
[0141] At this point , the fluid connection between the gas channel 36 and the pre-chamber 3 is inhibited during an end phase .
[0142] Finally, Fig . 14 discloses the maximum stroke of the valve body 30 with respect to the valve housing 31 ( the maximal li ft of the valve body 30 ) .
[0143] This position D, shown by Fig . 14 , can be seen as maximally actuated position of the gas valve 26 , end position and / or second end stroke position .
[0144] After having reached position D, the valve body returns into the start position A in a reverse direction via passing position C and afterwards position B .
[0145] Also conceivable is an embodiment, wherein the li ft of the valve body 30 is stopped in Position C and reversed to Position B (wherein Position D is never reached) . Such a configuration would allow a supply via the recess after reaching Position B until Position B is reached again by passing Position C without any interruption .
[0146] Fig . 15 discloses a diagram illustrating the supply characteristic of the embodiment of a gas valve 26 shown by Fig . 10 to 14 with respect to the crank angle degree of the internal combustion engine .
[0147] Within this diagram, the valve l i ft ( solid black line ) can be seen with respect to the crank angle . Furthermore, the positions A, B, C, D - known by Fig . 11 to 14 - are marked .
[0148] As can be seen in the gray marked regions 38 o f the diagram, the pre-chamber 3 is fluidically connected with the supply channels 34 via the recess 35 of the gas valve 26 .
[0149] Furthermore , by the dashed line the speed during actuation ( and therefore the acceleration) of the valve body 30 can be seen .
[0150] Fig . 16 discloses a second embodiment of a gas valve 26 , wherein in Fig . 17 the cross-section A-A indicated in Fig . 16 is shown .
[0151] The second embodiment of the gas valve 26 comprising : a valve housing 31 having a valve seat 32 , a valve body 30 movable along a longitudinal axis 33 arranged in the valve housing 31 , and five gas channel 34 are arranged in the valve housing 31 configured to provide air, fuel or air- fuel mixture to be supplied to a target volume via three recesses 35 configured to fluidly connect the gas channels 34 with the target volume in at least one position of the valve body 30 relative to the valve housing 31 . The recesses 35 of this embodiment are manufactured into the valve body 30 along the longitudinal axis 33 , wherein the recesses 34 each only extend circumferentially around a part of the valve body 30 , i . e . , the recesses 34 cover sections of the circumference of the valve body 30 .
[0152] Between the recesses 35 manufactured into the valve body 30 the remaining circumference of the valve body 30 is used as guiding surface 39 , wherein the valve body 30 is guided by the guiding surfaces along the longitudinal axis 33 inside the bode 36 of the valve housing 31 ( guiding surfaces between the circumferential sections mentioned before ) .
[0153] The number of gas channel s 34 and the number of recessions 35 i s chosen as not multiple of each other, as the rotational position between the valve body 30 and the valve housing 31 may not be limited or defined and therefore it is guaranteed that in each rotational position of the valve body 30 relative to the valve hous ing 31 at least one recess 35 can be connected to the target volume by at least one recess 35 .
[0154] The embodiment of Fig . 16 and 17 disclose an embodiment , wherein the recesses 35 are arranged such that in the moment in which the valve body 30 is li fted ( the valve body 30 begins to distance from the valve seat 32 ) at least one gas channel 34 is connected to the target volume via at least one recess 35 until the valve body 30 reaches a position in which the gas channels 34 are disconnected from the target volume by the stem ( the upper part of the valve body 30 not af fected by the recesses 35 ) . List of used reference signs :
[0155] 1 pre-chamber assembly
[0156] 2 pre-chamber gas valve
[0157] 3 pre-chamber
[0158] 4 pre-chamber gas valve seat
[0159] 5 pre-chamber gas valve body
[0160] 6 mechanical actuation system
[0161] 7 pre-chamber gas valve rod
[0162] 8 actuation system
[0163] 9 pre-chamber gas valve rod component
[0164] 10 pre-chamber gas valve rod component
[0165] 11 pre-chamber gas valve rod component
[0166] 12 pre-chamber gas valve rod component
[0167] 13 pre-chamber gas valve rod component
[0168] 14 contact surface
[0169] 15 first pivot ( of pre-chamber gas valve rod)
[0170] 16 decoupling component
[0171] 17 cylinder head
[0172] 18 second pivot ( of rocker arm)
[0173] 19 inlet valve
[0174] 20 outlet valve
[0175] 21 linear guiding
[0176] 22 connecting point (push rod)
[0177] 23 connecting point (pre-chamber gas valve rod)
[0178] 24 rocker arm
[0179] 25 counter nut
[0180] 26 gas valve
[0181] 27 push rod
[0182] 28 cam shaft
[0183] 29 cam
[0184] 30 gas valve body
[0185] 31 gas valve housing
[0186] 32 valve seat
[0187] 33 longitudinal axis
[0188] 34 gas channel
[0189] 35 recess
[0190] 36 bore
[0191] 37 roller tappet
[0192] 38 regions
[0193] 39 guiding surface
[0194] A position of the valve body
[0195] B position of the valve body
[0196] C position of the valve body
[0197] D position of the valve body
Claims
Claims :
1. Gas valve, preferably a pre-chamber gas valve (2) , for an internal combustion engine, comprising:- a valve housing (31) having a valve seat (32) ,- a valve body (30) movable along a longitudinal axis (33) arranged in the valve housing (31) , and- at least one gas channel (34) arranged in the valve housing (31) configured to provide air, fuel or air-fuel mixture to be supplied to a target volume, in particular a pre-chamber (3) , via a gap between the valve seat (32) and the valve body (30) , characterized in that the valve body (30) comprises at least one recess (35) configured to fluidly connect the at least one gas channel (34) with the target volume in at least one position of the valve body (30) relative to the valve housing (31) .
2. Gas valve according to claim 1, wherein the at least one recess(35) extends circumferentially around the whole or a part of the valve body (30) .
3. Gas valve according to one of the preceding claims, wherein the valve body (30) is guided in a bore (36) of the valve housing (31) extending between the valve seat (32) and the at least one gas channel (34) , preferably wherein the bore (36) of the valve housing (31) essentially comprises the same diameter as the valve body (30) , particular preferred wherein between the valve housing (31) and the valve body (30) a clearance fit is formed.
4. Gas valve according to at least one of the preceding claims, wherein the at least one recess (35) is provided in such a way, that the target volume is connected to the at least one gas channel (34) via the at least one recess (35) in a position ofthe valve body (30) relative to the valve housing (31) 20% to 100%, preferably 25 to 100%, particular preferred 25% to 75%, of the longitudinal stroke of the valve body (30) .
5. Gas valve according to at least one of the preceding claims, wherein the at least one recess (35) is provided in such a way, that in at least one end stroke position (A, D) , preferably two end stroke positions (A,D) , of the valve body (30) the at least one gas channel (34) is disconnected from the target volume.
6. Gas valve according to at least one of the preceding claims, wherein the at least one recess (35) is arranged such that- the fluid connection between the at least one gas channel (34) and the target volume is inhibited in a low lift section of the stroke of the valve body, and / or- the fluid connection between the at least one gas channel (34) and the target volume is established in a mid section of the stroke of the valve body, and / or- the fluid connection between the at least one gas channel (34) and the target volume is inhibited during a high lift section of the stroke of the valve body.
7. Gas valve according to at least one of the preceding claims, wherein the valve body (30) is pre-loaded by an energy storage, preferably a coil spring, against the valve seat (32) .
8. Gas valve according to at least one of the preceding claims, wherein guidance of the valve body (30) is effected by the valve housing (31) itself, preferably at an area of the valve housing (31) facing away from the valve seat (32) beginning at the at least one gas channel (34) .
9. Gas valve according to at least one of the preceding claims, wherein the valve body (30) comprises at least one guidingsurface (39) extending along the longitudinal axis (33) interrupting the at least one recess (35) .
10. Gas valve according to at least one of the preceding claims, wherein a mechanical actuation system (6) is provided for actuating the gas valve (26) by imparting a motion on the gas valve (26) , preferably the valve body (30) , for opening and / or closing the at least one gas valve (26) .
11. Internal combustion engine comprising gas valve (26) according to the preceding claims.
12. Internal combustion engine according to the preceding claim, wherein there is provided at least one main combustion chamber and a pre-chamber (3) fluidically connected to the at least one main combustion chamber, wherein for suppling air, fuel or airfuel mixture to the pre-chamber (3) and / or the main combustion chamber the least one gas valve (26) is provided.
13. Internal combustion engine according to claim 11 or 12, wherein a mechanical actuation system (6) is provided for actuating the gas valve (26) by imparting a motion on the gas valve (26) , preferably the valve body (30) , for opening and / or closing the at least one gas valve (26) .
14. Internal combustion engine according to the preceding claim, wherein by the mechanical actuation system (6) a motion of a cam shaft (28) of the internal combustion engine is transformed into an actuation motion of the gas valve (26) .