Electronic component, specifically three-phase transformer for isolated voltage converter
The integrated guidance system for electrical conductors in a three-phase transformer addresses the need for cost-effective conductor positioning, ensuring precise alignment and safety without separate guidance elements.
Patent Information
- Application Number
- FR2022012969
- Authority / Receiving Office
- FR · FR
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-12-08
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2042-12-08
AI Technical Summary
There is a need for a simple and inexpensive method to guide electrical conductors in an electronic component, such as a three-phase transformer, to ensure proper positioning and safety while avoiding the use of separate guidance elements.
An electronic component with a magnetic circuit and electrical conductors featuring a support that integrates a system for guiding the conductors outside the windings, utilizing clamps and additional walls to position the conductors, and a hollow cylinder structure to maintain alignment and spacing.
The integrated guidance system ensures precise positioning of electrical conductors without additional components, enhancing safety and operational efficiency while reducing costs.
Smart Images

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Abstract
Description
Title of the invention: Electronic component, in particular three-phase transformer for isolated voltage converter
[0001] The present invention relates to an electronic component comprising a magnetic circuit, and at least two electrical conductors each having a portion arranged around the same part of the magnetic circuit, each of said portions forming between a first and a second end a winding, these two windings being in inductively coupled with each other via the magnetic circuit.
[0002] Such an electronic component defines for example a three-phase transformer for an isolated voltage converter, such a voltage converter being for example integrated into a component for the electrical supply of a vehicle electrical energy storage unit, also called a “charger” of this electrical energy storage unit. The electrical energy storage unit is for example a battery, which may have a nominal voltage greater than 60V, for example greater than or equal to 300V, 400V, 800V, or even 1000V. The voltage converter receives for example an alternating voltage from an electrical network and supplies the battery with a direct voltage. This converter can convey a power greater than 5kW, for example greater than 7kW, for example greater than 1kW, in particular 22kW or more.
[0003] The component receives electrical conductors which, for their portion not forming an electrical winding, are intended to be connected to the rest of the electrical circuit of the component. For reasons of safety, proper operation and space requirements, it is necessary that the portions of the electrical conductors outside the windings occupy a precise and defined position in the environment of these windings, and therefore that guidance of these portions of at least one of the electrical conductors is provided.
[0004] There is a need to provide this guidance in a simple and inexpensive manner.
[0005] The invention aims to meet this need and achieves this, according to one of its aspects, using an electronic component, comprising:
[0006] - a magnetic circuit,
[0007] - two electrical conductors each having a portion arranged around the same part of the magnetic circuit, each of said portions forming between a first and a second end a winding, these two windings being in inductively coupled with each other via the magnetic circuit, and
[0008] - a support for the two electrical windings, arranged between said conductors electrical and said part of the magnetic circuit,
[0009] characterized in that the support integrates a system for guiding at least one of the two electrical conductors outside the electrical winding that it defines.
[0010] According to the invention, the guidance of at least one of the two electrical conductors outside the winding that it defines is integrated into the support of the windings. This avoids having to resort to a separate and specific element to carry out this guidance.
[0011] The guidance system may guide at least one of the two electrical conductors outside the electrical winding that it defines beyond the first end of the electrical winding and beyond the second end of the electrical winding. Thus, for a given electrical conductor, the guidance is carried out outside the electrical winding, on each side of the latter.
[0012] The electrical conductors at the primary of the transformer may be connected in a star arrangement, just as the electrical conductors at the secondary of the transformer may be. In this case, each first end of a winding may lead to the outside of the transformer, and each second end may lead to a common point of the star arrangement.
[0013] The support of the two electrical windings may comprise:
[0014] - a wall around which the electrical windings are arranged, this wall defining in particular a hollow cylinder of circular cross-section, and
[0015] - three edges offset along the longitudinal axis of the support, so that one of the electrical windings is arranged between the first and second rims and the other of the electrical windings is arranged between the second and third rims.
[0016] The gap between two consecutive edges can be constant or vary.
[0017] The guidance system may comprise a first clamp cooperating with one of the electrical conductors beyond the first end of the electrical winding that it defines. Such a clamp defines in the broad sense a means for positioning this end of the electrical winding. The clamp has, for example, two curved arms so as to match an area of the contour of this end of the electrical conductor. The latter has, for example, a circular contour. The two arms of the clamp may be of identical shape and / or dimensions or not. The clamp is, for example, made in a single piece with the rest of the guidance system or not.
[0018] The guidance system comprises for example a second clamp cooperating with the electrical conductor beyond the second end of the electrical winding that it defines, these first and second clamps succeeding one another along one of the first, second and third edges. The first clamp has for example a shape and / or dimensions identical to that(s) of the second clamp. Thus, outside each end of the same electrical winding a positioning can be ensured by two clamps carried by the same edge.
[0019] The guidance system may comprise:
[0020] - a first clamp cooperating with one of the electrical conductors beyond the first end of the electrical winding that it defines, and a second clamp cooperating with the electrical conductor beyond the second end of this electrical winding, these first and second clamps succeeding one another along one of the first, second and third edges, and
[0021] - a first clamp cooperating with the other of the electrical conductors beyond the first end of the electrical winding that it defines and a second clamp cooperating with this other electrical conductor beyond the second end of this electrical winding, these first and second clamps succeeding one another along said edge among the first, second and third edges.
[0022] Thus, the same rim can carry clamps involved in the positioning of the two electrical conductors beyond each end of this winding.
[0023] The first two clamps may be spaced apart by a distance greater than the smallest distance between a first clamp and a second clamp. Thus, on the same edge, a first clamp and a second clamp may be grouped together, and another first clamp and another second clamp may be grouped together.
[0024] The first rim may carry two first clamps and two second clamps, cooperating respectively with an electrical conductor, and the second rim may carry a first clamp and a second clamp cooperating with one of the electrical conductors, each clamp of the second rim being in particular aligned with a clamp of the first rim along the axis of the support. The fact of providing two clamps on the second rim allows the guidance of the electrical conductor, the portion defining the electrical winding of which is arranged between the second rim and the third rim. The presence of clamps associated with this electrical conductor on the first rim makes it possible to further improve this guidance.
[0025] The guide system may comprise two additional walls extending along the longitudinal axis of the support beyond the first rim, these two additional walls being offset and defining between them a guide channel receiving at least one of the electrical conductors outside the winding that it defines. If necessary, the two electrical conductors may be received in this guide channel. The two electrical conductors are for example stacked in this channel. The two additional walls may define a constant gap between them, so that the channel maintains a constant dimension, along the conductors.
[0026] Thus, the guidance system can interact with the electrical conductor(s) via the clamp(s) mentioned above and this guidance channel.
[0027] The wall around which the electrical windings are arranged defines, for example, a hollow cylinder of circular cross-section, and each additional wall defines a portion of cylinder beyond this wall defining the hollow cylinder. One of these portions of cylinder has, for example, the same radius as the wall defining the hollow cylinder.
[0028] For the purposes of this application:
[0029] - "axially" means along the axis of the wall around which are arranged electrical windings,
[0030] - “angularly” means by moving around this axis, and
[0031] - “radially” means: in a plane perpendicular to this axis, along a straight line intersecting this axis when this wall defines a hollow cylinder of circular cross-section.
[0032] One of the additional walls may comprise openings for the passage of an electrical conductor towards the electrical winding that it defines. This additional wall is for example the radially outermost wall among these two additional walls.
[0033] Each of these openings can be radially opposite a clamp.
[0034] If necessary, other openings may be provided in this additional wall for the passage of electrical conductors, these openings not being radially opposite a clamp.
[0035] Each electrical conductor is for example made of Litz wire.
[0036] In all of the above, the support and the guide system can be made from a single piece, for example from plastic such as polybutylene terephthalate (PBT), or polyamide (PA).
[0037] In all of the above, the electronic component may define a transformer for an isolated voltage converter.
[0038] The transformer is for example a three-phase transformer for an isolated voltage converter, comprising three supports for electrical conductors, each support being arranged around a part of the magnetic circuit and carrying two windings in inductive coupling with each other via the magnetic circuit, the supports defining in particular a geometric pattern being an equilateral triangle.
[0039] Each support thus carries two windings in inductive coupling with each other and together defining a phase of the three-phase transformer.
[0040] The arrangement of the three electrical conductor supports according to an equilateral triangle can ensure a balance between the electrical parameters such as the inductances of the electrical windings and reduce the magnetic volume.
[0041] The magnetic circuit can be made up of two parts, each part defining a base carrying pins, two by two superimposed when these two parts are as assembled, and the superposition of two pads defines the part of the magnetic circuit on which a support of two electrical conductors is mounted.
[0042] The invention also relates, according to another of its aspects, to a component for the electrical power supply of a vehicle electrical energy storage unit, comprising the transformer defined above. The electrical energy storage unit is for example a battery which may have one of the above nominal voltages.
[0043] The invention may be better understood by reading the following description of non-limiting examples of its implementation:
[0044] - [Fig.l] schematically represents part of the electrical circuit of a component for the power supply of a vehicle electrical energy storage unit
[0045] - [Fig.2] shows in elevation an example of a three-phase transformer which can be used in the circuit of [Fig.l],
[0046] - [Fig.3] represents in isolation the magnetic circuit of the three-phase transformer of [Fig.2],
[0047] - [Fig.4] partially represents the three-phase transformer of figures 2 and 3 when the case cover is removed
[0048] - [Fig.5] represents a detail of an example of a system for holding the cover of the transformer housing on the bracket,
[0049] - [Fig.6] represents the cover of the housing of [Fig.4],
[0050] - [Fig.7] represents in isolation the body of the terminal block visible in [Fig.2],
[0051] - [Fig.8] represents the body of [Fig.7] in which inserts are arranged,
[0052] - [Fig.9] represents the terminal block of figures 7 and 8 with electrically connected bar driver and screw,
[0053] - [Fig. 10] represents the face of the transformer opposite to that shown on the [Fig.4],
[0054] - [Fig. 11] is a view of the transformer's electrical conductor support from the same side as [Fig. 10], and shows the support holding system on the magnetic circuit and the support holding system on the transformer housing body carried by this support
[0055] - [Fig. 12] represents the body of the transformer housing on which the support of electrical conductors of [Fig. 11],
[0056] - [Fig. 13] is a view similar to [Fig. 11] and also shows ribs allowing the distance of this support from the portion of the magnetic circuit on which it is mounted,
[0057] - [Fig. 14], [Fig. 15] and [Fig. 16] are views similar to that of [Fig. 13], when the electrical conductor support is mounted on the portion of the magnetic circuit,
[0058] - [Fig. 17] is a side sectional view of [Fig. 16],
[0059] - [Fig. 18] represents three supports of electrical conductors of the transformer and their electrical conductors, in the absence of the magnetic circuit,
[0060] - [Fig. 19] represents in isolation one of the three supports of electrical conductors of [Fig. 18] with its electrical conductors, and
[0061] - [Fig.20] represents the support of electrical conductors of [Fig.19] without its electrical conductors.
[0062] [Fig.l] shows a part of the electrical circuit 1 of a component for the electrical power supply of a vehicle electrical energy storage unit. This component is also called a “charger”. The electrical energy storage unit, not shown in this [Fig.l], is for example a battery, which may have a nominal voltage greater than 60V, for example greater than or equal to 300V, 400V, 800V, or even 1000V.
[0063] The circuit 10 receives as input an alternating voltage from a network (not shown) which is three-phase here. A rectifier for converting this alternating voltage into a direct voltage, and also performing, if necessary, a power factor correction function, is arranged upstream of a direct bus 11. Downstream of this direct bus, from the electrical network, is arranged an isolated voltage converter 12, here being a DC / DC. This converter 12 comprises, in a known manner, an inverter 14, a three-phase transformer 15, and a rectifier 16 supplying the vehicle with a direct voltage isolated from the electrical network. As can be seen in [Fig.l], the three-phase transformer 15 is connected to each of the rectifier 16 and the inverter 14 by an inductance block 17 and a capacitor block 18, so as to define a CLLLC structure.Other structures are of course possible, such as an LLC, CLLC, LC or even CL structure.
[0064] As can be seen in [Fig.l], each phase has a primary winding 20 and a secondary winding 21 in inductive coupling with each other, and the primary windings 20 are connected in star and the secondary windings 21 are also connected in star.
[0065] The three-phase transformer 15 comprises in the example considered a magnetic circuit 22, comprising a first part 23 and a second part 24. Each part 23, 24 comprises: a base 26 of substantially triangular outline, and three pads 27 each extending in the direction of the base 26 of the other part of the magnetic circuit 22. Each base 26 here has an outline defining an equilateral triangle.
[0066] The transformer 15 further comprises three supports 30 for electrical conductors 31, 32, each support 30 being here mounted on two facing pads 27 belonging respectively to one and the other of the parts 23, 24 of the magnetic circuit. Two electrical conductors 31, 32 associated with the same support 30 respectively have a portion defining a primary winding 20 and a portion defining a secondary winding 21. These electrical conductors 31, 32 are for example Litz wire.
[0067] As can be seen in [Fig.2], the three supports 30 of electrical conductors 31, 32 are positioned so as to define an equilateral triangle.
[0068] The transformer 15 also comprises a housing 50 comprising a body 51 closed by a cover 52, which are visible in FIGS. 4 and 6. This body 51 and this cover 52 are for example made of metal, for example aluminum. The supports 30 and the magnetic circuit 22 are arranged inside the housing 50. The body 51 is filled with a resin capable of being polymerized to harden and immobilize the components arranged inside the body ("potting" in English).
[0069] As can be seen in Figures 4 and 6, the housing 50 also has a triangular outline, being more precisely here an equilateral triangle. The housing is in the example considered exclusively formed by the body 51 and the cover 52, but the invention is not limited to a housing 50 consisting of two parts.
[0070] As can be seen in [Fig.3], each pad 27 defines its own air gap 28, for example via an area of the pad 27 filled with non-magnetic material such as a fiberglass-reinforced epoxy resin composite (FR4) or ceramic. This area occupied by this non-magnetic material defines, for example, an entire section of the pad. Several sections are, for example, assembled with this area of the pad 27 to constitute this pad 27.
[0071] As can be seen in [Fig. 3], an additional air gap 29 is present between the opposite ends of two pads 27 belonging respectively to different parts 23, 24 of the magnetic circuit 22. Thus, in the example of magnetic circuit 22 considered, each magnetic field allowing the inductive coupling between a primary winding 20 and a secondary winding 21 crosses exactly three air gaps.
[0072] Still in [Fig. 3], it can be seen that the magnetic circuit 22 of the example considered comprises a central leg 40 carried by one of the parts 23, 24 of the magnetic circuit 22. This central leg 40 is here made in a single piece with the part 23 of the magnetic circuit 22 which carries it.
[0073] It can be seen in [Fig. 3] that the central leg 40 extends in this example continuously between two ends each being in contact with one of the bases 26 of the magnetic circuit 22, so that no air gap is provided in the central leg 40.
[0074] It can also be seen in [Fig. 3] or in [Fig. 16] that the central leg 40 has a core 41 and three protrusions 42 extending from this core 41, each protrusion 42 extending between two neighboring pads 27 carried by the same part of the magnetic circuit.
[0075] As can be seen in [Fig. 3], in the example considered, each pad 27 has a circular external contour, and each protrusion 42 of the central leg 40 here has a wall opposite the pads 27 of rounded shape.
[0076] As can be seen in [Fig.2], the three-phase transformer 15 comprises a connection terminal block 45. This connection terminal block 45 is fixed to one side of the housing 50 of the three-phase transformer 15. As can be seen in [Fig.2], the terminal block 45 here defines six terminals 60 for the connection of the three-phase transformer 15 to the rest of the electrical circuit 10, these terminals 60 being shown schematically in [Fig.l]. These terminals 60 here come into contact with electrical tracks of an electronic card not shown.
[0077] The connection terminal block 45 has, as can be seen in [Fig.2], an elongated shape, and the six terminals 60 are here arranged in a row.
[0078] The various elements of the terminal block 45 according to the embodiment shown will now be described with reference to FIGS. 7 to 9
[0079] The terminal block 45 here comprises a body 61 and a plurality of electrically conductive bars 62, each terminal 60 being defined by a portion 63 of a bar. Each portion 63 is here flat, so as to come into contact with an electrical track of the electronic card mentioned above. The body 61 can be made of plastic, for example PBT, PA, etc.
[0080] Each electrically conductive bar 62 has for example a portion 65, opposite the portion 63 defining the terminal, which is electrically connected to one of the electrical conductors 31, 32, here via a hollow sleeve 66 inside which the conductor 31, 32 is inserted, for example fixed by crimping or welding.
[0081] Each electrically conductive bar 62 locally comprises a hole 67 and the fixing of this electrically conductive bar 62 on the body 61 is carried out by means of a screw 68 received in this hole 67. The body 61 here comprises six housings 69, and each of these housings receives an insert 70 forming a hole 71, the aforementioned screw 68 being received in an insert hole 71. Thus, the fixing of the electrically conductive bar 62 on the body 61 is carried out via the screw 68 and the insert 70 received in the housing 69. Each insert 70 can be made of metal, in particular steel. Alternatively, each insert is made of composite material. Six inserts are for example provided, and all these inserts 70 have in the example considered the same shape and the same dimensions.Each screw 68 can, in addition to ensuring the fixing of an electrically conductive bar 62 on the body 61, also ensure the fixing of the electrically conductive bar 62 on the electronic card not shown.
[0082] As can be seen in [Fig.8], each insert 70 can define a positioning relief 73 of the portion 63 of the electrically conductive bar defining the hole 67. This positioning relief 73 is for example a circular-shaped flat.
[0083] As can be seen in Figures 2, 7 and 8, the outer wall of each housing 69 can provide a recess 75 capable of receiving an end portion 64 of the electrically conductive bar 62, in order to ensure correct positioning of this bar on the body 61 and to avoid any relative rotation between this bar and this body.
[0084] In another example of implementation not shown, the body 61 comprises a plurality of housings 69 which directly receive the screws 68, in the absence of insert 70. In this other example of implementation, the fixing of the electrically conductive bar 62 on the body 61 is done directly via the screw 68, without an intermediate part.
[0085] As can be seen in Figures 4 and 5, each support 30 for electrical conductors can integrate a system 80 for holding the cover 52 on this support 30.
[0086] Each support 30 comprises, for example, a single pin 81 projecting relative to the rest of the support 30 along the longitudinal axis of the latter. Alternatively, only two of the three supports of the transformer 15 comprise a pin 81, the third support 30 being devoid of one.
[0087] [Fig. 5] shows in detail a pin 81, the latter being able to have a section perpendicular to the longitudinal axis of the support which is cruciform. Each pin 81 of a support 30 of electrical conductors is in the example considered force-fitted into an opening made in the cover 52, as can be seen in [Fig. 4]. The relative arrangement of the pins 81 of the supports 30 makes it possible to immobilize the cover 52.
[0088] As can be seen in [Fig. 5], the holding system 80 of the cover 52 on the support 30 can extend along the longitudinal axis of the support 30 on the same side of the support 30 as a guiding system 85 of electrical conductors which will be described with reference to FIGS. 18 to 20.
[0089] In these figures 18 to 20, the holding system 80 is not shown, the guidance system 85 being able to be present without necessarily the holding system 80 being so.
[0090] As can be seen in [Fig. 18], each electrical conductor 31, 32 carried by a support 30 of the transformer 15 can be guided outside the winding 20, 21 which it defines.
[0091] In the example considered, each of these conductors 31, 32 is guided by the guiding system 85 beyond each of the ends of the electrical winding 20, 21 that it defines. As already mentioned previously, the first ends of the electrical conductors may constitute an output to the electrical circuit 10 outside the transformer 15, and three of the second ends of the electrical conductors may lead to a common point via a star connection to the primary, and three other of these second ends of the electrical conductors can lead to a common point via another star connection on the secondary.
[0092] The support 30 of the two electrical windings 31, 32 comprises:
[0093] - a wall 90 around which the electrical windings 20, 21, and this wall 90 defines in the example considered but in a non-limiting manner a hollow cylinder of circular cross-section, and
[0094] - three edges 92, 93, 94 offset along the longitudinal axis of the support, so that one of the electrical windings 31 is arranged between the first 92 and the second rim 92 and that the other of the electrical windings 32 is arranged between the second 93 and the third 94 rim, as is clearly visible in [Fig.2] for example. The gap between two consecutive rims 92, 93 and 93, 94 remains constant in the example considered.
[0095] The guidance system 85 acts on the electrical conductors on the one hand via clamps 97 and 98, and on the other hand via additional walls 105 and 106.
[0096] In the example of Figures 18 to 20, the guidance system 85 comprises, for each electrical conductor 31, 32, on the one hand a first clamp 97 cooperating with this electrical conductor 31, 32 beyond the first end of the electrical winding 20, 21 that it defines. Such a clamp 97 has for example two arms 99 curved so as to match an area of the contour of this end of the electrical conductor, as shown in [Fig. 18] or 20. This is a circular contour. Each clamp 97 is for example, but in a non-limiting manner, made in a single piece with the rest of the support 30 of electrical conductors. As already explained, each first clamp 97 cooperates for example with a portion of electrical conductor 31, 32 on the way to a connection terminal 60.
[0097] The guidance system 85 further comprises a second clamp 98 cooperating with the electrical conductor beyond the second end of the electrical winding that it defines, these first 97 and second 98 clamps succeeding one another along one of the first 92, second 93 and third 94 edges. As already explained, each second clamp 98 cooperates for example with a portion of electrical conductor 31, 32 on the way to a common point of a star connection.
[0098] More precisely, in the example considered:
[0099] - the first rim 92 comprises two first clamps 97 which each cooperate respectively with one of the electrical conductors 31, 32 beyond the first end of the electrical winding 20, 21 which it defines, and two second clamps 98 which each cooperate respectively with an electrical conductor beyond the second end of this electrical winding 20, 21, and
[0100] - the second rim 93 comprises a first clamp 97, arranged under a first clamp 97 of the first rim 92, and a second clamp 98, arranged under a second clamp 98 of the first rim. The clamps carried by the second rim 94 allow the electrical conductor 32 to be guided outside the electrical winding arranged between the second rim 93 and the third rim 94.
[0101] It can be seen in Figures 18 to 20 that, along the edge 92, there are two pairs of clamps each formed of a first clamp 97 and a second clamp 98, and that the distance between two pairs of clamps is greater than the distance between two clamps of the same pair.
[0102] It can also be seen in these figures 19 and 20 that the clamps 97, 98 carried by the second rim 93 are aligned along the axis of the cylindrical wall 90 with clamps 97, 98 carried by the first rim 92.
[0103] The two additional walls 105 and 106 of the guidance system 85 will now be described. These two additional walls 105 and 106 are here offset so as to define between them a guide channel 108 receiving in a stacked manner the electrical conductors 31, 32 outside the windings 20, 21 which they define. The channel 108 here has a constant dimension. These additional walls extend in the example considered on either side of an arcuate portion of the first rim 92, projecting axially beyond this first rim 92. In the overlapping zone of this first rim 92, the additional walls 105 and 106 each define an arcuate portion, the wall 106 having a radius greater than the wall 105, as is also visible in [Fig. 17].
[0104] It can be seen in Figures 18 to 20 that the wall 106 comprises first openings 110 for the passage of the electrical conductors 31, 32 towards the electrical winding 20, 21 that it defines, and second openings 111 in which no electrical winding passes. It can be seen that the first openings 110 are arranged radially opposite a clamp 97, 98.
[0105] In the example of Figures 10 to 12, each support 30 of electrical conductors 31, 32 also integrates a holding system 120 on the body 51 of the housing 50. This holding system 120 here comprises a pin 121, having in this example a section perpendicular to the longitudinal axis of the support which is cruciform. This pin 121 extends axially away from the rest of the support 30 from the third rim 94. As can be seen in Figures 10 and 12, each pin 121 is force-fitted into an opening 122 formed in the body 51 of the housing 50. This holding system can ensure immobilization of the magnetic circuit 22 on the body 51 of the housing before polymerization of the resin contained in this housing 50.
[0106] When such holding systems 120 exist, they may or may not be combined with the aforementioned holding systems 80 and guide systems 85. As can be seen in FIGS. 10 to 12, each holding system 120 may then extend axially on one side of the support 30 while the holding system 80 and the guide system 85 extend axially on the opposite side of the support 30.
[0107] We will now describe with reference to Figures 13 to 15, a functionality that can be integrated into all or part of the supports 30 of electrical conductors 31, 32. A system 130 for holding the support 30 of electrical conductors 31, 32 on the magnetic circuit 22 is thus provided. This holding system 130 is in the form of two pads 132 projecting relative to the rest of the support 30. When the holding system 120 is provided, these systems 130 and 120 can extend axially on the same side of the support, the pin 121 and a pad 132 being arranged in particular side by side as can be seen in the example of [Fig. 11].
[0108] Each pad 132 here defines a surface 135 coming into contact with a surface 136 of a base 26 of the magnetic circuit 22. The surfaces 135 and 136 are here flat. Each pad 132 is for example supported by a reinforcement 133, as visible in [Fig.11].
[0109] As can be deduced from [Fig. 15], the cooperation between the two pads 132 of a support 30 and the base 26 can ensure rotational immobilization of the support 30 on the magnetic circuit 22.
[0110] We will now describe with reference to figures 13 to 16 another functionality that can be integrated into all or part of the supports 30 of electrical conductors 31, 32. It can be seen in these figures that the cylindrical wall 90 of the support 30 comprises ribs 142 extending away from the wall 90 in the direction of the pad 27 on which this support is mounted.
[0111] In the example considered, six ribs 142 are provided, but the invention is not limited to a precise number of ribs 142. These six ribs 142 thus constitute a spacing system 140 of the cylindrical wall 90, and therefore of the electrical windings 20, 21 which it carries, from the pad 27.
[0112] It can be seen in Figures 13 to 16 that all the ribs 142 can have the same shape and be distributed uniformly around the pad 27.
[0113] It can also be seen in these figures that each rib 142 can extend continuously along the axis of the support 30 from the first rim 92 to the third rim 94.
[0114] In a variant not shown, all or part of the ribs extend discontinuously along the axis of the support 30.
[0115] As can be seen in [Fig. 16], each rib 142 does not, for example, extend to the pad 27 on which the support 30 is mounted. An empty space ensuring easy mounting thus remains present between each end of a rib opposite the pad 27 and this pad 27.
[0116] As already mentioned, each support 30 of electrical conductors 31, 32 can be made from a single piece.
[0117] When this support 30 integrates:
[0118] -the ribs 142, and / or
[0119] - the holding system 80 of the cover 52 on the support, and / or
[0120] - the guidance system 85 of electrical conductors, and / or
[0121] - the holding system 120 of the support on the body 51 of the housing, and / or
[0122] - the system 130 for holding the support on the magnetic circuit 22,
[0123] all these systems can be made in one piece or not with the rest of the support 30. In a particular example, the support 30 is thus a single piece and has all or part of the aforementioned functionalities.
[0124] The invention is not limited to the examples which have just been described.
Claims
Claims
1. Electronic component (15), comprising: - a magnetic circuit (22), - two electrical conductors (31, 32) each having a portion arranged around the same part (27) of the magnetic circuit (22), each of said portions forming between a first and a second end a winding, these two windings being in inductive coupling with each other via the magnetic circuit (22), and - a support (30) of the two electrical windings (31, 32), arranged between said electrical conductors and said part (27) of the magnetic circuit, the support (30) integrating a system (85) for guiding at least one of the two electrical conductors (31, 32) outside the electrical winding that it defines, the support (30) of the two electrical windings (31, 32) comprising a wall (90) around which the electrical windings are arranged, this wall (90) being in particular cylindrical in section circular transversal,and three flanges (92, 93, 94) offset along the longitudinal axis of the support (30), such that one of the electrical windings (31, 32) is arranged between the first (92) and the second (93) flange and the other of the electrical windings is arranged between the second (93) and the third flange (94), characterized in that the guide system (85) comprises two additional walls (105, 106) extending along the longitudinal axis of the support beyond the first flange (92), these two additional walls (105, 106) being offset and defining between them a guide channel (108) receiving at least one of the electrical conductors outside the electrical winding that it defines.,
2. A component according to claim 1, the guiding system (85) guiding at least one of the two electrical conductors (31, 32) outside the electrical winding that it defines beyond the first end of the electrical winding and beyond the second end of the electrical winding.
3. A component according to claim 1 or 2, the guide system (85) comprising a first clamp (97) cooperating with one of the electrical conductors beyond the first end of the electrical winding it defines.
4. Component according to claim 3, the guide system comprising a second clamp (98) cooperating with the electrical conductor beyond the second end of the electrical winding which it defines, these first (97) and second (98) clamps succeeding one another along one of the first (92), second (93) and third (94) edges.
5. Component according to claim 4, the guide system (85) comprising: - a first clamp (97) cooperating with one of the electrical conductors (31, 32) beyond the first end of the electrical winding that it defines, and a second clamp (98) cooperating with the electrical conductor beyond the second end of this electrical winding, these first (97) and second (98) clamps succeeding one another along one of the first (92), second (93) and third (94) edges, and - a first clamp (97) cooperating with the other of the electrical conductors beyond the first end of the electrical winding that it defines and a second clamp (98) cooperating with this other electrical conductor beyond the second end of this electrical winding, these first (97) and second clamps (98) succeeding one another along said edge among the first (92), second (93) and third (94) ledges.
6. Component according to claim 5, the two first clamps (97) being spaced apart by a distance greater than the smallest distance between a first clamp (97) and a second clamp (98).
7. Component according to claim 5 or 6, the first rim (92) carrying two first clamps (97) and two second clamps (98), cooperating respectively with an electrical conductor, and the second rim (93) carrying a first clamp (97) and a second clamp (98) cooperating with one of the electrical conductors, each clamp (97, 98) of the second rim (93) being in particular aligned with a clamp (97, 98) of the first rim (92) along the longitudinal axis of the support (30)
8. Component according to any one of the preceding claims, the wall (90) around which the electrical windings (31, 32) are arranged being cylindrical with a circular cross-section, and each additional wall (105, 106) having a cylindrical shape, in its portion extending beyond the cylindrical wall along the axis of this cylindrical wall.
9. Component according to any one of the preceding claims, one of the additional walls (105, 106) comprising openings (110) for the passage of an electrical conductor towards the electrical winding which it defines.
10. Component according to any one of the preceding claims, the support (30) and the guide system (85) being made in one piece.
11. A component according to any preceding claim, defining a transformer (15) for an isolated voltage converter (12).
12. Component according to the preceding claim, defining a three-phase transformer for an isolated voltage converter, comprising three supports for electrical conductors, each support (30) being arranged around a part (27) of the magnetic circuit (22) and carrying two windings in inductive coupling with each other via the magnetic circuit, the supports (30) defining in particular a geometric pattern being an equilateral triangle.
13. Component (1) for the power supply of a vehicle electrical energy storage unit, comprising the component (15) according to claim 11 or 12.