Support comprising a charge trapping layer, composite substrate comprising such a support and associated manufacturing method
The composite substrate support with a low permittivity charge trapping layer addresses high resistivity and capacitive coupling issues, enhancing RF performance and signal linearity by using SiOC or SiOCH materials.
Patent Information
- Application Number
- FR2023001532
- Authority / Receiving Office
- FR · FR
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2023-02-20
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2043-02-20
AI Technical Summary
Existing solutions for electric charge trapping layers in composite substrates, particularly for radiofrequency applications, suffer from high resistivity, capacitive coupling, and charge accumulation at interfaces, which affect signal linearity and RF performance.
A composite substrate support with a charge trapping layer comprising a low permittivity material, such as SiOC or SiOCH, integrated directly with a base support, reducing capacitive coupling and charge accumulation by utilizing a disordered structure with numerous trapping sites and a low dielectric material.
The solution effectively immobilizes charges, reduces capacitive coupling, and enhances RF performance by improving signal linearity and resistivity, while simplifying manufacturing and reducing production costs.
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Abstract
Description
Title of the invention: Support comprising a charge trapping layer, composite substrate comprising such a support and associated manufacturing method TECHNICAL FIELD OF THE INVENTION
[0001] The invention relates to a support having an electric charge trapping layer, the support being intended to form a composite substrate by receiving a thin crystalline layer by a layer transfer technique. Such a composite substrate finds its application in the field of integrated electronic components, in particular radiofrequency (RF) components processing signals whose frequency may typically be between 20 kHz and 300 GHz, or more. The thin layer of the composite substrate may consist of a semiconductor material such as silicon or an insulating material such as a material having piezoelectric and / or ferroelectric properties. In addition to the support as such, the invention also relates to the composite substrate comprising this support and on which the thin layer has been transferred.The invention also relates to the method of manufacturing the support and the method of manufacturing the composite substrate incorporating such a support. TECHNOLOGICAL BACKGROUND
[0002] There is a rich state of the art in this field.
[0003] Thus, and as an example of a first approach, documents US7585748 and US9293473 proposes to form the electric charge trapping layer (and more concisely referred to as "trapping layer" in the remainder of this description) in the form of a polycrystalline silicon layer disposed on a silicon base substrate.
[0004] The silicon grain boundaries constituting the polycrystalline layer constitute traps for electrical charges likely to circulate. These traps can be formed by incomplete or dangling chemical bonds at these boundaries. This prevents electrical conduction in the trapping layer, which consequently has a high resistivity, typically greater than 1000 Ohms.cm.
[0005] In addition to polycrystalline silicon, the trapping layer may more generally be formed from a non-monocrystalline layer having structural defects, such as dislocations, grain boundaries, amorphous zones, interstices, inclusions, pores, etc., these structural defects being capable of trapping electrical charges.
[0006] The trapping layer can thus be formed by an implantation of relative species tively heavy, such as argon, in a superficial thickness of the base substrate, in order to form the structural defects constituting the electric traps. As an example of this approach, document US 10224233 proposes a trapping layer formed of nanocavities arranged in a superficial zone of a base substrate, and obtained by implantation of helium and nitrogen.
[0007] This layer can also be formed by porosification of a surface thickness of the base substrate. Document US 10290533 thus proposes a trapping layer consisting of pores formed on the surface of the base substrate, oxidized and filled with a polycrystalline or amorphous semiconductor material.
[0008] For reasons of simplicity of implementation, the trapping layer is however generally formed by depositing a layer of polycrystalline silicon deposited on the base substrate. In order to preserve the polycrystalline quality of this layer during the heat treatments that the support may undergo, it is advantageous to provide an amorphous layer, made of silicon dioxide for example, on the base substrate before the deposition of the trapping layer as proposed by documents US8765571 and US9129800.
[0009] Document US2015115480 proposes forming the trapping layer as a stack of passivated elementary amorphous or polycrystalline layers. These elementary layers may in particular be composed of silicon, germanium, silicon germanium. The aim of this stack is to make the trapping layer more robust to the heat treatments that the support is required to undergo, in particular during the manufacturing steps of the composite substrate using such a support.
[0010] Document US11251265 proposes in certain embodiments to form the trapping layer from a main polycrystalline layer and, intercalated in this layer, from an intermediate layer formed from an alloy of silicon and carbon.
[0011] In document WO2021110513 a polycrystalline layer of silicon carbide is formed directly on the base substrate, before placing the polycrystalline trapping layer there.
[0012] In document EP3195352, the trapping layer is selected from the group consisting of carbon nitride, silicon carbon nitride and a combination of these materials.
[0013] In document EP3195353, the trapping layer, amorphous or crystalline, is formed from a material having a wide forbidden band and in particular a material chosen from the group consisting of aluminum nitride, boron nitride, indium nitride, gallium nitride, aluminum-gallium nitride, aluminum-gallium-indium nitride, aluminum-gallium-indium and boron nitride.
[0014] In document EP3189544, the trapping layer is an amorphous layer of carbon-doped silicon. This layer is formed on a silicon base substrate having a surface layer of silicon oxide.
[0015] In document EP3266038, the deposition of the polycrystalline silicon trapping layer is preceded by the formation of a nucleation layer consisting of a silicon oxide, a silicon nitride or a silicon oxynitride. This nucleation layer is heat treated to form holes therein.
[0016] Document US10468295 provides for forming a layer of silicon nitride or silicon oxynitride between a polycrystalline silicon trapping layer and a dielectric layer of silicon oxide. This layer can be obtained by deposition or by nitriding / oxynitriding of the trapping layer and aims to preserve the resistivity of the trapping layer and to avoid its recrystallization.
[0017] Generally speaking, this state of the art reveals the need to have a support for a composite substrate comprising a trapping layer which has a high resistivity. The purpose of this trapping layer is to ensure the linearity of an electrical signal propagating in an active layer formed on the surface of the substrate and including the thin crystalline layer, by reducing the coupling between this active layer and the support. The linearity must be sufficient to meet the specifications of a wide variety of applications, in particular radiofrequency applications.
[0018] Document US 2021 / 0111019 A1 proposes a solution aimed at limiting the absorption of RF signals and based on the use of a porous semiconductor layer, in particular a porous silicon layer, integrated in an SOI (Silicon On Insulator) type structure including an electric charge trapping layer and an epitaxial crystalline layer on the porous semiconductor layer. However, no satisfactory technical solution is known for integrating the formation of porous silicon layers into an industrial process for manufacturing semiconductor components such as RF circuits on SOI type substrates.Furthermore, porous silicon has certain limitations such as significant mechanical fragility due to its porosity which is difficult to reduce sufficiently, the influence on radiofrequency performance of the initial conductivity of the porous silicon or the impossibility of forming it directly on substrates of high electrical resistivity. Presentation of the invention.
[0019] The present invention aims to provide an alternative to the solutions envisaged until now. More specifically, conventional solutions tend to focus on trapping electric charges at an interface between an electric charge trapping layer and a support, to the exclusion of other approaches. However, the applicant has considered a solution acting non only on the aspect of charge trapping at an external interface, but also on the aspect of the electrical polarization of the charge trapping layer and, possibly, on the possibility of trapping charges within the trapping layer itself.
[0020] To achieve this object, a first aspect of the invention is a support for a composite substrate, the support comprising an electric charge trapping layer in contact with a base support, the trapping layer comprising a low permittivity layer made of a material having a lower relative dielectric permittivity than silicon dioxide.
[0021] A first advantage of the support according to the invention is to comprise an electric charge trapping layer, immobilizing the charges effectively thanks to its disordered structure, comprising numerous sites capable of trapping the electric charges.
[0022] A second advantage of the support according to the invention is to reduce the capacitive coupling between the active layer and the substrate. This effect is obtained by the use of a material with low dielectric permittivity, called a “low k” material in English terminology.
[0023] A third advantage is to reduce the accumulation of electric charge at the interfaces of the charge trapping layer, likely to attract free charges participating in the electrical conductivity of the base support and therefore reducing its effective resistivity, in particular in the vicinity of the interface between the trapping layer and the base support.
[0024] A fourth advantage of the support according to the invention is to combine the previous advantages by means of a reduced number of layers, facilitating the manufacture of the support and reducing the associated production costs.
[0025] According to additional non-limiting characteristics of the first aspect of the invention, considered individually or in any technically feasible combination: - the low permittivity layer can be porous; - the low permittivity layer can have a porosity between 0% and 50%, preferably between 5% and 50%, more preferably between 14% and 50%; - the layer can be of low permittivity and in direct contact with the base support; - an interlayer of SiC can be interposed between the low permittivity layer and the base support, the interlayer being made of SiC or a dense low-k material called DLK; - the basic support may have a homogeneous composition; - the material having a lower relative dielectric permittivity than the silicon dioxide can be SiOC; - the material having a lower relative dielectric permittivity than silicon dioxide may be SiOCH; and - the material having a lower relative dielectric permittivity than silicon dioxide may comprise nitrogen at a concentration between 1016 and 1021 at / cm3.
[0026] Particular note will be taken of the aspect concerning the porosity of the trapping layer, advantageous in that it naturally comprises free surfaces and hanging bonds at the level of its pores, within the layer itself, forming as many electric charge trapping sites.
[0027] Furthermore, the use of SiOCH or SiOC to form the charge trapping layer makes it possible to envisage a trapping layer of high thickness, sufficient to effectively isolate from the support any element formed on the charge trapping layer and intended to operate in the radiofrequency domain.
[0028] A second aspect of the invention relates to a composite substrate comprising a crystalline surface layer disposed on a support according to the first aspect of the invention.
[0029] According to additional non-limiting characteristics of the second aspect of the invention, considered individually or in any technically feasible combination: - the surface layer may be made of silicon; - the thin layer may be made of a ferroelectric material; - a layer of dielectric material may be interposed between the layer crystalline and the trapping layer;
[0030] A third aspect of the invention relates to a method of manufacturing a support for a composite substrate, comprising the steps of providing a base substrate; forming, on the base substrate, an electric charge trapping layer comprising a low permittivity layer made of a material having a lower relative dielectric permittivity than silicon dioxide.
[0031] In the method of the third aspect of the invention, the low permittivity layer may have a porosity of between 0% and 50%, preferably between 5% and 50%, more preferably between 14% and 50%.
[0032] A fourth aspect of the invention relates to a method of manufacturing a composite substrate, comprising the steps of providing a base substrate; forming, on the base substrate, an electric charge trapping layer comprising a low permittivity layer made of a material having a lower relative dielectric permittivity than silicon dioxide; forming a dielectric layer on the electric charge trapping layer; and attaching a super- actual on the dielectric layer.
[0033] In the method of the fourth aspect of the invention, the surface layer may be a crystalline or monocrystalline layer. BRIEF DESCRIPTION OF THE FIGURES
[0034] Other characteristics and advantages of the invention will emerge from the detailed description of the invention which follows with reference to the appended figures in which:
[0035] [Fig.l] [Fig.l] represents a composite substrate which is the subject of the present description;
[0036] [Fig.2] [Fig.2] illustrates special cases of the Trap layer of [Fig.l];
[0037] [Fig.3] [Fig.3] shows schematically a manufacturing process of the composite substrate of the [Fig.l]. DETAILED DESCRIPTION OF THE INVENTION
[0038] [Fig.l] represents a composite substrate S comprising a Sprt support integrating a base BSprt support and an electric charge trapping Trap layer on the base BSprt support, a surface layer Crist arranged on the Sprt support, and a dielectric layer Diel interposed between the surface layer Crist and the Sprt support, preferably in direct contact with the surface layer Crist and the electric charge trapping Trap layer, referred to as the trapping Trap layer hereinafter.
[0039] The surface layer Crist is a layer making it possible to give functions, for example semiconducting or ferroelectric, to a device produced on or in the composite substrate S. It is generally a layer of crystalline structure, possibly monocrystalline.
[0040] Conventionally, the composite substrate S can be in the form of a circular plate whose diameter can be 100, 200, 300 or even 450 mm or other dimensions.
[0041] As presented in the documents forming the state of the art presented in the preamble, the composite substrate S can be produced in multiple ways. Very generally, the composite substrate S can be produced by a manufacturing method comprising the assembly of the support Sprt and a donor substrate, the dielectric layer Diel being intercalated between these two elements, followed by a step of eliminating a portion of the donor substrate to form the surface layer Crist. The step of eliminating a portion of the donor substrate can be carried out by mechanical-chemical thinning of this substrate. However, the composite substrate S is preferentially manufactured by applying the Smart Cut™ technology, according to which a layer intended to form the surface layer Crist is delimited by means of a weakening plane formed by implantation of light species such as hydrogen in the donor substrate. This layer is then separated from the donor substrate bonded to the support via the Diel dielectric layer, by fracture at the weakening plane, the Crist surface layer remaining fixed on the Sprt support provided with the Trap trapping layer, with the Diel dielectric layer interposed between them. The Diel layer essentially has the function of improving the adhesion of the Crist surface layer to the Sprt support.
[0042] The Sprt support typically has a thickness of several hundred microns. Preferably, the Sprt support has a high resistivity, greater than 1000 ohm.centimeter, and even more preferably, greater than 2000 ohm.centimeter. This limits the density of charges, holes or electrons, which are likely to move in the support. However, the invention is not limited to a Sprt support having such a resistivity, and it also provides RF performance advantages when the substrate has a lower resistivity, of the order of a few hundred ohm.centimeter, for example less than 1000 ohm.cm, or 500 ohm.cm or even 10 ohm.cm.
[0043] For reasons of availability and cost, the basic BSprt support included in the Sprt support is preferably made of monocrystalline silicon. It may be, for example, a CZ silicon substrate with a low interstitial oxygen content of between 6 and 10 ppm, or an FZ silicon substrate which in particular has a naturally very low interstitial oxygen content. It may also be a CZ silicon substrate having a high quantity of interstitial oxygen (designated by the expression "High Oi") greater than 26 ppm. The basic BSprt support may alternatively be formed from another material: it may be, for example, sapphire, glass, quartz, silicon carbide, etc. In certain circumstances, and in particular when the trapping layer has a sufficient thickness, for example greater than 30 microns, the basic BSprt support may have a standard resistivity of less than 1 kohm.cm.
[0044] The trapping layer can be of very varied natures, as reported in the documents forming the state of the art. Generally speaking, it is a non-crystalline layer having structural defects such as dislocations, grain boundaries, amorphous zones, interstices, inclusions, pores, etc. These structural defects form traps for charges likely to circulate in the material, for example at the level of incomplete or dangling chemical bonds. This prevents conduction in the trapping layer, which consequently has a high resistivity.
[0045] Preferably, the trapping layer Trap is integrated directly in contact with the basic BSprt support. This support can therefore have a composition considered to be homogeneous and be in direct contact with the trapping layer Trp, but these ca characteristics do not exclude the presence of a native oxide on the surface of the base substrate and at its interface with the trapping Trap layer. This may be an oxide layer with a thickness of the order of 10 nm or less, generated by the simple exposure of the base BSprt support to the ambient atmosphere.
[0046] In the context of the present document, the Trap layer for trapping electric charges comprises a layer of a material with low dielectric permittivity, i.e. a material with a relative dielectric permittivity lower than the relative dielectric permittivity of silicon dioxide. Among the materials with low relative dielectric permittivity, mention may be made of porous silica, fluorosilicate glasses (FSG or fluorosilicates in English terminology), organosilicon components or silicon-based dielectric polymers. In this document, SiOC and SiOCH are considered in particular, and more particularly porous SiOCH. Materials with relative dielectric permittivities of between 2.25 and 3.1 are thus considered.
[0047] [Fig.2] illustrates in (a) a composite charge trapping Trap layer, formed of a layer Lk of a material with low dielectric permittivity and an interlayer Inter interposed between the layer Lk and the base substrate. This interlayer can be formed of a layer of silicon carbide SiC, preferably 10 to 100 nm thick, or a layer of a second material with low dielectric permittivity but greater than that of the material of the layer Lk such as a layer of a material called DLK for Dense Low-K in English terminology such as a layer of non-porous SiOCH or less porous than the layer Lk, preferably 10 to 500 nm thick. This interlayer creates additional electrical traps within it and therefore increases the trapping capacity of the Trap layer.Increasing the thickness of the Trap layer by means of the interlayer also has the effect of reducing its capacitance and consequently the advantage of improving the linearity of an electrical signal propagating in an active layer formed on the surface of the Sprt support. In addition, the SiC layer reinforces the mechanical strength of the LK layer and its adhesion to the BSprt base support. A SiC layer has additional advantages, due in part to a strong mechanical tension characteristic, with the creation of additional traps in the Lk layer by diffusion of carbon atoms within it and its relaxation, as well as the generation of a thin compression layer at the interface with the base support, which decreases the mobility of the electric charge carriers and therefore advantageously increases the electrical resistivity.
[0048] Alternatively, as illustrated in (b) of [Fig.2], the trapping Trap layer may consist solely of an Lk layer of a low dielectric permittivity material, such as porous SiOC, SiOCH or SiOCH. The SiOC and SiOCH can be non-porous or very low porous (less than 5% porosity).
[0049] The dielectric layer Diel may consist of a silicon oxide and preferably contains nitrogen, favorable for forming a barrier layer preventing the diffusion of species, in particular hydrogen, boron and lithium where appropriate.
[0050] The surface layer Crist may be of any nature suitable for the practical applications considered. It is very preferably formed of a monocrystalline material. When the Sprt support is intended to receive integrated semiconductor components, the surface layer Crist may thus be composed of monocrystalline silicon, or any other semiconductor material. When the Sprt support is intended to receive surface acoustic wave filters, the surface layer Crist may be composed of a ferroelectric material, such as LiTaO3, LiNbO3, LiA103, BaTiO3, PbZrTiO3, KNbO3, BaZrO3, CaTiO3, PbTiO3 or KTaO3. This layer may take the form of a circular plate, of standardized dimensions, for example 150 mm or 200 mm in diameter. But the invention is in no way limited to these dimensions or to this shape.The layer may have been taken from an ingot of ferroelectric material, this taking having been carried out in such a way that the crystalline orientation is predetermined. The orientation is chosen according to the intended application. Thus, it is usual to choose a 42°RY orientation in the case where one wishes to exploit the properties of the thin layer to form a SAW filter. But the invention is in no way limited to a particular crystalline orientation. The surface layer Crist may also comprise finished or semi-finished integrated components, formed on the donor substrate and transferred to the support Sprt during the manufacturing step of the composite substrate S. Generally speaking, the surface layer may have a thickness of between 10 nm and 10 pm.
[0051] We will now present, by way of illustration only, with the aid of [Fig. 3] a method of manufacturing a composite substrate S conforming to that shown in [Fig. 1], the surface layer Crist being made of a ferroelectric material.
[0052] According to this method, on a silicon-based BSprt support, a porous SiOCH trapping Trap layer is formed by deposition using a conventional plasma-enhanced chemical vapor deposition (PECVD) method followed by UV annealing, for example using one of the methods described in the article “SiOCH thin films deposited by chemical vapor deposition: From 1000kΩ to chemical and biochemical sensors” by V Jousseaume et al., Microelectronic Engineering 167 (2017) 69-79. The SiOCH layer may have a porosity of between 5% and 50%, or more, just after its formation. Trap layers with thicknesses between 80 nm and 4 pm, preferably between 200 nm and 1 pm, can thus be formed to satisfy a compromise between trapping and isolation efficiency, which motivate thick deposits, and manufacturing constraints. which motivate low thicknesses to limit the mobilization of the machines used. It should be noted that, following deposition, a shrinkage of the layers formed can be observed linked to the release of porogens during UV annealing, which can lose up to around 40% of their thickness. The thicknesses indicated correspond to the thickness after shrinkage. The porosity of the layers obtained can also be modulated so as to bring it, after shrinkage, between 5% and 50%, or between 14% and 50%.
[0053] It is also possible to nitride the SiOCH layer (or SiOC where appropriate) by adding nitrogen, which gives it sealing properties to certain chemical species such as hydrogen, boron and lithium, which may be present for example in a ferroelectric layer formed subsequently, or more generally by contamination of the surface layer by the equipment during manufacturing, these species being likely to reduce the charge trapping capacity of the trapping layer if these species are left free to migrate and occupy the charge trapping sites.Thus, the nitriding of the Diel oxide placed on the Trap layer can become optional, the nitriding of the Trap layer allowing to keep the benefit on the sealing to the diffusion of hydrogen, boron and lithium: one can then keep a Diel layer of pure SiO2 (substantially not nitrided) in contact with the Crist surface layer and keep a buried interface of good quality between the Crist and Diel layers, in particular when the Crist layer is formed of silicon. The material constituting the Trap layer can thus include nitrogen at a concentration between 1016 and 1021 at / cm3 Another advantage of the nitrogen contribution is to reinforce the mechanical stability of the layer, which can be very advantageous when manufacturing a device on it.
[0054] The trapping layer is then optionally polished by a chemical-mechanical polishing (CMP) step.
[0055] On the trapping layer Trap is deposited, for example by a PECVD technique carried out at a temperature between 300°C and 500°C, a layer of silicon oxide including or not nitrogen of 100 nm to 1500 nm, preferably of 150 nm to 500 nm in thickness forming the dielectric layer Diel of the composite substrate 1. The layer is then optionally polished by a chemical-mechanical polishing (CMP) step.
[0056] The dielectric layer Diel can be deposited so as to have a proportion between the concentrations of nitrogen and hydrogen which is favorable to blocking the diffusion of hydrogen, with an excess of nitrogen relative to the quantity of hydrogen, that is to say a ratio between the concentrations of nitrogen and hydrogen which is strictly greater than 1, preferably greater than 1.5, and even more preferably greater than 3, for concentrations measured by a SIMS method (Secondary Ion Mass Spectrometry in English terminology). Thus, the hydrogen concentration in the dielectric layer is preferably less than about 1022 at / cm3.
[0057] As illustrated by this embodiment, it is generally preferred to arrange the Diel dielectric layer on the base BSprt support (via the trapping Trap layer) rather than on a donor substrate. Indeed, it is generally possible to heat treat this base BSprt support at relatively high temperatures, which may be desirable for certain applications, which is not always the case for the donor substrate. For example, this donor substrate may have a weakening plane, or be composed of a ferroelectric material having a relatively low Curie temperature or comprise components, which, in each of these cases, limits the thermal budget applicable to it to a few hundred degrees for a relatively short time, less than 1 hour. However, the invention does not exclude that, in certain favorable cases, the dielectric layer 16 may be formed at least in part on the donor substrate 200.
[0058] The structure obtained at this stage is illustrated in (a) of [Fig.2].
[0059] In parallel with the preparation of the Sprt support, hydrogen ions are implanted in a ferroelectric lithium tantalate donor substrate 200 through a first 210 of its faces in order to form a buried weakening plane 220. In this way, a surface layer Crist is defined between this weakening plane 220 and the first face 210 of the donor substrate and a complementary layer 22 comprising the remainder of the donor substrate.
[0060] The donor substrate obtained at this stage is illustrated in (b) of [Fig.2].
[0061] The donor substrate 200 is assembled to the dielectric layer Diel disposed on the Sprt support as illustrated in (c) of [Fig.2], and the donor substrate 200 is then fractured at the embrittlement plane 220 using a moderate heat treatment of the order of 400°C. The complementary layer 22 of the donor substrate is released to expose a free face 230 of this layer which can then be prepared to improve its crystalline quality and surface condition. This preparation comprises a step of thinning the first layer by chemical-mechanical polishing and a step of heat treatment at 500°C in a neutral atmosphere for 1 h. The structure obtained, indicated in (d) of [Fig.2] is that of [Fig.l].
[0062] The method described above is applied to a ferroelectric layer of lithium tantalate used as the Crist surface layer, but other types of ferroelectric materials such as lithium niobate could be used. Furthermore, as an alternative to a ferroelectric surface layer, a semiconducting surface layer such as a silicon layer or comprising silicon such as monocrystalline silicon could be used. It is also possible to transfer a layer carrying finished or semi-finished components, the transfer aiming at placing these components on the Sprt support to take advantage of its properties in the ra- difrequency.
[0063] Test results
[0064] The RF (radio frequency) performance of a component can be estimated by carrying out an RF characterization of the composite substrate (and more particularly of the support of this composite substrate) on or in which the component is intended to be formed. As documented in the publication "White paper - RF SOI Characterization" of January 2015 and published by the company SOITEC, the RF performance of a substrate can be characterized by a measurement of second harmonic distortion HD2.
[0065] It is therefore generally sought to form a support comprising a trapping layer making it possible to form a support having high and stable RF performances with temperature, these performances being established by the HD2 measurement.
[0066] Applicant has conducted RF performance tests for various geometries and methods of Sprt supports provided with a silicon oxide Diel dielectric layer and formed from a base BSprt support made of monocrystalline silicon comprising a Trap layer including a porous SiOCH layer as a low relative dielectric permittivity material.
[0067] Case 1
[0068] In this first case, the SiOCH layer is in direct contact with the BSprt support and has not undergone heat treatment after its formation. An average of the HD2 measurements carried out indicates a second harmonic distortion measurement HD2 at -60 dBm and an effective resistivity of 1641 ohm.cm, which are sufficient values for the application of the Sprt support to the radiofrequency domain.
[0069] Case 2
[0070] This second case is identical to case 1, except that the SiOCH layer underwent rapid thermal annealing (RTA) by heating with lamps for 30 s at 1000°C under a nitrogen atmosphere. An average of the HD2 measurements carried out indicates a measurement of HD2 second harmonic distortion at -78 dBm and an effective resistivity of 2950 ohm.cm. The RTA treatment appears to have a positive effect on both the HD2 second harmonic distortion and the effective resistivity.
[0071] Case 3
[0072] This third case is identical to cases 1 and 2, except that the SiOCH layer underwent a 2h oven heat treatment at 1100°C under a nitrogen atmosphere followed by a rapid thermal annealing (RTA) treatment of 30 s at 1000°C under a nitrogen atmosphere. An average of the HD2 measurements carried out indicates a second harmonic distortion measurement HD2 at -73 dBm and an effective resistivity of 1500 ohm.cm, which indicates RF performance below the case 2 for which only RTA treatment was applied.
[0073] The applicant interprets the measurement results of these three cases as the fact that the RTA treatment stabilizes the porous SiOCH layer, limiting the adsorption of gases such as water vapor present in the atmosphere on its surface and at the level of its pores, improving the RF performances.
[0074] Case 4
[0075] Case 4 differs from cases 1 to 3 in that the trapping layer Trap is composite, comprising an interlayer Inter consisting of 100 nm of SiC deposited by PECVD between the porous SiOCH layer and the base BSPrt support, according to the geometry illustrated in [Fig.2]. An average of the HD2 measurements carried out indicates a measurement of HD2 second harmonic distortion at -80 dBm and an effective resistivity of 2895 ohm.cm. On both aspects of HD2 second harmonic distortion and effective resistivity, this case shows excellent performances, close to that of case 2.
[0076] Of course, the invention is not limited to the embodiments described and variant embodiments can be made without departing from the scope of the invention as defined by the claims.
Claims
Claims
1. Support (Sprt) for a composite substrate, the support (Sprt) comprising an electric charge trapping layer (Trap) in contact with a base support (BSprt), the trapping layer (Trap) comprising a low permittivity layer (Lk) made of a material having a lower relative dielectric permittivity than silicon dioxide, the material having a lower relative dielectric permittivity than silicon dioxide being SiOC or SiOCH.
2. Support (Sprt) according to claim 1, the low permittivity layer (Lk) being porous.
3. Support (Sprt) according to claim 2, the low permittivity layer having a porosity of between 0% and 50%, preferably between 5% and 50%, more preferably between 14% and 50%.
4. Support (Sprt) according to any one of claims 1 to 3, the low permittivity layer (Lk) being in direct contact with the base support (BSprt).
5. Support (Sprt) according to any one of claims 1 to 3, an intercalary layer (Inter) being interposed between the low permittivity layer (Lk) and the base support (BSprt), the intercalary layer being made of SiC or a dense low-k material called DLK.
6. Support (Sprt) according to any one of claims 1 to 5, the base support (BSprt) having a homogeneous composition.
7. Support (Sprt) according to any one of claims 1 to 6, the material having a lower relative dielectric permittivity than silicon dioxide comprising nitrogen at a concentration between 1016 and 1021 at / cm3.
8. Composite substrate (S) comprising a crystalline surface layer (Crist) arranged on a support (Sprt) according to any one of claims 1 to 7.
9. Composite substrate (S) according to claim 8, the surface layer (Crist) being made of silicon.
10. Composite substrate (S) according to claim 8, the thin layer being made of a ferroelectric material.
11. Composite substrate (S) according to any one of claims 8 to 10, a layer (Diel) of dielectric material being interposed between the crystalline layer (Crist) and the trapping layer (Trap).
12. Method of manufacturing a support (Sprt) for a composite substrate, comprising the steps of: - providing a base substrate (BSprt); - forming, on the base substrate (BSprt), an electric charge trapping layer (Trap) comprising a low permittivity layer (Lk) made of a material having a lower relative dielectric permittivity than silicon dioxide, the material having a lower relative dielectric permittivity than silicon dioxide being SiOC or SiOCH.
13. A manufacturing method according to claim 12, wherein the low permittivity layer (Lk) has a porosity of between 0% and 50%, preferably between 5% and 50%, more preferably between 14% and 50%.
14. A method of manufacturing a composite substrate (S), comprising the method of manufacturing a support (Sprt) for a composite substrate according to claim 12 or 13, and further the steps of: - forming a dielectric layer (Diel) on the electric charge trapping layer (Trap); and - fixing a surface layer (Crist) on the dielectric layer (Diel).
15. A method of manufacturing a composite substrate (S) according to claim 14, the surface layer (Crist) being a crystalline or monocrystalline layer.