MECHANICAL REDUCER FOR A TURBOMACHINE

The mechanical reducer's annular band with through-holes and connecting bars addresses fan blockage issues by allowing the crown to separate and maintain rotation during failures, improving turbomachine efficiency and aircraft maneuverability.

FR3151640B1Active Publication Date: 2025-07-25SAFRAN TRANSMISSION SYST
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Patent Information

Application Number
FR2023008132
Authority / Receiving Office
FR · FR
Patent Type
Patents
Current Assignee / Owner
Filing Date
2023-07-27
Publication Date
2025-07-25
Estimated Expiration
2043-07-27

AI Technical Summary

Technical Problem

Existing mechanical reducers in turbomachines, particularly those with satellite bearings, are prone to failure, leading to fan blockage and increased drag, which affects aircraft maneuverability.

Method used

A mechanical reducer design featuring an annular band with through-holes and connecting bars in the crown carrier that transmit torque in one direction and break when a predetermined threshold is exceeded, allowing the crown to separate and maintain fan rotation during failures.

Benefits of technology

Prevents fan blockage and reduces drag on the turbomachine, enhancing aircraft maneuverability by ensuring continuous fan rotation during component failures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a mechanical reducer comprising:- a sun gear having a first axis of rotation,- a crown extending around the sun gear,- satellites which are meshed with the sun gear and the crown gear, these satellites being held by a planet carrier movable in rotation around said first axis, and- a crown carrier (36) comprising a first fixing flange (362) to the crown gear and a second fixing flange (364), in which the crown carrier comprises, between its flanges (362, 364), an annular band (360) having through-holes (366), these holes defining between them connecting bars (368) which are configured to transmit a torque transmitted by the crown gear in a first direction around the first axis, and to break when a torque greater than a predetermined threshold is transmitted by the crown gear in a second direction (D2) around the first axis, opposite to the first direction. Figure for abstract: Figure 6b
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Description

Title of the invention: MECHANICAL REDUCER FOR A TURBOMACHINE Field of invention

[0001] The present invention relates to the field of mechanical reducers for a turbomachine, in particular an aircraft turbomachine, as well as a turbomachine comprising such a mechanical reducer. Technical background

[0002] The role of a mechanical reducer is to modify the speed and torque ratio between the input axis and the output axis of a mechanical system.

[0003] New generations of dual-flow turbomachines, particularly those with a high bypass ratio, include a mechanical reducer to drive the shaft of a fan. Usually, the speed reducer aims to transform the so-called fast rotation speed of the shaft of a power turbine into a slower rotation speed for the shaft driving the fan.

[0004] Such a reducer comprises a central pinion, called a sun gear, a crown gear and pinions called satellite gears, which are engaged between the sun gear and the crown gear. The satellite gears are held by a frame called a planet carrier. The sun gear, the crown gear and the planet carrier are planet gears because their axes of revolution coincide with the longitudinal axis X of the turbomachine. The satellite gears each have a different axis of revolution and are equally distributed over the same operating diameter around the axis of the planet gears. These axes are parallel to the longitudinal axis X.

[0005] There are several reducer architectures. In the state of the art of double-flow turbomachines, the reducers are of the planetary or epicyclic type. In other similar applications, there are so-called differential or compound architectures. • On a planetary reducer, the planet carrier is fixed and the crown constitutes the output shaft of the device which rotates in the opposite direction to the solar. • On an epicyclic reducer, the crown is fixed and the planet carrier constitutes the output shaft of the device which turns in the same direction as the solar. • On a differential reducer, no element is fixed in rotation. The crown rotates in the opposite direction to the sun and the planet carrier.

[0006] The reducers can be composed of one or more meshing stages. This meshing is ensured in different ways such as by contact, by friction or even by magnetic fields.

[0007] There are several types of contact meshing such as with straight teeth, helical or chevron.

[0008] In operation, a failure of a satellite bearing (hydrodynamic or rolling type) can cause the fan to block, which can lead to an increase in the drag of the turbomachine and impair the maneuverability of the aircraft.

[0009] To prevent such a blockage of the fan, it has been proposed in document FR-A1-3 066 004) to form the crown by two half-crowns, so as to be able to be uncoupled from the satellite when the satellite exerts on each half-crown a declutching action whose amplitude is greater than a determined amplitude value. For this, this document proposes to integrate a fusible stop connected both to the crown carrier and to one of the half-crowns and a ball thrust bearing to retain the half-crowns in a coupled position with the satellite in normal operation of the reducer. This fusible stop breaks by the declutching action, in which the predetermined amplitude which is exceeded corresponds to a blockage of a component of the turbomachine (such as a blockage of a satellite bearing) and the axial force applied to the crown is oriented towards the outside of the reducer.However, this design can be complex to implement, particularly by adding additional elements (fusible stop, ball stop, spring, etc.) to be assembled in the reducer and thus making the reducer bulky.

[0010] In this context, it is interesting to overcome the drawbacks of the prior art, by proposing a solution making it possible to maintain the rotation of a fan during a blockage of a component of the mechanical reducer of a turbomachine (resulting from a failure of a satellite bearing or a satellite for example). Summary of the invention

[0011] The present invention provides a simple and economical solution to at least some of the aforementioned problems.

[0012] To this end, the invention relates to a mechanical reducer for a turbomachine, in particular an aircraft one, this reducer comprising: - a solar having a first axis A of rotation, - a crown which extends around the solar and said first axis A, - satellites which are arranged around the first axis A, between the sun and the crown, and which are meshed with the sun and the crown, these satellites each having a second axis B of rotation parallel to the first axis A and being held by a planet carrier mobile in rotation around said first axis A, and - a crown holder having a generally annular shape around the first axis A, the crown holder comprising a first annular flange for fixing to the crown and a second annular fixing flange intended to be fixed to a member of the turbine bomachine.

[0013] According to the invention, the crown carrier comprises, between its flanges, an annular band around the first axis A which has through-holes distributed around this first axis A, these holes defining between them connecting bars between a first annular part of the crown carrier comprising the first flange, and a second annular part of the crown carrier comprising the second flange, these connecting bars being configured to transmit a torque transmitted by the crown in a first direction DI around the first axis A, and to break when a torque greater than a predetermined threshold is transmitted by the crown in a second direction D2 around the first axis A, opposite to the first direction D1.

[0014] The invention thus proposes to modify the crown carrier so as to maintain the rotation of a fan of the turbomachine during a blockage of a component of the reducer (for example of a satellite bearing or of the satellite). For this, the crown carrier integrates an annular band with through-holes and connecting bars. These connecting bars, on the one hand, are defined between the through-holes, and on the other hand, make it possible to connect a first part of the crown carrier and a second part of the crown carrier (opposite the first part) together. These connecting bars are preferably robust to tensile forces and fragile to compression forces (or in other words bending forces).

[0015] Thus, in normal operation of the reducer, the connecting bars are capable of transmitting a torque transmitted by the crown in a first direction D1 around the first axis A. In this configuration, the first direction D1 of torque transmission around the first axis A generates forces, for example in traction, on the connecting bars. This makes it possible to keep the connecting bars intact and robust (and consequently the crown carrier intact and functional), so as to maintain the connection between the crown and the crown carrier and ensure the normal operation of the reducer.

[0016] In abnormal operation of the reducer (for example in the event of failure of the planet bearing(s)), the connecting bars are capable of breaking when the torque transmitted by the crown is greater than a predetermined threshold and in a second direction D2 around the first axis A, opposite to the first direction D1. Indeed, the direction of transmission of the torque by the crown to the crown carrier is reversed, for example during a failure of the planet bearing. This reversal of the direction of torque transmission generates forces, for example compression forces, on the connecting bars and causes these connecting bars to break, so as to first break the crown carrier. This makes it possible to separate the connection between the crown and the crown carrier so that the crown becomes mobile in rotation around the first axis A. The rotation of the satellite(s) having the failure remains blocked. In this way, the solar directly drives the planet carrier and / or the crown carrier through the blocked planet(s), so that the fan (connected to the planet carrier and / or the crown carrier for example via a drive shaft) of the turbomachine can continue to rotate.

[0017] Therefore, in the event of satellite blockage, fan blockage is prevented. The problems of drag of the turbomachine on the aircraft wings and of interference with the maneuverability of the aircraft are limited.

[0018] The connecting bars therefore make it possible to provide a mechanical fuse function (in abnormal operation described above) while allowing a rigid system to be had when the crown carrier is connected to the crown and the satellites are not blocked (in normal operation).

[0019] The reducer also includes one or more of the following features, taken alone or in combination:

[0020] - the connecting bars are identical;

[0021] - the connecting bars comprise first connecting bars identical between they, and second connecting bars which are identical to each other and different from the first connecting bars;

[0022] - the first connecting bars are parallel to the first axis A and the second connecting bars are inclined at an angle relative to the first axis A;

[0023] - some or all of the connecting bars are inclined at an angle relative to the first axis A;

[0024] - the angle of inclination is between 5° and 75°;

[0025] - the lights each have a general triangular, elliptical, annular, or polygonal;

[0026] - the lights comprise first lights identical to each other, and second lights identical to each other and different from the first lights;

[0027] - the first lights and the second lights are arranged in a staggered pattern, each of the first lights being located between two of the second lights, and each of the second lights being located between two of the first lights;

[0028] - the number of connecting bars is greater than or equal to 30, and preferably greater or equal to 50;

[0029] - the annular band has a length along the first axis A, which represents 10 to 30% of a total length of the crown carrier along this first axis A;

[0030] - each of the connecting bars has a maximum width measured in one direction tangential to a circumference centered on the first axis A, which is less than or equal to a maximum width of each of the lumens measured in a direction tangential to a circumference centered on the first axis A;

[0031] - the connecting bars are oriented so as to be stressed in traction during the transmission of torque in the first direction, and in compression when the crown carrier is subjected to a torque in the second direction;

[0032] — the turbomachine member is a turbomachine stator or a shaft drive for example connected to (or forming) a second stage of propellers of a fan of the turbomachine,

[0033] — the second annular fixing flange is intended to be fixed to the stator of the turbine bomachine,

[0034] — the second annular fixing flange is intended to be fixed to the shaft fan drive, for example this drive shaft forms a second stage of fan propellers.

[0035] The invention further relates to a turbomachine, in particular for an aircraft, comprising a mechanical reducer according to one of the particular features of the invention.

[0036] The invention further relates to an aircraft equipped with such a turbomachine. Brief description of the figures

[0037] The invention will be better understood, and other aims, details, characteristics and advantages thereof will appear more clearly on reading the detailed explanatory description which follows, of embodiments of the invention given as purely illustrative and non-limiting examples, with reference to the appended schematic drawings in which:

[0038] [Fig. 1] is a half schematic view in axial section of a first example of a turbomachine according to the invention;

[0039] [Fig.2] is a half schematic view in axial section of a second example of a turbomachine according to the invention;

[0040] [Fig.3a] is a half schematic view in axial section of an epicyclic type mechanical reducer of the turbomachine of [Fig.l];

[0041] [Fig.3b] is a half schematic view in axial section of a differential type mechanical reducer of the turbomachine of [Fig.2];

[0042] [Fig.4a] is a schematic perspective view of a first embodiment of a crown carrier of the reducer of [Fig.3a] or [Fig.3b];

[0043] [Fig.4b] is a schematic perspective view of a second embodiment of a crown carrier of the reducer of [Fig.3a] or [Fig.3b];

[0044] [Fig.4c] is a schematic perspective view of a third embodiment of a crown carrier of the reducer of [Fig.3a] or [Fig.3b];

[0045] [Fig.5a] schematically represents normal operation of the reducer of [Fig.3a] or [Fig.3b];

[0046] [Fig.5b] schematically represents an abnormal operation of the reducer of [Fig.3a] or [Fig.3b], for example in the event of failure of a satellite bearing of the reducer of [Fig.3a], [Fig.3b] or [Fig.5a];

[0047] [Fig.6a] is a partial schematic and perspective view of the crown carrier of [Fig.4a] in normal operation;

[0048] [Fig.6b] is a partial schematic and perspective view of the crown carrier of [Fig.4a] in abnormal operation;

[0049] [Fig.7a] is a partial schematic and perspective view of the crown carrier of [Fig.4c] in normal operation;

[0050] [Fig.7b] is a partial schematic and perspective view of the crown carrier of [Fig.4c] in abnormal operation.

[0051] Elements having the same functions in different implementations have the same references in the figures. Detailed description of the invention

[0052] By convention, in the description below, the terms "longitudinal" and "axial" qualify the orientation of structural elements extending in the direction of a longitudinal axis (such as a turbomachine). The terms "radial" or "vertical" qualify an orientation of structural elements extending in a direction perpendicular to the longitudinal axis. The terms "inner" and "outer", and "internal" and "external" are used with reference to a positioning relative to the longitudinal axis. Thus, a structural element extending along the longitudinal axis has an inner face facing the longitudinal axis and an outer surface, opposite its inner surface.

[0053] Similarly, by convention in the present application, the terms “upstream” and “downstream” are defined in relation to the direction of circulation of the gases in the turbomachine.

[0054] Conventionally, a turbomachine 1 (figures 1 or 2) comprises a gas generator G (or engine) upstream of which a fan S is mounted. The turbomachine 1 can extend along a longitudinal axis X.

[0055] Figures 1 and 2 illustrate two types of turbomachine 1, each intended to be mounted on an aircraft.

[0056] More particularly, [Fig.l] schematically illustrates a dual-flow turbomachine comprising the fan S with shrouded propellers and extending around the axis X. Of course, the turbomachine can be a single-flow turbojet or can be a turboprop equipped with a single unshrouded propeller or a pair of counter-rotating, unshrouded propellers, known by the English expression “open rotor”.

[0057] [Fig.2] schematically illustrates the “open-rotor” type turbomachine comprising the fan S with propellers, respectively, upstream Sa and downstream Sb which are unducted. In the example of [Fig.2], the fan S known as a double propeller Sa, Sb is upstream of the gas generator G. Alternatively (not shown), the double-propeller fan S Sa, Sb can be downstream of the gas generator G.

[0058] The invention can be applied to other fields in which a mechanical speed reducer is used.

[0059] The gas generator G comprises, in a conventional manner and, from upstream to downstream, a low-pressure compressor 1a, a high-pressure compressor 1b, an annular combustion chamber 1c, a high-pressure turbine 1d, a low-pressure turbine 1c and optionally an exhaust nozzle 1f. The high-pressure compressor 1b and the high-pressure turbine 1d are connected by a high-pressure shaft 1bd and form with it a high-pressure (HP) body. The low-pressure compressor 1a and the low-pressure turbine 1c are connected by a low-pressure shaft 1ae and form with it a low-pressure (LP) body.

[0060] With reference to [Fig. 1], the fan S can be shrouded by a fan casing 2s carried by an external nacelle 2. The fan S generates, from an air flow F entering the fan, a primary air flow which circulates in a primary vein VI opening into the exhaust nozzle If and a secondary air flow which circulates in a secondary vein V2, around the primary vein VI, opening into an ejection nozzle 2f of the nacelle 2.

[0061] With reference to [Fig. 2], the fan S may be unducted (i.e., for example, without a fan casing 2s). The fan S also generates, from an air flow F entering the fan, a primary air flow which circulates in a primary vein VI emerging from the turbomachine 1, for example via an exhaust nozzle (not shown in [Fig. 2]). The fan S may be driven by a fan shaft 1s which is driven by the low-pressure shaft lae by means of a mechanical reducer 3.

[0062] In the example of [Fig. 1], the fan S can be connected to the mechanical reducer 3 by a single fan shaft 1s. In this configuration, the fan S comprises a single propeller stage in which the fan is connected to the mechanical reducer 3 by the fan shaft 1s.

[0063] In the example of [Fig.2], the fan S may comprise two stages of propellers. In particular, the fan S may be connected to the mechanical reducer 3 by the fan shaft 1s which may form a first stage of propellers of the fan S, and a drive shaft 50 which may form a second stage of propellers of the fan S. In other words, each upstream propeller Sa of the fan S may be connected to the mechanical reducer 3 by the fan shaft 1s to form the first stage of propellers, and each downstream propeller Sb of the fan 50 may be connected to the mechanical reducer 3 by the drive shaft 50 to form the second stage of propellers.

[0064] The turbomachine 1 can be equipped with the mechanical reducer 3 formed by a train gear and known by the English acronym RGB for “Reduction Gear Box”.

[0065] The mechanical reducer 3 is positioned in the upstream part of the turbomachine 1 following the circulation of the gases of the turbomachine. A fixed structure 4 is arranged so as to form an enclosure 40 surrounding the mechanical reducer 3. A lubricant mist reigns in the enclosure 40. This enclosure 40 is advantageously but not limitatively closed upstream by seals at the level of an upstream bearing P allowing the fan shaft 1s to pass through, and downstream by seals at the level of the crossing of the low pressure shaft lae.

[0066] The fixed structure 4 may schematically comprise, here, an upstream part 4a and a downstream part 4b. With reference to [Fig.l], the fixed structure 4 may at least partly form a stator 5 of a turbomachine. The stator 5 may for example be an inlet casing of the turbomachine.

[0067] With reference to figures 3a and 3b, the mechanical reducer 3 may be of the epicycloidal or differential type. The mechanical reducer 3 may comprise three components which are a sun gear 31, planet gears 32 and a planet carrier 33 which are rotatable. The rotation speed of one of these components depends in particular on the difference in speeds of the other two components.

[0068] At the input, the mechanical reducer 3 is connected to the low pressure shaft lae, for example via splines. Thus the low pressure shaft lae drives the sun gear 31 (or internal planetary gear). Conventionally, the sun gear 31, whose first axis of rotation A is the same as that of the longitudinal axis X of the turbomachine, drives the satellites 32, which are equally distributed over the same diameter around the first A. This diameter is equal to twice the operating center distance between the sun gear and the satellites. The number of satellites is generally defined between three and seven for this type of application.

[0069] The solar 31 is rotationally integral with the low pressure shaft lae.

[0070] The set of satellites 32 is held by a frame called a planet carrier 33. Each satellite 32 rotates around its own second axis of rotation B. Each second axis B is parallel to the first axis A. Each satellite 32 meshes with a crown 35 (or external planetary gear).

[0071] The planet carrier 33 may be rotationally integral with the fan shaft 1s (as illustrated in FIGS. 1, 2, 3a and 3b).

[0072] The crown 35 may be fixed (for example secured to the stator 5 with reference to FIGS. 1 and 3a) or movable in rotation relative to the first axis A (for example connected to the second propeller stage of the fan S in particular by the drive shaft 50 with reference to FIGS. 2 and 3b).

[0073] The mechanical reducer 3 may comprise an annular deflector 6 extending around the first axis A. This deflector 6 may be fixed to the crown 35 and configured to convey oil exiting radially outwards from the crown using centrifugal forces.

[0074] At the output of the epicyclic reducer ([Fig.3a]), the set of satellites 32 drives the planet carrier 33 in rotation around the first axis A. The crown 35 is fixed to the stator 5 via a crown carrier 36. The planet carrier 33 is fixed and integral in rotation with the fan shaft 1s.

[0075] At the output of the differential reducer ([Fig.3b]), the set of satellites 32 drives the planet carrier 33 in rotation around the first axis A. The planet carrier 33 is therefore integral in rotation with the fan shaft 1s which forms in particular the first propeller stage of the fan S. The crown 35 is integral with the drive shaft 50, for example by means of the crown carrier 36, which forms in particular the second propeller stage of the fan S. Thus, the two outputs (namely the fan shaft 1s and the drive shaft 50) drive two different propeller stages of the fan. In particular, the planet carrier 33 drives the fan shaft 1s via the first upstream propeller stage Sa and the crown 35 drives the drive shaft 50 via the second downstream propeller stage Sb.

[0076] Each satellite 32 is mounted to rotate freely using a bearing 34, for example of the rolling bearing or hydrodynamic bearing type. Generally, a hydrodynamic bearing is supplied with “low” pressures (usually less than 10 bars). The rotation of the bearing makes it possible to increase the pressure of the oil wedge and to separate the satellites and the bearings. Each bearing is mounted on one of the axes of the planet carrier 33 and all the axes are positioned relative to each other using one or more structural frames of the planet carrier 33. Each satellite 32 meshes with external teeth of the sun gear 31 and internal teeth of the crown 35. The internal teeth of the crown 35 can be straight (parallel to the longitudinal axis) or chevron-shaped.

[0077] There are a number of axes and bearings equal to the number of satellites. For reasons of operation, assembly, manufacturing, control, repair or replacement, the axes and the chassis can be separated into several parts.

[0078] For the same reasons cited above, the teeth of a reducer 3 can be separated into several helices.

[0079] Still with reference to figures 3a and 3b, the crown 35 is separated into two half-crowns 35a, 35b: - a front half-crown 35a consisting of a rim 35aa and a half-fixing flange 35ab. On the rim 35aa is the front helix of the gear teeth. This front helix meshes with that of the satellite 32 which meshes with that of the solar 31; - a 35b rear half-crown consisting of a 35bb rim and a half-flange of 35ba attachment. On the rim is the rear helix of the gear teeth. This rear helix meshes with that of satellite 32 which meshes with that of solar 31.

[0080] The half-fixing flange 35ab of the front crown and the half-fixing flange 35ba of the rear crown can form a third fixing flange 350 of the crown 35. This third fixing flange 350 is annular and extends radially outwards.

[0081] Of course, the crown 35 can be formed from a single piece. In this case, the crown 35 comprises a (single) third annular fixing flange 350 which extends radially outwards.

[0082] Still with reference to Figures 3a and 3b, the mechanical reducer 3 comprises a crown carrier 36. This crown carrier 36 connects the crown 35 to a member of the turbomachine (for example the stator 5 in the case of [Fig.3a] or the drive shaft 50 of the second propeller stage of the fan in the case of [Fig.3b]). The crown carrier 36 makes it possible to transfer the torque from the mechanical reducer 3 to this member of the turbomachine. The crown carrier 36 is annular and centered on the first axis A. For this purpose, the crown carrier 36 comprises a first annular fixing flange 362 to the crown 35, in particular to the third annular fixing flange 350, using a bolted assembly for example. This first flange 362 can extend radially inwards. Alternatively, the first flange 362 extends radially outward.The crown carrier 36 comprises a second annular fixing flange 364 intended to be fixed to the turbomachine member using a bolted assembly for example. This second flange 364 can extend radially outwards. Alternatively, the second flange 364 extends radially inwards.

[0083] The crown carrier 36 may comprise a first portion 365 connected to the first flange 362 and a second portion 367 connected to the second flange 364.

[0084] Advantageously, the crown carrier 36 may comprise flexibility means (not illustrated in the figures) which are configured so as, on the one hand, to limit overloads in the turbomachine due to the movements of certain members thereof and / or of the mechanical reducer 3, and on the other hand, to obtain a uniform and stable distribution of the dynamic loads. The flexibility means may comprise at least one bellows. The crown carrier 36 may comprise a portion provided with several bellows.

[0085] One of the particularities of the invention is that the crown carrier 36 comprises an annular band 360 located between the first 362 and second 364 flanges. The annular band 360 extends around the first axis A.

[0086] Examples of crown carriers 36 of the invention are illustrated in FIGS. 4a, 4b, 4c, 6a, 6b, 7a and 7b.

[0087] Although the examples of the figures represent a single annular band 360, the crown carrier 36 of the present application may comprise several annular bands 360 juxtaposed with one another or spaced apart from one another, for example by an annular wall extending axially along the first axis A.

[0088] In particular, the first 365 and second 367 parts of the crown carrier 36 are connected to each other by the annular band 360. Advantageously, the first 362 and second 364 flanges, the first 365 and second 367 parts and the annular band 360 may be in one piece (i.e. made in one piece).

[0089] The annular band 360 may have a length L360 along the first axis A. This length may represent from 10 to 30% of a total length L36 of the crown carrier 36 along this first axis A.

[0090] The annular strip 360 comprises through lights 366 distributed around this first axis A.

[0091] The through-lights 366 may each have a general triangular shape (Figures 4c, 7a and 7b), elliptical ([Fig.4b]), annular (or circular) or polygonal. For example, the polygonal shape of the through-lights 366 may be quadrangular ([Fig.4a], 6a and 6b) or pentangle (i.e. star-shaped).

[0092] The through-lights 366 may comprise first lights 366a identical to each other (FIGS. 4a, 4b, 6a and 6b). The through-lights 366 may comprise first lights 366a identical to each other, and second lights 366b identical to each other and different from the first lights 366a (FIGS. 4c, 7a and 7b).

[0093] The first lumens 366a and the second lumens 366b may be arranged in a staggered manner. In this case, each of the first lumens 366a is located between two of the second lumens 366b, and each of the second lumens 366b is located between two of the first lumens 366a (Figures 4c, 7a and 7b).

[0094] Each of the through-lights 366 may have a first maximum width 1366. This first width 1366 is measured in a direction tangential to a circumference centered on the first axis A.

[0095] The number of through-lights 366 may be greater than or equal to 30, and preferably greater than or equal to 50.

[0096] The through-lights 366 define between them connecting bars 368 between the first 365 and second 367 parts of the crown carrier 36.

[0097] The connecting bars 368 may be identical to each other (figures 4a, 4b, 7a and 7b).

[0098] The connecting bars 368 may comprise first connecting bars 368a identical to each other, and second connecting bars 368b which are identical to each other and different from the first connecting bars 368a (figures 4c, 6a and 6b).

[0099] The first connecting bars 368a may be parallel to the first axis A and the second connecting bars 368b can be inclined at an angle a relative to the first axis A (figures 4c, 6a and 6b).

[0100] At least some or all of the connecting bars 368 may be inclined at an angle α relative to the first axis A.

[0101] The angle of inclination a can be between 5° and 75°.

[0102] Each of the connecting bars 368 may have a second maximum width 1368. This second maximum width 1368 may be less than or equal to the first maximum width 1366 of each of the through-lights 366. The first 1366 and second 1368 maximum widths are measured in a direction tangential to a circumference centered on the first axis A.

[0103] The number of connecting bars 368 may be greater than or equal to 30, and preferably greater than or equal to 50.

[0104] The number of connecting bars 368 may be the same as or greater than the number of through-lights 366 of the annular strip.

[0105] Figures 4, 6a and 6b illustrate a first embodiment of the crown holder 36 of the invention, in which the through-holes 366 have a generally quadrangular shape. The through-holes 366 are first holes 366a identical to each other. The connecting bars 368 are first connecting bars 368a identical to each other. All of the connecting bars 368 are inclined by the angle α. This angle α can be between 35° and 55°. Preferably, the angle α is approximately 45°.

[0106] [Fig.4b] illustrates a second embodiment of the crown holder 36 of the invention. The crown holder 36 of the second embodiment differs from the crown holder 36 of the first embodiment by the shape of the through-holes 366. Indeed, the through-holes 366 of [Fig.4b] have a generally elliptical shape.

[0107] Figures 4c, 7a and 7b illustrate a third embodiment of the crown carrier 36 of the invention. The crown carrier 36 of the third embodiment differs from the crown carrier 36 of the first and second embodiments by the through-holes 366 and the connecting bars 368.

[0108] The through-lights 366 of the third embodiment have a generally triangular shape, in particular of the right-angled triangle type with the three rounded corners. The through-lights 366 comprise first lights 366a identical to each other and second lights 366b which are identical to each other and different from the first lights 366b. The first lights 366a and the second lights 366b are arranged in a staggered manner, in which each of the first lights 366a is located between two of the second lights 366b, and each of the second lights 366b is located between two of the first lights 366a.

[0109] The connecting bars 368 of the third embodiment thus comprise first connecting bars 368a which are identical to each other, and second connecting bars 368b which are identical to each other and different from the first connecting bars 368a. The first connecting bars 368a are parallel to the first axis A and the second connecting bars 368b are inclined by the angle α. This angle α can be between 35° and 55°. Preferably, the angle α is approximately 45°.

[0110] The operation of the mechanical reducer 3 (epicyclic and / or differential) of the invention will now be described with reference to figures 5a, 5b, 6a, 6b, 7a and 7b.

[0111] According to the invention, the connecting bars 368 are configured, on the one hand, to transmit a torque transmitted by the crown 35 in a first direction DI around the first axis A, and on the other hand, to break when a torque greater than a predetermined threshold is transmitted by the crown 35 in a second direction D2 around the first axis A, opposite to the first direction DI.

[0112] The term “predetermined threshold” means the moment when the torque transmitted by the crown 35 to the crown carrier 36 is in the first direction DI in normal operation of the mechanical reducer 3. For example, this predetermined threshold is exceeded when the crown carrier 36 is subjected to a torque in the second direction D2, in particular in the event of failure of the satellite bearing 34.

[0113] The connecting bars 368 can be oriented so as to be stressed in traction during the transmission of the torque in the first direction D1, and in compression when the crown carrier 36 is subjected to a torque in the second direction D2.

[0114] Figures 5a, 6a and 7a schematically represent the normal operation of the mechanical reducer 3, and in particular the forces exerted on each of the components of the mechanical reducer 3 (illustrated by single arrows in the figures). As described above with reference to the reducer of Figures 3a and 3b, the rotation of the sun gear 31 (driven by the low pressure shaft lae) rotates the satellites 32 inside the ring gear 35 which remains stationary. The rotation of the satellites 32 rotates the planet carrier 33 so as to rotate the fan S via the fan shaft 1s. The movable crown 35 in the case of the differential reducer drives the drive shaft 50 so as to also rotate the fan S. The rotating satellites 32 transmit an axial force on the crown 35 which is directed towards the outside of the mechanical reducer.The crown 35 in turn transmits a torque to the crown carrier 36 in the first direction D1 around the first axis A. This first direction D1 (illustrated by double arrows in the figures) of torque transmission generates for example tensile forces (illustrated by dotted arrows in [Fig.6a] or [Fig.7a]) on the connecting bars 368. The tensile forces make it possible to keep the connecting bars 368 robust, so as to ensure the operation of the mechanical reducer 3. .

[0115] Figures 5b, 6b and 7b schematically represent the abnormal operation of the mechanical reducer 3, and in particular the forces exerted on each of the components of the mechanical reducer. For example, in the event of failure of the satellite bearing(s) 34, the direction of transmission of the torque by the crown 35 to the crown carrier 36 is reversed. Thus, the crown 35 transmits a torque to the crown carrier 36 in the second direction D2 around the first axis A. This second direction D2 (illustrated by double arrows in Figures 5b, 6b and 7b) of torque transmission generates, for example, compressive forces (illustrated by dotted arrows in [Fig.6b] or [Fig.7b]) on the connecting bars 368 and causes a break in these connecting bars 368, so as to break the crown carrier 36.This makes it possible to separate the connection between the crown 35 and the crown carrier 36 so as to rotate the crown 35 (whether it is fixed in the case of the epicyclic reducer or mobile in the case of the differential reducer) around the first axis A. The rotation of the satellite(s) 32 having the fault remains blocked. In other words, the crown 35 (and consequently the crown carrier 36) can rotate freely at a speed independent of a rotation speed of the sun gear 31. For example, the rotation speed of the crown 35 can be controlled by an air flow passing through the second propeller stage of the fan S. In this way, the sun gear 31 makes it possible to directly drive the planet carrier 33 (via the fan shaft 1s) and / or the crown carrier 36 (via the drive shaft 50) in rotation through the blocked planet gear(s) 32 to rotate the fan S (via the fan shaft 1s).

Claims

Claims

1. Mechanical reducer (3) for a turbomachine (1), in particular for an aircraft, this reducer (3) comprising: - a sun gear (31) having a first axis (A) of rotation, - a crown (35, 35a, 35b) which extends around the sun gear (31) and said first axis (A), - satellites (32) which are arranged around the first axis (A), between the sun gear (31) and the crown (35, 35a, 35b), and which are meshed with the sun gear (31) and the crown (35, 35a, 35b), these satellites (32) each having a second axis (B) of rotation parallel to the first axis (A) and being held by a planet carrier (33) movable in rotation around said first axis (A), and - a crown carrier (36) having a generally annular shape around the first axis (A), the crown carrier (36) comprising a first annular fixing flange (362) to the crown and a second annular fixing flange (364) intended to be fixed to a member (5, 50) of the turbomachine,characterized in that the crown carrier (36) comprises, between its flanges (362, 364), an annular band (360) around the first axis (A) which has through-holes (366) distributed around this first axis (A), these holes (366) defining between them connecting bars (368) between a first annular part (365) of the crown carrier comprising the first flange (362), and a second annular part (367) of the crown carrier comprising the second flange (364), these connecting bars (368) being configured to transmit a torque transmitted by the crown (35, 35a, 35b) in a first direction (D1) around the first axis (A), and to break when a torque greater than a predetermined threshold is transmitted by the crown (35, 35a, 35b) in a second direction (D2) around the first axis (A), opposite to the first direction (Dl).,

2. Reducer according to claim 1, characterized in that the connecting bars (368) are identical.

3. Reducer according to claim 1 or 2, characterized in that the connecting bars (368) comprise first connecting bars (368a) identical to each other, and second connecting bars (368b) which are identical to each other and different from the first connecting bars (368a).

4. Reducer according to the preceding claim, characterized in that the first connecting bars (368a) are parallel to the first axis (A) and the second connecting bars (368b) are inclined at an angle (a) relative to the first axis (A).

5. Reducer according to any one of claims 1 to 4, characterized in that some or all of the connecting bars (368) are inclined at an angle (a) relative to the first axis (A).

6. Reducer according to claim 4 or 5, characterized in that the angle (a) of inclination is between 5° and 75°.

7. Reducer according to any one of the preceding claims, characterized in that the lights (366) each have a general triangular, elliptical, annular, or polygonal shape.

8. Reducer according to any one of the preceding claims, characterized in that the lights (366) comprise first lights (366a) identical to each other, and second lights (366b) identical to each other and different from the first lights (366a).

9. Reducer according to the preceding claim, characterized in that the first lights (366a) and the second lights (366b) are arranged in a staggered manner, each of the first lights (366a) being located between two of the second lights (366b), and each of the second lights (366b) being located between two of the first lights (366a).

10. Reducer according to any one of the preceding claims, characterized in that the number of connecting bars (368) is greater than or equal to 30, and preferably greater than or equal to 50.

11. Reducer according to any one of the preceding claims, characterized in that the annular band (360) has a length (L360) along the first axis (A), which represents 10 to 30% of a total length (L36) of the crown carrier along this first axis (A).

12. Reducer according to any one of the preceding claims, characterized in that each of the connecting bars (368) has a maximum width (1368) measured in a tangential direction with respect to a circumference centered on the first axis (A), which is less than or equal to a maximum width (1366) of each of the slots (366) measured in a tangential direction with respect to a circumference centered on the first axis (A).

13. Reducer according to any one of the preceding claims, characterized in that the connecting bars (368) are oriented so as to be stressed in traction during the transmission of the torque in the first direction (Dl), and in compression when the crown holder (36) is subjected to a torque in the second direction (D2).

14. Turbomachine (1), in particular for an aircraft, comprising a mechanical reducer (3) according to any one of the preceding claims.