DEVICE AND METHOD FOR MAINTAINING A PHOTOVOLTAIC CELL, DEVICE FOR DEPOSITING THIN LAYERS AND METHOD FOR PASSIVATING A PHOTOVOLTAIC CELL

Abstract

The invention relates to a device (1) for holding a photovoltaic cell (5) to form a passivation layer on said photovoltaic cell, the photovoltaic cell comprising a first face (5A), a second face (5B) and a peripheral edge (5C) connecting the first face and the second face, the device comprising: - a first support part (10) comprising a first support face (10A) and a second support face (10B), the first support face being provided with a first seal (15) shaped along a periphery of the photovoltaic cell, - a second support part (20) comprising a third support face (20A) and a fourth support face (20B), the third support face being provided with a second seal (25) shaped along the periphery of the photovoltaic cell, and - compression means (30A,30B) configured to hold the photovoltaic cell in tight contact against the first seal and against the second seal. Figure for abstract: Fig. 1,

Description

Title of the invention: DEVICE AND METHOD FOR MAINTAINING A PHOTOVOLTAIC CELL, DEVICE FOR DEPOSITING THIN LAYERS AND METHOD FOR PASSIVATING A PHOTOVOLTAIC CELL Technical field

[0001] The present invention relates generally to the manufacture of photovoltaic cells.

[0002] The invention relates more particularly to a device and a method for maintaining at least one photovoltaic cell.

[0003] It also relates to a device for depositing thin layers and a method for passivating at least one photovoltaic cell. STATE OF THE ART

[0004] A photovoltaic module comprises a multitude of identical photovoltaic cells connected in series and / or in parallel in order to provide the output voltage and / or current required to power electrical devices. The most common module format uses 60 square (or "pseudo-square") cells, 156 mm on each side, distributed in six strings of ten cells connected in series. The six strings of photovoltaic cells are also connected in series. The open circuit voltage across the module is then equal to 60 times the threshold voltage of a photovoltaic cell. The electrical current of the module corresponds approximately to the current supplied by each photovoltaic cell (in practice, the photovoltaic cells do not have exactly the same performance and the electrical current is limited by the least efficient cell in the module).

[0005] With the latest photovoltaic cell technologies, in particular PERT (Passivated Emitter and Rear Totally Diffused) technology, the current of a monofacial cell measuring 156 mm x 156 mm in surface area reaches high values, of the order of 9 A for a solar irradiance of 1000 W / m2. These current values ​​are increased by approximately 20% when using a bifacial cell, due to the diffuse solar radiation captured on the rear face of the cell. This strong electric current flows in the interconnection elements between the cells of the module and causes significant resistive losses.

[0006] In order to reduce these resistive losses, one solution is to assemble modules with photovoltaic cells of smaller surface area, and therefore of lower current. These cells of smaller surface area are commonly called “sub-cells” and obtained by cutting full-size photovoltaic cells (e.g. 156 mm x 156 mm).

[0007] However, cutting a photovoltaic cell creates new edges that are exposed. Furthermore, cutting (by laser for example) is likely to create defects and introduce impurities near the cutting plane. These defects and impurities reduce the lifetime of free charge carriers by acting as recombination centers for electron-hole pairs, which results in a reduction in the cell's efficiency. This phenomenon is particularly pronounced for heterojunction (HET) photovoltaic cells, which by nature have very few surface defects and where the creation of a few localized defects is enough to significantly reduce the electrical performance of the cell.

[0008] In particular, document FR3091025 discloses a method for passivating photovoltaic cells which makes it possible to localize the deposition of a passivation material in the vicinity of only one edge of the photovoltaic cell.

[0009] To be compatible with the requirements of industrial production, while depositing a passivation material only on the edges of the photovoltaic cells, document FR3091025 describes an arrangement consisting of stacking a plurality of photovoltaic cells on top of each other, the stack resting directly on a support.

[0010] According to this arrangement, the front and rear faces of each photovoltaic cell are therefore in direct contact with one of the faces of another photovoltaic cell or with the support. This direct contact leads to risks of damage to these front and rear faces. However, the front and / or rear faces comprise metallizations (e.g. collection fingers, busbars) on which interconnection elements (ribbons, wires, etc.) are welded or glued.

[0011] Furthermore, stacking a large number of photovoltaic cells also presents risks of breakage of the photovoltaic cells included in the stack, in particular for the photovoltaic cells positioned in a lower part of the stack and which then undergo the pressure exerted by all of the photovoltaic cells stacked above them.

[0012] Furthermore, in practice, stacking photovoltaic cells directly on top of each other does not allow the deposition of the thin layer to be confined to the peripheral edge of the photovoltaic cell. A portion of the thin layer is deposited on the front and rear faces of the photovoltaic cell. Summary of the invention

[0013] The present invention therefore aims to improve the manufacture of photovoltaic cells by ensuring in particular that the passivation process of the photocells voltaic does not degrade the photovoltaic cells themselves or their electrical performance.

[0014] The invention then firstly relates to a device for holding at least one photovoltaic cell to form a passivation layer on a part of said photovoltaic cell, the photovoltaic cell comprising a first face, a second face, opposite said first face, and a peripheral edge connecting the first face and the second face, the holding device comprising: - a first support part comprising a first support face and a second support face opposite said first support face, the first support face being provided with a first seal shaped around a periphery of the photovoltaic cell, - a second support part comprising a third support face and a fourth support face opposite said third support face, the third support face being provided with a second seal shaped around the perimeter of the photovoltaic cell, and - compression means configured to hold the photovoltaic cell in tight contact against the first seal and against the second seal.

[0015] Thus, advantageously according to the invention, when the photovoltaic cell is held in the holding device, only the peripheral edge of the photovoltaic cell is visible and accessible from the outside of the holding device (into which the photovoltaic cell is introduced). In other words, the first seal and the second seal isolate the first face and the second face of the photovoltaic cell, placed in the holding device, from the outside of the holding device.

[0016] Thus, when depositing a passivation layer, only the peripheral edge of the photovoltaic cell is exposed to the passivation species, so that the passivation layer is formed only on this peripheral edge.

[0017] Furthermore, thanks to the presence of the sealing gaskets, the first face and the second face of the photovoltaic cell are not subject to stresses at the level of the areas provided with the metallizations. Their electrical performances are therefore preserved.

[0018] In addition to the characteristics which have just been mentioned in the preceding paragraphs, the holding device according to one aspect of the invention may have one or more additional characteristics among the following, considered individually or according to all technically possible combinations:

[0019] - means for positioning the photovoltaic cell are provided between the first support part and second support part;

[0020] - the positioning means comprise guide elements positioned in edge of the first seal and / or the second seal so as to position the periphery of the photovoltaic cell opposite the first seal and the second seal;

[0021] - the positioning means comprise at least one robotic arm configured to position the photovoltaic cell between the first support part and the second support part so that the periphery of the photovoltaic cell is positioned opposite the first seal and the second seal;

[0022] - the first support face of the first support part comprises a groove shaped to fix the first seal on the first support part;

[0023] - the third support face of the second support part comprises a groove shaped to fix the second seal on the second support part;

[0024] - the compression means are configured to exert a pressure force on greater than 2 Newtons to keep the photovoltaic cell in tight contact against the first seal and against the second seal;

[0025] - the compression means are configured to exert a pressure force between 2 and 10 Newtons to keep the photovoltaic cell pressed tightly against the first seal and against the second seal;

[0026] - the compression means comprise two pistons positioned on either side of the first support part and the second support part;

[0027] - the compression means comprise a load element positioned on the second support part so as to exert said pressure force;

[0028] - the first seal and the second seal are formed in a flexible polymer material;

[0029] - it is also planned:

[0030] a third support part comprising a fifth support face and a sixth support face opposite said fifth support face, the fifth support face being provided with a third seal shaped according to another periphery of another photovoltaic cell, said other periphery of the other photovoltaic cell being similar to the periphery of the photovoltaic cell, said other photovoltaic cell comprising another first face, another second face, opposite said other first face, and another peripheral edge connecting the other first face and the other second face,

[0031] the fourth support face of the second support part being provided with a fourth sealing gasket shaped around the perimeter of the other photovoltaic cell,

[0032] the compression means being configured to maintain the other photovoltaic cell in tight contact against the third seal and against the fourth seal.

[0033] The invention also relates to a device for depositing thin layers (and in particular for depositing at least one passivation layer) on at least one part of a photovoltaic cell comprising:

[0034] - a holding device as defined previously,

[0035] - at least one photovoltaic cell positioned in the holding device,

[0036] - an enclosure for depositing thin layers (and in particular for depositing at least one passivation layer) comprising a side wall delimiting a housing for the holding device in which said photovoltaic cell is positioned, and

[0037] - means for injecting at least one type of passivation making it possible to form a passivation layer on the peripheral edge of the photovoltaic cell when the passivation species is flush with the peripheral edge of the photovoltaic cell.

[0038] Means for pumping the passivation species are also provided, configured to allow the circulation of the passivation species around the holding device in a directional flow.

[0039] The present invention also relates to a method for maintaining at least one photovoltaic cell comprising a first face, a second face, opposite said first face, and a peripheral edge connecting the first face and the second face, the method comprising steps of:

[0040] - providing a first support part comprising a first face of support and a second support face opposite said first support face, the first support face being provided with a first seal shaped around a periphery of the photovoltaic cell,

[0041] - provision of a second support part comprising a third face of support and a fourth support face opposite said third support face, the third support face being provided with a second sealing gasket shaped around the perimeter of the photovoltaic cell,

[0042] - positioning of the photovoltaic cell between the first support part and the second part of support, and

[0043] - compression of a stack formed by the first support part, the cell photovoltaic cell and the second support part so as to keep the photovoltaic cell in tight contact against the first seal and against the second seal.

[0044] In this holding method, the positioning step comprises the successive positioning of the first support part, the photovoltaic cell and the second support part.

[0045] The invention finally relates to a method for passivating at least one photocell. voltaic comprising stages of:

[0046] - holding the photovoltaic cell in a holding device according to a holding process as previously introduced,

[0047] - positioning of the holding device provided with the photovoltaic cell in a thin-film deposition chamber, and

[0048] -injection of at least one passivation species into the thin-film deposition enclosure so as to form a passivation layer on a peripheral edge of the photovoltaic cell when the passivation species is flush with the peripheral edge of the photovoltaic cell. BRIEF DESCRIPTION OF THE FIGURES

[0049] Other characteristics and advantages of the invention will emerge clearly from the description given below, for information purposes only and in no way limiting, with reference to the appended figures, among which:

[0050] [Fig.l] is a perspective representation of a holding device according to a first embodiment of the invention,

[0051] [Fig.2] is a sectional view along axis AA of the holding device of [Fig.l],

[0052] [Fig.3] is a sectional view of a variant of the holding device of [Fig.l],

[0053] [Fig.4] is a top view of a support portion included in the device of maintenance of [Fig.l],

[0054] [Fig.5] represents a side view of a holding device, in a loading position, according to a second embodiment in accordance with the invention,

[0055] [Fig.6] represents a side view of a holding device, in a compression position, according to the second embodiment in accordance with the invention,

[0056] [Fig.7] represents a side view of a holding device, in a loading position, according to a third embodiment in accordance with the invention,

[0057] [Fig.8] represents a side view of a holding device, in a compression position, according to a third embodiment in accordance with the invention,

[0058] [Fig.9] represents a side view of a holding device, in a loading position, according to a fourth embodiment in accordance with the invention,

[0059] [Fig. 10] represents a side view of a holding device, in a compression position, according to a fourth embodiment in accordance with the invention,

[0060] [Fig. 11] is a top view of a support portion included in the holding device of [Fig.9], and

[0061] [Fig. 12] represents an example of the thin film deposition device according to the present invention.

[0062] For clarity, identical or similar elements are identified by identical reference signs throughout the figures.

[0063] DETAILED DESCRIPTION OF AT LEAST ONE EMBODIMENT

[0064] The present invention aims to improve the manufacture of photovoltaic cells and in particular to improve the passivation phase of the photovoltaic cells. More particularly, the present invention aims, firstly, to improve the maintenance of the photovoltaic cells during the passivation phase.

[0065] For this, the invention proposes, as shown in Figures 1 to 11, a holding device 1; 100; 150; 200 for holding at least one photovoltaic cell 5. This holding device 1; 100; 150; 200 in fact corresponds here to a nacelle allowing the loading of at least one photovoltaic cell 5. The term “nacelle” here means a support receiving the photovoltaic cell 5 on the surface of which a thin layer of a passivation layer will be deposited.

[0066] It should be noted here that the photovoltaic cell 5 is not part of the holding device 1; 100; 150; 200 itself. However, for the sake of clarity, the holding device 1; 100; 150; 200 is described in relation to this photovoltaic cell 5.

[0067] The photovoltaic cells 5 concerned by the present invention are for example sub-cells, that is to say portions or pieces of a full-size photovoltaic cell (also referred to as a “whole” photovoltaic cell).

[0068] The sub-cells are for example previously obtained by cutting full-size photovoltaic cells.

[0069] Full-size photovoltaic cells were previously manufactured from semiconductor substrates, for example, crystalline silicon. These substrates were initially cut from a silicon ingot and then subjected to several manufacturing steps (for example, surface structuring, doping, annealing, passivation, screen printing, etc.), but no other cutting steps. Full-size photovoltaic cells have passivation layers on all of their faces and side surfaces.

[0070] The photovoltaic cells 5 concerned by the present invention each comprise a first face 5A and a second face 5B, opposite the first face 5A. The first face 5A is for example the one intended to be exposed to incident solar radiation.

[0071] Each photovoltaic cell 5 also comprises a peripheral edge 5C connecting the first face 5A and the second face 5B. This peripheral edge 5C therefore corresponds to the lateral surface connecting the first face 5A and the second face 5B. By definition here, the peripheral edge 5C therefore extends over the entire periphery of the first face 5A and the second face 5B of the photovoltaic cell 5. In the present description, the term “periphery” of the photovoltaic cell 5 means the contour line of the first face 5A and / or the second face 5B.

[0072] When viewed from the front (from the first face 5A or the second face 5B), the photovoltaic cells 5 preferably have a rectangular or pseudo-rectangular shape. In the pseudo-rectangular format, the four corners of the photovoltaic cells 5 are truncated or rounded. In particular, the photovoltaic cells 5 may have a square or pseudo-square shape.

[0073] The periphery of the photovoltaic cell 5 therefore has a rectangular or pseudo-rectangular shape (or, in this particular case, square or pseudo-square).

[0074] The dimensions of the first face 5A and the second face 5B are generally standardized, for example 156 mm x 156 mm.

[0075] The photovoltaic cells 5 may be monofacial or bifacial cells. In the case of a monofacial cell, only the first face 5A of the photovoltaic cell 5 captures the solar radiation. In the case of a bifacial cell, the two faces 5A, 5B of the photovoltaic cell 5 capture the solar radiation. The first face 5A is then the one that makes it possible to obtain the maximum electric current when it is turned towards the sun.

[0076] Preferably, the photovoltaic cells 5 are ready to be interconnected in a chain of cells. They are provided on the first face 5A and / or on the second face 5B with one or more metallizations (not shown) intended to collect the photogenerated charge carriers and to receive interconnection elements, for example metal wires or ribbons. The metallizations are preferably electrically conductive tracks called “busbars”. The busbars can electrically connect collection fingers distributed over the entire surface area of ​​the first face 5A and / or the second face 5B. The second face 5B of the photovoltaic cells 5 can also be entirely metallized. In an alternative implementation, the photovoltaic cells 5 are devoid of busbars 5 but comprise only collection fingers.

[0077] Since the photovoltaic cells 5 are obtained by cutting a full-size photovoltaic cell whose faces are provided with passivation layers, the first face 5A and the second face 5B of each photovoltaic cell 5 have a passivation layer. This passivation layer makes the surface defects of the photovoltaic cell 100 inactive and improves the lifetime of the photogenerated charge carriers.

[0078] On the other hand, the peripheral edge 5C of the photovoltaic cell comprises areas where the semiconductor material (i.e. silicon) has been exposed. In other words, these areas of the peripheral edge 5C are devoid of a passivation layer (due to the cutting), unlike the first face 5A, the second face 5B and the (possible) other areas of the peripheral edge 5C of the photovoltaic cell 5. For example, when a full-size photovoltaic cell is cut into four parallel cell strips, two cell strips have two parallel unpassivated edges, and two other cell strips have a single unpassivated edge.

[0079] The present invention therefore aims to protect, by forming a passivation layer, these areas in which the semiconductor material is exposed, without this deposit reaching the first face 5A and the second face 5B (because this would risk degrading the electrical performance of the photovoltaic cell 5).

[0080] For this, the present invention firstly concerns the holding device 1; 100; 150; 200 of the photovoltaic cell 5 with a view to forming a passivation layer on a part of this photovoltaic cell 5.

[0081] Figures 1 to 11 show different embodiments of the holding device according to the present invention.

[0082] Figures 1 to 4 represent a first embodiment of the holding device 1. As visible in these figures, the holding device 1 comprises a first support part 10, a second support part 20 and compression means 30A, 30B; 30C.

[0083] The first support part 10 comprises a first support face 10A and a second support face 10B opposite the first support face 10A. It is formed from a so-called solid material, i.e. one which does not have empty portions. This makes it possible in particular to reinforce the strength of the first support part 10, in particular during the compression implemented by the compression means 30A, 30B, 30C (as will be described later). The solid material is for example here a material of the stainless steel or anodized aluminum type. This material used is particularly suitable for implementing the passivation of photovoltaic cells because it will not be damaged during this implementation.

[0084] As can be seen in Figures 1 and 4, the first support part 10 preferably has a generally parallelepiped shape. Alternatively, it could have a different shape, as long as the shape in question has two substantially parallel opposite faces (regardless of their shape).

[0085] The first support part 10 here comprises a length 1 and a width L ( [Fig.4]), corresponding to characteristic dimensions of the rectangular section of the first support part 10 (of parallelepiped shape). The length 1 and the width L are here determined as a function of the dimensions of the photovoltaic cell 5.

[0086] Preferably, the length 1 and the width L of the first support part 10 are similar to the length and width of the photovoltaic cell 5. By “similar” (or “similar”), it is meant in this description that the difference between the two quantities considered is less than 10%.

[0087] The length 1 is for example greater than 30 millimeters (mm). Preferably, it is between 50 and 210 mm.

[0088] The width L is for example greater than 20 mm. Preferably, it is between 25 and 210 mm.

[0089] As shown in Figures 1 to 4, the first support face 10A is provided with a first seal 15. This first seal 15 is configured to bear against the first face 5A of the photovoltaic cell 5.

[0090] The first seal 15 here has a rectangular cross-section (Figures 2 and 3). Alternatively, its cross-section may for example be cylindrical.

[0091] Advantageously here, the first seal 15 is shaped around the circumference of the photovoltaic cell 5. In other words, the first seal 15 is in the form of a bead having the shape of the circumference (i.e. the outer limit) of the photovoltaic cell 5.

[0092] Here, knowing that the photovoltaic cell 5 has a rectangular shape, the first seal 15 therefore extends in a rectangular shape corresponding to the periphery of the photovoltaic cell 5 (as can be seen in [Fig.4]).

[0093] In practice, the first seal 15 is formed from a flexible polymer material. Such a flexible polymer material is for example defined on the basis of the standard Shore A hardness scale. In the context of the invention, the materials considered have for example an index between 70 and 90 on this Shore A scale. These are for example fluoroelastomers.

[0094] In particular, the flexible polymer material used for the first seal 15 is here adapted to withstand passivation temperatures of between 50 and 200 degrees Celsius (°C).

[0095] These are, for example, materials such as fluorinated elastomers (FKM type) or a mixture of synthetic rubber, elastomer and a fluorinated polymer material.

[0096] These materials are particularly advantageous for forming the first seal because they have qualities of resistance to high temperatures (typically up to 200°C) and resistance to gases such as, for example, ozone and oxygen or a plasma.

[0097] Furthermore, these materials have low permeability to gases, and in particular to the gases used for the passivation of the photovoltaic cell described below.

[0098] In other words, the materials used to form the first seal 15 are particularly suitable for implementing the passivation of photovoltaic cells because they will not be damaged during this implementation. Thanks to the properties of the material used to form it, the sealing qualities of the first seal 15 are preserved for the applications targeted in the present invention. (and in particular for the deposition of passivation layers).

[0099] The first seal 15 is for example a static seal in Viton™ brand fluoroelastomers.

[0100] The first seal 15 is fixed on the first support face 10A of the first support part 10. Whatever the fixing means used, the first seal 15 is fixed to the first support part 10 so as to be located opposite the periphery of the photovoltaic cell 5. More particularly, the first seal 15 is fixed to the first support part 10 so as to be located opposite the end edge of the first face 5A of the photovoltaic cell 5.

[0101] Advantageously, the first support face 10A of the first support part 10 comprises a groove 16 shaped to allow the first seal 15 to be fixed in the first support part 10.

[0102] As can be seen in Figures 2 and 3, the groove 16 is “carved out” in the first support part 10, from the first support face 10A of the first support part 10.

[0103] Here, the groove 16 extends along the edge of the first support part 10, over the entire periphery of the first support face 10A. This then makes it possible to position (and fix) the first seal 15 opposite the periphery of the first face 5A of the photovoltaic cell 5.

[0104] In order to allow the first seal 15 to be fixed to the first support part 10, the groove 16 has, for example, a section (in the plane of the first support face 10A) which is smaller at its opening (therefore at the level of the first support face 10A) than at its bottom wall (in a plane parallel to the plane of the first support face 10A).

[0105] The first seal 15 is introduced into the groove 16 thus shaped in exerting a pressure force (i.e. compressing it). The opening of the groove, of smaller section, then makes it possible to maintain the first sealing gasket 15 in the groove 16, and therefore to fix it to the first support part 10.

[0106] Alternatively, the groove 16 may have a cross-section (i.e. in a plane orthogonal to the first support face 10A) smaller than the cross-section of the first seal 15.

[0107] The first seal 15 is introduced into the groove 16 shaped according to this variant by exerting a pressure force (i.e. by compressing it). Once inserted into this groove 16, the first seal 15 relaxes. This relaxation then causes a pressure force exerted, by the first seal 15, on the walls of the groove 16. This then holds the first seal 15 in the groove 16 (and therefore allows it to be fixed to the first support part 10).

[0108] Alternatively to the groove described, the first seal can be fixed by gluing to the first support face 10A of the first support part 10. The glue used for gluing has in particular properties of resistance to high temperatures (typically up to 200°C). The glue also has low permeability to gases, and in particular to the gases used for the passivation of the photovoltaic cell described below. A fluoroelastomer-based glue can for example be used in this alternative.

[0109] As shown in Figures 1 to 4, the holding device 1 also comprises the second support part 20. This second support part 20 has characteristics similar to those of the first support part 10 detailed previously. The second support part 20 can be seen, in this first embodiment of the invention, as the symmetrical part of the first support part 10 with respect to a plane in which the photovoltaic cell 5 will be positioned. These characteristics are presented, in the following, in the context of the second support part 20.

[0110] The second support part 20 comprises a third support face 20A and a fourth support face 20B opposite the third support face 20A. It is formed from a so-called solid material, i.e. one which does not have empty portions. This makes it possible in particular to reinforce the strength of the second support part 20, in particular during the compression implemented by the compression means (as will be described later). The solid material is for example here a material of the stainless steel or anodized aluminum type. This material used is particularly suitable for implementing the passivation of photovoltaic cells because it will not be damaged during this implementation.

[0111] As can be seen in Figures 1 and 4, the second support part 20 preferably has a generally parallelepiped shape. Alternatively, it could have a different shape, as long as the shape in question has two substantially parallel opposite faces (regardless of their shape).

[0112] The second support part 20 here comprises a length 1 and a width L ( [Fig.4]), corresponding to characteristic dimensions of the rectangular section of the second support part 20 (of parallelepiped shape). The length 1 and the width L are here determined as a function of the dimensions of the photovoltaic cell 5.

[0113] Preferably, the length 1 and the width L of the second support part 10 are similar to the length and width of the photovoltaic cell 5.

[0114] The length 1 is for example greater than 30 millimeters (mm). Preferably, it is between 50 and 210 mm.

[0115] The width L is for example greater than 20 mm. Preferably, it is comprised between 25 and 210 mm.

[0116] As shown in Figures 1 to 4, the third support face 20A is provided with a second seal 25. This second seal 25 is configured to bear against the second face 5B of the photovoltaic cell 5.

[0117] The second seal 25 here has a rectangular cross-section (Figures 2 and 3). Alternatively, its cross-section may for example be cylindrical.

[0118] Advantageously here, the second seal 25 is shaped around the circumference of the photovoltaic cell 5. In other words, the second seal 25 is in the form of a cord having the shape of the circumference (i.e. the outer limit) of the photovoltaic cell 5.

[0119] Here, knowing that the photovoltaic cell 5 has a rectangular shape, the second seal 25 therefore extends in a rectangular shape corresponding to the periphery of the photovoltaic cell 5 (as can be seen in [Fig.4]).

[0120] In practice, the second seal 25 is formed from a flexible polymer material. Such a flexible polymer material is for example defined on the basis of the standard Shore A hardness scale. In the context of the invention, the materials considered have for example an index of between 70 and 90 on this Shore A scale. These are for example fluoroelastomers.

[0121] In particular, the flexible polymer material used for the second seal 15 is here adapted to withstand passivation temperatures between 50 and 200 degrees Celsius (°C).

[0122] These are, for example, materials such as fluorinated elastomers (FKM type) or a mixture of synthetic rubber, elastomer and a fluorinated polymer material.

[0123] These materials are particularly advantageous for forming the second seal because they have qualities of resistance to high temperatures (typically up to 200°C) and resistance to gases such as, for example, ozone and oxygen or a plasma.

[0124] Furthermore, these materials have low permeability to gases, and in particular to the gases used for the passivation of the photovoltaic cell described below.

[0125] In other words, the materials used to form the second seal 25 are particularly suitable for implementing the passivation of photovoltaic cells because they will not be damaged during this implementation. Thanks to the properties of the material used to form it, the sealing qualities of the second seal 25 are preserved for the applications targeted in the present invention (and in particular for the deposition of passivation layers).

[0126] The second seal 25 is for example a static seal made of fluoroelastomers of the Viton™ brand.

[0127] The second seal 25 is fixed to the third support face 20A of the second support part 20. Whatever the fixing means used, the second seal 25 is fixed to the second support part 20 so as to be located opposite the periphery of the photovoltaic cell 5. More particularly, the second seal 25 is fixed to the second support part 10 so as to be located opposite the end edge of the second face 5B of the photovoltaic cell 5.

[0128] Thus, the second seal 25 is positioned, on the third support face 20A of the second support part 20, opposite the first seal 15 fixed on the first support part 10. This is particularly advantageous when holding the photovoltaic cell 5 between the first support part 10 and the second support part 20 because this positioning opposite the first seal 15 and the second seal 25 results in symmetrical support on the photovoltaic cell 5 (on the first face 5A and the second face 5B). This makes it possible to avoid a possible imbalance in the pressure forces applied to the two faces of the photovoltaic cell 5, and therefore to avoid a risk of degradation, or even breakage of the photovoltaic cell 5 when it is held in the holding device 1 (for a deposition of a passivation layer for example).

[0129] Advantageously, the third support face 20A of the second support part 20 comprises a groove 26 shaped to allow the second seal 25 to be fixed in the second support part 20.

[0130] As can be seen in Figures 2 and 3, the groove 26 is “carved out” in the second support part 20, from the third support face 20A of the second support part 20.

[0131] Here, the groove 26 extends along the edge of the second support part 20, over the entire periphery of the third support face 20A. This then makes it possible to position (and fix) the second seal 25 opposite the periphery of the second face 5B of the photovoltaic cell 5.

[0132] In order to allow the second seal 25 to be fixed to the second support part 20, the groove 26 has, for example, a section (in the plane of the third support face 20A) which is smaller at its opening (therefore at the level of the third support face 20A) than at its bottom wall (in a plane parallel to the plane of the third support face 10A).

[0133] The second seal 25 is introduced into the groove 26 thus shaped by exerting a pressure force (i.e. by compressing it). The opening of the groove, of smaller section, then makes it possible to maintain the second seal 25 in the groove 26, and thus to fix it to the second support part 20.

[0134] Alternatively, the groove 26 may have a cross-section (i.e. in a plane orthogonal to the third support face 20A) smaller than the cross-section of the second seal 25.

[0135] The second seal 25 is introduced into the groove 26 shaped according to this variant by exerting a pressure force (i.e. by compressing it). Once introduced into this groove 26, the second seal 25 relaxes. This relaxation then results in a pressure force exerted by the second seal 25 on the walls of the groove 26. This then holds the second seal 25 in the groove 26 (and therefore allows it to be fixed to the third support part 20).

[0136] Alternatively to the groove described, the second seal 25 can be fixed by gluing to the third support face 20A of the second support part 20. The glue used for gluing has in particular properties of resistance to high temperatures (typically up to 200°C). The glue also has low permeability to gases, and in particular to the gases used for the passivation of the photovoltaic cell described below. A fluoroelastomer-based glue can for example be used in this alternative.

[0137] Thus, the first support part 10 and the second support part 2 are arranged so as to “sandwich” the photovoltaic cell 5 to hold it in the holding device 1. More particularly, as can be seen in FIGS. 1 to 3, the photovoltaic cell 5 is positioned between the first seal 15 and the second seal 25.

[0138] Advantageously, as described previously, the first seal 15 and the second seal 25 are positioned opposite one another so as to bear symmetrically, respectively, on the first face 5A and the second face 5B of the photovoltaic cell 5.

[0139] In order for the photovoltaic cell 5 to be held in the holding device 1 in a particular position (in particular for the deposition of a passivation layer described below), the holding device 1 comprises the compression means 30A, 30B; 30C.

[0140] These compression means 30A, 30B; 30C are configured to keep the photovoltaic cell 5 in tight contact against the first seal 15 and the second seal 25.

[0141] In this description, the term “tight support” means a close holding of the photovoltaic cell 5 between the first seal 15 and the second seal 25, by exerting a certain pressure force on it.

[0142] In other words, the compression means 30A, 30B; 30C make it possible to firmly hold the photovoltaic cell 5 between the first seal and the second seal 25 (i.e. between the first support part 10 and the second support part 20) so that the position of the photovoltaic cell 5 thus maintained cannot be modified.

[0143] Taking into account the shape and positioning of the first seal 15 and the second seal 25, the tight support is implemented at the periphery of the first face 5A and the second face 5B of the photovoltaic cell 5, symmetrically on the first face 5A and the second face 5B.

[0144] In other words, this tight support is carried out at the level of the parts of the faces of the photovoltaic cell 5 which do not include metallizations or fragile elements. The location of this tight support therefore makes it possible to avoid degradation of the photovoltaic cell 5 and its electrical performance.

[0145] Furthermore, this arrangement makes it possible to exert a holding pressure force at the same level on the first face 5A and the second face 5B of the photovoltaic cell 5, so that there is no imbalance between the forces exerted on the two faces of the photovoltaic cell 5. This then makes it possible to avoid risks of breakage of the photovoltaic cell 5.

[0146] As can be seen in Figures 1 to 3, when the photovoltaic cell 5 is held in the holding device 1, only the peripheral edge 5C of the photovoltaic cell 5 is visible and accessible from the outside of the holding device 1 (into which the photovoltaic cell 5 is inserted). In other words, the first seal 15 and the second seal 25 isolate the first face 5A and the second face 5B of the photovoltaic cell 5, placed in the holding device 1, from the outside of the holding device 1 (and in particular, as will be described later, from the type of passivation used for the deposition of a passivation layer).

[0147] In practice, the compression means 30A, 30B; 30C are configured to exert a pressure force greater than 2 Newtons (N).

[0148] Preferably according to the invention, the compression means 30A, 30B; 30C are configured to exert a pressure force of between 2 and 10 N. Advantageously, this pressure force is sufficient to hold the photovoltaic cell 5 in position, without the photovoltaic cell 5 being able to move between the first seal 15 and the second seal 25 (and therefore between the first support part 10 and the second support part 20). Furthermore, the pressure force exerted by the compression means 30A, 30B; 30C is not too great to avoid the risk of breakage of the photovoltaic cell 5 (when the latter is held in tight support between the first seal 15 and the second seal 25).

[0149] In practice, two positions of the holding device 1 can be identified in depending on the state of the compression means 30A, 30B, 30C. When the compression means 30A, 30B, 30C are in a rest state (they therefore do not exert a compressive force), the holding device is in a position called the “loading position” in which the photovoltaic cell 5 can be positioned between the first support part 10 and the second support part 20. The holding device 1 is, in a way, “open”. In other words, in this loading position, the first seal 15 and the second seal 25 are at a distance from each other, that is to say that a space is defined between the two.

[0150] In this first embodiment, the distance between the first support part 10 and the second support part 20, in the loading position of the holding device 1, is not decisive.

[0151] When the compression means 30A, 30B, 30C exert the corresponding pressure force to hold the photovoltaic cell 5 between the first seal 15 and the second seal 25, the holding device 1 is in a position called the “compression position”. Figures 1 to 3 illustrate the holding device 1 in this compression position. The loading position is not shown for this first embodiment (but is shown in Figures 5, 7 and 9 for the other embodiments of the holding device 100; 150; 200 described below).

[0152] In other words, the compression means 30A, 30B, 30C are configured to compress the first support part 10 and the second support part 20 from a loading position (allowing the introduction of the photovoltaic cell 5 into the holding device 1) to a compression position (in which the photovoltaic cell 5 is held in tight contact between the first seal 15 and the second seal 25).

[0153] According to a first alternative shown in [Fig.2], the compression means 30A, 30B comprise two pistons 30A, 30B positioned on either side of the first support part 10 and the second support part 20.

[0154] More particularly, the first piston 30A is positioned in contact with the second support face 10B of the first support part 10. The first piston 30A then exerts a pressure force directed towards the photovoltaic cell 5 so that the first seal 15 is in tight contact against the first face 5A of the photovoltaic cell 5.

[0155] The second piston 30B is positioned in contact with the fourth face 20B of the second support part 20. The second piston 30B then exerts a pressure force directed towards the photovoltaic cell 5 so that the second seal 25 is in tight contact against the second face 5B of the photovoltaic cell 5. The pressure forces exerted by the two pistons 30A, 30B are opposite and similar in standard so as to allow the photovoltaic cell 5 to be held between the first seal 15 and the second seal 25.

[0156] According to a second alternative shown in [Fig. 3], the compression means 30C comprise a load element 30C positioned on the second support part 20. This load element 30C is for example a mass positioned on the fourth support face 20B of the second support part 20 and the weight of which corresponds to the pressure force exerted to maintain the photovoltaic cell 5 between the first seal 15 and the second seal 25.

[0157] As a variant, this load element is for example formed by stacking a plurality of support parts (the weight of which corresponds to the pressure force exerted to hold the photovoltaic cell 5 between the first seal 15 and the second seal 25).

[0158] In order to refine the positioning of the photovoltaic cell 5 between the first support part 10 and the second support part 20 (more particularly between the first seal 15 and the second seal 20), so as to ensure that this positioning is precise, the holding device 1 also comprises positioning means 40A, 40B, 40C, 40D of the photovoltaic cell 5 between the first support part 10 and the second support part 20. These positioning means 40A, 40B, 40C, 40D are configured to position the photovoltaic cell 5 between the first seal 15 and the second seal 25 so that the periphery of the photovoltaic cell 5 is opposite the first seal 15 and the second seal 25.

[0159] In other words, the positioning means 40A, 40B, 40C, 40D allow the positioning of the photovoltaic cell 5, in the holding device 1, between the first support part 10 and the second support part 20 in order to align the periphery of the photovoltaic cell 5 with the first seal 15 and the second seal 25. In other words, the peripheral edge 5C of the photovoltaic cell 5 extends in the extension of the first seal 15 and the second seal 25.

[0160] According to a first variant embodiment shown in [Fig. 4], the positioning means 40A, 40B, 40C, 40D are formed by guide elements 40A, 40B, 40C, 40D. Four guide elements 40A, 40B, 40C, 40D are provided here, each guide element 40A, 40B, 40C, 40D being associated with one of the sides of the rectangular shape along which the contour of the first peripheral seal 15 (or of the second peripheral seal 25) extends.

[0161] Each guide element 40A, 40B, 40C, 40D then comprises an end edge 41A, 41B, 41C, 41D intended to form a stop for one of the sides of the peripheral edge 5C sphere of the photovoltaic cell 5.

[0162] In practice, each guide element 40A, 40B, 40C, 40D is positioned in such a way that the corresponding end edge 41A, 41B, 41C, 41D is positioned at the edge of the first seal 15. In other words, each end edge 41A, 41B, 41C, 41D is positioned along the periphery of the first seal 15. They then delimit a receiving frame for the photovoltaic cell 5 between the first support part 10 and the second support part 20. The receiving frame thus delimited corresponds to the precise positioning sought for the photovoltaic cell 5 to allow the alignment of the periphery of the photovoltaic cell 5 with the first seal 15 and the second seal 25.

[0163] Alternatively, the guide elements could be formed from a single piece defining the above-mentioned receiving frame.

[0164] This first variant embodiment corresponds to a holding device 1 with manual loading.

[0165] According to a second embodiment variant shown (not shown), the positioning means comprise a robotic arm configured to precisely position the photovoltaic cell 5 between the first support part 10 and the second support part 20. More particularly, the robotic arm is configured to position the photovoltaic cell 5 between the first seal 15 and the second seal 25 in order to align the periphery of the photovoltaic cell 5 with the first seal 15 and the second seal 25. The robotic arm is therefore controlled to position the photovoltaic cell 5 in such a way that the peripheral edge 5C of the photovoltaic cell 5 extends in the extension of the first seal 15 and the second seal 25.

[0166] Conventionally, the robotic arm is connected to a controller and at least one sensor (not shown). The controller makes it possible to control the robotic arm so that the photovoltaic cell 5 is positioned precisely between the first seal 15 and the second seal 25 (and therefore between the first support part 10 and the second support part 20). For this, the controller memorizes for example the position of the first support part 10 and the second support part 20 and controls the robotic arm so as to position the photovoltaic cell 5 in such a way that the periphery of the photovoltaic cell 5 extends in alignment with the first seal 10 and the second seal 20. The associated sensor(s) make it possible to acquire information on the positioning, to refine it and to verify that it has been carried out according to the command.

[0167] The use of the robotic arm corresponds to a variant with automated loading of the holding device 1 according to the invention.

[0168] Advantageously, the holding device 1 according to the invention makes it possible to ensure that only the peripheral edge 5C of the photovoltaic cell 5 is accessible from outside the holding device 1 when the photovoltaic cell 5 is held therein. This then makes it possible to ensure that only the peripheral edge 5C of the photovoltaic cell 5 can be exposed to the passivation species for the deposition of a passivation layer (the other parts of the photovoltaic cell 5 being isolated thanks to the presence of the first seal 15 and the second seal 25 which form a barrier to the passivation species used).

[0169] The first embodiment of holding device 1 is shown in a vertical configuration in Figures 1 to 3. It is of course not limited to this vertical configuration and may, as a variant, be arranged in a horizontal configuration (as shown for the third embodiment in Figures 7 and 8).

[0170] In such a horizontal configuration, it can be envisaged that the first support part and the second support part are held by vertical supports (then acting as supports). The compression means according to the invention are configured in such a way that, of course, in such a horizontal configuration, the photovoltaic cell does not slide between the first seal and the second seal. It is firmly held between the two.

[0171] Figures 5 and 6 show a second embodiment of the holding device 100 according to the invention. [Fig. 5] shows the holding device 100 according to this second embodiment in a loading position. [Fig. 6] shows the holding device 100 according to this second embodiment in a compression position.

[0172] This holding device 100 according to this second embodiment is based on the same principle as that described according to the first embodiment. The difference lies in the fact that, in this second embodiment, the holding device 100 makes it possible to hold a plurality of photovoltaic cells 5. The photovoltaic cells 5 of this plurality all have generally the same shapes and dimensions. The periphery of these photovoltaic cells 5 is therefore substantially similar.

[0173] Only the differences of this second embodiment compared to the first embodiment are described in detail below.

[0174] As can be seen in Figures 5 and 6, the holding device 100 comprises a plurality of support parts 110A, 110B, 120, a plurality of seals 115 and compression means 130A, 130B.

[0175] Each seal 115 of the plurality of seals has the same characteristics as the first seal 15 and the second seal. sealing 25 described for the first embodiment. These characteristics are therefore not described again here.

[0176] The plurality of support portions 110A, 110B, 120 includes end support portions 110A, 110B and intermediate support portions 120.

[0177] The two end support parts 110A, 110B respectively have the same characteristics as the first support part 10 and the second support part 20 described in the first embodiment of the holding device 1. They are therefore not described in detail again here. As can be seen in FIGS. 5 and 6, these end support parts 110A, 110B are provided, only on one of their support faces HOC, 110D, with a seal 115.

[0178] On the contrary, the intermediate support parts 120 are provided with two seals 115. Each intermediate support part 120 comprises, like the end support parts 110A, 110B, the first support part 10 and the second support part 20, two opposite support faces 120A, 120B.

[0179] As shown in Figures 5 and 6, each support face 120A, 120B is provided with a seal 115. In other words, each intermediate support portion 120 is provided with two seals 115, one on each support face 120A, 120B. As for the first embodiment, each seal 115 is configured to bear against one of the faces 5A, 5B of the photovoltaic cell 5 concerned.

[0180] Finally, the intermediate support parts 120 have the same characteristics as the end support parts 110A, 110B, the first support part 10 and the second support part 20, except that they are provided, on their two support faces 120A, 120B, with a seal 115 configured to bear against one of the faces 5A, 5B of the photovoltaic cells 5.

[0181] In order for the plurality of photovoltaic cells 5 to be held in the holding device 100 at a particular position (in particular for the deposition of a passivation layer described below), the holding device 100 also comprises the compression means 130A, 130B.

[0182] These compression means 130A, 130B are similar to those described in the first embodiment but adapted to the configuration of the second embodiment with a plurality of support parts 110A, 110B, 120 and a plurality of seals 115 and so as to maintain a plurality of photovoltaic cells 5.

[0183] For example, in the case where the compression means 130A, 130B comprise two pistons 130A, 130B, these two pistons 130A, 130B are positioned on either side of the two end support parts 110A, 110B.

[0184] More particularly, each of the pistons 130A, 130B is positioned in contact with the free support face (i.e. without seal) of the corresponding end support part 110A, 110B. The two pistons 130A, 130B then exert opposite and standard-like pressure forces so as to keep the photovoltaic cells 5 in tight contact with the seals 115 concerned.

[0185] The holding device 100 according to this second embodiment also comprises positioning means (not shown in the figures). Here, too, these positioning means are similar to those described previously for the first embodiment except that they are also adapted to the configuration with the second embodiment with a plurality of support parts 110A, 110B, 120 and a plurality of seals 115 and so as to hold a plurality of photovoltaic cells 5.

[0186] For example, a plurality of sets of guide elements may be provided, each set being associated with the positioning of one of the photovoltaic cells 5 of the plurality of photovoltaic cells 5 to be positioned.

[0187] Figures 7 and 8 show a third embodiment of the holding device 150 according to the invention. [Fig.7] shows the holding device 100 according to this third embodiment in a loading position. [Fig.8] shows the holding device 100 according to this third embodiment in a compression position.

[0188] This holding device 150 according to this third embodiment is based on the same principle as that described according to the second embodiment. The difference lies in the fact that, in this third embodiment, the holding device 150 is arranged in a horizontal configuration.

[0189] The difference with the second embodiment described previously is based in particular on the fact that, in the loading position ([Fig.7]), the holding device 150 comprises a support means 155 making it possible to hold the photovoltaic cells 5 during their loading in the holding device 150.

[0190] This support means 155 comprises for example a rail configured to come into abutment against the support parts 110A, 110B, 120 so as to retain the photovoltaic cells 5 in the holding device 150 during their loading.

[0191] Alternatively, this support means 155 may be formed by a part of the set of guide elements. This part of the set of guide elements is for example then positioned on the side of the holding device 150 from which the inserted photovoltaic cells 5 would risk falling. This part of the set of guide elements then forms a stop for one of the sides of the peripheral edge 5C of each photovoltaic cell 5 inserted in the holding device 150.

[0192] This support means 155 is for example removable. It can for example be mounted movably on the holding device 150 between a position of use, during loading the photovoltaic cells 5 into the holding device 150, so as to form a stop for them, and a holding position in which the photovoltaic cells 5 are held in tight contact between the seals 115. In this holding position, the support means 155 is for example positioned at a distance from the support parts 110A, 110B, 120 (so as to no longer be in contact with them).

[0193] While in the other embodiments described in the present application, no spacing constraint is imposed between the support portions, the horizontal arrangement of this third embodiment requires an additional condition.

[0194] Indeed, in order to avoid tilting of the photovoltaic cells during their charging (which would risk damaging them), the distance d between two adjacent support parts 110A, 110B, 120 is limited. This distance d is for example less than 10 times the thickness of the photovoltaic cells 5. Preferably, this distance d is less than 5 times the thickness of the photovoltaic cells 5.

[0195] Figures 9 and 10 show a fourth embodiment of the holding device 200 according to the invention. [Fig. 9] shows the holding device 200 according to this fourth embodiment in a loading position. [Fig. 10] shows the holding device 200 according to this fourth embodiment in a compression position.

[0196] This holding device 200 according to this fourth embodiment is based on the same principle as that described according to the second embodiment. The difference is based on the fact that, in this fourth embodiment, the compression means 230A, 230B are coupled to a spring support system 250. This spring support system 250 is configured to dampen the compression movement and facilitate the return to the loading position when the compression means 230A, 230B no longer exert the compression force on the plurality of support parts 210A, 210B, 220.

[0197] The spring support system 250 here comprises four uprights 251, 252, 253, 254 extending between the two end portions 210A, 210B. Here, the four uprights 251, 252, 253, 254 cooperate with the support portions 210A, 210B, 220.

[0198] For this, in this fourth embodiment, the support parts 210A, 210B, 220 have an extension part 241, 242, 243, 244 at their corners in order to cooperate with the spring support system 250 ([Fig. 11]).

[0199] More particularly here, as can be seen in [Fig.l 1], each support part 210A, 210B, 220 comprises, at each of its corners, an extension of material, the extension part 241, 242, 243, 244. Each extension part 241, 242, 243, 244 comprises an orifice 241A, 242A, 243A, 244A, at through which the amount 251, 252, 253, 254 concerned extends.

[0200] As can be seen in Figures 9 to 11, the spring support system also comprises a plurality of springs 260. More particularly, each upright 251, 252, 253, 254 is equipped with at least one spring 260.

[0201] Here, the spring support system 250 comprises a plurality of springs 260. Each spring 260 is positioned between two adjacent support portions 210A, 210B, 220. More particularly, as can be seen in [Fig. 11], the ends of each spring 260 bear on the extension portions 241, 242, 243, 244. In practice, each of the ends of each spring bears, on the extension portions 241, 242, 243, 244, at the periphery of the orifice 241A, 242A, 243A, 244A concerned.

[0202] Each spring 260 is a compression spring, with a stiffness between 0.2 and 10 N / mm (Newton per millimeter).

[0203] Advantageously in this fourth embodiment, thanks to this spring support system 250 (and the plurality of springs 260), each support part 210A, 210B, 220 slides along the uprights 251, 252, 253, 254, under the action of the plurality of springs 260. More particularly, each support part 210A, 210B, 220 slides along the uprights 251, 252, 253, 254 between the loading position and the compression position of the holding device 200. In the loading position, the plurality of springs 260 is in the rest position, the photovoltaic cells 5 can therefore be introduced between the support parts 210A, 210B, 220. In the compression position, the plurality of springs 260 is compressed, then allowing each photovoltaic cell 5 to be held tightly between the two sealing joints 215 concerned.

[0204] The holding device 200 according to this fourth embodiment also comprises positioning means 240A, 240B, 240C.

[0205] As shown in [Fig. 1 1], these positioning means 240A, 240B, 240C are for example formed here by the guide elements 240A, 240B, 240C as described previously in the first embodiment (only three guide elements out of the four are shown in [Fig. 11]).

[0206] The difference with the first embodiment lies in the shape of these guide elements 240A, 240B, 240C. Indeed, here, they are shaped to take into account the extension parts 241, 242, 243, 244. As shown in [Fig.l 1], the guide elements 240A, 240B, 240C, 240D are here truncated at the extension parts 241, 242, 243, 244 so as to be complementary in shape with them. This then guarantees that the end edge 245A, 245B, 245C can form a stop for one of the sides of the peripheral edge 5C of each photovoltaic cell 5 despite the presence of these extension parts 241, 242, 243, 244.

[0207] Thus, thanks to their shape adapted to the configuration of this fourth embodiment (with the presence of the uprights 251, 252, 253, 254 and the extension parts 241, 242, 243, 244), each guide element 240A, 240B, 240C is positioned in such a way that the corresponding end edge 245A, 245B, 245C is positioned at the edge of the seals 215. In other words, each end edge 245A, 245B, 245C is positioned along the periphery of the seals 215, so as to delimit a receiving frame for each photovoltaic cell 5 (each receiving frame thus delimited corresponds to the precise positioning sought for the photovoltaic cell 5 to allow the alignment of the periphery of the photovoltaic cell 5 with the seals 215 as previously described).

[0208] Whatever the embodiment of the holding device, the latter makes it possible to hold the photovoltaic cell(s) 5 so that only the peripheral edge 5C of the photovoltaic cell 5 is accessible from outside the holding device when the photovoltaic cell 5 is held therein. This then makes it possible to ensure that only the peripheral edge 5C of the photovoltaic cells 5 is exposed to the passivation species for the deposition of the passivation layer (the other parts of the photovoltaic cells 5 being isolated thanks to the presence of the seals which form a barrier to the passivation species used).

[0209] Furthermore, the elements forming the holding device have the characteristics necessary to support the passivation step. In other words, the various elements of the holding device have in particular properties of resistance to high temperatures (typically up to 200°C) and low permeability to the passivation species used for the passivation of the photovoltaic cell described below.

[0210] The present invention also relates to a device 50 for depositing thin layers on at least one photovoltaic cell 5.

[0211] [Fig. 12] represents an example of the device 50 for depositing thin layers in accordance with the present invention. This device 50 notably allows the deposition of at least one passivation layer on the photovoltaic cells 5.

[0212] As shown in this figure, this device 50 for depositing thin layers comprises an enclosure 60 for depositing thin layers, the holding device 1; 100; 150; 200 as described previously provided with at least one photovoltaic cell 5 and means 70 for injecting at least one type of passivation.

[0213] The enclosure 60 for depositing thin layers (and in particular at least one passivation layer) comprises, for example, a set of walls making it possible to delimit a housing 65 for receiving the holding device 1; 100; 150; 200. This housing reception chamber 65 is also the one in which the passivation species are introduced so as to lead to the formation of passivation layers on the photovoltaic cells 5 (and in particular on the peripheral edge 5C of each photovoltaic cell 5). This thin-film deposition chamber 60 is for example a vacuum deposition chamber.

[0214] This enclosure 60 for depositing thin layers is sized to accommodate the holding device 1; 100; 150; 250, as described previously, provided with one or more photovoltaic cells 5.

[0215] Furthermore, in order not to be damaged during the passivation process (i.e. during the injection of the passivation species so as to form the passivation layers), the internal walls of the thin layer deposition enclosure 60 have in particular properties of resistance to high temperatures (typically up to 200°C) and low permeability to the passivation species used during this passivation process.

[0216] In order to allow the formation of passivation layers on the photovoltaic cells 5, the device 50 for depositing thin layers comprises the means 70 for injecting at least one passivation species. Preferably, this passivation species is in the form of a gas.

[0217] In the present invention, a passivation layer is for example formed by atomic layer deposition (or ALD for "Atomic Layer Deposition" according to the commonly used acronym of English origin). According to this method, different precursor gases are introduced into the thin layer deposition enclosure 60 and conveyed to the different zones (here the peripheral edge 5C of each photovoltaic cell 5) on which one or more atomic layers are to be deposited.

[0218] In practice, an atomic layer is formed on a zone concerned (i.e. here the peripheral edge 5C of each photovoltaic cell 5) by exposing this zone to the flow of a first precursor gas injected, into the thin-film deposition enclosure 60, by the injection means 70. This first precursor gas reacts with the terminations of the zone concerned and forms a monolayer containing other terminations (reactive groups). A second precursor gas (also injected by the injection means 70) then introduced reacts with the terminations of the monolayer formed (following the injection of the first precursor gas) so as to form the desired passivation layer.

[0219] In practice, the injection means 70 are for example formed by an injection head (not shown) allowing the introduction of the gas into the enclosure 60 for depositing thin layers. The deposition conditions (such as the position of the injection head, the gas flow rates, the concentration of the precursors and the temperature) and the The dimensions of the injection head are advantageously chosen so that the passivation layer is formed at the peripheral edge 5C of each photovoltaic cell 5 held in the holding device 1; 100; 150; 200.

[0220] Preferably, the material of the passivation layer is for example alumina (A12O3), silicon dioxide (SiO2), silicon nitride (Si3N4) or hydrogenated amorphous silicon (a-Six:H).

[0221] The thickness of the passivation layer is of the order of a few nanometers (nm) to a few tens of nanometers. For example, in the case of alumina, the thickness of the passivation layer is greater than 5 nm, preferably between 5 and 15 nm. In the case of hydrogenated amorphous silicon nitride, the thickness of the passivation layer is preferably between 5 and 15 nm.

[0222] Alternatively, the passivation species may be in the form of a vaporized liquid solution. For example, this is a vaporized liquid polymer solution. The polymer here is a fluoropolymer such as Nafion™.

[0223] Thanks to the holding device 1; 100; 150; 200 described above, only the peripheral edge 5C of each held photovoltaic cell 5 is exposed to the passivation species injected into the thin-film deposition enclosure 60. Thus, advantageously, the passivation layer is formed only on the peripheral edge 5C of each photovoltaic cell 5 held in the holding device 1; 100; 150; 200 (when the passivation species injected into the thin-film deposition enclosure 60 are flush with the peripheral edge 5C of each photovoltaic cell 5). The localization of the deposition only on the peripheral edge (and not on all the faces of each photovoltaic cell) makes it possible to facilitate the subsequent interconnection step of the photovoltaic cells. This then makes it possible to avoid degradation of the electrical performance of the photovoltaic cells.

[0224] Alternatively, the deposition of the passivation layer may be carried out by other methods. For example, physical vapor deposition (PVD) or chemical vapor deposition (CVD) methods may be used.

[0225] Alternatively, a liquid phase chemical deposition method may be used.

[0226] Alternatively, plasma-based deposition methods can also be used. In such a case, the materials used, particularly for the support parts, must be suitable for being conductive. For this, it is possible in particular to use graphite.

[0227] Advantageously, in order to define a directional flow around the holding device 1; 100; 150; 200 in the receiving housing 65 of the deposit enclosure 60 of thin layers, the latter also includes a pumping system 80.

[0228] This pumping system 80 is configured to allow the circulation of the passivation species, around the holding device 1; 100; 150; 200, according to a directional flow. The directional flow is here defined from one end to another of the holding device 1; 100; 150; 200. For example, the circulation of the passivation species takes place, in the enclosure 60 for deposition of thin layers, from one of the end support parts to the other.

[0229] The directional flow is therefore imposed, in the enclosure 60 for depositing thin layers, between the introduction of the passivation species, by the injection means 70, and the suction generated by the pumping system 80. This makes it possible in particular to ensure exposure to the passivation species(s) that is similar for all of the photovoltaic cells 5, over their entire peripheral edge 5C.

[0230] Method for maintaining at least one photovoltaic cell

[0231] The present invention also relates to a method for holding at least one photovoltaic cell 5 in the holding device 1; 100; 150; 200 (to then deposit a passivation layer on this photovoltaic cell 5).

[0232] The holding method firstly comprises a step of providing at least two support parts. These are for example the first support part 10 and the second support part 20 described previously. These support parts are provided with sealing gaskets shaped as previously described.

[0233] The holding method then comprises a step of positioning the photovoltaic cell 5 between the two support parts, and more particularly between the two respective joints formed on the two support parts concerned.

[0234] Optionally, this positioning step may comprise a sub-step of adjusting the position of the photovoltaic cell 5 so as to ensure precise positioning. This sub-step is implemented by the positioning means described previously.

[0235] The holding method finally comprises a step of compressing a stack formed by the two support parts between which the photovoltaic cell 5 is positioned so as to hold the photovoltaic cell 5 in tight contact against the two respective sealing joints.

[0236] In the case of an automated implementation of the holding method, the positioning step comprises the positioning of the first support part, then of the photovoltaic cell (on the first seal of the positioned first support part), then of the second support part (with the second seal in contact with the photovoltaic cell). In this case, this positioning is for example carried out by a robotic arm which successively positions each of the first support part, the photovoltaic cell and the second support part. support.

[0237] Method for passivating at least one photovoltaic cell

[0238] The present invention finally relates to a method of passivating at least one photovoltaic cell 5.

[0239] Generally speaking, this passivation method comprises the following steps: - holding the photovoltaic cell 5 in the holding device 1; 100; 150; 200 according to the holding method, - positioning of the holding device 1; 100; 150; 200 provided with the photovoltaic cell 5 in the receiving housing 65 of the thin-film deposition enclosure 60, - injection of at least one passivation species into the thin-layer deposition enclosure 60 so as to form the passivation layer on the peripheral edge 5C of the photovoltaic cell 5 when the injected passivation species is flush with this peripheral edge 5C.

[0240] Thanks to the holding device 1; 100; 150; 200 as described previously, when the photovoltaic cell 5 is held in the holding device 1, only the peripheral edge 5C of the photovoltaic cell 5 is visible and accessible from the outside of the holding device 1 (into which the photovoltaic cell 5 is introduced). In other words, the first seal 15 and the second seal 25 isolate the first face 5A and the second face 5B of the photovoltaic cell 5, placed in the holding device 1, from the outside of the holding device 1. Thus, during the injection of the passivation species of the thin-film deposition enclosure 60, the passivation layer is formed only on the peripheral edge 5C of the photovoltaic cell 5 (when the injected passivation species is flush with this peripheral edge 5C and reacts with this peripheral edge).

[0241] The present invention is described for sub-cells but can also be implemented with full-size photovoltaic cells. In particular, for advanced cell technologies such as heterojunction (HET) cells, it may be useful to improve the existing passivation of the cell edges by forming a new passivation layer.

Claims

Claims

1. Holding device (1; 100; 150; 200) for at least one photovoltaic cell (5) to form a passivation layer on a portion of said photovoltaic cell (5), the photovoltaic cell (5) comprising a first face (5A), a second face (5B), opposite said first face (5A), and a peripheral edge (5C) connecting the first face (5A) and the second face (5B), the holding device (1; 100; 150; 200) comprising: - a first support portion (10; 110A, 110B, 120; 210A, 210B, 220) comprising a first support face (10A) and a second support face (10B) opposite said first support face (10A), the first support face (10A) being provided with a first seal (15 ; 115; 215) shaped along a periphery of the photovoltaic cell (5), - a second support part (20; 110A, 110B, 120; 210A, 210B, 220) comprising a third support face (20A;110D) and a fourth support face (20B) opposite said third support face (20A; 110D), the third support face (20A; 110D) being provided with a second seal (25; 115; 215) shaped around the periphery of the photovoltaic cell (5), and - compression means (30A, 30B; 30C; 130A, 130B; 230A, 230B) configured to keep the photovoltaic cell (5) in tight contact against the first seal (15; 115; 215) and against the second seal (25; 115; 215).;

2. Holding device (1; 100; 150; 200) according to claim 1, also comprising positioning means (40A, 40B, 40C, 40D; 240A, 240B, 240C) of the photovoltaic cell (5) between the first support part (10; 110A, 110B, 120; 210A, 210B, 220) and the second support part (20; 110A, 110B, 120; 210A, 210B, 220).

3. Holding device (1; 100; 150; 200) according to claim 2, wherein the positioning means (40A, 40B, 40C, 40D; 240A, 240B, 240C) comprise guide elements positioned at the edge of the first seal (15; 115; 215) and / or the second seal (25; 115; 215) so as to position the periphery of the photovoltaic cell (5) opposite the first seal (15; 115; 215) and the second seal (25; 115; 215).

4. Holding device (1; 100; 150; 200) according to claim 2 or 3, wherein the positioning means comprise at least one robotic arm configured to position the photovoltaic cell (5) between the first support part (10; 110A, 110B, 120; 210A, 210B, 220) and the second support part (20; 110A, 110B, 120; 210A, 210B, 220) so that the periphery of the photovoltaic cell (5) is positioned opposite the first seal (15; 115; 215) and the second seal (25; 115; 215).

5. Holding device (1; 100; 150; 200) according to any one of claims 1 to 4, wherein the first support face (10A; 110C) of the first support part (10; 110A, 110B, 120; 210A, 210B, 220) comprises a groove (16) shaped to fix the first seal (15; 115; 215) on the first support part (10; 110A, 110B, 120; 210A, 210B, 220).

6. Holding device (1; 100; 150; 200) according to any one of claims 1 to 5, wherein the third support face (20A; 110D) of the second support part (20; 110A, 110B, 120; 210A, 210B, 220) comprises a groove (26) shaped to fix the second seal (25; 115; 215) on the second support part (20; 110A, 110B, 120; 210A, 210B, 220).

7. Holding device (1; 100; 150; 200) according to any one of claims 1 to 6, wherein the compression means (30A, 30B; 30C; 130A, 130B; 230A, 230B) are configured to exert a pressure force greater than 2 Newtons, preferably between 2 and 10 Newtons, to hold the photovoltaic cell (5) in tight contact against the first seal (15; 115; 215) and against the second seal (25; 115; 215).

8. Holding device (1; 100; 150; 200) according to any one of claims 1 to 7, wherein the compression means (30A, 30B; 130A, 130B; 230A, 230B) comprise two pistons positioned on either side of the first support part (10; 110A, 110B, 120; 210A, 210B, 220) and the second support part (20; 110A, 110B, 120; 210A, 210B, 220).

9. A holding device (1; 100; 150; 200) according to any one of claims 1 to 8 taken in dependence on claim 7, wherein the compression means (30C) comprise a load element positioned on the second support portion (20; 110A, 110B, 120; 210A, 210B, 220) so as to exert said force of pressure.

10. A holding device (1; 100; 150; 200) according to any one of claims 1 to 9, wherein the first seal (15; 115; 215) and the second seal (25; 115; 215) are formed from a flexible polymer material.

11. Holding device (100; 150; 200) according to any one of claims 1 to 10, also comprising: - a third support part (120; 220) comprising a fifth support face and a sixth support face opposite said fifth support face, the fifth support face being provided with a third seal (115; 215) shaped according to another periphery of another photovoltaic cell (5), said other periphery of the other photovoltaic cell (5) being similar to the periphery of the photovoltaic cell (5), said other photovoltaic cell (5) comprising another first face, another second face, opposite said other first face, and another peripheral edge connecting the other first face and the other second face, the fourth support face of the second support part being provided with a fourth seal (115;215) shaped around the perimeter of the other photovoltaic cell (5), the compression means (130A, 130B; 230A, 230B) being configured to hold the other photovoltaic cell (5) in tight contact against the third seal (115; 215) and against the fourth seal (115; 215).;

12. Device (50) for depositing thin layers, and in particular a passivation layer, on at least one part of a photovoltaic cell (5) comprising: - a holding device (1; 100; 150; 200) according to any one of claims 1 to 11, - at least one photovoltaic cell (5) positioned in the holding device (1; 100; 150; 200), - an enclosure (60) for depositing thin layers comprising a side wall delimiting a receiving housing (65) for the holding device (1; 100; 150; 200) in which said photovoltaic cell (5) is positioned, and - means (70) for injecting at least one type of passivation making it possible to form a passivation layer on the peripheral edge (5C) of the photovoltaic cell (5) when the type of passivation flush with the peripheral edge (5C) of the photovoltaic cell (5).

13. Device (50) for depositing thin layers according to claim 12, also comprising means (80) for pumping the passivation species configured to allow the circulation of the passivation species around the holding device (1; 100; 150; 200) according to a directional flow.

14. Method for holding at least one photovoltaic cell (5) comprising a first face (5A), a second face (5B), opposite said first face (5A), and a peripheral edge (5C) connecting the first face (5A) and the second face (5B), the method comprising steps of: - providing a first support portion (10; 110A, 110B, 120; 210A, 210B, 220) comprising a first support face (10A; 110C) and a second support face opposite said first support face (10A; 110C), the first support face (10A; 110C) being provided with a first seal (15; 115; 215) shaped along a periphery of the photovoltaic cell (5), - providing a second support portion (20; 110A, 110B, 120; 210A, 210B, 220) comprising a third support face (20A; 110D) and a fourth support face opposite said third support face (20A; 110D), the third support face (20A;110D) being provided with a second seal (25; 115; 215) shaped around the periphery of the photovoltaic cell (5), - positioning the photovoltaic cell (5) between the first support part (10; 110A, 110B, 120; 210A, 210B, 220) and the second support part (20; 110A, 110B, 120; 210A, 210B, 220), and - compression of a stack formed by the first support part (10; 110A, 110B, 120; 210A, 210B, 220), the photovoltaic cell (5) and the second support part (20; 110A, 110B, 120; 210A, 210B, 220) so as to keep the photovoltaic cell (5) in tight contact against the first seal (15; 115; 215) and against the second seal (15; 115; 215).;

15. A holding method according to claim 14, wherein the positioning step comprises successively positioning the first support portion (10; 110A, 110B, 120; 210A, 210B, 220), the photovoltaic cell (5) and the second support portion (20; 110A, 110B, 120; 210A, 210B, 220).

16. Method for passivating at least one photovoltaic cell (5) including steps of: - holding the photovoltaic cell (5) in a holding device (1; 100; 150; 200) according to a holding method according to claim 14 or 15, - positioning the holding device (1; 100; 150; 200) provided with the photovoltaic cell (5) in a thin-film deposition enclosure (60), and -injection of at least one passivation species into the thin-film deposition enclosure (60) so as to form a passivation layer on a peripheral edge (5C) of the photovoltaic cell (5) when the passivation species is flush with the peripheral edge (5C) of the photovoltaic cell (5).

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