Set for automated storage and retrieval system

The integration of guide means on the upright and climbing means addresses alignment issues in automated storage systems, ensuring stable and efficient vertical movement by facilitating precise engagement of the toothed wheel with the rack, enhancing reliability and reducing wear.

FR3160966A1Pending Publication Date: 2025-10-10EXOTEC PRODUCT FRANCE
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Patent Information

Application Number
FR2024003540
Authority / Receiving Office
FR · FR
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-04-05
Publication Date
2025-10-10

AI Technical Summary

Technical Problem

Existing automated storage and retrieval systems face challenges in ensuring consistent and reliable interaction with storage rack uprights due to variations in alignment, ground flatness, and manufacturing tolerances, leading to misalignment and potential accidents during vertical movement.

Method used

The integration of guide means on both the upright and climbing means of the vehicle, which cooperate to guide a toothed wheel into an engaged position, ensuring precise alignment and stable engagement by complementarity of shape and inclination, reducing the impact of alignment and manufacturing variations.

Benefits of technology

This solution enhances the reliability and stability of the climbing mechanism, reducing wear, extending component life, and allowing higher operating speeds by ensuring smooth and controlled engagement of the toothed wheel with the rack, thereby improving the efficiency and safety of the automated storage and retrieval system.

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Abstract

Assembly comprising:- at least one upright (20) extending in a first direction (Z) and comprising a rack (22) which comprises first teeth (24);- at least one climbing means (110) comprising a toothed wheel (112) which comprises, at its periphery, second teeth (114) adapted to mesh with the first teeth (24) of the rack (22), said at least one upright (20) and said at least one climbing means (110) comprising first guide means (34; 121) configured to cooperate with each other during an engagement movement (DE) of the climbing means (110) towards the upright (20) in order to guide the toothed wheel (112) of the climbing means (110) in the first direction (Z) into an engaged position (PE). Abstract figure: Figure 1
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Description

Title of the invention: Assembly for automated storage and retrieval system Technical field

[0001] The present description relates to an assembly comprising a toothed wheel of a climbing means for a vehicle and a rack of a storage rack upright. The present description also relates to a vehicle comprising such a climbing means and a storage rack comprising such an upright. Prior art

[0002] In the field of logistics, it is known to have storage racks in warehouses. A storage rack in a warehouse typically comprises a vertical structure, formed by a set of vertical uprights, often in the form of vertical metal profiles.

[0003] In warehouses, these storage racks are intended to accommodate and store items, said items then being brought together to form orders; these orders are subsequently sent to an end customer by means of road, rail or any other type of transport, or taken out of the warehouse to be collected directly by the end customer at a "drive".

[0004] Within their structure, storage racks define storage locations, also called cells. These cells are intended to receive bins or more generally receptacles, in which items are placed and stored. For this purpose, pairs of mechanical interfaces, typically in the form of brackets, are secured to the uprights, to ensure the centering and support of the different loads at the level of the different cells.

[0005] Such storage racks may be served by a transport system comprising automatic guided vehicles configured to pick up and place items in said storage racks. Such storage systems are called ASRS according to the English acronym "Automated Storage and Retrieval System". The automatic guided vehicles hereinafter referred to by their abbreviation AGV according to the English expression "Automatic guided vehicle" are robots which move autonomously without human intervention.

[0006] The AGVs can move in at least one direction, or even both directions, of a horizontal surface which can typically be the warehouse floor. The automated guided vehicles can also move vertically on the storage racks. Such storage systems are disclosed in particular by the document WO 2019 / 072432. As disclosed by this document WO 2019 / 072432, automated guided vehicles are configured to pick up receptacles of products or articles supported by the brackets in the storage racks, and transport them to another location, typically another storage location or to an order preparation station where said articles are gathered, typically so as to constitute an order for an end customer.

[0007] To do this, the chassis of the automatic guided vehicle typically has a gripping device comprising a support that is movable relative to the chassis and is configured to move from a retracted position for loading a receptacle (typically a bin) onto the chassis of the vehicle, in which the support is typically housed on the chassis, and to a deployed unloading position in which the movable support extends cantilevered from the chassis to unload / deposit the receptacle, typically onto one of the pairs of brackets of the storage rack.

[0008] As disclosed by WO 2019 / 072432, said AGVs may have a chassis equipped with climbing means. Typically, these means comprise motorized toothed wheels of the vehicle which are configured to mesh with the links of a substantially tensioned roller chain, or with the teeth of a rack bar extending along the uprights of the storage racks.

[0009] Thus, AGVs have means of locomotion and orientation, making them capable of moving in three dimensions. In addition to the two flat dimensions generally associated with the ground on which the AGVs move, there is a third vertical dimension associated with the storage racks on which the AGVs are capable of climbing and descending.

[0010] One of the main challenges in the design of these AGVs is to ensure consistent and reliable interaction with the uprights, which is important for the vertical movement of the AGVs. Variations in the alignment of the uprights, combined with tolerances in the flatness of the ground and in the manufacturing of the EGVs, can lead to difficulties in the engagement of the climbing means. These difficulties are further compounded by the lack of real-time control of the orientation of the engagement mechanism during the engagement process. Such conditions can lead to misalignment and the risk of accidents. Summary

[0011] A set is proposed comprising: - at least one upright for a storage rack extending in a first direction, the upright comprising a rack which has first teeth projecting in a second direction perpendicular to the first direction; - at least one climbing means for a vehicle capable of moving along said upright in the first direction, the climbing means comprising a toothed wheel which has an axis of rotation and which comprises, at its periphery, second teeth projecting radially relative to the axis of rotation, the second teeth of the toothed wheel being adapted to mesh with the first teeth of the rack, characterized in that said at least one upright and said at least one climbing means comprise first associated guide means configured to cooperate with each other during an engagement movement of the climbing means towards the upright at least in the second direction, in order to guide the toothed wheel (112) of the climbing means (110) in the first direction (Z) into an engaged position (PE) in which the second teeth (114) of the toothed wheel (112) mesh with the first teeth (24) of the rack (22), the axis of rotation (A) of the toothed wheel (112) extending in a third direction (Y) perpendicular to the first direction (Z) and to the second direction (X) in the engaged position (PE).

[0012] The first direction may coincide with the vertical direction. The second direction and the third direction may coincide with horizontal directions.

[0013] The first guide means of the upright and the climbing means can be configured to cooperate by complementarity of shape.

[0014] The first guide means of the upright may comprise a first guide face extending in the second direction, in whole or in part, in an inclined manner at least in the first direction. The first guide means comprise a first support member, the first support member being configured to move along the first guide face between an initial position and a final position during the engagement movement of the climbing means. The final position of the first support member on the first support face is determined to coincide with the engaged position of the toothed wheel.

[0015] The toothed wheel and the first support member can be fixed relative to each other at least in the first direction.

[0016] The first support member may comprise a roller configured to roll along the first guide surface during the engagement movement of the climbing means.

[0017] The climbing means may comprise a support, the toothed wheel being pivotally mounted on the support around the axis of rotation and the first support member being mounted on the support.

[0018] The roller can be pivotally mounted on the support around a first axis.

[0019] The upright may comprise a support arranged at one end of the rack, the support comprising at least one side wall which extends in the second direction, said side wall comprising the first guide face.

[0020] Said at least one upright and said at least one climbing means may comprise second associated guide means configured to cooperate with one another. with the other during the engagement movement of the climbing means, in order to guide the toothed wheel of the climbing means at least in the third direction into the engaged position.

[0021] The second guide means of the upright may comprise at least one second guide face extending in the second direction, in whole or in part, in an inclined manner at least in the third direction. The second guide means of the climbing means may comprise at least one second support member, the second support member being configured to move along the second guide face between an initial position and a final position during the engagement movement of the climbing means. The final position of the second support member on the second support face may be determined to coincide with the engaged position of the toothed wheel.

[0022] The second guide means of the upright may comprise at least one third guide face extending in the second direction, in whole or in part, in an inclined manner at least in the third direction. The second guide face and the third guide face may have respective inclinations opposite each other in the third direction. The second guide means of the climbing means may comprise at least one third support member, the third support member being configured to move along the third guide face between an initial position and a final position during the engagement movement of the climbing means. The final position of the third support member on the third support face may be determined to coincide with the engaged position of the toothed wheel.

[0023] The assembly may comprise a vehicle, preferably for an automated storage and retrieval system, the vehicle comprising a chassis and said at least one climbing means, said at least one climbing means being movable relative to the chassis between a retracted position and a deployed position in which the toothed wheel is in the engaged position.

[0024] The upright may be fixed to the ground and the vehicle may comprise rolling means, the rolling means being in contact with the ground when said at least one climbing means is in its retracted position, to allow the vehicle to move on the ground, and away from the ground when said at least one climbing means is in its deployed position.

[0025] The upright may be fixed to the ground and the vehicle may comprise rolling means, said at least one climbing means being connected to the chassis of the vehicle by a deployment mechanism having a degree of mobility in the first direction so that the rolling means are in contact with the ground both when said at least one climbing means is in its retracted position and in its deployed position.

[0026] According to another aspect, there is provided a method of engaging at least one climbing means with at least one upright for a storage rack, said upright extending in a first direction and comprising a rack which has first teeth projecting in a second direction perpendicular to the first direction.The climbing means may be intended for a vehicle capable of moving along the upright in the first direction, the climbing means comprising a toothed wheel which has an axis of rotation and which comprises, at its periphery, second teeth projecting radially relative to the axis of rotation, the second teeth of the toothed wheel being adapted to mesh with the first teeth of the rack, the method comprising an engagement movement of the climbing means towards the upright in the second direction, with the axis of rotation of the toothed wheel perpendicular to the first direction and to the second direction, during which first guide means cooperate with each other in order to guide the toothed wheel of the climbing means in the first direction into an engaged position in which the second teeth of the toothed wheel mesh with the first teeth of the rack. Brief description of the drawings

[0027] Other characteristics, details and advantages will appear on reading the detailed description below, and on analyzing the attached drawings, in which:

[0028] [Fig-1] represents a side view of an assembly comprising a toothed wheel of a medium vehicle climb, engaged with a rack of a storage rack amount.

[0029] [Fig.2] represents a perspective view of the whole of [Fig.l].

[0030] [Fig.3] represents another perspective view of the whole of [Fig.l] according to a variant of implementation.

[0031] [Fig.4] represents a bottom view of the whole of [Fig.3].

[0032] [Fig.5] represents a storage rack comprising the upright of figures 1 to 4.

[0033] [Fig.6] partially represents the storage rack of [Fig.5] and a vehicle including the climbing means of figures 1 to 4. Description of the embodiments

[0034] Reference is now made to Figures 1 and 2 which represent an assembly comprising at least one upright 20 and at least one climbing means 110.

[0035] Said at least one upright 20 is intended for a storage rack 10. The upright 20 extends in a first direction Z. The first direction Z comprises at least one component in a vertical direction, which corresponds to the direction of the gravity field, and preferably coincides with the vertical direction. The upright 20 comprises a rack 22 which comprises first teeth 24 projecting in a second X direction perpendicular to the first Z direction.

[0036] Said at least one climbing means 110 is intended for a vehicle 100 capable of moving along said upright 20 in the first direction Z. The climbing means 110 comprises a toothed wheel 112 which has an axis of rotation A. The toothed wheel 112 comprises, at its periphery, second teeth 114 projecting radially relative to the axis of rotation A. The second teeth 114 of the toothed wheel 112 are adapted to mesh with the first teeth 24 of the rack 22.

[0037] Remarkably, said at least one upright 20 and said at least one climbing means 110 comprise first guide means 34; 121 configured to cooperate with each other during an engagement movement DE of the climbing means 110 towards the upright 20 at least in the second direction X. This provides guidance of the toothed wheel 112 of the climbing means 110 in the first direction Z into an engaged position PE, visible in FIGS. 1 and 2, in which the second teeth 114 of the toothed wheel 112 mesh with the first teeth 24 of the rack 22. As shown, in the engaged position, the axis of rotation A of the toothed wheel 112 extends in a third direction Y perpendicular to the first direction Z and to the second direction X. Also, the engagement movement DE can be carried out with the axis of rotation A of the toothed wheel 112 extending, preferably while remaining fixed, in the third direction Y.

[0038] In other words, said at least one upright 20 comprises first guide means 34 and said at least one climbing means 110 comprises guide means 121, the respective first guide means 34; 121 of the upright 20 and of the climbing means 110 associating with each other during the engagement movement DE of the climbing means 110 so as to guide the toothed wheel 112 in the first direction E into the engaged position PE.

[0039] The first guide means 34; 121 respectively of the upright 20 and of the climbing means 110 will be described in more detail below.

[0040] This makes it possible to ensure with certainty the engagement of the second teeth 114 of the toothed wheel 112 with the first teeth 24 of the rack 22. In other words, this makes it possible to avoid “tooth against tooth” contact between the toothed wheel 112 and the rack 22, which would prevent a movement of the first climbing means 110, and consequently of the corresponding vehicle 100, along the rack 22 in the first direction Z. Indeed, the arrangement of first guide means 34; 121 associated, configured to cooperate with each other during the engagement movement of the climbing means 110 towards the upright 20, ensures precise alignment of the toothed wheel 112 with the rack 22 in the first direction Z. As a result, the reliability of the climbing means 110 of the vehicle 100 is improved, in particular when moving along the rack 22 in the first direction Z. This notably reduces the impact of variations such as the positioning of the rack 10, the tolerances of the flatness of the ground and the manufacturing tolerances of the rack 22 and / or the climbing means 110, or even of the vehicle 100.

[0041] The specific arrangement that the rotation axis A of the toothed wheel 112 extends in a third direction Y, perpendicular to the first direction Z and the second direction X, contributes to a more stable and better controlled engagement process.

[0042] In its engaged position PE, the toothed wheel 112 may be able to move along the rack 22 in the first direction Z. In its engaged position PE, the axis of rotation A of the toothed wheel 112 may extend in the third direction Y.

[0043] The first guide means 34; 121 of the upright 20 and the climbing means 110 may be configured to cooperate by form complementarity. The form complementarity between the first guide means 34; 121 of the upright 20 and the climbing means 110 facilitates a smoother engagement, with less jerks, of the toothed wheel 112 with the rack 22. This reduces wear on the components and contributes to extending the life of the system, while allowing higher operating speeds and better efficiency during the engagement process.

[0044] More particularly, the first guide means 34; 121 of the upright 20 may comprise a first guide face 34 extending in the second direction X, in whole or in part, in an inclined manner at least in the first direction Z. According to another formulation, an axis perpendicular to the first guide face 34 may extend in a direction inclined relative to the first direction Z, that is to say it may extend in a direction which comprises at least one component in the first direction Z and at least one component in the second direction X and possibly a component in the third direction Y. The first guide means 34; 121 of the climbing means 110 may comprise a first support member 121.The first support member 121 is configured to move along the first guide face 34 between an initial position and a final position PF, visible in FIGS. 1 and 2, during the engagement movement DE of the climbing means 110. The final position PF of the first support member 121 on the first support face can be determined to coincide with the engaged position PE of the toothed wheel 112. The toothed wheel 112 and the first support member 121 can be fixed relative to each other at least in the first direction Z. The guidance of the first support member 121 in the first direction Z along the first guide face 34 into its final position PF makes it possible to correct, during the engagement movement DE, a position error of the toothed wheel 112, subsequently of the corresponding vehicle 100, relative to the engaged position PE in the first direction Z. This thus makes it possible to guarantee the commitment. of the toothed wheel 112 with the rack 22, that is to say by avoiding a “tooth against tooth” contact between the toothed wheel 112 and the rack 22 which would generate, or even prevent, engagement.

[0045] When the toothed wheel 112 is said to be “engaged” with the rack 22, it is understood that the second teeth 114 mesh with the first teeth 24.

[0046] It is understood that the first support member 121 can be moved between the initial position and the final position PF by a ramp effect on the first guide face 34. Also, the first support member 121 can be moved in the first direction Z between the initial position and the final position PF. In other words, the initial position and the final position PF of the first support member 121 can be offset from each other in the first direction Z. A first angle of inclination al of the first guide face 34 relative to a plane comprising the second direction X can be between 0° and 25°.

[0047] The initial position of the first support member 121 on the first guide face 34 corresponds to the position of the first support member 121 when it comes into contact with the first support face. Depending on the flatness of the ground in which the vehicle 100 is moving, depending on the clearances along the first direction Z in the deployment of the climbing means 110 or even depending on the manufacturing tolerances of the climbing means 110 and the upright 20, the initial position of the first support member 121 on the first guide face 34 may vary along the first direction Z and / or the second direction X.

[0048] In order to further facilitate the meshing of the second teeth 114 with the first teeth 24, the position of the second teeth 114 about the axis of rotation A of the toothed wheel 112 may be predetermined and fixed during the engagement movement DE. In particular, the position of the second teeth 114 about the axis of rotation A of the toothed wheel 112 may be determined to allow engagement with the first teeth 24 of the rack 22 when the toothed wheel 112 is positioned in the first direction Z at the engagement position.

[0049] The first support member 121 may comprise a roller, or even a wheel or a roller or even a ramp, configured to roll along the first guide surface during the engagement movement DE of the climbing means 110. This rolling action reduces friction and wear of the components, which increases durability and reduces maintenance requirements. This rolling action ensures constant contact between the first support member 121 and the first inclined guide surface of the centering member, which allows for more reliable and more precise positioning of the toothed wheel 112 in the first direction Z during the engagement process.

[0050] The climbing means 110 may comprise a support 111. The toothed wheel 112 may be pivotally mounted on the support 111 around the axis of rotation A. This dis position provides additional structural integrity, ensuring that the gear wheel 112 maintains correct orientation and engagement with the rack 22 throughout the engagement process. Similarly, the first support member 121 may be mounted on the support 111. More particularly, the roller may be pivotally mounted on the support 111 about a first axis A1. A direction of extension of the first axis A1 may comprise at least one component along a direction of extension of the axis of rotation A of the gear wheel 112. According to a particular case, the first axis A1 may be parallel to the axis of rotation A of the wheel. Alternatively, the first axis A1 may be inclined relative to the axis of rotation A of the gear wheel 112.For example, when the axis of rotation A of the toothed wheel 112 extends in the third direction Y, the first axis A1 can extend at least in the third direction Y, and can also extend in the first direction Z and / or the second direction X.

[0051] The upright 20 may comprise a support 30 arranged at one end of the rack 22, preferably a lower end of the rack. The support 30 is more particularly visible in [Fig. 4] which will be described in detail later. The support 30 may comprise at least one side wall 32 which extends in the second direction X. Said at least one side wall 32 may comprise the first guide face 34.

[0052] The support 30 may comprise a central wall 31. Said at least one wall lateral wall 32 can extend in the second direction X from the central wall 31. Said at least one lateral wall 32 can be arranged laterally to the first teeth 24 of the rack 22 in the third direction Y. Said at least one lateral wall 32 can comprise an upper face 33, in particular opposite the ground in the first direction Z. The upper face 33 of said at least one lateral wall 32 can comprise the first bearing face.

[0053] The upright 20 may comprise a post 21 which extends in the first direction Z. The rack 22 may be fixed to the post 21. The support 30 may also be fixed to the post 21. In particular, the post 21 may comprise a front face and a rear face, opposite one another in the second direction X. The rack 22 may then be fixed to the post 21 at the front face, and / or the support 30 may be fixed to the post 21 at the rear face.

[0054] Said at least one side wall 32 may comprise two side walls 32. In other words, the support 30 may comprise two side walls 32 as described above with reference to said at least one side wall 32. It is understood that each side wall 32 comprises a respective first guide face 34. Each side wall 32 may extend in the second direction X from a respective end portion of the central wall 31 in the third direction Y. The support 30 may have a C shape. The rack 22 may be arranged, or even inserted, between the side walls 32 in the third direction Y.

[0055] Reference is now made to Figures 3 and 4 which represent the same assembly as in Figures 1 and 2, except that it additionally comprises second guide means 36; 122; 38; 123. More particularly, said at least one upright 20 and said at least one climbing means 110 comprise associated second guide means 36; 122; 38; 123 configured to cooperate with each other during the engagement movement DE of the climbing means 110. This provides guidance of the toothed wheel 112 of the climbing means 110 at least along the third direction Y into the engaged position PE. This ensures a correct position of the second teeth 114 of the toothed wheel 112 relative to the first teeth 24 of the rack 22 along the third direction Y.

[0056] The second guide means 36; 122; 38; 123 of the upright 20 and of the climbing means 110 can be configured to cooperate by complementarity of shape.

[0057] The rack 22 may comprise a first lateral edge and a second lateral edge on each side along the third direction Y. In its engaged position PE, the toothed wheel 112 may be closer along the third direction Y to one of the first lateral edge and the second lateral edge than to the other of the first lateral edge and the second lateral edge. In other words, in its engaged position PE, the toothed wheel 112 may be off-center relative to a middle position on the rack 22 along the third direction Y. Alternatively, in the engaged position PE, the toothed wheel 112 may be equidistant from each of the first lateral edge and the second lateral edge of the rack 22. Or in other words, in its engaged position PE, the toothed wheel 112 may be centered relative to a middle position on the rack 22.

[0058] The second guide means 36; 122; 38; 123 of the upright 20 may comprise at least one second guide face 36 extending in the second direction X, in whole or in part, in an inclined manner at least in the third direction Y. According to another formulation, an axis perpendicular to the second guide face 36 may extend in a direction inclined relative to the third direction Y, that is to say it may extend in a direction which comprises at least one component in the second direction X and at least one component in the third direction Y and possibly a component in the first direction Z. The second guide means 36; 122; 38; 123 of the climbing means 110 may comprise at least one second support member 122.The second support member 122 can be configured to move along the second guide face 36 between an initial position and a final position PF during the engagement movement DE of the climbing means 110. The final position PF of the second support member 122 on the second support face can be determined to coincide with the position . engaged PE of the toothed wheel 112. Guiding the second support member 122 in the third direction Y along the second guide face 36 into its final position PF makes it possible to correct, during the engagement movement DE, a positioning error in a first direction SI of the third direction Y of the toothed wheel 112 relative to the desired engaged position PE, or even an overall positioning error of the corresponding vehicle 100 in the third direction Y.

[0059] It is understood that the second support member 122 can be moved between the initial position and the final position PF by a ramp effect on the second guide face 36. Also, the second support member 122 can be moved in the third direction Y between the initial position and the final position PF. In other words, the initial position and the final position PF of the second support member 122 can be offset from each other in the third direction Y.

[0060] In addition, the second guide means 36; 122; 38; 123 of the upright 20 may comprise at least one third guide face 38 extending in the second direction X, in whole or in part, in an inclined manner at least in the third direction Y. According to another formulation, an axis perpendicular to the third guide face 38 may extend in a direction inclined relative to the third direction Y, that is to say it may extend in a direction which comprises at least one component in the second direction X and at least one component in the third direction Y and possibly a component in the first direction Z. The second guide face 36 and the third guide face 38 may have respective inclinations opposite each other in the third direction Y. Similarly, the second guide means 36; 122; 38; 123 of the climbing means 110 may comprise at least one third support member 123.The third support member 123 may be configured to move along the third guide face 38 between an initial position and a final position PF during the engagement movement DE of the climbing means 110. The final position PF of the third support member 123 on the third support face may be determined to coincide with the engaged position PE of the toothed wheel 112. Guiding the third support member 123 in the third direction Y along the third guide face 38 into its final position PF makes it possible to correct, during the engagement movement DE, a positioning error in a second direction S2 of the third direction Y of the toothed wheel 112 relative to the desired engaged position PE, or even an overall positioning error of the corresponding vehicle 100 in the third direction Y.

[0061] It is understood that the third support member 123 can be moved between the initial position and the final position PF by a ramp effect on the third guide face 38. Also, the third support member 123 can be moved in the first direction Z between the initial position and the final position PF. In other words, the initial position and the final position PF of the third support member 123 can be offset from each other in the first direction Z.

[0062] The second guide face 36 and the third guide face 38 may be opposite each other along the third direction Y. A second angle of inclination a2 of the second guide face 36 relative to a plane comprising the second direction X may be different or equal, in absolute value, to a third angle of inclination a3 of the third guide face 38 relative to a plane comprising the second direction X. The second angle of inclination a2 of the second guide face 36 and / or the third angle of inclination a3 of the third guide face 38 may be between 0° and 25°.

[0063] Said at least one side wall 32 may comprise the second guide face 36 and / or the third guide face 38. Said at least one side wall 32 may comprise an internal face 37. The internal face 37 of the side wall 32 may be opposite, or even resting on, an edge of the rack 22 in the third direction Y. Said at least one side wall 32 may comprise an external face 35. The external face 35 of the side wall 32 may be opposite an edge of the rack 22 in the third direction Y. The internal face 37 and the external face 35 of said at least one side wall 32 may be opposite each other. The external face 35 may comprise the second guide face 36. The internal face 37 may comprise the third guide face 38.

[0064] The second support member 122 and / or the second support member 122 may comprise a roller configured to roll respectively along the second support surface and along the third support surface during the engagement movement DE of said at least one climbing means 110.

[0065] The roller of the second support member 122 can be mounted on the support 111 around a second axis A2. The second axis A2 can extend in the first direction Z. The roller of the third support member 123 can be mounted on the support 111 around a third axis A3. The third axis A3 can extend in the first direction Z.

[0066] More generally, it is understood that the second guide means 36; 122; 28; 123 of the upright 20 and of the climbing means 110 can be configured to cooperate by complementarity of shape.

[0067] An alternative embodiment, not shown, of the second guide means 36; 122; 28; 123 is now described. Said at least one upright 20 may comprise a first upright 20 and a second upright 20 spaced apart from each other in the third direction Y. Said at least one climbing means 110 may comprise a first climbing means 110 and a second climbing means 110, the toothed wheel 112 of the first climbing means 110 being adapted to engage the rack 22 of the first upright 20 and the toothed wheel 112 of the second climbing means 110 being adapted to engage the rack 22 of the second upright 20. The first climbing means 110 and the second climbing means 110 may be intended for a single vehicle 100 capable of moving simultaneously along the first upright 20 and the second upright 20 along the first direction Z. More specifically, each of the first climbing means 110 and the second climbing means 110 may be movably mounted on the chassis 101 of the vehicle 100 between a respective retracted position and a deployed position. The second guide means 36; 122; 38; 123 of the first upright 20 and the second upright 20 may each comprise only the second guide face 36. Similarly, the second guide means 36; 122; 38; 123 of the first climbing means 110 and of the second climbing means 110 may each comprise only the second support member 122.The second guide face 36 of the first upright 20 and the second guide face 36 of the second upright 20 may have an inclination opposite to each other with respect to the third direction Y.

[0068] Thus, the guidance of the second support member 122 of the first climbing means 110 in the third direction Y along the second guide face 36 of the first upright 20 into its final position PF makes it possible to correct, during the engagement movement DE, a positioning defect in the second direction of the third direction Y of the toothed wheels 112 of the first climbing means 110 and of the second climbing means 110 relative to their desired engaged positions PE, or even an overall positioning defect of the corresponding vehicle 100 in the third direction Y.

[0069] Similarly, the guidance of the second support member 122 of the second climbing means 110 in the third direction Y along the second guide face 36 of the second upright 20 into its final position PF makes it possible to correct, during the engagement movement DE, a positioning defect in the first direction of the third direction Y of the toothed wheels 112 of the first climbing means 110 and of the second climbing means 110 relative to their desired engaged positions PE, or even an overall positioning defect of the corresponding vehicle 100 in the third direction Y.

[0070] This alternative makes it possible to avoid a third guide face 38 and a third support member 123 for the second guide means 36; 122; 38; 123.

[0071] With reference to Figures 5 and 6, at least one vehicle 100 and at least one storage rack are now described in more detail. Said at least one vehicle 100 and said at least one storage rack 10 are preferably intended for an automated storage and retrieval system.

[0072] Said at least one storage rack 10 may comprise one or more uprights 20 as described above, and aligned in a spaced manner along the third direction Y in the case of a plurality. The rack 10 is suitable for storing articles. The vehicle 100 may be intended to retrieve an article from the rack 10, in particular by moving along one or more uprights 20 by means of said at least one climbing means 110. Preferably, the vehicle 100 can move along two uprights 20 of a rack 10 by means of two climbing means 110. More preferably, the vehicle 100 can move along two uprights 20 of two racks 10 arranged opposite each other along the second direction X, in particular by means of four climbing means 110.

[0073] The vehicle may be automatically guided, i.e. of the “automated guided vehicle” or AGV type. For this purpose, the vehicle may comprise on-board guidance means adapted to the automatic guidance of the vehicle. The vehicle 100 may comprise a chassis 101 and said at least one climbing means 110 as described with reference to FIGS. 1 to 4. Said at least one climbing means 110 may be movable relative to the chassis 101 between a retracted position and a deployed position in which the toothed wheel 112 is in the engaged position PE. Said at least one climbing means 110 may move from the retracted position to the deployed position by the engagement movement DE of the climbing means 110. The climbing means 110 may be closer to the chassis 101 in the retracted position than it is in the deployed position. In the retracted position, the climbing means 110 may be, in whole or in part, housed in the chassis 101.

[0074] The vehicle 100 may comprise rolling means 140, the rolling means 140 being in contact with the ground when said at least one climbing means 110 is in its retracted position, to allow the vehicle 100 to move on the ground. The rolling means 140 may be mounted on the chassis 101. The rolling means 140 may be motorized. The rolling means 140 may comprise one or more rolling wheels, and in particular at least one motor, preferably a single motor, for actuating said one or more rolling wheels. When each climbing means 110 is in its retracted position, the vehicle 100 may travel on the ground, in particular the vehicle 100 may travel in the second direction X between two adjacent uprights 20 in the third direction Y.

[0075] Said at least one climbing means 110 may be at a distance from the ground when said at least one climbing means 110 is in its deployed position. Alternatively, said at least one climbing means 110 may be connected to the chassis 101 of the vehicle 100 by a deployment mechanism 130 having a degree of mobility in the first direction Z so that the rolling means 140 are in contact with the ground both when said at least one climbing means 110 is in its retracted position and in its deployed position. For example, the deployment mechanism 130 may allow a free relative movement between the toothed wheel 112 and the chassis 101. In other words, the toothed wheel 112 can be moved according to a limited stroke in the first direction Z relative to the chassis 101, the chassis 101 preferably remaining fixed. The degree of mobility, or freedom, of the deployment mechanism 130 may result from an intrinsic play in the assembly of the mechanism or may result from a mechanical connection adapted to such a movement. The deployment mechanism may for example comprise a deployable arm associated with each climbing means and at the end of which is fixed the support 111 of said associated climbing means. The vehicle 100 may comprise a single motor 131 for the deployment of each climbing means 110 and / or for driving the toothed wheel 112 of each climbing means around its respective axis of rotation A.

[0076] In order to know and adjust the position of the second teeth 114 of the toothed wheel 112 of each climbing means around the axis of rotation A, an absolute encoder may be provided between the motor 131 and the toothed wheel 112, adapted to return the circumferential position of the second teeth 114 around the axis of rotation A. Alternatively or in addition, a stop may be provided on the chassis 101 against which one of the second teeth 114 of the toothed wheel 112 of each climbing means 110 comes to bear in the retracted position and a relative encoder between the motor 131 and the toothed wheel 112, adapted to return the circumferential position of the second teeth 114 around the axis of rotation A.Alternatively or additionally, a sensor may be provided which is adapted to measure the circumferential position around the axis of rotation A of at least one of the second teeth 114 and adapted to return the circumferential position of the second teeth 114 around the axis of rotation A.

[0077] Finally, a method is described for engaging at least one climbing means 110 with at least one upright 20 for a storage rack 10. Said upright 20 extends in a first direction Z and comprises a rack 22 which comprises first teeth 24 projecting in a second direction X perpendicular to the first direction Z, and said climbing means 110 is intended for a vehicle 100 capable of moving along the upright 20 in the first direction Z, the climbing means 110 comprising a toothed wheel 112 which has an axis of rotation A and which comprises, at its periphery, second teeth 114 projecting radially relative to the axis of rotation A, the second teeth 114 of the toothed wheel 112 being adapted to mesh with the first teeth 24 of the rack 22.

[0078] The method may comprise an engagement movement DE of the climbing means 110 towards the upright 20 in the second direction X, with the axis of rotation A of the toothed wheel 112 perpendicular to the first direction Z and to the second direction X, during which first guide means 34; 121 cooperate with each other in order to guide the toothed wheel 112 of the climbing means 110 in the first direction Z into an engaged position PE in which the second teeth 114 of the toothed wheel 112 mesh with the first teeth 24 of the rack 22.

[0079] By guiding the gear wheel 112 of the climbing means 110 in the first Z direction to an engagement position where the second teeth of the gear wheel 112 mesh with the first teeth 24 of the rack 22, the method ensures precise alignment and engagement between the climbing means 110 and the rack 22. This precise alignment is essential so that the vehicle 100 can move along the post 20 without slipping or becoming misaligned, which could cause operational inefficiencies or damage to the gear wheel 112 and / or the rack 22. The engagement movement of the climbing means 110 toward the post 20 in the second X direction, with the axis of rotation A of the gear wheel 112 maintained perpendicular to the first Z direction and second X direction, ensures that the gear wheel 112 approaches the rack 22 in a controlled manner.This perpendicular approach minimizes the risk of the second teeth 114 of the gear wheel 112 striking the first teeth 24 of the rack 22 obliquely, which could lead to wear or breakage. Instead, the teeth engage smoothly, which extends the service life of the gear wheel 112 and the rack 22 and reduces maintenance requirements. The cooperation of the first guide means 34; 121 during the engagement movement facilitates a stable and controlled meshing process between the gear wheel 112 and the rack 22. This stability is essential for reliable operation of the vehicle 100 when moving up or down along the upright 20, particularly under varying load conditions where the center of gravity of the vehicle 100 may shift, which may affect the meshing dynamics.

Claims

Claims

1. Assembly comprising: - at least one upright (20) for a storage rack (10) extending in a first direction (Z), the upright (20) comprising a rack (22) which comprises first teeth (24) projecting in a second direction (X) perpendicular to the first direction (Z); - at least one climbing means (110) for a vehicle (100) capable of moving along said upright (20) in the first direction (Z), the climbing means (110) comprising a toothed wheel (112) which has an axis of rotation (A) and which comprises, at its periphery, second teeth (114) projecting radially relative to the axis of rotation (A), the second teeth (114) of the toothed wheel (112) being adapted to mesh with the first teeth (24) of the rack (22), characterized in that said at least one upright (20) and said at least one climbing means (110) comprise first guide means (34;121) associated configured to cooperate with each other during an engagement movement (DE) of the climbing means (110) towards the upright (20) at least in the second direction (X), in order to guide the toothed wheel (112) of the climbing means (110) in the first direction (Z) into an engaged position (PE) in which the second teeth (114) of the toothed wheel (112) mesh with the first teeth (24) of the rack (22), the axis of rotation (A) of the toothed wheel (112) extending in a third direction (Y) perpendicular to the first direction (Z) and to the second direction (X) in the engaged position (PE).;

2. Assembly according to the preceding claim, in which the first guide means (34; 121) of the upright (20) and of the climbing means (110) are configured to cooperate by complementarity of shape.

3. Assembly according to any one of the preceding claims, in which the first guide means (34; 121) of the upright (20) comprise a first guide face (34) extending in the second direction (X), in whole or in part, in an inclined manner at least in the first direction (Z) and the first guide means (34; 121) of the climbing means (110) comprise a first support member (121), the first support member (121) being configured to move along the first guide face (34) between an initial position and a final position (PF) during the engagement movement (DE) of the climbing means (110), the final position (PF) of the first support member (121) on the first support face being determined to coincide with the engaged position (PE) of the toothed wheel (112).

4. Assembly according to the preceding claim, the toothed wheel (112) and the first support member (121) are fixed relative to each other at least in the first direction (Z).

5. An assembly according to claim 3 or 4, wherein the first support member (121) comprises a roller configured to roll along the first guide surface during the engagement movement (DE) of the climbing means (110).

6. An assembly according to any one of claims 3 to 5, wherein the climbing means (110) comprises a support (111), the toothed wheel (112) being pivotally mounted on the support (111) around the axis of rotation (A) and the first support member (121) being mounted on the support (111).

7. Assembly according to the preceding claim, claim 5 applying, in which the roller is pivotally mounted on the support (111) around a first axis (Al).

8. An assembly according to any one of claims 3 to 7, wherein the upright (20) comprises a support (30) arranged at one end of the rack (22), the support (30) comprising at least one side wall (32) which extends in the second direction (X), said side wall (32) comprising the first guide face (34).

9. An assembly according to any one of the preceding claims, wherein said at least one upright (20) and said at least one climbing means (110) comprise associated second guide means (36; 122; 38; 123) configured to cooperate with each other during the engagement movement (DE) of the climbing means (110), in order to guide the toothed wheel (112) of the climbing means (110) at least in the third direction (Y) into the engaged position (PE).

10. Assembly according to the preceding claim, in which the second guide means (36; 122; 38; 123) of the upright (20) comprise at least one second guide face (36) extending in the second direction (X), in whole or in part, in an inclined manner at least in the third direction (Y) and the second guide means (36; 122; 38; 123) of the climbing means (110) comprise at least one second support member (122), the second support member (122) being configured to move along the second guide face (36) between an initial position and a final position (PF) during the engagement movement (DE) of the climbing means (110), the final position (PF) of the second support member (122) on the second support face being determined to coincide with the engaged position (PE) of the toothed wheel (112).

11. Assembly according to the preceding claim, in which the second guide means (36; 122; 38; 123) of the upright (20) comprise at least one third guide face (38) extending in the second direction (X), in whole or in part, in an inclined manner at least in the third direction (Y), the second guide face (36) and the third guide face (38) having respective inclinations opposite each other in the third direction (Y), and in which the second guide means (36; 122; 38;123) of the climbing means (110) comprise at least one third support member (123), the third support member (123) being configured to move along the third guide face (38) between an initial position and a final position (PF) during the engagement movement (DE) of the climbing means (110), the final position (PF) of the third support member (123) on the third support face being determined to coincide with the engaged position (PE) of the toothed wheel (112).;

12. An assembly according to any one of the preceding claims, which comprises a vehicle (100), preferably for an automated storage and retrieval system, the vehicle (100) comprising a chassis (101) and said at least one climbing means (110), said at least one climbing means (110) being movable relative to the chassis (101) between a retracted position and a deployed position in which the toothed wheel (112) is in the engaged position (PE).

13. Assembly according to the preceding claim, in which the upright (20) is fixed to the ground and in which the vehicle (100) comprises rolling means (140), the rolling means (140) being in contact with the ground when said at least one climbing means (110) is in its retracted position, to allow the vehicle (100) to move on the ground, and away from the ground when said at least one climbing means (110) is in its deployed position.

14. An assembly according to claim 12, wherein the upright (20) is fixed to the ground and wherein the vehicle (100) comprises rolling means (140), said at least one climbing means (110) being connected to the chassis (101) of the vehicle (100) by a deployment mechanism (130) having a degree of mobility in the first direction (Z) such that the rolling means (140) are in contact with the ground both when said at least one climbing means (110) is in its retracted position and in its deployed position.

15. Method for engaging at least one climbing means (110) with at least one upright (20) for a storage rack (10), said upright (20) extending in a first direction (Z) and comprising a rack (22) which has first teeth (24) projecting in a second direction (X) perpendicular to the first direction (Z), said climbing means (110) being intended for a vehicle (100) capable of moving along the upright (20) in the first direction (Z), the climbing means (110) comprising a toothed wheel (112) which has an axis of rotation (A) and which comprises, at its periphery, second teeth (114) projecting radially with respect to the axis of rotation (A), the second teeth (114) of the toothed wheel (112) being adapted to mesh with the first teeth (24) of the rack (22), the method comprising an engagement movement (DE) of the climbing means (110) towards the upright (20) in the second direction (X),with the axis of rotation (A) of the toothed wheel (112) perpendicular to the first direction (Z) and to the second direction (X), during which first guide means (34; 121) cooperate with each other in order to guide the toothed wheel (112) of the climbing means (110) in the first direction (Z) into an engaged position (PE) in which the second teeth (114) of the toothed wheel (112) mesh with the first teeth (24) of the rack (22).,

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