Power tool and its manufacturing process

Abstract

The invention relates to a power tool (10) comprising: - a body (6) at least partially electrically insulating, comprising: - an actuator, - a transmission connecting the actuator to a machining element (4), - at least one electrical contact surface, arranged to at least partially surround the body (6) and to be gripped by the user, said power tool (10) being arranged to include a user safety system; the electrical contact surface comprises at least two electrical contact zones (50) which are distinct and separate, and the power tool (10) comprises a connecting element (7) made of electrically conductive material inside the body (6) of the power tool (10) and arranged to be in electrical contact with each electrical contact zone (50), in order to electrically connect the electrical contact zones (50) together. Figure to be published with the abbreviation: Fig. 1

Description

Title of the invention: Portable power tool and its manufacturing process technical field

[0001] The present invention relates to a power tool, in particular a power pruner arranged to include a safety system requiring that the moving blade and / or the fixed blade be made at least partially of electrically conductive material. The present invention also relates to a method for manufacturing such a power tool. State of the art

[0002] In the context of the present invention, the term "power tool" refers to an electric or electrically powered tool. The tool may be electrically powered by a self-contained power source. During its use, it is held by a limb of the user, for example, their hand. In particular, the same limb that holds such a tool also allows it to be operated, for example, by means of a trigger. A power tool does not have a stationary position during its use, as the user moves it, for example, to machine a new object or to machine the same object more effectively. In other words, a power tool is not stationary; that is, it does not always occupy the same position.It is therefore clear from this definition that a machine such as a stationary saw, for example a table saw or a bench shear, does not fall within the definition of a portable power tool given in this context.

[0003] The power source of such a power tool can be, for example, a battery or a battery pack. In one case, the power source is a separate part of the tool. In particular, the user can hold the tool with one hand and simultaneously carry the power source on their person, for example, using a backpack, harness, or belt. In another case, the power source of such a power tool is integrated into the power tool itself.

[0004] A power tool includes an actuator, for example a motor, for transmitting a force to an external object on which the tool acts.

[0005] Pruning shears, pliers, presses, a portable chainsaw, a portable circular saw, a portable jigsaw, a planer, a crimping tool, a router, etc. for agricultural, viticultural, arboricultural, industrial, craft, textile, food, medical, etc. applications are non-limiting examples of portable power tools according to the invention.

[0006] A power tool comprises a machining element and a support element for that object. The machining element allows an object to be machined and comes into direct contact with that object. It is mobile during the machining of the object and is actuated by the actuator of the power tool.

[0007] In the context of the present invention, the word "machine" indicates any operation carried out on the object which allows it to be transformed, for example cutting, pressing, slicing, planing etc.

[0008] The support member supports the workpiece during machining and is generally fixed during the machining process. Generally, the support member is not actuated by the power tool's actuator. Its presence is necessary to perform the machining operation. The support member is also in direct contact with the workpiece during machining. In some cases, the support member is also movable and / or actuated by the power tool's actuator.

[0009] In the case where the power tool is a pruner, its moving blade is the cutting element, because it allows an object such as a branch to be cut, and the counter-blade is the support element, because it supports the branch during its cutting.

[0010] In the case where the power tool is a circular saw, its rotating blade is the machining element, because it allows an object such as a piece of wood to be cut, and the table including the passage for the blade and on which the object rests during the cutting is the support element.

[0011] In the case where the power tool is a planer, its blade is the machining element, because it allows cutting an object such as a piece of wood, and the table on which the object rests during the cutting is the support element.

[0012] In the case where the power tool is a portable chainsaw, its rotating chain is the machining element, because it allows an object to be cut, and the chain guide of the portable chainsaw around which the rotating chain moves is the support element.

[0013] These types of tools have become increasingly efficient and are capable of generating a force of several kilonewtons. However, this efficiency has significantly increased the number of occupational accidents caused by such tools. The need for safety measures regarding the movement of the moving blade of these tools has therefore increased rapidly.

[0014] Various solutions in the prior art attempt to meet this need.

[0015] In particular, several security systems in the prior art require that the machining element and / or the support element is / are made at least in part of electrically conductive material: indeed, when a hand (or a limb, or generally a portion of the body) of the user touches the machining element and / or the support element, and in particular its / their portion made of electrically conductive material, These systems are designed to modify the actuator's speed, for example to reduce or stop it, and possibly trigger an alarm (audible and / or visual). In most cases, an electrical circuit is closed via the user's hand (or generally body) when they touch the machining element and / or the support element, and in particular its / their portion made of electrically conductive material: this closure is detected, for example, by measuring impedance.

[0016] In other words, some portable power tools include: - a body that is at least partially electrically insulating, comprising: - an actuator, - a transmission linking the actuator to a machining element, so as to allow movement of the machining element relative to a support element, - the machining element and / or the support element being made at least partly of electrically conductive material - at least one electrical contact surface, arranged to at least partially surround the body and to be grasped by the user.

[0017] These known power tools also include a safety system for a user, this safety system being arranged to measure an impedance between the electrical contact surface and the machining member and / or the support member, and to reduce or cancel the speed of the actuator on the basis of this impedance measurement in order to protect the user.

[0018] A non-limiting example of such a security system is described for example in document EP4137274 on behalf of the applicant.

[0019] However, in these known solutions, to achieve good electrical contact between the tool and the user, regardless of how the user grips the tool, it is advantageous for the electrical contact surface to extend over the entire handle. This imposes significant constraints on both the visual appearance and the mechanical design of the power tool body. Brief summary of the invention

[0020] One object of the present invention is to provide a power tool free from the limitations of known power tools.

[0021] Another object of the present invention is to provide a power tool which makes it possible to obtain good electrical contact between the electrical contact surface and the user, regardless of how the user grips the power tool, with fewer constraints than known solutions.

[0022] Another object of the present invention is to offer an alternative power tool to known power tools.

[0023] According to the invention, these goals are achieved in particular by means of a power tool according to the invention and a method for manufacturing the power tool according to the invention.

[0024] In particular, the power tool according to the invention comprises: - a body that is at least partially electrically insulating, comprising: - an actuator, - a transmission linking the actuator to a machining element, so as to allow movement of the machining element relative to a support element, - the machining element and / or the support element being made at least partly of electrically conductive material - at least one electrical contact surface, arranged to at least partially surround the body and to be grasped by the user, said power tool being arranged to include a user safety system, said safety system being arranged to measure an impedance between the electrical contact surface and the machining element and / or the support element, and to reduce or cancel the actuator speed based on this impedance measurement in order to protect the user, characterized in that The electrical contact surface comprises at least two distinct and separate electrical contact zones, and in that The power tool includes a connecting element made of electrically conductive material inside the body of the power tool and arranged to be in electrical contact with each electrical contact area, in order to electrically connect the electrical contact areas together.

[0025] The power tool according to the invention comprises: - a body that is at least partially electrically insulating, comprising: - an actuator, - a transmission linking the actuator to a machining element, so as to allow movement of the machining element relative to a support element, - the machining element and / or the support element being made at least partly of electrically conductive material, - at least one electrical contact surface, arranged to at least partially surround the body and to be grasped by the user.

[0026] According to the invention, the power tool is arranged to include a safety system for a user, this safety system being arranged to measure an impedance between the electrical contact surface and the machining element and / or the element support, and to reduce or cancel the speed of the actuator based on this impedance measurement in order to protect the user.

[0027] According to the invention, the electrical contact surface comprises at least two electrical contact zones which are distinct and separate, and the power tool comprises a connecting element made of electrically conductive material inside the body of the tool and arranged to be in electrical contact with each electrical contact zone, in order to electrically connect the electrical contact zones together.

[0028] In a preferred embodiment, the connecting element is a plate. In another embodiment, it is a wire. In general, inserting the plate into the tool is more feasible for industrial production.

[0029] Thanks to the presence of at least two distinct and separate electrical contact zones and the electrically conductive connecting element inside the tool body, good electrical contact between the tool and the user is possible regardless of how the user grips the tool, as the electrical contact surface extends over the entire handle, with fewer constraints than known solutions. Indeed, the power tool according to the invention has a large electrical contact surface while ensuring considerable freedom in its visual appearance. Dividing the electrical contact surface into several interconnected electrical contact zones creates ribs between these zones, which reinforces the mechanical rigidity of the body.

[0030] In one embodiment, at least one electrical contact area is flexible, namely it has a hardness belonging to the range [60-95] Shore A. This allows a firm and comfortable grip on the power tool.

[0031] In one embodiment, at least one electrical contact area is made of elastomer.

[0032] In one embodiment, the body of the power tool is made of hard thermoplastic, namely having a hardness belonging to the range [65-90] Shore D.

[0033] In one embodiment, the power tool includes at least ten electrical contact zones, for example twenty electrical contact zones.

[0034] In one embodiment, the set of electrical contact areas extends over the entire handle of the power tool.

[0035] In one embodiment, the connecting element made of conductive material is located in, near, or against an internal lateral surface of the power tool. This makes the internal volume of the tool available for the tool mechanism, thus enabling the creation of a compact and ergonomic tool.

[0036] In one embodiment, the connecting element made of electrically conductive material is electrically isolated, for example because it is sufficiently far away, from other components electrically conductive material in the body of the power tool, such as the motor housing and / or gear motor of the power tool.

[0037] In one embodiment, the connecting element made of conductive material includes means, for example holes, to ensure its positioning and / or fixing in the body of the tool.

[0038] In one embodiment, the connecting element made of conductive material includes a tab, in particular at one of its ends.

[0039] In one embodiment, the power tool includes an electrically conductive element, such as a wire, electrically connecting the plate made of conductive material, for example its tab, to an impedance measurement circuit, the machining element and / or the support element also being connected to this circuit.

[0040] The present invention also relates to a method for manufacturing the power tool according to the invention, comprising the steps of: - insertion into the body of the power tool of the connecting element made of electrically conductive material, - creation of at least two electrical contact zones, - electrical connection between the connecting element made of electrically conductive material and the electrical contact zones.

[0041] In one embodiment, the body of the power tool is made by plastic injection.

[0042] In one embodiment, the electrical contact areas are created by overmolding a conductive coating, in particular a flexible conductive coating, onto the body.

[0043] In one embodiment, the insertion into the body of the power tool of the connecting element made of electrically conductive material is carried out: - after the overmolding of the conductive coating, - before the overmolding of the conductive coating, or - during the making of the body of the power tool. Brief description of the figures

[0044] Examples of implementation of the invention are given in the description illustrated by the accompanying figures in which:

[0045] [Fig-1] Fig. 1 illustrates a perspective view of a portable power tool according to a method of embodiment of the invention.

[0046] [Fig.2] Fig.2 illustrates another perspective view of a portion of a tool portable power tool according to an embodiment of the invention.

[0047] [Fig. 3] Fig. 3 illustrates a front view of a portable power tool according to a mode of realization of the invention.

[0048] [Fig.4] Fig.4 illustrates the section according to plane AA of the portable power tool of the [Fig.3].

[0049] Example(s) of embodiment(s) of the invention

[0050] In the figures illustrating the following description provided by way of example, a portable electric pruning shears will be referred to for simplicity. However, the invention is not limited to such an instrument. Nor is the invention limited to agriculture, but also includes, for example, shears, pliers, presses, chainsaws, a portable circular saw, a portable jigsaw, a planer, a crimping tool, a router, etc., for agricultural, viticultural, arboricultural, industrial, craft, textile, food, medical, and other applications.

[0051] Figure 1 illustrates a perspective view of a power tool 10 according to one embodiment of the invention. This tool is arranged to be carried by a user, for example, by a limb such as a hand. In one variant, this same hand allows the tool 10 to be controlled via a trigger 3. In the example of Figure 1, the power tool 10 comprises a body 6, a guard 9, and a cutting head 1 comprising a machining element 4 and a support element 2. The machining element 4 and / or the support element 2 are at least partially made of electrically conductive material.

[0052] In general, the body 6 comprises two half-shells assembled together. A non-limiting example of a half-shell is illustrated in [Fig.2].

[0053] The machining element 4 allows an object to be machined and comes into direct contact with this object. It is mobile during the machining of the object and is actuated by an actuator (not shown) of the portable power tool 10, for example an electric motor.

[0054] As explained, in the context of the present invention, the word "machine" indicates any operation carried out on the object which allows it to be transformed, for example cutting, pressing, slicing, planing etc.

[0055] The support member 2 supports the object during machining and is generally stationary during the machining process. Generally, the support member is not actuated by the actuator of the power tool 10. Its presence is necessary to perform this machining. In some cases, the support member 2 is also movable and / or actuated by the actuator of the power tool 10. The support member 2 also comes into direct contact with the object during machining.

[0056] In the case where the power tool 10 is a pruner, as in the example of [Fig.1], its moving blade is the machining element 4, because it allows cutting an object such as a branch, and the counter-blade is the support element 2, because it supports the branch during its cutting.

[0057] The power tool 10 of [Fig. 1] includes a power source 8 within its body. The power source of such a power tool may be, for example, a battery or a battery pack. In another embodiment (not illustrated), the power source is a separate part of the power tool 10. In particular, the user can carry the tool with one hand and simultaneously carry the power source 8 on him, for example using a backpack, harness or belt.

[0058] In one embodiment, at least part of the body 6 of the power tool 10, and preferably the whole body 6, is made by plastic injection, with an electrically insulating material, for example a hard thermoplastic.

[0059] A connecting element made of electrically conductive material 7, for example, but not limited to copper, is then inserted into the body 6 of the power tool 10. This connecting element 7 is, for example, but not limited to, a plate, as illustrated in [Fig. 1]. The plate 7 is shown with a dashed line in [Fig. 1] to indicate that it is inside the body 6 of the power tool 10.

[0060] In one embodiment, the connecting element 7 has an elongated shape. In one embodiment, the thickness of the connecting element 7 is at least an order of magnitude smaller than its width and / or length. In one embodiment, the connecting element 7 has a polygonal shape, for example, substantially rectangular.

[0061] In one embodiment, the connecting element 7 is partially enclosed in a half-shell of the tool body 6, as illustrated for example in [Fig. 4]. This is the case, for example, if the connecting element 7 is overmolded during the injection of the half-shell.

[0062] In one embodiment, the connecting element 7 is near or against an internal lateral surface of the power tool 10, as can be seen more clearly in [Fig. 2]. In other words, its distance from the relevant internal lateral surface of the power tool 10 is less than or equal to 2 cm. This is the case, for example, if the connecting element 7 is inserted after the injection of the body 6, but before or after the overmolding of the electrical contact areas 50.

[0063] In the embodiment of Figures 1 and 2, the connecting element 7 includes at one of its ends a tab 70, substantially perpendicular to the main body of the connecting element 7. In one embodiment, the power tool 10 includes an electrically conductive element such as a wire (not shown) electrically connecting the connecting element 7, in particular the tab 70, to an impedance measurement circuit not shown, the machining member and / or the support member also being connected to this circuit.

[0064] In one embodiment, the connecting element 7 includes means, for example holes 71, to ensure its positioning and / or fixing in the body of the power tool 10, for example during the injection of the body 6 and / or to receive fixing means such as screws for example.

[0065] According to the invention, at least two electrical contact zones 50 are provided in the power tool 10, and the connecting element made of electrically conductive material 7 and the electrical contact zones 50 are electrically connected. In other words, the connecting element 7 allows the electrical contact zones 50 to be connected. In [Fig. 4], the connecting element 7 is in direct electrical contact with the electrical contact zones 50. In other embodiments, the connecting element 7 is in indirect electrical contact with the electrical contact zones 50, for example via (at least) an electrically conductive element such as a wire.

[0066] In one embodiment, the realization of the at least two electrical contact zones 50 is carried out by overmolding on the body 6 of a conductive coating, in particular a flexible conductive coating, for example of a flexible conductive elastomer.

[0067] The body 6 of the power tool 10, and in particular its handle 5, namely its part intended to be gripped by the user, therefore comprises at least two distinct and physically separated electrical contact areas 50, for example by a portion 60 of the body 6 which is electrically insulating.

[0068] In one embodiment, each electrical contact area 50 protrudes, for example by a few millimeters, from the electrically insulating portion 60. In other words, each electrical contact area 50 protrudes from the body of the tool. This facilitates electrical contact with the user.

[0069] In one embodiment, at least one electrical contact area 50, and preferably all electrical contact areas 50, is / are flexible. This allows for a firm and comfortable grip on the power tool 10.

[0070] In one embodiment, at least one electrical contact area 50, and preferably all electrical contact areas 50, is / are made of elastomer.

[0071] In one embodiment, the power tool 10 comprises at least ten electrical contact zones 50.

[0072] In one embodiment, the power tool and as seen in Figures 1 and 3, the electrical contact areas 50 do not necessarily have the same dimensions or the same shape.

[0073] In one embodiment, the set of electrical contact areas 50 extends over the entire handle 5 of the power tool.

[0074] In one embodiment, at least one electrical contact area 50, and preferably all electrical contact areas 50, is / are arranged to at least partially surround the body 6 and to be grasped by a first limb of the user, for example by a hand, in order to carry and / or operate the power tool 10 (for example via the trigger 3).

[0075] Although in Figures 1 and 3 each electrical contact area 50 does not completely surround the body 6, this feature is not necessary and the power tool 10 could include at least one electrical contact area 50 which completely surrounds the body 6 of the power tool 10.

[0076] In one embodiment, the insertion into the body 6 of the power tool 10 of the connecting element 7 made of electrically conductive material is carried out: - after the overmolding of the conductive coating, - before the overmolding of the conductive coating, or - during the making of the body 6 of the power tool 10.

[0077] In the example of [Fig. 4], a connecting element 7 made of electrically conductive material is overmolded into each half-shell of the body of the power tool 10. Reference numbers used in the figures

[0078] [Tables] 1 Cutting head 2 Counter blade 3 Trigger 4 Moving blade 5 Handle 6 Body 7 Connecting element 8 Power source 9 Guard 10 Power tool 50 Electrical contact area 60 Electrically insulating portion 70 Tab 71 Holes

Claims

Demands

1. A power tool (10) comprising: - a body (6) that is at least partially electrically insulating, comprising: - an actuator, - a transmission connecting the actuator to a machining element (4), so as to permit movement of the machining element (4) relative to a support element (2), - the machining element (4) and / or the support element (2) being made at least partially of electrically conductive material, - at least one electrical contact surface, arranged to at least partially surround the body (6) and to be grasped by the user, said power tool (10) being arranged to include a user safety system, said safety system being arranged to measure an impedance between the electrical contact surface and the machining element (4) and / or the support element (2), and to reduce or cancel the speed of the actuator based on this impedance measurement in order to protect the user,characterized in that the electrical contact surface comprises at least two electrical contact zones (50) which are distinct and separate, and in that the power tool (10) comprises a connecting element (7) made of electrically conductive material inside the body (6) of the power tool (10) and arranged to be in electrical contact with each electrical contact zone (50), in order to electrically connect the electrical contact zones (50) together.

2. A power tool (10) according to claim 1, wherein at least one electrical contact area (50) is soft, namely its hardness is in the range [60-95] Shore A.

3. A power tool (10) according to any one of claims 1 or 2, wherein at least one electrical contact area (50) is made of elastomer.

4. Power tool (10) according to any one of claims 1 to 3, wherein the body of the power tool is made of hard thermoplastic, namely its hardness is in the range [65-90] Shore D.

5. Power tool (10) according to any one of claims 1 to 4, wherein the connecting element (7) is in, near or against an internal lateral surface of the power tool (10).

6. A power tool (10) according to any one of claims 1 to 5, wherein the connecting element (7) comprises means for ensuring its positioning and / or fixing in the body of the tool.

7. A power tool (10) according to any one of claims 1 to 6, comprising an electrically conductive element electrically connecting the linking element (7) to an impedance measurement circuit, the machining element (4) and / or the support element (2) also being connected to this circuit.

8. A power tool (10) according to any one of claims 1 to 7, wherein the connecting element (7) is a plate.

9. Method of manufacturing the power tool (10) of any one of claims 1 to 8, comprising the steps of: - inserting into the body (6) of the power tool (10) the connecting element (7) of electrically conductive material, - making at least two electrical contact areas (50), - electrical connection between the connecting element (7) of electrically conductive material and the electrical contact areas (50).

10. Method according to claim 9, comprising the step of producing the body (6) of the power tool (10) by plastic injection.

11. A method according to any one of claims 9 or 10, the realization of the at least two electrical contact zones (50) being carried out by overmolding on the body (6) of a conductive coating.

12. Method according to any one of claims 9 to 11, the insertion into the body (6) of the power tool (10) of the connecting element (7) made of electrically conductive material being carried out: - after the overmolding of the conductive coating - before the overmolding of the conductive coating, or - during the making of the body (6) of the power tool (10).

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