Load floor assembly for a motor vehicle and trunk with such a load floor assembly
The load floor assembly addresses manufacturing and assembly complexity by using continuous engagement surfaces and integrated hinge means in a textile layer, ensuring ease of access and high load-bearing capacity with reduced costs.
Patent Information
- Application Number
- GB2023016724
- Authority / Receiving Office
- GB · GB
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2021-04-06
- Filing Date
- 2022-02-22
- Publication Date
- 2025-04-16
- Estimated Expiration
- 2042-02-22
AI Technical Summary
Existing load floor assemblies for motor vehicles are complex to manufacture and assemble, leading to high costs due to intricate engagement mechanisms, while maintaining ease of access and high load-bearing capacity.
The engagement surfaces are configured as continuous surfaces with reduced cross-sectional height and rounded portions to facilitate pivoting, and the hinge means are integrated into a textile upper layer, simplifying the assembly process and ensuring rigidity through underlayers.
This design reduces manufacturing complexity and cost while maintaining easy opening and high load-bearing capacity, providing a high-quality appearance with enhanced stability and ease of access.
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Abstract
Description
The invention relates to a load floor assembly for a motor vehicle with a rigid floor element which comprises a covering surface for covering a trunk recess and bearing surfaces, wherein the bearing surfaces are operatively connected to contact surfaces which at least partly enclose the trunk recess, wherein the floor element comprises at least two floor sections, wherein a first floor section is connected to a second floor section by means of hinge means such that it can pivot about a transverse axis of the motor vehicle, wherein end faces of the floor sections which face one another comprise engagement surfaces that have a reduced cross-sectional height, such that the floor sections engage in one another while the cross-sectional height of the floor element remains unchanged, wherein at least the first engagement surface which, viewed in the vertical axis of the motor vehicle is arranged above the second engagement surface, comprises, in the end region, a rounded portion that faces the second engagement surface. The invention also relates to a trunk with such a load floor assembly. Such load floor assemblies are well-known in the prior art. They serve to cover a trunk recess under the actual loading surface. Small items, such as cables, tools or even personal objects, can be kept in this trunk recess without having to be placed in the actual trunk. The floor element of the load floor assembly also has to be so rigid that it can withstand the weight of a load in the actual trunk without problems. Furthermore, the floor element must be designed in such a way that the trunk recess is easily accessible to the user of the motor vehicle. A load floor assembly that meets these different requirements is known from European patent specification EP 3 046 809 B1. To ensure easy opening of the trunk recess along with a high load bearing capacity for the floor element, the end faces of the floor sections facing one another comprise a number of teeth that engage in one another, wherein an upper tooth has a rounded portion for easy adjustment. Such a load floor assembly is relatively complex to manufacture and assemble and is therefore expensive. The invention seeks to avoid the aforementioned disadvantage in a simple manner. This may be achieved according to an aspect of the invention by the fact that the engagement surfaces are configured such that they are continuous. This can significantly reduce the complexity of manufacturing and assembly. Easy opening along with high load bearing capacity of the floor element is given with this design as well. It should be clear that, instead of two, more floor sections can also be provided that can be pivoted relative to one another. In a particularly advantageous embodiment, the hinge means are configured as a part of a textile upper layer arranged on the floor element. This provides the loading space assembly with a very high-quality appearance, wherein the hinge means are implemented in a particularly simple manner. The engagement surfaces are provided exclusively in the region of the covering surface of the floor element. In this way, the pivoting of the floor sections relative to one another is further facilitated. Since the bearing surfaces cooperate with the contact surfaces that enclose the trunk recess, sufficient stability of the floor element is ensured here. In a further, particularly advantageous embodiment, the floor sections respectively comprise an underlayer that is rigid at least in the region in which the engagement surfaces lie on top of one another, wherein the second engagement surface rests on the underlayer of the first engagement surface. The rigidity of the floor element in the region of the hinge means can thus be increased even more. The fact that the second engagement surface comprises a rounded portion on the side facing away from the first engagement surface also makes it possible to easily pivot the second floor section relative to the first floor section, for example from the vehicle interior. This further achieved by a trunk with such a load floor assembly, wherein contact surfaces are provided, which enclose a trunk recess and cooperate with corresponding bearing surfaces of the floor element. The invention is explained in more detail with reference to a drawing. The figures show: Fig. 1 a perspective rear view of a motor vehicle with the trunk open, Fig. 2 a plan view onto a load floor assembly according to an embodiment of the invention, Fig. 3 a sectional view in accordance with section A-A in Figure 1, and Fig. 4 a sectional view in accordance with section B-B of Figure 1. Figure 1 shows a perspective rear view of a motor vehicle 2 with an open trunk lid 4 so that the view of a trunk 6 of the motor vehicle 2 is unobstructed. The figure shows a load floor assembly 8, of which a rigid floor element 10 comprising two floor sections 14, 16 connected by hinge means 12, provided in the trunk 6. The floor element 10 is shown transparent here, so that a trunk recess 18 covered by a covering surface 20 is implied (see Figure 2). Figure 2 now shows a plan view onto the load floor assembly 8 according to an embodiment of the invention. For the sake of clarity, a textile upper layer 22 has been omitted in this view. The textile upper layer 22 is shown in both Figure 3 and Figure 4. Its function as hinge means 12 will also be explained in more detail in connection with these figures. As already indicated in connection with Figure 1, the floor element 10 comprises a covering surface 20 for covering an underlying trunk recess 18. The recess 18 is indicated by a dashed line. The recess 18 is delimited here by contact surfaces 24, 26, 28, 30. By their very nature, the contact surfaces 24, 26, 28, 30 are located on the side of the dashed line facing away from the trunk recess 18. In addition to the covering surface 20, the rigid floor element 10 comprises bearing surfaces 32, 34, 36, 38, 40, 42 that rest on the contact surfaces 24, 26, 28, 30. The floor element 10 is also connected to the contact surface 28 via releasable clip elements 44. In order to now allow easy access to the trunk recess 18, the floor element 10 comprises two floor sections 14, 16 that are pivotably connected to one another via hinge means 12. The floor section 14 can easily be lifted by reaching into a recessed grip 46. The floor section 16, too, can be lifted from the vehicle interior by releasing the clip elements 44. The structure of the floor element 10, and in particular the structure of the two floor sections 14, 16, will now be explained in more detail with reference to Figures 3 and 4. Figure 3 shows a sectional view of the floor element 10 in the region of section A-A. The textile upper layer 22, which forms the hinge means 12 in the region of the end faces 48, 50 facing one another, can clearly be seen first. The end faces 48,50 in each case comprise continuous engagement surfaces 52, 54 that extend in the transverse axis of the motor vehicle, wherein the engagement surfaces 52, 54 have a reduced cross-sectional height relative to the floor sections 14,16, such that the floor sections 14, 16 can engage in one another while the cross-sectional height of the floor element 10 remains unchanged. Viewed in the vertical axis of the motor vehicle, the engagement surface 52 is arranged above the second engagement surface 54. The rigidity of the entire floor element 10 is ensured by such a configuration, despite the provided hinge means 12 in the region of the covering surface 20. In order to now ensure easy pivoting of the first floor section 14 relative to the second floor section 16, the first engagement surface 52 comprises, in the end region, a rounded portion 56 that faces the second engagement surface 54. The floor sections 14, 16 in each case furthermore comprise an underlayer 58, 60 that is rigid at least in the respective end region, wherein, in the case of floor section 14, the underlayer 58 extends in the region of the engagement surfaces 52, 54 that lie on top of one another. For the rigidity of the floor element 10, it is advantageous if the second engagement surface 54 rests on the underlayer 58 of the first engagement surface 52. To enable easy pivoting of the second floor section 16, the second engagement surface 54 also comprises a rounded portion 62 on the side facing away from the first engagement surface 52. Figure 4 now shows a sectional view of section B-B in Figure 2. Here, the end faces 48, 50 of the floor sections 14,16 have no engagement surfaces. This is because the rigidity of the floor element 10 is ensured by resting on the respective bearing surfaces 34, 36, 40, 42. Only rounded portions 64, 66 that enable easy pivoting are provided.
Claims
1. Load floor assembly for a motor vehicle with a rigid floor element which comprises a covering surface for covering a trunk recess and bearing surfaces, wherein the bearing surfaces are operatively connected to contact surfaces which at least partly enclose the trunk recess, wherein the floor element comprises at least two floor sections, wherein a first floor section is connected to a second floor section by means of hinge means such that it can pivot about a transverse axis of the motor vehicle, wherein end faces of the floor sections which face one another comprise engagement surfaces that have a reduced cross-sectional height, such that the floor sections engage in one another while the cross-sectional height of the floor element remains unchanged, wherein at least the first engagement surface which, viewed in the vertical axis of the motor vehicle is arranged above the second engagement surface, comprises, in the end region, a rounded portion that faces the second engagement surface, wherein the engagement surfaces are configured such that they are continuous, wherein the engagement surfaces are provided exclusively in the region of the covering surface of the floor element, with the bearing surfaces resting on the contact surfaces.
2. Load floor assembly according to Claim 1, wherein the hinge means are configured as a part of a textile upper layer arranged on the floor element.
3. Load floor assembly according to any one of Claims 1 -2, wherein the floor sections respectively comprise an underlayer, wherein each underlayer is rigid at least in the region in which the engagement surfaces lie on top of one another, wherein the second engagement surface rests on the underlayer of the first engagement surface.
4. Load floor assembly according to Claim 3, wherein the second engagement surface comprises a rounded portion on the side facing away from the first engagement surface.
5. Trunk with a load floor assembly according to any one of the preceding claims, wherein contact surfaces are provided, which enclose a trunk recess and cooperate with corresponding bearing surfaces of the floor element.
Citation Information
Patent Citations
Loading floor for the trunk of a motor vehicle and motor vehicle with such a loading floor
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Vehicular cargo room structure
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