Absorbent article and manufacturing method of absorption element used therein

Abstract

To provide an absorbent article reducing tear of a packaging sheet while improving a shape retaining property of an absorber.SOLUTION: An absorbent article comprises an absorption element including an absorber 56 formed by mixing and accumulating pulp fibers and superabsorbent polymer particles, and a packaging sheet 58 made of crepe paper for packaging the absorber. The absorption element 50 includes high compression parts 51 compressed in a thickness direction TD so as to dent from a surface of the absorption element 50 to the inside of the absorber 56, provided at intervals, and parts other than the high compression parts 51 are non-high compression parts 52 that are thicker and have lower density than the high compression parts 51. The high compression parts 51 have an outer shape with no inflection point or bending point. Diameters of the largest inscribed circles 53 inscribed in outer shapes of the high compression parts 51 are 2 to 5 mm, perimeters of the outer shapes are 1 to 2.5 times the perimeters of the largest inscribed circles 54 inscribed in the outer shapes of the high compression parts 51, and the diameters of the largest inscribed circles 54 inscribed in the outer shapes of the non-high compression parts 52 are 6.5 mm or less.SELECTED DRAWING: Figure 11

Description

[Technical field]

[0001] The present invention relates to a method for producing an absorbent article such as a disposable diaper and an absorbent element used therein. [Background technology]

[0002] In absorbent articles, it is common to use an absorbent body made by mixing and accumulating pulp fibers and superabsorbent polymer particles, and in order to improve the shape retention during and after manufacturing, such absorbent bodies are generally built in as an absorbent element wrapped in a wrapping sheet made of crepe paper or the like (see, for example, Patent Document 1).

[0003] The absorbent element of an absorbent article is sandwiched between the legs and receives forces in various directions from both sides in the width direction due to leg movements such as walking, etc., so while a good fit in the crotch area is required, shape retention is also required to prevent deformation of the absorbent body due to twisting, cracking, etc. Of course, the absorbent element of a disposable diaper is also required to ensure absorption performance in the crotch area.

[0004] As a method for improving the shape retention of an absorbent body, it is known to provide highly compressed parts in a grid pattern or the like by compressing the absorbent element in the thickness direction by embossing or the like (see, for example, Patent Documents 1 and 2). However, if the packaging sheet that wraps the absorbent body is crepe paper, the crepe paper may tear at the edges of the highly compressed parts or between adjacent highly compressed parts when the highly compressed parts are formed. If the packaging sheet tears, the superabsorbent polymer particles may escape and reach the surface of the absorbent article, which is not preferable. [Prior art documents] [Patent documents]

[0005] [Patent Document 1] Patent No. 5709584 Summary of the Invention [Problem to be solved by the invention]

[0006] Therefore, a main object of the present invention is to reduce tearing of the packaging sheet while improving the shape retention of the absorbent body. [Means for solving the problem]

[0007] The present inventors were conducting research into forming a highly compressed portion compressed in the thickness direction of an absorbent body made by mixing and accumulating pulp fibers and superabsorbent polymer particles, when they accidentally discovered the possibility of improving the shape retention of the absorbent body while reducing breakage of the packaging sheet. The absorbent article described below is based on this discovery.

[0008] <First aspect> It has a crotch area, The absorbent element includes an absorbent body provided in a front-rear direction range including the crotch area, and a wrapping sheet made of crepe paper wrapping the absorbent body, The absorbent body is made by mixing and accumulating pulp fibers and highly absorbent polymer particles, The absorbent element has highly compressed portions compressed in a thickness direction so as to be recessed from the front or back surface of the absorbent element into the absorbent body, the highly compressed portions being arranged at intervals; a portion other than the highly compressed portions in the arrangement region of the highly compressed portions is a non-highly compressed portion which is thicker and has a lower density than the highly compressed portions, The highly compressed portion has an outer shape that does not have an inflection point or a bending point, and a diameter of a maximum inscribed circle inscribed in the outer shape of the highly compressed portion is 2 to 5 mm, and a circumferential length of the outer shape of the highly compressed portion is 1 to 2.5 times the circumferential length of the maximum inscribed circle inscribed in the outer shape of the highly compressed portion, The diameter of the maximum inscribed circle inscribed in the outer shape of the non-highly compressed portion is 6.5 mm or less. An absorbent article characterized by:

[0009] (Action and effect) The characteristic of this absorbent article is that the highly compressed parts having specific dimensions and shapes are arranged more densely than before on the absorbent element, which is made by wrapping the absorbent body made by mixing and accumulating pulp fibers and superabsorbent polymer particles in crepe paper. That is, the highly compressed parts are high-density parts where the absorbent element is compressed in the thickness direction by pressing (direct pressure) and has a nearly uniform thickness, and are the bottom parts of the depressions recessed from the front or back surface of the absorbent element. On the other hand, the non-highly compressed parts are parts that are thicker and have a lower density than the highly compressed parts, but even in the non-highly compressed parts, the absorbent body deforms in the vicinity of the highly compressed parts as if pulled by the deformation of the highly compressed parts, so that the thickness decreases and the density increases as it approaches the highly compressed parts. Therefore, if the highly compressed parts having a certain size are arranged more densely than before, the area where the thickness of the non-highly compressed parts decreases becomes larger. As a result, the distortion generated in the packaging sheet when the highly compressed parts are formed becomes smaller (the tensile force applied becomes weaker), and the packaging sheet becomes less likely to break. Furthermore, even in non-highly compressed areas, the absorbent body deforms near the periphery of the highly compressed areas as if pulled by the deformation of the highly compressed areas, resulting in the advantage that the absorbent body becomes thinner than if there were no highly compressed areas. From these viewpoints, it is important that the highly compressed portion has a shape that can include a sufficiently large circle. It is also important that the shape of the highly compressed portion is not excessively long in one direction or has an excessively complicated outer shape. Furthermore, it is also important that the diameter of the largest inscribed circle inscribed in the outer shape of the non-highly compressed portion is small so that the highly compressed portions are not sparsely arranged (so that the non-highly compressed portions are not long and connected in all directions). Conventionally, it has been thought that closely arranging high compression portions is not particularly desirable, so it was unexpected that such an effect would be achieved by making the above-mentioned simple change.

[0010] <Second aspect> The basis weight of the pulp fibers in the absorbent body is 100 to 500 g / m 2 and The weight ratio of pulp fibers to superabsorbent polymer particles in the absorbent body is 45:55 to 65:35, The packaging sheet is a crepe paper having a tensile breaking elongation of 20 to 35% in the front-rear direction and a tensile breaking elongation of 4 to 8% in the width direction, as specified in JIS P 8113:2006; The non-highly compressed portion has a thickness of 5 to 13 mm, The thickness of the highly compressed portion is 30 to 50% of the thickness of the non-highly compressed portion. 1. An absorbent article according to a first embodiment.

[0011] (Action and effect) In recent years, the mixing ratio of superabsorbent polymer particles is often increased for the purpose of making the absorbent thinner. However, when the mixing ratio of superabsorbent polymer particles is increased, not only does the shape retention of the highly compressed part decrease, but the absorbent is less likely to deform near the periphery of the highly compressed part in the non-highly compressed part, as if pulled by the deformation of the highly compressed part. In addition, the superabsorbent polymer particles that have absorbed and expanded the excreted liquid are likely to adhere to each other, which inhibits the diffusion of the excreted liquid (gel blocking), and this may decrease the diffusibility. Therefore, it is preferable to set the blending ratio of the pulp fibers and superabsorbent polymer particles in the absorbent within the range of this embodiment, and to perform the compression formation of the highly compressed part within the range of this embodiment.

[0012] <Third aspect> The highly compressed portion is composed only of a highly compressed portion compressed in a thickness direction so as to be recessed from the surface of the absorbent element into the absorbent body. The absorbent article according to the first or second aspect.

[0013] (Action and effect) In the present absorbent element, both the backflow prevention property and the diffusion property are improved. That is, as described above, the highly compressed part is a high-density part compressed by pressing (direct pressure) to have an almost equal thickness, and is the bottom of a depression recessed from the surface of the absorbent element. On the other hand, the non-highly compressed part is a part that is thicker and has a lower density than the highly compressed part, but even in the non-highly compressed part, the absorbent body deforms as if pulled by the deformation of the highly compressed part near the periphery of the highly compressed part, and as a result, the density increases as it approaches the highly compressed part. For this reason, the capillary phenomenon is strongly expressed in the highly compressed part, and not only does the liquid retention property become higher than the surrounding area, but the liquid is also drawn toward the highly compressed part. Therefore, if the highly compressed parts are arranged more densely than before, more excreted liquid can be firmly retained in the part farther from the skin, making it less likely to cause backflow. In addition, by arranging the highly compressed parts more densely than before, the excreted liquid absorbed into the absorbent body is subjected to suction force due to capillary action in the many surrounding highly compressed parts, causing the excreted liquid to spread over a wider area.

[0014] <Fourth aspect> In the arrangement region of the highly compressed portions, first virtual straight lines along a first direction are repeatedly arranged at first intervals in a second direction inclined at 80 to 90° clockwise in a plan view with respect to the first virtual straight lines, and second virtual straight lines along the second direction are repeatedly arranged at second intervals in the first direction to define a virtual lattice; When a minimum virtual rectangle having vertices at the intersections of the first virtual line and the second virtual line is defined, the highly compressed portion includes a first highly compressed portion disposed at an intersection of the first imaginary straight line and the second imaginary straight line, a second highly compressed portion disposed between adjacent first highly compressed portions on the first imaginary straight line and between adjacent first highly compressed portions on the second imaginary straight line, and a third highly compressed portion disposed at an intersection of diagonals of the imaginary rectangle, The first highly compressed portion has a circular shape centered at the intersection of the first virtual line and the second virtual line, The second highly compressed portion has a center of gravity at the midpoint of each side of the virtual rectangle and is an ellipse or a rounded rectangle having a major axis along each side, The third highly compressed portion has a center of gravity at the intersection of the diagonals of the virtual rectangle and is an ellipse or a rounded rectangle having a long axis along the front-rear direction, or a circle centered at the intersection of the diagonals of the virtual rectangle. The absorbent article according to any one of the first to third aspects.

[0015] (Action and effect) The shape and arrangement pattern of the highly compressed portions in the arrangement region of the highly compressed portions may be determined as appropriate, but the pattern of this embodiment can improve the diffusivity in the longitudinal direction (first and second directions) of the second highly compressed portion, and has both a portion where the non-highly compressed portions are linearly connected in the first direction and a portion where the non-highly compressed portions are linearly connected in the second direction, so that even if the individual highly compressed portions harden, the absorbent body as a whole will be easily deformed to conform to the body surface.

[0016] <Fifth aspect> The first highly compressed portion has a diameter of 1 to 4 mm, The second highly compressed portion has a major axis length of 3 to 6 mm and a minor axis length equal to the diameter of the first highly compressed portion, The third highly compressed portion has the same size and shape as the second highly compressed portion except that the direction of the major axis is along the front-rear direction, The minimum distance between the adjacent first highly compressed portion and the adjacent second highly compressed portion is 1 to 2 mm. An absorbent article according to a fourth embodiment.

[0017] (Action and effect) When the highly compressed portions are arranged along the aforementioned virtual lattice, the dimensions of each highly compressed portion can be determined as appropriate, but it is preferable for them to be within the range of this embodiment, since this not only improves the tear resistance, backflow resistance, and liquid diffusion properties of the packaging sheet, but also improves the ease of deformation of the absorbent body.

[0018] <Sixth aspect> The virtual lattice has an oblique lattice shape in which the first virtual straight line is inclined at 40 to 50 degrees clockwise with respect to the front-rear direction in a plan view, and the second virtual straight line is inclined at 40 to 50 degrees counterclockwise with respect to the front-rear direction in a plan view. The absorbent article according to the fourth or fifth aspect.

[0019] (Action and effect) When arranging the highly compressed parts along a virtual lattice as described above, arranging them in a diagonal lattice pattern as in the present embodiment is preferable because it not only improves the ease of deformation of the absorbent body when worn, but also provides excellent liquid diffusion properties.

[0020] <Seventh aspect> A method for producing an absorbent element having an absorbent body made by mixing and accumulating pulp fibers and highly absorbent polymer particles, and a wrapping sheet made of crepe paper for wrapping the absorbent body, comprising the steps of: a first step of forming an absorbent body by mixing and accumulating the pulp fibers and the highly absorbent polymer particles; A second step of forming a package by packaging the entire absorbent body in a packaging sheet; a third step of sandwiching the package between an anvil roll having projections arranged at intervals on its outer circumferential surface and a smooth roll having a cylindrical surface facing the anvil roll, and pressing only the portion of the package sandwiched between the numerous projections of the anvil roll and the smooth roll; When the arrangement of the tip surfaces of the protrusions in the anvil roll is expanded on a plane, the diameter of the largest inscribed circle inscribed in the outer shape of the tip surfaces of the protrusions in the arrangement region of the tip surfaces is 2 to 5 mm, the perimeter of the outer shape of the tip surfaces of the protrusions is 1 to 2.5 times the perimeter of the largest inscribed circle inscribed in the outer shape of the tip surfaces of the protrusions, and the diameter of the largest inscribed circle inscribed in the outer shape of the part other than the tip surfaces in the arrangement region of the tip surfaces is 6.5 mm or less. A method for producing an absorbent element comprising the steps of:

[0021] (Action and effect) This provides the same effects as the first embodiment. Effect of the Invention

[0022] The present invention provides advantages such as improved shape retention of the absorbent body while reducing tearing of the packaging sheet. [Brief description of the drawings]

[0023] [Figure 1] FIG. 2 is a plan view showing the inner surface of the pants-type disposable diaper in an unfolded state. [Diagram 2] FIG. 2 is a plan view showing the outer surface of the pants-type disposable diaper in an unfolded state. [Diagram 3] 2 is a cross-sectional view of FIG. 1 along line 2-2. [Figure 4] 3 is a cross-sectional view of FIG. 1 along line 3-3. [Diagram 5] 1(a) is a cross-sectional view taken along line 4-4 in FIG. 1, and FIG. [Figure 6] FIG. 1 is a perspective view of a pants-type disposable diaper. [Figure 7] FIG. 2 is a plan view showing the outer surface of the inner body in the deployed state together with the contour of the outer body. [Figure 8] FIG. 2 is a plan view showing the surface of the absorbent body together with the outline of the packaging sheet. [Figure 9] FIG. [Figure 10] FIG. [Figure 11] FIG. 2 is an enlarged plan view showing a main part of the surface of the absorbent element. [Figure 12] FIG. 11 is a plan view showing another example of the absorbent body. [Figure 13] FIG. 2 is a cross-sectional view showing the absorbent element in a state before the absorbent body is wrapped in a wrapping sheet. [Figure 14] 4 is a cross-sectional view showing the absorbent element in a state after the absorbent body is wrapped in a wrapping sheet and before the highly compressed portion is formed. FIG. [Figure 15] FIG. 11 is a cross-sectional view of another absorbent element. [Figure 16] FIG. 2 is an enlarged plan view showing a main part of the surface of the absorbent element. [Figure 17] FIG. 2 is an enlarged plan view showing a main part of the surface of the absorbent element. [Figure 18] FIG. 2 is an enlarged plan view showing a main part of the surface of the absorbent element. [Figure 19] FIG. 2 is an enlarged plan view showing a main part of the surface of the absorbent element. [Figure 20] FIG. 2 is an enlarged plan view showing a main part of the surface of the absorbent element. [Figure 21] FIG. 2 is an enlarged plan view showing a main part of the surface of the absorbent element. [Figure 22] 5A to 5C are schematic diagrams illustrating a method for manufacturing an absorbent element. [Diagram 23] FIG. 13 is an explanatory diagram of a method for measuring the depth of a highly compressed portion. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0024] Hereinafter, a pants-type disposable diaper will be described in detail as an example of an absorbent article with reference to the attached drawings. Each component adjacent in the thickness direction is fixed or joined as necessary in the same manner as known diapers, except for the fixed or joined parts described below. The dotted parts in the cross-sectional view indicate an adhesive such as a hot melt adhesive as the fixing or joining means. The hot melt adhesive can be applied by known methods such as slot application, continuous line or dotted line bead application, spiral, Z-shaped, wavy, etc. spray application, or pattern coating (transfer of hot melt adhesive by letterpress printing). Alternatively or in addition to this, at the fixing part of the elastic member, the hot melt adhesive can be applied to the outer circumferential surface of the elastic member to fix the elastic member to the adjacent member. As the hot melt adhesive, for example, EVA-based, adhesive rubber-based (elastomer-based), polyolefin-based, polyester-polyamide-based, and other types are available, but they can be used without any particular limitation. As the fixing or joining means for joining each component, material welding means such as heat sealing and ultrasonic sealing can also be used. In a portion where liquid permeability in the thickness direction is required, adjacent components in the thickness direction are fixed or joined in an intermittent pattern. For example, when such intermittent fixing or joining is performed with a hot melt adhesive, intermittent pattern coating in a spiral, Z-shape, wave shape, etc. can be suitably used, and when coating an area greater than the coating width of one nozzle, intermittent pattern coating in a spiral, Z-shape, wave shape, etc. can be performed with or without gaps in the width direction. As a joining means for joining each component, material welding means such as heat sealing and ultrasonic sealing can also be used.

[0025] In addition, as the nonwoven fabric in the following description, known nonwoven fabrics can be appropriately used depending on the part and purpose. The constituent fibers of the nonwoven fabric can be selected without particular limitation from synthetic fibers such as polyolefins such as polyethylene or polypropylene, polyesters, and polyamides (including single-component fibers and composite fibers such as core-sheath fibers), regenerated fibers such as rayon and cupra, and natural fibers such as cotton, and these can also be used in combination. In order to increase the flexibility of the nonwoven fabric, it is preferable to use crimped fibers as the constituent fibers. In addition, the constituent fibers of the nonwoven fabric may be hydrophilic fibers (including fibers that have been made hydrophilic by a hydrophilizing agent), or hydrophobic or water-repellent fibers (including fibers that have been made water-repellent by a water-repellent agent). Furthermore, nonwoven fabrics are generally classified according to the length of the fibers, the sheet formation method, the fiber bonding method, and the laminated structure into staple fiber nonwoven fabrics, long fiber nonwoven fabrics, spunbond nonwoven fabrics, meltblown nonwoven fabrics, spunlace nonwoven fabrics, thermal bond (air-through) nonwoven fabrics, needle punched nonwoven fabrics, point bond nonwoven fabrics, laminated nonwoven fabrics (including SMS nonwoven fabrics and SMMS nonwoven fabrics in which a meltblown layer is sandwiched between spunbond layers), and the like, and any of these nonwoven fabrics can be used.

[0026] 1 to 6 show an example of a pants-type disposable diaper. The pants-type disposable diaper includes a rectangular front exterior body 12F constituting a front waist area, a rectangular rear exterior body 12B constituting a rear waist area, and an inner body 200 provided inside the exterior bodies 12F and 12B so as to extend from the front exterior body 12F through the crotch area M to the rear exterior body 12B. Both sides of the front exterior body 12F and both sides of the rear exterior body 12B are joined to form side seals 12A, whereby an opening formed by the front and rear ends of the exterior bodies 12F and 12B becomes a waist opening WO through which the wearer's waist passes, and the parts on both sides of the width direction of the inner body 200 that are surrounded by the lower edges of the exterior bodies 12F and 12B and the side edges of the inner body 200 become leg openings LO through which the legs pass. The inner body 200 is a part that absorbs and holds excrement such as urine, and the exterior bodies 12F and 12B are parts that support the inner body 200 against the wearer's body. Furthermore, the symbol Y indicates the overall length of the diaper in its unfolded state (the front-to-back length from the edge of the waist opening WO of the front body F to the edge of the waist opening WO of the back body B), and the symbol X indicates the overall width of the diaper in its unfolded state.

[0027] This pants-type disposable diaper has a waist region T defined as the front-to-rear range having the side seals 12A (the front-to-rear range from the waist opening WO to the upper ends of the leg openings LO), and an intermediate region L defined as the front-to-rear range of the portion forming the leg openings LO (between the front-to-rear region having the side seals 12A of the front body F and the front-to-rear region having the side seals 12A of the rear body B). The portions of the front exterior body 12F and the rear exterior body 12B located in the waist region T, i.e., the front waist portion and the rear waist portion, can be conceptually divided into a "waist portion" W that forms the edge of the waist opening, and a "lower waist portion" U that is the portion below this. Usually, when there is a boundary (e.g., the thickness or elongation rate of the elastic member changes) in the front waist portion and the rear waist portion where the stretch stress in the width direction WD changes, the waist portion W is located closer to the waist opening WO than the boundary closest to the waist opening WO, and when there is no such boundary, the waist extension portion 12E extending further toward the waist opening WO than the absorbent body 56 or the inner body 200 is the waist portion W. The length of these in the front-rear direction varies depending on the size of the product and can be appropriately determined, but for example, the waist portion W can be 15 to 40 mm, and the waist lower portion U can be 65 to 120 mm. On the other hand, both side edges of the middle region L are narrowed in a U-shape or curved shape so as to fit around the wearer's legs, and these are the areas where the wearer's legs are inserted. As a result, the pants-type disposable diaper in the opened state has a substantially hourglass shape as a whole.

[0028] (Exterior body) As shown in the figure, the exterior bodies 12F and 12B are made up of a rectangular front exterior body 12F that is a part that constitutes at least the waistline of the front body F, and a rectangular rear exterior body 12B that is a part that constitutes at least the waistline of the back body B. The front exterior body 12F and the rear exterior body 12B may not be continuous on the crotch side and may be separated in the front-to-back direction LD (two-piece exterior type), or may be continuous from the front body to the back body (integrated exterior type) (not shown). The separation distance 12d in the front-to-back direction in the two-piece exterior type can be, for example, about 40 to 60% of the total length Y. In the example shown in the figure, the lower edges of the front exterior body 12F and the rear exterior body 12B are linear along the width direction WD, but at least one of the lower edges of the front exterior body 12F and the rear exterior body 12B may be curved so as to follow the leg circumference.

[0029] In the pants-type disposable diaper with two-part exterior, the interior body 200 is exposed between the front exterior body 12F and the rear exterior body 12B, so that the liquid-impermeable sheet 11 is not exposed on the rear surface of the interior body 200, it is preferable to provide a cover nonwoven fabric 13 on the rear surface of the interior body 200, which extends from between the front exterior body 12F and the interior body 200 to between the rear exterior body 12B and the interior body 200. The inner and outer surfaces of the cover nonwoven fabric 13 can be bonded to the opposing surfaces via a hot melt adhesive. The nonwoven fabric used for the cover nonwoven fabric 13 can be appropriately selected from the same material as the exterior bodies 12F and 12B, for example. Although not shown, the exterior body may be continuous from the front body F to the rear body B through the crotch area. In this case, the exterior body has not only a portion corresponding to the waist area T but also a portion corresponding to the middle area L.

[0030] The front exterior body 12F and the rear exterior body 12B have a front waist portion and a rear waist portion that configure the waist region T. In the example shown in Fig. 1 and Fig. 2, the dimensions of the front exterior body 12F and the rear exterior body 12B in the front-to-rear direction LD are equal, and the front exterior body 12F and the rear exterior body 12B do not have a portion corresponding to the middle region L, but as shown in Fig. 7, the front-to-rear dimension of the rear exterior body 12B is longer than that of the front exterior body 12F, and the front exterior body 12F does not have a portion corresponding to the middle region L, but the rear exterior body 12B may have a buttocks cover portion C extending from the waist region T to the middle region L side. Although not shown, the front exterior body 12F may also be provided with a groin cover portion extending from the waist region T to the middle region L side.

[0031] As shown in Figs. 4 and 5, the exterior bodies 12F, 12B are formed by joining an outer sheet layer and an inner sheet layer adjacent to the outer side and the inner side of the elastic members 16-19 described later, respectively, by a joining means such as a hot melt adhesive or welding. The outer sheet layer and the inner sheet layer can be formed from two sheets 12S, 12H as in the illustrated example, or from a single sheet material. For example, in the latter case, the inner sheet layer and the outer sheet layer are respectively formed by the inner part and the outer part of a single sheet material folded back at the edge of the waist opening WO (which may be the edge on the crotch side) in a part or all of the exterior bodies 12F, 12B. The illustrated example is an example of the former, in which the sheet material 12S forming the outer sheet layer in the waist lower part goes around the waist opening WO side of the sheet material 12H forming the inner sheet layer in the waist lower part and is folded back to the inside thereof, and this folded back part 12r extends so as to cover the end of the inner body 200 on the waist opening WO side. On the other hand, in the waist portion, the folded-back portion 12r forms an inner sheet layer adjacent to the inside of the elastic member.

[0032] The exterior bodies 12F, 12B incorporate elastic members 16-19 to improve the fit around the waist of the wearer, and form an elastic region A2 that elastically stretches in the width direction WD with the elastic members 16-19. In this elastic region A2, the exterior bodies 12F, 12B contract with the contraction of the elastic members when in a natural length state, forming wrinkles or folds, and when stretched in the longitudinal direction of the elastic members, can be stretched to a predetermined stretch rate without wrinkles. As the elastic members 16-19, in addition to elongated elastic members such as rubber threads (illustrated example), known elastic members such as band-shaped, net-shaped, and film-shaped members can be used without any particular limitation. As the elastic members 16-19, synthetic rubber or natural rubber may be used.

[0033] To explain the elastic members 16-19 in the illustrated example in more detail, a plurality of waist elastic members 17 are attached to the waist portion W of the outer bodies 12F, 12B at intervals in the front-rear direction so as to be continuous over the entire width direction WD. Of the waist elastic members 17, one or more arranged in the region adjacent to the waist lower portion U may overlap the inner body 200, or may be provided on both sides in the width direction except for the width direction central portion overlapping with the inner body 200. The waist elastic member 17 has a thickness of 155 to 1880 dtex, particularly about 470 to 1240 dtex (in the case of synthetic rubber; in the case of natural rubber, a cross-sectional area of ​​0.05 to 1.5 mm 2 , especially 0.1 to 1.0 mm 2 It is preferable to provide about 2 to 15, and especially about 4 to 10, rubber threads of about 12 mm each, and especially at intervals of 3 to 7 mm, so that the elasticity in the width direction WD of the waist portion W is about 150 to 400%, and especially about 220 to 320%. It is not necessary for the waist portion W to use elastic members of the same thickness or to have the same elasticity in the front-to-rear direction LD, and for example the thickness or elasticity may be different in some parts.

[0034] Additionally, multiple waist-lower elastic members 16, 19 made of elongated elastic members are attached to the waist-lower portion U of the exterior bodies 12F, 12B at intervals in the front-rear direction to form a waist-lower stretchable region (region having waist-lower elastic members 16, 19). The waist-lower elastic members 16, 19 have a thickness of 155 to 1880 dtex, particularly about 470 to 1240 dtex (in the case of synthetic rubber; in the case of natural rubber, a cross-sectional area of ​​0.05 to 1.5 mm 2 , especially 0.1 to 1.0 mm 2 It is preferable to provide about 5 to 30 rubber threads of about 120 mm each at intervals of 1 to 15 mm, especially 3 to 8 mm, so that the elasticity in the width direction WD of the waist lower portion U is about 200 to 350%, especially 240 to 300%. It is not necessary for the waist lower portion U to use elastic members of the same thickness or to have the same elasticity in the front-to-back direction LD, and the thickness or elasticity may be partially different.

[0035] When the elastic members 16, 19 are provided in the front-rear range having the absorbent body 56 as in the lower waist portion U in the illustrated example, in order to prevent the absorbent body 56 from contracting in the width direction WD in part or all of the absorbent body 56, it is preferable that the widthwise middle portion including part or all of the portion overlapping with the absorbent body 56 in the width direction WD is made into a non-elastic region A1, and both sides in the width direction are made into elastic regions A2 (waist lower elastic regions in the illustrated example). The widthwise dimension of the elastic regions A2 provided on both sides of the non-elastic region A1 is almost constant in the front-rear direction LD as in the illustrated example, or can be changed in the front-rear direction LD (not shown). The widthwise dimension of the elastic regions A2 provided on both sides of the width direction WD of the non-elastic region A1 can be almost the same in the front body F and the back body B, or can be different.

[0036] Such stretchable region A2 and non-stretchable region A1 can be constructed by attaching elastic members 16-17, 19 between the inner sheet layer and the outer sheet layer, and then cutting the elastic members 16, 19 into small pieces by applying pressure and heat or cutting at one location in the middle of the width of the region to be the non-stretchable region A1 or over almost the entire region, so that stretchability is retained in the stretchable region A2 while eliminating stretchability in the non-stretchable region A1. Note that unnecessary elastic members 18 that do not substantially contribute to the formation of stretchability remain in the non-stretchable region A1.

[0037] The sheet materials 12S, 12H forming the inner sheet layer and the outer sheet layer can be used without any particular limitation, but nonwoven fabric is preferable. When nonwoven fabric is used, the basis weight per sheet is 10 to 30 g / m 2 It is preferable to set the temperature to about 100°C.

[0038] The elastic members 16-19 can be fixed to the exterior bodies 12F, 12B by a known method. The inner sheet layer and the outer sheet layer can also be joined to each other by a known method. For example, in the portion of the exterior bodies 12F, 12B having the elastic members 16-19, a hot melt adhesive HM is applied only to the outer peripheral surfaces of the elastic members 16-19 by an application means such as a comb gun or a surwrap nozzle, and the elastic members 16-19 are sandwiched between the inner sheet layer and the outer sheet layer. This allows the elastic members 16-19 to be fixed to the inner sheet layer and the outer sheet layer, and the inner sheet layer and the outer sheet layer to be fixed, only by the hot melt adhesive HM applied to the outer peripheral surfaces of the elastic members 16-19.

[0039] (Interior body joint) The inner body 200 can be joined to the outer bodies 12F, 12B by a joining means that uses material welding, such as heat sealing or ultrasonic sealing, or by a hot melt adhesive. In the illustrated example, the inner body 200 is fixed to the inner surface of the outer bodies 12F, 12B via a hot melt adhesive that is applied to the back surface of the inner body 200, that is, in this case, the back surface of the liquid-impermeable sheet 11 and the root portion 65 of the rising gathers 60. The inner body joining portion 20 that joins the inner body 200 and the outer bodies 12F, 12B can be provided in almost the entire overlapping area as shown in FIG. 2, and can also be provided in a portion excluding both ends in the width direction of the inner body 200, for example.

[0040] (Interior body) The inner body 200 can have any shape, but in the illustrated example, it is a rectangle with its long sides along the front-rear direction LD. As shown in Figs. 3 to 5, the inner body 200 comprises a top sheet 30 that faces the body, a liquid-impermeable sheet 11, and an absorbent element 50 interposed therebetween. Reference numeral 40 denotes an intermediate sheet (second sheet) that is provided between the top sheet 30 and the absorbent element 50 in order to quickly transfer liquid that has permeated the top sheet 30 to the absorbent element 50, and reference numeral 60 denotes rising gathers 60 that extend from both sides of the inner body 200 so as to contact the wearer's legs in order to prevent excrement from leaking out to both sides of the inner body 200.

[0041] (Top sheet) The top sheet 30 is liquid-permeable, and examples of such materials include a perforated or non-perforated nonwoven fabric and a perforated plastic sheet. The top sheet 30 may consist of a single sheet, or may consist of a laminated sheet obtained by bonding two or more sheets together. Similarly, the top sheet 30 may consist of a single sheet, or may consist of two or more sheets in the planar direction.

[0042] Both side portions of the top sheet 30 may be folded back at the side edges of the absorbent element 50, or may not be folded back and may extend beyond the side edges of the absorbent element 50.

[0043] The top sheet 30 is desirably fixed to an adjacent member on the back side by a joining means that uses material welding such as heat sealing or ultrasonic sealing, or by a hot melt adhesive, in order to prevent the top sheet 30 from shifting relative to the member on the back side, etc. In the illustrated example, the top sheet 30 is fixed to the front surface of the intermediate sheet 40 and the surface of the portion of the packaging sheet 58 that is located on the front side of the absorbent body 56 by a hot melt adhesive applied to the back surface of the top sheet 30.

[0044] (middle seat) In order to allow liquid that has permeated the top sheet 30 to quickly transfer to the absorbent body 56, an intermediate sheet (also called a second sheet) 40, which has a faster liquid permeability rate than the top sheet 30, can be provided. This intermediate sheet 40 is intended to allow liquid to quickly transfer to the absorbent body 56, thereby improving the absorption performance of the absorbent body 56 and reducing backflow from the absorbent body 56. The intermediate sheet 40 can also be omitted.

[0045] Examples of the intermediate sheet 40 include the same material as the top sheet 30, spunlace nonwoven fabric, spunbond nonwoven fabric, SMS nonwoven fabric, pulp nonwoven fabric, mixed sheet of pulp and rayon, point-bond nonwoven fabric, and crepe paper. Air-through nonwoven fabric is particularly preferred because of its bulkiness. For the air-through nonwoven fabric, it is preferable to use composite fibers with a core-sheath structure, and in this case, the resin used for the core may be polypropylene (PP), but is preferably polyester (PET) with high rigidity. The basis weight is 17 to 80 g / m 2 is preferable, and 25 to 60 g / m 2 The thickness of the raw fiber of the nonwoven fabric is preferably 2.0 to 10 dtex. In order to make the nonwoven fabric bulky, it is also preferable to use eccentric fibers, hollow fibers, or eccentric and hollow fibers as all or part of the raw fiber mixture in order to make the nonwoven fabric bulky.

[0046] In the illustrated example, the intermediate sheet 40 is positioned in the center and is shorter than the width of the absorbent body 56, but it may be provided across the entire width. The length of the intermediate sheet 40 in the front-to-rear direction may be the same as the entire length of the diaper, the same as the length of the absorbent element 50, or may be within a short length range centered on the region that receives liquid.

[0047] The intermediate sheet 40 is desirably fixed to the adjacent member on the rear side by a joining means such as heat sealing or ultrasonic sealing that uses material welding, or by a hot melt adhesive, in order to prevent the intermediate sheet 40 from being misaligned with respect to the member on the rear side. In the illustrated example, the intermediate sheet 40 is fixed to the surface of the portion of the packaging sheet 58 that is located on the front side of the absorbent body 56 by a hot melt adhesive applied to the rear side.

[0048] (Liquid-impermeable sheet) The material of the liquid-impermeable sheet 11 is not particularly limited, but examples thereof include plastic films made of polyolefin resins such as polyethylene and polypropylene, laminated nonwoven fabrics in which a plastic film is provided on the surface of a nonwoven fabric, and laminated sheets in which a nonwoven fabric is laminated and bonded to a plastic film. It is preferable to use a liquid-impermeable and moisture-permeable material that is preferably used from the viewpoint of preventing stuffiness for the liquid-impermeable sheet 11. As a moisture-permeable plastic film, a microporous plastic film obtained by kneading an inorganic filler into a polyolefin resin such as polyethylene or polypropylene, forming a sheet, and then stretching it in a uniaxial or biaxial direction is widely used. In addition, nonwoven fabrics using microdenier fibers, nonwoven fabrics whose leak-proofing properties have been enhanced by reducing the voids in the fibers through the application of heat or pressure, and sheets that have been made liquid-impermeable without using a plastic film by methods such as coating with a highly absorbent resin or a hydrophobic resin or a water repellent agent can also be used as the liquid-impermeable sheet 11, but it is preferable to use a resin film in order to obtain sufficient adhesive strength when bonded to the cover nonwoven fabric 13 described below via a hot melt adhesive.

[0049] The liquid-impermeable sheet 11 is made to have a width that fits on the back side of the absorbent element 50 as shown in the figure, and in order to improve leakproofness, it can also be made to wrap around both sides of the absorbent element 50 and extend to both side portions of the absorbent element 50 on the side of the top sheet 30. The appropriate width of this extension is about 5 to 20 mm on each side.

[0050] (Absorption element) The absorbent element 50 has an absorbent body 56 and a wrapping sheet 58 that wraps the entire absorbent body 56. The absorbent element 50 has a crotch region M and portions extending to the front and rear sides of the crotch region M.

[0051] (Absorbent) The absorbent body 56 is a mixture and accumulation of pulp fibers and highly absorbent polymer particles, and the pulp fibers and highly absorbent polymer particles are present approximately uniformly throughout the absorbent body 56. The basis weight of the pulp fibers is, for example, 100 to 450 g / m 2 The absorbent body 56 is preferably a mixture and accumulation of only pulp fibers and highly absorbent polymer particles, but may contain trace amounts of additives such as deodorants and fragrances as long as they do not impede the improvement of backflow prevention and diffusion properties described below.

[0052] The superabsorbent polymer particles include not only "particles" but also "powders." As the superabsorbent polymer particles, those used in this type of disposable diaper can be used as they are, and for example, those in which the percentage of particles remaining on a 500 μm standard sieve (JIS Z8801-1:2006) when sieved (shaking for 5 minutes) is 30% by weight or less are desirable, and those in which the percentage of particles remaining on a 180 μm standard sieve (JIS Z8801-1:2006) when sieved (shaking for 5 minutes) is 60% by weight or more are desirable.

[0053] The material of the superabsorbent polymer particles is not particularly limited, but preferably has a water absorption of 40 g / g or more. The superabsorbent polymer particles include starch-based, cellulose-based, and synthetic polymer-based materials, and may be starch-acrylic acid (salt) graft copolymers, saponified starch-acrylonitrile copolymers, crosslinked products of sodium carboxymethylcellulose, and acrylic acid (salt) polymers. The shape of the superabsorbent polymer particles is preferably a powder-like shape that is commonly used, but other shapes may also be used.

[0054] The highly absorbent polymer particles preferably have a water absorption speed of 70 seconds or less, particularly 40 seconds or less. If the water absorption speed is too slow, the liquid supplied into the absorbent body 56 tends to flow back out of the absorbent body 56, which is called backflow.

[0055] Moreover, the highly absorbent polymer particles preferably have a gel strength of at least 1000 Pa. This makes it possible to effectively prevent the sticky feeling after absorbing liquid, even when the absorbent body 56 is bulky.

[0056] The basis weight of the highly absorbent polymer particles can be appropriately determined according to the absorption amount required for the application of the absorbent body 56. Therefore, although it cannot be generally stated, it is generally in the range of 50 to 350 g / m 2 The polymer weight is 50 g / m 2 If it is less than 350g / m, it will be difficult to ensure sufficient absorption. 2 Above this, the effect saturates.

[0057] The ratio of fibers to superabsorbent polymer particles in the absorbent body 56 is not particularly limited, and can be, for example, a weight ratio of fibers:superabsorbent polymer particles of 40:60 to 65:35.

[0058] The thickness 56t of the absorber 56 is not particularly limited, but may be 5 to 13 mm.

[0059] The absorbent body 56 may extend across both the front and rear sides of the crotch region M so as to include the crotch region M. In the case of a pants-type disposable diaper as in this example, it is preferable that the absorbent body 56 extends to or near the peripheral edge of the inner body 200 in the front-rear direction LD and the width direction WD. The reference symbol 56X indicates the overall width of the absorbent body 56.

[0060] To ensure the amount of absorption in the crotch area M, it is preferable that the absorber 56 has a substantially rectangular shape as in the example shown in Fig. 8. Also, to improve the fit in the crotch area M as in the example shown in Fig. 12(a), it is possible to make the width of the absorber 56 in the crotch area M narrower than both the front and rear sides, giving it a constricted shape. In this case, to ensure the amount of absorption in the crotch area M, it is preferable that the width n1 of the narrowest part of the absorber 56 in the crotch area M is 0.85 times or more the total width 56X of the absorber 56.

[0061] In addition, the crotch region M means the range in the front-rear direction LD having the constricted portion 56n when the absorbent body 56 has the constricted portion 56n described later, and means the range in the front-rear direction LD having the constricted portion of the diaper's outer shape when the absorbent body 56 does not have the constricted portion 56n but has a constricted portion as in the illustrated example, and means the range in the front-rear direction LD having the constricted portion of the diaper's outer shape (between the front exterior body 12F and the rear exterior body 12B in the illustrated example) when the absorbent body 56 has neither constricted portion nor constricted portion, and means the portion located in the center in the front-rear direction LD whose dimension in the front-rear direction LD is 20 to 30% of the total length of the product. The portions extending forward and backward from the crotch region M respectively become the front portion and the rear portion.

[0062] (Low weight area) The absorbent 56 may have elongated low basis weight parts 56L extending in the front-rear direction LD on both sides of the width direction WD in the crotch area M as in the example shown in Figs. 1 to 4, or may not have low basis weight parts 56L (not shown). The low basis weight parts 56L refer to parts with a low basis weight, and do not include parts that are compressed in the thickness direction TD but do not change the basis weight, such as the highly compressed parts 51 described later. The low basis weight parts 56L may be slits that penetrate in the thickness direction TD, but are preferably recesses with a low accumulation of pulp fibers and highly absorbent polymer particles as in the example shown, because this makes it easier to ensure the amount of absorption. The recesses may be formed on the front or back surface of the absorbent 56. By providing the absorbent 56 with such low basis weight parts 56L, the absorbent 56 is encouraged to bend along the low basis weight parts 56L, improving the fit of the absorbent element 50 in the crotch area M. The total basis weight of the pulp fibers and superabsorbent polymer particles in the low basis weight portion 56L may be less than the total basis weight of the pulp fibers and superabsorbent polymer particles in the portions other than the low basis weight portion 56L, and may be, for example, 0.1 to 0.5 times the total basis weight of the pulp fibers and superabsorbent polymer particles in the portions other than the low basis weight portion 56L.

[0063] The low basis weight portion 56L may extend linearly along the front-rear direction LD as long as it is elongated in the front-rear direction LD, or may be curved so as to be positioned laterally as it approaches both sides in the front-rear direction LD as in the illustrated example. The front and rear ends of the low basis weight portion 56L may be appropriately shaped, for example, as shown in FIG. 12(a) as a straight line, as shown in FIG. 8 as a curved bulge (semicircular arc, etc.), or, although not shown, may have rounded corners at both ends and a straight line in the middle. The width m1 of the low basis weight portion 56L may be appropriately determined, and may be, for example, 0.04 to 0.1 times the width n1 (meaning the overall width 56X in the case of a rectangle) of the narrowest portion in the crotch portion M of the absorbent body 56. The width m1 of the low basis weight portion 56L may be constant in its length direction or may vary. The dimensions and arrangement of the low basis weight portion 56L in the front-rear direction LD may be appropriately determined. For example, the dimension m2 of the low weight portion 56L in the front-to-back direction LD can be 50 to 120%, and more preferably 50 to 80%, of the dimension in the front-to-back direction LD of the crotch portion M. In addition, the low weight portion 56L may be contained within the crotch portion M, or may protrude to the front, rear, or both the front and rear sides of the crotch portion M.

[0064] As shown in FIG. 8, the low weight portion 56L may be provided on both sides of the crotch portion M in the width direction WD, and one may be provided in the center of the width direction WD. Alternatively, as shown in FIG. 12(a), only one may be provided in the center, or as shown in FIG. 12(b), only one may be provided on each side of the crotch portion M in the width direction WD.

[0065] (packaging sheet) Examples of the packaging sheet 58 that can be used include crepe paper, nonwoven fabric, polylaminated nonwoven fabric, and perforated sheets. The nonwoven fabric used for the packaging sheet 58 is not particularly limited, but an SMS nonwoven fabric, SSMMS nonwoven fabric, or the like, in which at least one meltblown layer is sandwiched between a pair of spunbond layers on the front and back, can be suitably used. The material of the fibers is not particularly limited, and examples of the fibers that can be used include polypropylene fibers and polyethylene / polypropylene bicomponent fibers. The basis weight of the packaging sheet 58 can be determined as appropriate, but is preferably 5 to 40 g / m 2, especially 10 to 30 g / m 2 It is preferable that the following be used.

[0066] The crepe paper used for the packaging sheet is not particularly limited, but the basis weight is 13 to 20 g / m 2 , especially 14 to 18 g / m 2 In addition, the air permeability of the crepe paper measured in accordance with JIS P 8117:2009 "Paper and paperboard - Air permeability and air resistance test method (intermediate range) - Gurley method" is preferably 1 to 15 seconds.

[0067] The crepe paper used for the packaging sheet 58 preferably has a tensile breaking elongation in the longitudinal direction LD of 20 to 35% and a tensile breaking elongation in the transverse direction WD of 4 to 8% (particularly 5 to 7%) as specified in JIS P 8113:2006.

[0068] The packaging structure of the packaging sheet 58 can be determined as appropriate, but from the standpoint of ease of manufacture and prevention of leakage of superabsorbent polymer particles from the front and rear edges, it is preferable to wrap the sheet around the front and rear surfaces and both side surfaces of the absorbent body 56 in a cylindrical shape, as in the illustrated example, with the front and rear edges extending beyond the front and rear of the absorbent body 56, and to join the overlapping wound parts and the overlapping parts of the protruding front and rear parts by a joining means such as a hot melt adhesive or material welding.

[0069] (High compression section) In the absorbent element 50, as shown in Figs. 3, 4, 9 to 11, highly compressed parts 51 compressed in the thickness direction TD are arranged at intervals so as to be recessed from the surface of the absorbent element 50 into the absorbent body 56. In addition, in the arrangement region of the highly compressed parts 51 (a rectangular region having sides along the front-rear direction LD and the width direction WD, respectively, and circumscribing all the arranged highly compressed parts 51), the parts other than the highly compressed parts 51 are non-highly compressed parts 52 that are thicker and have a lower density than the highly compressed parts 51. The highly compressed parts 51 are high-density parts compressed by pressing (direct pressure) to have almost the same thickness, and are the bottoms of the recesses. On the other hand, the non-highly compressed parts 52 are parts that are thicker and have a lower density than the highly compressed parts 51, but even in the non-highly compressed parts 52, the absorbent body 56 deforms as if pulled by the deformation of the highly compressed parts 51 near the periphery of the highly compressed parts 51, so that the density increases as it approaches the highly compressed parts 51. As long as the non-highly compressed portions 52 are thicker and less dense than the highly compressed portions 51, they may be partially or entirely compressed in the thickness direction TD simultaneously with, before or after the formation of the highly compressed portions 51. It is preferable that the non-highly compressed portions 52 do not have depressions on either or both of the front and back surfaces of the absorbent element 50, but as long as they are thicker and less dense than the highly compressed portions 51, they may have depressions on either or both of the front and back surfaces of the absorbent element 50.

[0070] The highly compressed portions 51 may be provided over the entire front-rear and width directions of the absorbent element 50 (i.e., the entire surface of the absorbent element 50 is the arrangement region of the highly compressed portions 51), or may be provided only in a part of the front-rear direction or a part of the width direction of the absorbent element 50. For example, although not shown, the highly compressed portions 51 may be provided only in a middle region in the front-rear direction LD including the crotch region M, or conversely, the highly compressed portions 51 may not be provided in the middle region in the front-rear direction LD including the crotch region M, but may be provided only in the regions on both the front and rear sides of the middle region. In addition, the highly compressed portions 51 in the illustrated example are not recessed from the surface of the sheet (top sheet 30 and intermediate sheet 40 in the illustrated example) located on the front side of the absorbent element into the absorbent body 56, but may be recessed from the surface of the absorbent element 50 into the absorbent body 56 as a result of being pressed from the sheet located on the front side of the absorbent element into the absorbent body 56.

[0071] In the case where the packaging sheet 58 is a crepe paper having the above-mentioned tensile elongation at break, if the dimensions of the highly compressed portion 51 are excessively small, if the shape of the highly compressed portion 51 is excessively long in one direction, or if the highly compressed portion 51 has an excessively complicated outer shape, the crepe paper may tear at the edge of the highly compressed portion 51 or between adjacent highly compressed portions 51 when the highly compressed portion 51 is formed. In addition, since the highly compressed portion 51 is a hard portion, if the dimensions of the highly compressed portion 51 are excessively large, the flexibility of the absorbent body 56 as a whole may be insufficient, or the absorbent body 56 may feel like a foreign object is mixed therein (foreign body sensation). Therefore, it is preferable that the highly compressed portion 51 has an outer shape that does not have an inflection point or a bending point. In addition, the diameter of the maximum inscribed circle 53 inscribed in the outer shape of the highly compressed portion 51 is preferably 2 to 5 mm, more preferably 2.5 to 3.5 mm. The circumferential length of the outer shape of the highly compressed portion 51 is preferably 1.0 to 2.5 times, more preferably 1.0 to 2.0 times, and particularly preferably 1.0 to 1.6 times, the circumferential length of the largest inscribed circle 53 inscribed in the outer shape of the highly compressed portion 51. On the other hand, the diameter of the largest inscribed circle 54 inscribed in the outer shape of the non-highly compressed portion 52 is preferably 6.5 mm or less, more preferably 6 mm or less, and particularly preferably 5 mm or less. Furthermore, the lower limit of the diameter of the largest inscribed circle 54 inscribed in the outer shape of the non-highly compressed portion 52 is preferably 4 mm.

[0072] The highly compressed portion 51 is a high-density portion where the absorbent element 50 is compressed in the thickness direction TD by pressing (direct pressure) to have a substantially uniform thickness, and is the bottom of a recess recessed from the front or back surface of the absorbent element 50. On the other hand, the non-highly compressed portion 52 is a portion that is thicker and has a lower density than the highly compressed portion 51, but even in the non-highly compressed portion 52, the absorbent body 56 deforms near the periphery of the highly compressed portion 51 as if pulled by the deformation of the highly compressed portion 51, so that the thickness decreases and the density increases as it approaches the highly compressed portion 51. Therefore, if the highly compressed portions 51 having a certain size are arranged more densely than before, the area where the thickness of the non-highly compressed portions 52 decreases increases. As a result, the distortion generated in the packaging sheet 58 during the formation of the highly compressed portions 51 is reduced (the tensile force applied is weakened), and the packaging sheet 58 is less likely to break. Furthermore, even in the case of non-highly compressed parts 52, the absorbent body 56 deforms near the periphery of the highly compressed parts 51 as if pulled by the deformation of the highly compressed parts 51, which results in an advantage that the absorbent body 56 becomes thinner than when there are no highly compressed parts 51. From these points of view, it is important that the highly compressed parts 51 have a shape that can include a sufficiently large circle. It is also important that the shape of the highly compressed parts 51 is not excessively long in one direction or has an excessively complicated outer shape. Furthermore, it is also important that the diameter of the largest inscribed circle 54 inscribed in the outer shape of the non-highly compressed parts 52 is small so that the highly compressed parts 51 are not sparsely arranged (so that the non-highly compressed parts 52 are not long and connected in all directions).

[0073] Furthermore, within the above range, the area ratio of the highly compressed portions 51 in the arrangement region of the highly compressed portions 51 (total area of ​​the highly compressed portions 51 / area of ​​the arrangement region of the highly compressed portions 51) can be determined appropriately, but in general, it is preferably 10 to 35%, and more preferably 20 to 35%.

[0074] As an example, the area of ​​each highly compressed portion 51 is 3 to 15 mm 2The major axis d1 (the length of the long side of the smallest circumscribing rectangle) of each highly compressed portion 51 can be about 4 to 9 mm, and the minor axis d2 (the length of the short side of the smallest circumscribing rectangle) can be about 2 to 5 mm. When the lengths of the four sides of the smallest circumscribing rectangle of each highly compressed portion 51 are equal, the length d3 of the sides can be about 2 to 5 mm. The shortest distance d4 to the nearest other highly compressed portion 51 can be about 1.5 to 3.5 mm.

[0075] The external shape of the highly compressed portion 51 is not particularly limited, and a shape that does not have an inflection point or bending point, such as a circle, an ellipse, or a rounded rectangle (including shapes in which one of the opposite sides is not a straight line but a semicircle), is preferable, and shapes such as a triangle, cloud, X-shape, V-shape, U-shape, etc. are not preferable.

[0076] In recent years, the mixing ratio of superabsorbent polymer particles is often increased for the purpose of making the absorbent 56 thinner. However, when the mixing ratio of superabsorbent polymer particles is increased, not only does the shape retention of the highly compressed portion 51 decrease, but the absorbent 56 becomes less likely to deform in the vicinity of the highly compressed portion 51 in the non-highly compressed portion 52, as if pulled by the deformation of the highly compressed portion 51. In addition, the superabsorbent polymer particles that have absorbed and expanded the excreted liquid are likely to adhere to each other, which inhibits the diffusion of the excreted liquid (gel blocking), and this may decrease the diffusibility. Therefore, the basis weight of the pulp fibers in the absorbent 56 is set to 100 to 500 g / m 2 In this case, the weight ratio of pulp fibers:superabsorbent polymer particles in the absorbent body 56 is preferably 45:55 to 65:35.

[0077] The thickness 50t of the absorbent element 50 and the thickness 51t of the highly compressed portion 51 can be determined as appropriate, but insufficient compression may make it difficult to improve low return and diffusion properties. Therefore, when the above-mentioned range of basis weight of pulp fiber and the range of ratio of pulp fiber and highly absorbent polymer particles are adopted, the thickness 50t of the absorbent element 50 (thickness of non-highly compressed portion 52) is preferably 5 to 13 mm. In this case, the thickness 51t of the highly compressed portion 51 (minimum value when the thickness varies) can be determined as appropriate, but in general, it is preferably 30 to 50% of the thickness 50t of the absorbent element 50.

[0078] Although not shown, the highly compressed portion 51 may be compressed in the thickness direction TD so as to be recessed from the back surface of the absorbent element 50 into the absorbent body 56, in which case a recess is formed on the back surface of the absorbent element 50. However, as shown in the example, if the highly compressed portion 51 is compressed in the thickness direction TD so as to be recessed from the surface of the absorbent element 50 into the absorbent body 56, both the anti-reverse property and the diffusibility are improved. That is, as described above, the highly compressed portion 51 is a high-density portion compressed by pressing (direct pressure) to have an almost equal thickness, and is the bottom of a recess recessed from the surface of the absorbent element 50. On the other hand, the non-highly compressed portion 52 is a portion that is thicker and has a lower density than the highly compressed portion 51, but even in the non-highly compressed portion 52, the absorbent body 56 deforms as if pulled by the deformation of the highly compressed portion 51 near the periphery of the highly compressed portion 51, and as a result, the density increases as it approaches the highly compressed portion 51. For this reason, capillary action is strongly expressed in the highly compressed portions 51, and not only does the liquid retention become higher than the surrounding areas, but liquid is also drawn toward the highly compressed portions 51. Therefore, when the highly compressed portions 51 are arranged more densely than before, more excreted liquid can be strongly held in areas far from the skin, making it less likely for backflow to occur. Also, when the highly compressed portions 51 are arranged more densely than before, the suction force due to capillary action in the many surrounding highly compressed portions 51 acts on the excreted liquid absorbed in the absorbent body 56, causing the excreted liquid to spread over a wider area.

[0079] The highly compressed portions 51 may be arranged in a regular or irregular pattern. For example, the highly compressed portions 51 may be arranged in a lattice pattern in which the highly compressed portions 51 are arranged in a dotted line pattern as shown in Fig. 17, or in a staggered or matrix pattern in which dot-like highly compressed portions 51 are arranged as shown in Fig. 18 and Fig. 19. Alternatively, although not shown, the highly compressed portions may be arranged in a lattice pattern in which linearly extending highly compressed portions are arranged.

[0080] A preferred pattern of the highly compressed portion 51 is an example shown in FIG. 11 and FIG. In this example, in the arrangement region of the high compression portions 51, first virtual straight lines 81 along a first direction are repeatedly arranged at first intervals 81d in a second direction inclined by 80 to 90 degrees clockwise relative to the first virtual straight line 81 in a planar view, and second virtual straight lines 82 along the second direction are repeatedly arranged at second intervals 82d in the first direction to define a virtual lattice. When a minimum virtual rectangle 83 having an apex at the intersection of the first virtual straight line 81 and the second virtual straight line 82 is defined, the high compression portion 51 is composed of a first highly compressed portion 51a arranged at the intersection of the first virtual straight line 81 and the second virtual straight line 82, second highly compressed portions 51b arranged between adjacent first highly compressed portions 51a on the first virtual straight line 81 and between adjacent first highly compressed portions 51a on the second virtual straight line 82, and a third highly compressed portion 51c arranged at the intersection of the diagonals of the virtual rectangle. The first highly compressed portion 51a is a circle centered on the intersection of the first virtual line 81 and the second virtual line 82, the second highly compressed portion 51b is a rounded rectangle (or may be an ellipse) having a center of gravity at the midpoint of each side of the virtual rectangle and a long axis along each side, and the third highly compressed portion 51c is a rounded rectangle (or may be an ellipse or a circle centered on the intersection of the diagonals of the virtual rectangle) having a center of gravity at the intersection of the diagonals of the virtual rectangle and a long axis along the front-rear direction LD. In this pattern, the diffusibility in the long axis direction (first direction and second direction) of the second highly compressed portion 51b can be improved, and since the non-highly compressed portions 52 have both a portion where they are linearly continuous in the first direction and a portion where they are linearly continuous in the second direction, even if each highly compressed portion 51 hardens, the absorber 56 as a whole is easily deformed to conform to the body surface.

[0081] When the highly compressed portions 51 are arranged along the virtual lattice of the example shown in Fig. 11 and Fig. 16, the dimensions of each highly compressed portion 51 can be appropriately determined, but the first highly compressed portion 51a has a diameter of 1 to 4 mm, the second highly compressed portion 51b has a major axis length of 3 to 6 mm and a minor axis length equal to the diameter of the first highly compressed portion 51a, and the third highly compressed portion 51c has the same size and shape as the second highly compressed portion 51b except that the major axis is oriented along the front-rear direction LD, and the shortest distance d4 between the adjacent first highly compressed portion 51a and second highly compressed portion 51b is preferably 1 to 2 mm, which not only improves the anti-reverse property and liquid diffusibility but also improves the ease of deformation of the absorbent body 56. The first interval 81d:second interval 82d is preferably in the range of 0.9:1.1 to 1.1:0.9, and it is particularly preferable that the first interval 81d and the second interval 82d are equal. The first gap 81d and the second gap 82d may be set to about 10 to 14 mm.

[0082] Furthermore, it is preferable for the above-mentioned virtual lattice to have a diagonal lattice pattern in which the first virtual straight lines 81 are inclined by 40 to 50 degrees clockwise relative to the front-to-back direction LD in a planar view, and the second virtual straight lines 82 are inclined by 40 to 50 degrees counterclockwise relative to the front-to-back direction LD in a planar view, as this not only improves the ease of deformation of the absorbent body 56 when worn, but also provides excellent liquid diffusion properties.

[0083] The absorbent element can be manufactured by a known method. For example, the absorbent element 50 having the highly compressed portion 51 can be manufactured by carrying out the following steps: a first step of forming an absorbent body 56 by mixing and accumulating pulp fibers and highly absorbent polymer particles; a second step of forming a packaged body 50P by packaging the entire absorbent body 56 with a package sheet 58; and a third step of passing the packaged body 50P between an anvil roll 90 having a number of protrusions 91 arranged at intervals on the outer circumferential surface in the same pattern as the highly compressed portion 51 and a smooth roll 92 having a cylindrical surface (not having the protrusions 91) facing the anvil roll 90, as shown in FIG. 22, and pressing the portion of the packaged body 50P sandwiched between the many protrusions 91 of the anvil roll 90 and the smooth roll 92 to form the highly compressed portion 51. The highly compressed portion 51 may be formed while heating either one or both of the anvil roll 90 and the smooth roll 92, or may be formed without heating. In the third step, only the portion of the packaging body 50P that is sandwiched between the numerous protrusions 91 of the anvil roll 90 and the smooth roll 92 may be pressed, or the entire packaging body 50P may be pressed while the portion that is sandwiched between the numerous protrusions 91 of the anvil roll 90 and the smooth roll 92 is pressed to the deepest depth.

[0084] The dimensions, shape and arrangement of the tip faces of the protrusions 91 may be, for example, similar to the dimensions, shape and arrangement of the highly compressed portions 51. The clearance (minimum distance between the pressing positions) between the anvil roll 90 and the smooth roll 92 may be equal to or less than the thickness of the highly compressed portions 51, and may be, for example, 0.5 to 1.5 mm. The pressure applied when the highly compressed portions 51 are formed by the anvil roll 90 and the smooth roll 92 may be appropriately determined, and may be, for example, 0.2 to 0.4 MPa.

[0085] It is preferable that the MD direction of the packaging sheet 58 is configured along the front-rear direction LD because this makes manufacturing easier. In this case, the fiber orientation of the packaging sheet 58 is in the front-rear direction LD, and the dry tensile strength in the width direction WD is much weaker than the dry tensile strength in the front-rear direction LD. Therefore, if the dimension of the highly compressed portion 51 in the front-rear direction LD is more than twice, particularly more than three times, the dimension of the highly compressed portion 51 in the width direction WD (i.e., the highly compressed portion 51 has a long shape in the front-rear direction LD), the packaging sheet 58 is likely to tear on both sides of the width direction WD. Therefore, it is preferable that the dimension of the highly compressed portion 51 in the front-rear direction LD is less than twice, particularly less than 1.5 times, the dimension of the highly compressed portion 51 in the width direction WD because the packaging sheet 58 is less likely to tear.

[0086] As shown in FIG. 15, the packaging sheet 58 has a surface portion 58s located on the front side of the absorbent body 56, a first back side portion 58a which continues from the surface portion 58s and wraps around one side edge of the absorbent body 56 to reach the back side of the absorbent body 56, and a second back side portion 58b which continues from the surface portion 58s and wraps around the other side edge of the absorbent body 56 to reach the back side of the absorbent body 56. The first back side portion 58a and the second back side portion 58b have a laminated portion 58W in which they overlap each other. It is preferable that all the highly compressed portions 51 are formed in the laminated portion 58W, because this doubles the crepe paper on the forming surface of the highly compressed portions 51, improving its strength and making it less likely to tear when the highly compressed portions 51 are formed.

[0087] The shape retention of the absorbent element 50 by the highly compressed portions 51 depends on the retention of the highly compressed portions 51 themselves, which in turn depends on the bonding strength between the packaging sheet 58 and the absorbent body 56 in the highly compressed portions 51 and the shape retention of the absorbent body 56 itself. When the packaging sheet 58 and the absorbent body 56 are bonded together using hot melt adhesives HM1 and HM2, the increase in surface area due to the formation of the highly compressed portions 51 requires more hot melt adhesives HM1 and HM2 than usual in order to adequately maintain the bonding strength between the packaging sheet 58 and the absorbent body 56 and the shape retention of the absorbent body 56 itself. Thus, the surface of the absorbent body 56 and the inner surface of the packaging sheet 58 should have a viscosity of 5.0 to 20.0 g / m2 at least over the entire region having the highly compressed portions. 2 , especially 7.5 to 15.0 g / m2 It is preferable that the two components are bonded together via hot melt adhesives HM1 and HM2.

[0088] For example, as shown in Figure 9, when a depression is formed on the surface of the absorbent body 56 due to the highly compressed portion 51, the above-mentioned amount of hot melt adhesive HM can be achieved by providing two layers of hot melt adhesive HM1, HM2 on the back surface of the absorbent body 56 over the entire area having the highly compressed portion 51. Such a structure can be manufactured by applying a first hot melt adhesive HM1 to almost the entire inner surface of an unfolded packaging sheet 58 facing the absorbent 56, as shown in FIG. 13, then arranging the absorbent 56 in the middle of the first hot melt adhesive HM1 of the packaging sheet 58 in the width direction WD, and bonding the back surface of the absorbent 56 to the packaging sheet 58 via the first hot melt adhesive HM1, and then applying a second hot melt adhesive HM2 to almost the entire surface of the absorbent 56, and then folding back the portions of the packaging sheet 58 that protrude on both sides of the absorbent 56 onto the surface of the absorbent 56, as shown in FIG. 14, and bonding the surface of the absorbent 56 to the folded-back portions of the packaging sheet 58 via the first hot melt adhesive HM1 and the second hot melt adhesive HM2, and bonding the overlapping portions of the packaging sheet 58 via the first hot melt adhesive HM1, and then forming a lattice-shaped highly compressed portion 51 by embossing, as shown in FIG. 9.

[0089] In order to reduce costs, the absorbent element 50 may not have any other sheet layers such as paper or nonwoven fabric (which may of course have an adhesive layer) between the packaging sheet 58 and the absorbent body 56 as shown in Figure 9, etc., or may have other sheet layers on at least one of the front and back sides of the absorbent body 56.

[0090] (Rising Gathers) The rising gathers 60 have rising parts 68 that rise from the sides of the inner body 200, and these rising parts 68 come into contact with the wearer's groin, around the legs, and up to the buttocks to prevent side leakage. The rising gathers 60 can be omitted as necessary. In the illustrated example, the rising gathers 60 have a base side part 60B that rises obliquely toward the center in the width direction, and a tip side part 60A that rises obliquely from the middle part toward the outside in the width direction, but the present invention is not limited to this, and appropriate modifications are possible, such as ones that rise toward the center in the width direction as a whole.

[0091] More specifically, the rising gathers 60 in the illustrated example are formed by folding back a band-shaped gather sheet 62 having a length equal to the length of the inner body 200 in the front-rear direction at its tip in the width direction WD and folding it in two, and fixing a plurality of elongated gather elastic members 63 between the folded-back portion and the sheet in the vicinity of the folded-back portion in a stretched state along the longitudinal direction at intervals in the width direction WD. The base end portion (the end portion opposite the folded-back portion of the sheet in the width direction WD) of the rising gathers 60 located opposite the tip portion is a root portion 65 fixed to the side of the inner body 200, and the portion other than the root portion 65 is a main body portion 66 (the portion on the folded-back portion side) extending from the root portion 65. The main body portion 66 has a root side portion 60B extending toward the center in the width direction and a tip side portion 60A folded back at the tip of the root side portion 60B and extending outward in the width direction. And, while both front-to-rear end portions of the main body portion 66 are formed as fallen portions 67 fixed in a fallen state to the side surfaces of the top sheet 30, the front-to-rear intermediate portion located between them is formed as an unfixed raised portion 68, and a gathered elastic member 63 extending along the front-to-rear direction LD is fixed in a stretched state to at least the tip portion of this raised portion 68.

[0092] In the rising gathers 60 configured as described above, the rising portions 68 rise up so as to come into contact with the skin as shown by the arrows in Fig. 3 due to the contractile force of the gather elastic member 63. In particular, when the root portion 65 is located on the back side of the inner body 200, the rising portions 68 rise up so as to open outward in the width direction in the crotch area and its vicinity, so that the rising gathers 60 come into contact with the leg circumference with a surface thereof, improving the fit. The root portion 65 can also be fixed to the front side of the inner body 200, for example, to the surfaces of both side portions of the top sheet 30.

[0093] In the illustrated example of the rising gather 60, in a bent structure in which the main body portion 66 is composed of a root side portion 60B extending toward the center in the width direction and a tip side portion 60A folded back at the tip of the root side portion 60B and extending outward in the width direction, the tip side portion 60A and the root side portion 60B are joined in a fallen state at the fallen portion 67, and the root side portion 60B is joined in a fallen state to the top sheet 30. At least one of various hot melt adhesives applied by various methods and material welding means such as heat sealing and ultrasonic sealing can be used to join the opposing surfaces at the fallen portion 67. In this case, the joining of the root side portion 60B and the top sheet 30 and the joining of the tip side portion 60A and the root side portion 60B may be performed by the same means or by different means. For example, it is preferable that the base portion 60B and the top sheet 30 are joined by a hot melt adhesive, and the tip portion 60A and the base portion 60B are joined by material welding.

[0094] As the gathered sheet 62, a nonwoven fabric that is soft and has excellent uniformity and hiding properties, such as a spunbond nonwoven fabric (SS, SSS, etc.), an SMS nonwoven fabric (SMS, SSMMS, etc.), or a meltblown nonwoven fabric, and that is treated with silicone or the like to have a water repellent property as necessary, can be suitably used. In this case, the fiber basis weight of the nonwoven fabric is 10 to 30 g / m 2 Although not shown, a waterproof film may be interposed between the two folded gathered sheets 62.

[0095] The gathered elastic member 63 may be made of rubber thread or the like. When spandex rubber thread is used, the thickness is preferably 470 to 1240 dtex, more preferably 620 to 940 dtex. The elongation of the gathered elastic member 63 in the attached state is preferably 150 to 350%, more preferably 200 to 300%. The number of gathered elastic members 63 is preferably 2 to 6, more preferably 3 to 5. The appropriate spacing between the gathered elastic members 63 is 3 to 10 mm. With this configuration, the gathered elastic members 63 can easily come into contact with the skin in a surface area within the range in which they are arranged. The gathered elastic members 63 may be arranged not only on the tip side but also on the base side.

[0096] In the rising portion 68 of the rising gather 60, at least one of hot melt adhesives applied by various application methods and material welding fixing means such as heat sealing and ultrasonic sealing can be used to bond the inner layer and the outer layer of the gather sheet 62 together and to fix the gather elastic member 63 sandwiched therebetween. Since bonding the entire surfaces of the inner layer and the outer layer of the gather sheet 62 together impairs flexibility, it is preferable that the parts other than the bonding parts of the gather elastic member 63 are not bonded or are weakly bonded. In the illustrated example, hot melt adhesive is applied only to the outer peripheral surface of the gather elastic member 63 by an application means such as a comb gun or a surwrap nozzle, and the gather elastic member 63 is sandwiched between the inner layer and the outer layer of the gather sheet 62, so that the gather elastic member 63 is fixed to the inner layer and the outer layer of the gather sheet 62 and the inner layer and the outer layer of the gather sheet 62 are fixed only by the hot melt adhesive applied to the outer peripheral surface of the gather elastic member 63.

[0097] Similarly, the fallen portion 67 can be fixed by at least one of a hot melt adhesive applied by various application methods and material welding such as heat sealing or ultrasonic sealing.

[0098] (Side flap) 1 to 4, side flaps 70 extending out to the sides of the absorbent body 56 are provided on both sides of the inner body 200, and it is preferable that side stretchable regions SG stretchable in the front-to-rear direction are formed in the side flaps 70. The side flaps 70 in the illustrated example have one or more elongated side elastic members 73 arranged along the front-to-rear direction LD and spaced apart from each other, a first sheet layer 71 facing the outside of the side elastic member 73, and a second sheet layer 72 facing the inside of the side elastic member 73.

[0099] The sheet material constituting the first sheet layer 71 and the second sheet layer 72 is not particularly limited, and an appropriate nonwoven fabric can be selected, such as a nonwoven fabric that can be used in the above-mentioned rising gathers 60 and the above-mentioned exterior bodies 12F and 12B. In the illustrated example, the first sheet layer 71 and the second sheet layer 72 are formed by extending the gather sheet 62 of the rising gathers 60, as described below. In this case, the front and rear ends of the side flaps 70 coincide with the front and rear ends of the rising gathers 60 (i.e., the front and rear ends of the interior body 200 in this case).

[0100] The side elastic members 73 are not particularly limited either, and can be elongated elastic members similar to the above-mentioned gathered elastic members 63. The extension percentage of the side elastic members 73 in the attached state is preferably 150 to 350%, more preferably 200 to 270%. The number of side elastic members 73 is preferably 2 to 16, more preferably 6 to 10. The arrangement interval of the side elastic members 73 is suitably 5 to 10 mm.

[0101] The side elastic member 73 is fixed to the first sheet layer 71 and the second sheet layer 72. For bonding the first sheet layer 71 and the second sheet layer 72 and for fixing the side elastic member 73 sandwiched therebetween, various application methods of hot melt adhesive HM and fixing means by material welding such as heat sealing and ultrasonic sealing can be used. If the bonding area of ​​the first sheet layer 71 and the second sheet layer 72 is large, flexibility is lost, so it is preferable that the parts other than the bonding parts of the side elastic member 73 are not bonded or are weakly bonded. In the illustrated example, the hot melt adhesive HM is applied only to the outer peripheral surface of the side elastic member 73 by an application means such as a comb gun or a surwrap nozzle, and the side elastic member 73 is sandwiched between the first sheet layer 71 and the second sheet layer 72, so that the side elastic member 73 is fixed to the first sheet layer 71 and the second sheet layer 72 and the first sheet layer 71 and the second sheet layer 72 are fixed only by the hot melt adhesive HM applied to the outer peripheral surface of the side elastic member 73.

[0102] In the illustrated example, the sheet material constituting the first sheet layer 71 and the sheet material constituting the second sheet layer 72 are folded back at the side edges of the side flaps 70, and the folded back portions are fixed (closed) to the back surface of the liquid-impermeable sheet 11. This fixing can be performed with a hot melt adhesive HM as in the illustrated example, or by welding the materials.

[0103] The side flaps 70 may be omitted.

[0104] <Effectiveness Confirmation Test 1> Absorbent element samples were prepared under the various conditions shown in Table 1, and were subjected to evaluation of packaging sheet tearing, diffusion behavior confirmation test, non-pressure backflow test, pressure backflow test, and absorption speed test. Note that the packaging sheet basis weight, dry tensile strength, and tensile breaking elongation of the packaging sheet in Tables 1 and 3 are measured values ​​of the material before the pressing portion was formed.

[0105] The dimensions of each part of Sample 1 were as follows: Length d3 of the first highly compressed portion 51a: 3 mm Major diameter d1 of the second and third highly compressed sections: 4.82 mm Minor diameter d2 of the second and third highly compressed sections: 3 mm First distance 81d: 12.63mm Second distance 82d: 12.63mm Intersection angle between the first virtual line 81 and the second virtual line 82: 90 degrees

[0106] The dimensions of each part of Sample 1 were as follows: Length d3 of the first highly compressed portion 51a: 2 mm Major diameter d1 of the second and third highly compressed sections: 3.82 mm Minor diameter d2 of the second and third highly compressed sections: 2 mm First distance 81d: 12.63mm Second distance 82d: 12.63mm Intersection angle between the first virtual line 81 and the second virtual line 82: 90 degrees

[0107] In Samples 1 to 7, the highly compressed portion was formed over the entire surface of the absorbent element at a pressure of 0.4 MPa. Sample 8 was a comparative example that did not have a highly compressed portion. Conditions other than the specifications shown in Table 1 were the same for all samples.

[0108] (Evaluation of packaging sheet tear) The surface of the absorbent element sample was visually observed, and if tears occurred in the same position relative to the highly compressed portion over almost the entire surface of the absorbent element, it was rated as ×, if small tears occurred in part of the surface of the absorbent element but no tears occurred over most of the surface, it was rated as △, and if no tears occurred at all, it was rated as O.

[0109] (Diffusion behavior confirmation test) This test was carried out according to the following procedure. (1) The sample was placed on a horizontally placed flat plate with the surface (the surface having the depression in the highly compressed area) facing up, and the four corners of the sample in the unfolded state were fixed to the flat plate with adhesive tape. (2) Approximately 5 g of Kiriya Co.'s Brilliant Blue FCF (packaging: powder) was dissolved in approximately 300 ml of artificial urine to prepare a blue test solution. (3) Place a casting tube (an acrylic cylinder with an inner diameter of 23 mm, an outer diameter of 25 mm, and a height of 100 mm) at the center of the sample surface (the center in the width direction and the center in the front-to-back direction) and hold it vertically. Using a measuring cylinder, pour 1.5 cm of blue test liquid into the upper opening of the casting tube. 3 was injected at once. (4) After 5 minutes had elapsed, the injection tube was removed and still images of the front and back surfaces of the sample were taken. The captured image data was then read into image analysis software, and the areas of the blue portions on the front and back surfaces of the sample were measured.

[0110] (Absorption rate test) This test was carried out according to the following procedure. (1) The sample was placed on a horizontally placed flat plate with the surface (the surface having the depression in the highly compressed area) facing up, and the four corners of the sample in the unfolded state were fixed to the flat plate with adhesive tape. (2) An injection tube (an acrylic cylinder with an inner diameter of 3 mm, an outer diameter of 6 mm, and a height of 220 mm) was held vertically above the center of the sample surface (the center in the width direction and the center in the front-to-back direction), with the distance between the bottom of the injection tube and the sample surface being 10 mm. (3) Using a measuring cylinder, pour 70 cm of the above blue test liquid into the upper opening of the injection tube. 3 7cm 3 The artificial urine was poured at a rate of 1000 ml / sec, and the absorption time (seconds) from the start of pouring until the artificial urine disappeared from the surface of the sample (complete absorption) was measured using a stopwatch, and this time was recorded as the first absorption rate. Whether or not the artificial urine was completely absorbed was judged by visual observation by the operator. (4) After leaving it for 30 minutes, the above procedure (3) was repeated and the absorption rate was measured for the second time.

[0111] (Non-pressurized reversal test) This test was carried out according to the following procedure. (1) The sample was placed on a horizontally placed flat plate with the surface (the surface having the depression in the highly compressed area) facing up, and the four corners of the sample in the unfolded state were fixed to the flat plate with adhesive tape. (2) An injection tube (an acrylic cylinder with an inner diameter of 23 mm, an outer diameter of 25 mm, and a height of 100 mm) was placed at the center of the sample surface (the center in the width direction and the center in the front-to-back direction) and held vertically. (3) Using a measuring cylinder, pour 50 cm of the above blue test liquid into the upper opening of the injection tube. 3 7cm 3 / sec, and the test was continued until the artificial urine disappeared from the sample surface (complete absorption). (4) The weight (g) of 10 sheets of ADVANTEC's qualitative filter paper No. 2 (100 mm x 100 mm square) was measured to three decimal places using an electronic balance. (5) 30 minutes after the artificial urine injected in (3) above was completely absorbed, 10 sheets of the above filter paper were placed face-to-face on the site where the artificial urine was injected, and a 1 kg weight was placed on top of them and left. The weight had a flat square bottom surface measuring 100 mm long x 100 mm wide. The filter paper and weight were placed on the surface of the sample so that the length and width of the filter paper and weight were aligned along the front-rear and width directions of the sample, and the center of the filter paper and weight was located at the center of the sample surface. (6) One minute after placing the weight (5) above, all the filter papers were removed and their weights (g) were measured to two decimal places. The measured weights after absorption were subtracted from the measured weights before absorption (4) above to determine the amount of backflow under no pressure.

[0112] (Reverse test under pressure) This test was carried out according to the following procedure. (1) The sample was placed on a horizontally placed flat plate with the surface (the surface having the depression in the highly compressed area) facing up, and the four corners of the sample in the unfolded state were fixed to the flat plate with adhesive tape. (2) An injection tube (an acrylic cylinder with an inner diameter of 23 mm, an outer diameter of 25 mm, and a height of 100 mm) was placed at the center of the sample surface (the center in the width direction and the center in the front-to-back direction) and held vertically. (3) Using a measuring cylinder, pour 50 cm of the above blue test liquid into the upper opening of the injection tube.3 7cm 3 / sec., and wait until the artificial urine disappears from the sample surface (is completely absorbed). After 30 minutes, pour 50 cm of the blue test liquid into the upper opening of the injection tube again using a graduated cylinder. 3 7cm 3 / sec. (4) 20 minutes after the second injection of artificial urine was completely absorbed, a 3 kg weight was placed on the injection site and left for 10 minutes. The weight was a square with a flat bottom measuring 100 mm long and 100 mm wide, and was placed on the sample surface so that the length and width of the weight were aligned with the front-rear and width directions of the sample and the center of the weight was located at the center of the sample surface. (5) The weight (g) of 30 sheets of ADVANTEC's qualitative filter paper No. 2 (100 mm x 100 mm square) was measured to three decimal places using an electronic balance. (6) After (4) above, 30 sheets of the above filter papers were placed between the weight and the sample surface with the center and orientation aligned, and after 20 seconds, all the filter papers were removed and their weights (g) were measured to two decimal places. The measured weight after absorption was subtracted from the measured weight before absorption in (5) above to determine the amount of backflow under pressure.

[0113] [Table 1]

[0114] The test results are shown in Table 2.

[0115] [Table 2]

[0116] Samples 1 and 2, like Samples 3 to 7, not only had superior diffusivity (sufficiently large diffusion area) compared to Sample 8, but also had smaller amounts of backflow without pressure and less backflow under pressure compared to Samples 3 to 8. Samples 1 and 2 also had superior absorption speed compared to Samples 7 and 8, like Samples 3 to 6. Furthermore, Samples 1 and 2 were superior in terms of crepe paper tear resistance.

[0117] <Effectiveness Confirmation Test 2> Using various absorbent elements shown in Table 3, pants-type disposable diaper samples shown in Figures 1 to 6 were prepared and the above-mentioned non-pressure backflow test, pressure backflow test, and absorption speed test were performed. The dimensions and arrangement of each part of the highly compressed part of Sample 9 were the same as those of Sample 1. Samples 10 and 11 were comparative examples that did not have a highly compressed part. Conditions other than the specifications shown in Table 3 were the same for each sample.

[0118] [Table 3]

[0119] The test results are shown in Table 4.

[0120] [Table 4]

[0121] This test on diaper samples also showed the same tendency as in Effect Confirmation Test 1, which measured only the absorbent element. That is, compared to samples 10 and 11, sample 9 had less backflow under no pressure and less backflow under pressure, and also had a superior absorption speed.

[0122] <Explanation of terms used in the specification> As used herein, the following terms have the following meanings unless otherwise specified in the specification.

[0123] The "front-rear direction" refers to the direction indicated by the symbol LD in the drawing (longitudinal direction), and the "width direction" refers to the direction indicated by the symbol WD in the drawing (left-right direction), with the front-rear direction and the width direction being perpendicular to each other.

[0124] "Front side" means the side closest to the wearer's skin when worn, and "back side" means the side away from the wearer's skin when worn.

[0125] "Front" means the side closest to the wearer's skin when worn, and "back" means the side away from the wearer's skin when worn.

[0126] "Elongation rate" refers to the value when the natural length is 100%. For example, an elongation rate of 200% is equivalent to an elongation ratio of 2 times.

[0127] "Artificial urine" is a mixture of 2 wt% urea, 0.8 wt% sodium chloride, 0.03 wt% calcium chloride dihydrate, 0.08 wt% magnesium sulfate heptahydrate, and 97.09 wt% ion-exchanged water.

[0128] "Gel strength" is measured as follows. 1.0g of superabsorbent polymer is added to 49.0g of artificial urine and stirred with a stirrer. The resulting gel is left in a thermo-hygrostat at 40℃ x 60%RH for 3 hours, then returned to room temperature and the gel strength is measured with a card meter (I.techno Engineering: Curdmeter-MAX ME-500).

[0129] - "Basis weight" is measured as follows. After pre-drying the sample or test piece, leave it in a test room or device under standard conditions (test location: temperature 23±1°C, relative humidity 50±2%) until it reaches a constant weight. Pre-drying refers to bringing the sample or test piece to a constant weight in an environment at a temperature of 100°C. Note that pre-drying is not necessary for fibers with an official moisture regain of 0.0%. From the test piece that has reached a constant weight, a sample template (100mm x 100mm) is used to cut out a sample measuring 100mm x 100mm. The weight of the sample is measured and multiplied by 100 to calculate the weight per square meter, which is the basis weight.

[0130] The "thickness" of thick members such as the absorbent 56 and the absorbent element 50 is measured using a thickness gauge (Peacock, dial thickness gauge, model H (measurement range: 0-10 mm, gauge head: circular pressure plane with a diameter of 10 mm, measurement force: approximately 1.7 N, pressure: approximately 21.7 KPa)) manufactured by Ozaki Manufacturing Co., Ltd., with the test member and the thickness gauge held horizontally. The thickness of the absorbent element 50 (non-highly compressed portion 52) is determined as follows. That is, ten regions of the non-highly compressed portion 52 of the absorbent element 50 in which the inscribed circle inscribed in the outer shape of the non-highly compressed portion 52 is maximized are selected, and the thickness measured by aligning the center of the inscribed circle of the region with the center of the gauge head of the thickness gauge is regarded as the thickness of the absorbent element 50 (non-highly compressed portion 52).

[0131] The "thickness" of the highly compressed portion 51 is calculated by subtracting the depth of the highly compressed portion 51 from the thickness of the absorbent element 50 (non-highly compressed portion 52).

[0132] The "depth" of the highly compressed portion 51 is measured using a one-shot 3D measuring macroscope VR-3200 manufactured by Keyence Corporation or an equivalent device, and image analysis software "VR-H2A" or an equivalent software. In principle, the magnification during measurement is 12 times, and the field of view area is 24 mm x 18 mm, but the magnification and field of view area can be changed depending on the size of the highly compressed portion 51. The specific measurement procedure is described below with reference to FIG. 23. That is, using the above software, etc., a depth (measured cross-sectional curve) profile is obtained at a line segment Q1 passing through the center (center of gravity if not circular) of one highly compressed portion 51 in the image portion (part X in the figure) shown in a planar viewpoint. From the cross-sectional curve of this emboss depth profile, surface roughness components with wavelengths shorter than λc:800 μm (where λc is the “filter that defines the boundary between the roughness component and the waviness component” described in “3.1.1.2” of JIS-B0601) are removed by a low-pass filter to obtain a “contour curve Q2” of the image portion (Y portion in the figure) shown from the cross-sectional viewpoint. The positions where the curve is almost flat or the positions where the curve is convex upward and strongest are taken as two boundary points P1 and P2, and the minimum value of the height of the range sandwiched between these boundary points P1 and P2 is obtained. Furthermore, the average value of the height values ​​of the boundary points P1 and P2 is taken as the maximum height. The depth of the highly compressed portion 51 can be obtained by subtracting the minimum height value from the maximum height. The two boundary points P1 and P2 are selected by visual inspection. In addition, the image of the highly compressed portion 51 during the measurement from a planar viewpoint may be used as a reference for the selection. The above measurements are carried out for any 10 highly compressed portions 51 on the surface, and the results are expressed as an average value.

[0133] The "thickness" of thin sheets such as nonwoven fabrics was measured using an automatic thickness measuring device (KES-G5 Handy Compression Measurement Program) with a load of 0.098 N / cm 2 , and pressure area: 2cm 2 The measurement is performed automatically under the following conditions.

[0134] "Area ratio" means the ratio of the area of ​​the target portion per unit area, and is expressed as a percentage by dividing the total area of ​​the target portion (e.g., the highly compressed portion 51) in the entire target region (e.g., the back surface of the absorbent element 50) by the area of ​​the target region. The dimensions, area, etc. of the highly compressed portion 51 are measured by taking a still image of the surface of the absorbent element 50 having the highly compressed portion 51, and reading the captured image data into image analysis software. At this time, the portion of the highly compressed portion 51 to be measured is automatically selected based on the shadow, or selected visually if automatic selection is not possible.

[0135] "Water absorption" is measured in accordance with JIS K7223-1996 "Test method for water absorption of superabsorbent polymers."

[0136] "Water absorption rate" is the "time to the end point" when 2g of superabsorbent polymer and 50g of physiological saline are used and the JIS K7224-1996 "Test method for water absorption rate of superabsorbent polymers" is performed.

[0137] "Unfolded state" means a flat, unfolded state without contraction (including any contraction, such as contraction due to elastic members) or sagging.

[0138] *Unless otherwise specified, the dimensions of each part refer to the dimensions in the unfolded state, not in the natural length state.

[0139] If no specification is given regarding the environmental conditions for a test or measurement, the test or measurement shall be carried out in a test room or equipment under standard conditions (the test location shall be a temperature of 23±1°C and a relative humidity of 50±2%). [Industrial Applicability]

[0140] The present invention can be used for disposable diapers such as pants-type disposable diapers, tape-type disposable diapers, pad-type disposable diapers, as well as sanitary napkins and other absorbent articles in general that have a crotch area (preferably also have a portion extending from the crotch area to either the front or back or both). [Explanation of symbols]

[0141] 11...liquid-impermeable sheet, 12A...side seal, 12B...rear outer body, 12E...waist extension portion, 12F, 12B...outer body, 12F...front outer body, 12S, 12H...sheet material, 13...cover nonwoven fabric, 16, 19...waist lower elastic member, 17...waist elastic member, 18...unnecessary elastic member, 20...inner body joint portion, 200...inner body, 30...top sheet, 40...middle sheet, 50...absorbent element, 50P...packaging body, 51...highly compressed portion, 51a...first highly compressed portion, 51b...second highly compressed portion, 51c...third highly compressed portion, 52...non-highly compressed portion, 56...absorbent body, 56L...low basis weight portion, 58...packaging sheet, 60...rising gather, 60A...tip side portion, 60B...base side portion, 62...gather a first imaginary straight line, 82...second imaginary straight line, 90...anvil roll, 91...projection portion, 92...smooth roll, A1...non-stretchable region, A2...stretchable region, B...back body portion, C...buttocks covering portion, F...front body portion, HM...hot melt adhesive, HM1...first hot melt adhesive, HM2...second hot melt adhesive, L...middle region, LD...front to back direction, LO...leg opening, M...crotch portion, SG...side stretchable region, T...torso region, TD...thickness direction, U...lower waist portion, W...waist portion, WD...width direction, WO...waist opening.

Claims

1. It has a crotch area, The absorbent element includes an absorbent body provided in a front-rear direction range including the crotch area, and a wrapping sheet made of crepe paper wrapping the absorbent body, The absorbent body is formed by mixing and accumulating pulp fibers and highly absorbent polymer particles, The absorbent element has highly compressed portions compressed in a thickness direction so as to be recessed from the front or back surface of the absorbent element into the absorbent body, the highly compressed portions being arranged at intervals; a portion other than the highly compressed portions in the arrangement region of the highly compressed portions is a non-highly compressed portion which is thicker and has a lower density than the highly compressed portions, the highly compressed portion has an outer shape that does not have an inflection point or a bending point, the diameter of a maximum inscribed circle inscribed in the outer shape of the highly compressed portion is 2 to 5 mm, and the circumferential length of the outer shape of the highly compressed portion is 1 to 2.5 times the circumferential length of the maximum inscribed circle inscribed in the outer shape of the highly compressed portion; The diameter of the maximum inscribed circle inscribed in the outer shape of the non-highly compressed portion is 6.5 mm or less. An absorbent article characterized by:

2. The basis weight of the pulp fiber in the absorbent body is 100 to 500 g / m 2 and the weight ratio of pulp fibers to superabsorbent polymer particles in the absorbent body is 45:55 to 65:35; The packaging sheet is a crepe paper having a tensile breaking elongation of 20 to 35% in the front-rear direction and a tensile breaking elongation of 4 to 8% in the width direction, as specified in JIS P 8113:2006; The non-highly compressed portion has a thickness of 5 to 15 mm, The thickness of the highly compressed portion is 30 to 50% of the thickness of the non-highly compressed portion. The absorbent article of claim 1.

3. The highly compressed portion is composed only of a highly compressed portion compressed in a thickness direction so as to be recessed from the surface of the absorbent element into the absorbent body.

3. The absorbent article according to claim 1 or 2.

4. In the arrangement region of the highly compressed portions, first virtual straight lines along a first direction are repeatedly arranged at first intervals in a second direction inclined by 80 to 90 degrees clockwise in a plan view with respect to the first virtual straight lines, and second virtual straight lines along the second direction are repeatedly arranged at second intervals in the first direction to define a virtual lattice; When a minimum virtual rectangle having vertices at intersections of the first virtual line and the second virtual line is defined, the highly compressed portion includes a first highly compressed portion disposed at an intersection of the first imaginary line and the second imaginary line, a second highly compressed portion disposed between adjacent first highly compressed portions on the first imaginary line and between adjacent first highly compressed portions on the second imaginary line, and a third highly compressed portion disposed at an intersection of diagonals of the imaginary rectangle, The first highly compressed portion has a circular shape centered at an intersection point between the first virtual line and the second virtual line, the second highly compressed portion is an ellipse or a rounded rectangle having a center of gravity at the midpoint of each side of the virtual rectangle and having a major axis along each side, The third highly compressed portion has a center of gravity at the intersection of the diagonals of the virtual rectangle and is an ellipse or a rounded rectangle having a long axis along the front-rear direction, or a circle centered at the intersection of the diagonals of the virtual rectangle.

3. The absorbent article according to claim 1 or 2.

5. The first highly compressed portion has a diameter of 1 to 4 mm, the second highly compressed portion has a major axis length of 3 to 6 mm and a minor axis length equal to the diameter of the first highly compressed portion; The third highly compressed portion has the same size and shape as the second highly compressed portion except that the direction of the major axis is along the front-rear direction, The minimum distance between adjacent first highly compressed portions and second highly compressed portions is 1 to 2 mm. The absorbent article according to claim 4.

6. The virtual lattice has an oblique lattice shape in which the first virtual straight line is inclined clockwise by 40 to 50 degrees with respect to the front-rear direction in a plan view, and the second virtual straight line is inclined counterclockwise by 40 to 50 degrees with respect to the front-rear direction in a plan view. The absorbent article according to claim 5.

7. A method for manufacturing an absorbent element having an absorbent body formed by mixing and accumulating pulp fibers and highly absorbent polymer particles, and a wrapping sheet made of crepe paper wrapping the absorbent body, comprising the steps of: a first step of forming an absorbent body by mixing and accumulating the pulp fibers and the highly absorbent polymer particles; A second step of forming a package by packaging the entire absorbent body in a packaging sheet; a third step of sandwiching the package between an anvil roll having projections arranged at intervals on its outer circumferential surface and a smooth roll having a cylindrical surface facing the anvil roll, and pressing the portion of the package sandwiched between the multiple projections of the anvil roll and the smooth roll so that it is recessed from the front or back surface of the package into the absorbent body; When the arrangement of the tip surfaces of the protrusions in the anvil roll is expanded on a plane, the diameter of the largest inscribed circle inscribed in the outer shape of the tip surfaces of the protrusions in the arrangement region of the tip surfaces is 2 to 5 mm, and the perimeter of the outer shape of the tip surfaces of the protrusions is 1 to 2.5 times the perimeter of the largest inscribed circle inscribed in the outer shape of the tip surfaces of the protrusions, and the diameter of the largest inscribed circle inscribed in the outer shape of the part other than the tip surfaces in the arrangement region of the tip surfaces is 6.5 mm or less. A method for producing an absorbent element comprising the steps of:

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