Liquid supply mechanism, liquid storage tank, cartridge and liquid discharge device
Patent Information
- Application Number
- JP2022192721
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2022-12-01
- Publication Date
- 2025-11-21
AI Technical Summary
Conventional liquid ejection devices face challenges in maintaining a constant liquid level in the storage tank due to individual atmospheric communication of the storage tank and cartridge, leading to fluctuating pressure on the ejection head and unstable recording operations.
A liquid supply mechanism with a first connecting portion for fluid communication between the cartridge and storage tank, and a second connecting portion for atmospheric communication located below the liquid level, integrated with semipermeable membranes to stabilize the liquid level and pressure.
Maintains a substantially constant liquid level and pressure in the storage tank, ensuring stable recording operations and reducing evaporation, while minimizing part count and size of the cartridge.
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Abstract
Description
[Technical field]
[0001] The present disclosure relates to a liquid supply mechanism, a liquid storage tank, a cartridge, and a liquid ejection device. [Background technology]
[0002] 2. Description of the Related Art Conventionally, there is known a liquid ejection device capable of mounting a cartridge that stores liquid to a tank that communicates with a liquid ejection head that performs recording while ejecting liquid, and supplying liquid from the cartridge to the liquid storage tank.
[0003] Patent Document 1 discloses a liquid ejection device including a liquid storage tank having an atmosphere communication part, and a cartridge having an atmosphere communication port. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] JP 2019-25818 A Summary of the Invention [Problem to be solved by the invention]
[0005] However, in the configuration disclosed in Patent Document 1, when the liquid ejection device is in use, the liquid storage tank and the cartridge are both individually connected to the atmosphere, so the ink flows until the liquid levels inside both become equal, making it difficult to keep the liquid level constant inside the liquid storage tank.
[0006] As a result, until the liquid stored in the cartridge is used up, the liquid level inside the liquid storage tank will fluctuate significantly. Large fluctuations in the liquid level inside the liquid storage tank will also cause large fluctuations in the pressure applied to the liquid ejection head connected to the liquid storage tank, making it difficult to perform stable recording operations.
[0007] Therefore, an object of the present disclosure is to provide a liquid supply mechanism that keeps the liquid level in a liquid storage tank substantially constant. [Means for solving the problem]
[0008] In order to achieve the above-mentioned object, the liquid supply mechanism of the present disclosure comprises a liquid storage tank configured to be connected to a liquid ejection head for ejecting liquid, and a cartridge configured to store liquid to be supplied to the liquid storage tank and be attachable to the liquid storage tank, wherein the liquid storage tank includes a first atmosphere communication portion that connects the inside and outside of the liquid storage tank to the atmosphere, a first connection portion configured to enable liquid communication between the cartridge and the liquid storage tank when the cartridge is attached to the liquid storage tank, and a second connection portion that is liquid-tightly connected to the cartridge and configured to enable atmosphere communication between the cartridge and the first atmosphere communication portion when the cartridge is attached to the liquid storage tank, and is characterized in that when an unused cartridge is attached to the liquid storage tank, the second connection portion is located below the liquid level of the liquid stored in the cartridge. Effect of the Invention
[0009] According to the liquid supply mechanism of the present disclosure, the liquid level in the liquid storage tank can be kept substantially constant. [Brief description of the drawings]
[0010] [Figure 1] FIG. 1 is a diagram illustrating an example of a liquid ejection apparatus according to an embodiment; [Diagram 2] FIG. 4 is a diagram illustrating a configuration of a sub-tank according to an embodiment. [Diagram 3] FIG. 4 is a diagram illustrating an example of a cartridge according to an embodiment. [Figure 4] FIG. 4 is a diagram illustrating a connection between a first connection portion and a liquid supply portion in one embodiment. [Diagram 5] FIG. 2 is a schematic cross-sectional view of a sub-tank and a cartridge according to an embodiment. [Figure 6] FIG. 4 is a diagram illustrating an example of a sub-tank according to an embodiment. [Figure 7] FIG. 2 is a schematic cross-sectional view of a cartridge according to an embodiment. [Figure 8] FIG. 2 is a schematic cross-sectional view of a sub-tank and a cartridge according to an embodiment. [Figure 9] FIG. 4 is a diagram illustrating an example of a liquid supply mechanism according to an embodiment. [Figure 10] FIG. 2 is a schematic cross-sectional view of a sub-tank and a cartridge according to an embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0011] [First embodiment] <Liquid discharge device> FIG. 1 is a diagram showing an example of a liquid ejection device 100 according to the present embodiment.
[0012] FIG. 1A is a perspective view of the appearance of a liquid ejection device 100. FIG.
[0013] In the drawings referred to in this specification, the X direction and the Y direction indicate two directions perpendicular to each other on a horizontal plane. The Z direction indicates the vertical direction. The +Y direction indicates the front of the liquid ejection device 100, the -Y direction indicates the rear, the -X direction indicates the left, the +X direction indicates the right, the +Z direction indicates the upward direction, and the -Z direction indicates the downward direction. In the following description, unless otherwise specified, the upward direction, the downward direction, and the left and right directions indicate the directions in the posture in which the liquid ejection device 100 is normally used.
[0014] As shown in FIG. 1(a), the liquid ejection device 100 includes a housing 101 that constitutes its outer shell. The liquid ejection device 100 is a device that has a function of recording an image. For example, the liquid ejection device 100 is a serial type inkjet printer. Inside the housing 101, first cartridges 102 that store liquid (for example, ink) and are disposable are housed. Note that, in this embodiment, a description will be given assuming that the number of first cartridges 102 is four, but the number of first cartridges 102 is not limited to four as long as it is one or more.
[0015] FIG. 1(b) is a schematic diagram showing a liquid supply path.
[0016] 1(b), the liquid ejection device 100 includes a liquid ejection head 103 that records an image while ejecting liquid, and a liquid supply mechanism 106 that is connected to the liquid ejection head 103 via a tube 104. The liquid supply mechanism 106 includes a first sub-tank 108 configured to communicate with the liquid ejection head 103, and a first cartridge 102 that stores liquid to be supplied to the first sub-tank 108 and is configured to be detachable from the first sub-tank 108. One end of the tube 104 is connected to the liquid ejection head 103, and the other end is connected to the first sub-tank 108. A tube valve 105 controls the opening and closing of the tube 104.
[0017] In this embodiment, the first subtank 108 functions as a liquid storage tank that temporarily stores the liquid supplied from the first cartridge 102. The first subtank 108 is formed with a first atmosphere communication part 107 that connects the inside and outside of the tank to the atmosphere. Meanwhile, the first cartridge 102 is formed with a second atmosphere communication part 109 that connects the inside and outside of the first cartridge 102 to the atmosphere.
[0018] The liquid ejection device 100 includes a suction recovery mechanism 110 that recovers the ejection performance of the ejection port of the liquid ejection head 103. The suction recovery mechanism 110 includes a cap 111 that covers the ejection port surface of the liquid ejection head 103, a suction pump 113, and a suction tube 112 having one end connected to the cap 111 and the other end connected to the suction pump 113.
[0019] In this embodiment, the first subtank 108 has a mounting portion 114 for mounting the first cartridge 102 that stores liquid. The mounting portion 114 includes a first connection portion 115 that is connected to a liquid supply portion provided in the first cartridge 102, and a second connection portion 116 that is connected to a second atmosphere communication portion 109 provided in the first cartridge 102.
[0020] The first connection part 115 is configured to be able to liquid-communicate between the first cartridge 102 and the first subtank 108 when the first cartridge 102 is attached to the first subtank 108. The second connection part 116 is liquid-tightly connected to the first cartridge 102 when the first cartridge 102 is attached to the liquid storage tank. The second connection part 116 is configured to be able to communicate the first cartridge 102 and the first atmosphere communication part 107 of the first subtank 108 with the atmosphere. The second connection part 116 is located between the wall part of the first cartridge 102 and the wall part of the first subtank 108 when the first cartridge 102 is attached to the first subtank 108.
[0021] 1(b), the liquid ejection device 100 further includes a scanning mechanism for causing the liquid ejection head 103 to perform a main scan, a transport mechanism for transporting a recording medium on which recording is performed by the liquid ejection head 103, and a control device for controlling the configuration included inside the housing 101. An example of a recording medium is recording paper.
[0022] When the first cartridge 102 is attached to the first sub-tank 108, the liquid stored inside the first cartridge 102 is supplied to the first sub-tank 108. The first sub-tank 108 temporarily stores the liquid supplied from the first cartridge 102. Thereafter, a suction recovery operation is performed by the suction recovery mechanism 110. In the suction recovery operation, all the ejection ports of the liquid ejection head 103 are covered with the cap 111, and in this state, the suction pump 113 is driven. Then, a negative pressure is created inside the cap 111, and the liquid is sucked and discharged from the liquid ejection head 103 via the suction tube 112. This restores the ejection performance of the ejection ports of the liquid ejection head 103.
[0023] During suction recovery, the tube 104 is also opened by the tube valve 105, so that liquid is supplied from the first sub-tank 108 to the liquid ejection head 103. As a result, a liquid supply path is formed from the first cartridge 102 to the liquid ejection head 103, and the liquid ejection head 103 becomes capable of ejecting liquid.
[0024] <First subtank 108> FIG. 2 is a diagram illustrating the configuration of the first sub-tank 108 in this embodiment.
[0025] FIG. 2A is an external perspective view showing an example of the first sub-tank 108 in this embodiment.
[0026] 2(a), the rear wall of the first sub-tank 108 is formed with an introduction tube 201 as the first connection part 115, a hollow needle 202 as the second connection part 116, and an atmosphere communication port 203 as the first atmosphere communication part 107. The front wall of the first sub-tank 108 is formed with an outlet 204 that can be connected to the tube 104 (see FIG. 1(b)) and that allows the liquid to flow out.
[0027] The introduction pipe 201 protrudes rearward from the lower part of the rear wall of the first sub-tank 108. An introduction port 205 is formed at the tip of the introduction pipe 201 (the end on the +Y direction side in the figure) to introduce liquid from the outside of the introduction pipe 201 to the inside. In this example, the introduction port 205 opens facing upward at the tip of the introduction pipe 201. The hollow needle 202 protrudes rearward from the rear wall of the first sub-tank 108, above the position where the introduction pipe 201 is formed.
[0028] FIG. 2(b) is a schematic cross-sectional view taken along line IIb-IIb shown in FIG. 2(a).
[0029] As shown in Fig. 2(b), the first sub-tank 108 has a tank storage chamber 206 that temporarily stores the liquid supplied from the first cartridge 102 (see Fig. 1(b)). A first semipermeable membrane 207 and a second semipermeable membrane 208 made of a gas-liquid separating member that does not allow liquid to pass but allows gas to pass are disposed in the tank storage chamber 206. Furthermore, the first sub-tank 108 is formed with a tank flow path 209 that passes the liquid from the tank storage chamber 206 to the outlet 204.
[0030] The hollow needle 202 is formed with a first opening 210 located on the base end side and communicating with the tank storage chamber 206, and a second opening 211 located on the tip end side and communicating the inside and outside of the hollow needle 202 with the atmosphere. The first opening 210 communicates with the atmosphere from the second opening 211. In other words, it can be said that the hollow needle 202 has a gas flow path that communicates with the atmosphere from the first opening 210 to the second opening 211. The first opening 210 is covered with a first semipermeable membrane 207. The atmosphere communication port 203 is covered with a second semipermeable membrane 208. By disposing the first semipermeable membrane 207 and the second semipermeable membrane 208, the liquid is prevented from flowing out from the tank storage chamber 206 through the hollow needle 202, the atmosphere communication port 203, or both.
[0031] During recording operation and suction recovery operation, liquid is supplied from the tank storage chamber 206 to the liquid ejection head 103 (see FIG. 1(b)) via the tank flow path 209 and the outlet 204. Inside the first sub-tank 108, a plurality of tank storage chambers 206 for storing different types of liquid (for example, inks of different colors) are defined and arranged in the X direction. The introduction pipe 201, hollow needle 202, atmosphere communication port 203, and outlet 204 are formed corresponding to each of the plurality of tank storage chambers 206.
[0032] <First Cartridge 102> Fig. 3 is a diagram showing an example of the first cartridge 102 in this embodiment. Fig. 3(a) is a schematic perspective view of the exterior of the first cartridge 102 in this embodiment. Fig. 3(b) is a schematic side view of the first cartridge 102 in this embodiment.
[0033] 3(a) and 3(b), the first cartridge 102 includes a cartridge housing 301 in the shape of a hollow box having a substantially rectangular parallelepiped shape. The cartridge housing 301 includes a first front wall portion 302 that faces the direction in which the first subtank is located (i.e., the -Y direction) when the cartridge housing 301 is attached to the first subtank, and a second front wall portion 303 that is located above the first front wall portion 302 and on the -Y direction side. The cartridge housing 301 also includes a rear wall portion 304 that faces the opposite direction to the first front wall portion 302 and the second front wall portion 303 (i.e., the +Y direction) when the cartridge housing 301 is attached to the first subtank. When attached to the first sub-tank, the cartridge housing 301 includes a right wall portion 305 facing the +X direction, a left wall portion 306 facing the -X direction, an upper wall portion 307 facing the +Z direction, and a bottom wall portion 308 facing approximately in the -Z direction.
[0034] A cylindrical liquid supply part 309 that supplies liquid when the first cartridge 102 is attached to the first sub-tank 108 (see FIG. 1(b)) is disposed on the first front wall part 302. A first insertion port 310 is formed at the tip part (the end part on the -Y direction side in the figure) of the liquid supply part 309, into which the introduction pipe 201 (see FIGS. 2(a) and 2(b)) is inserted when the first cartridge 102 is attached to the first sub-tank 108 (see FIG. 1(b)). In other words, the liquid supply part 309 is configured to be liquid-communicative with the first connection part 115 (see FIG. 1(b)).
[0035] A second atmosphere communication part 109 is formed in the second front wall part 303, which communicates with the atmosphere between the inside of the first cartridge 102 and the inside of the first sub-tank 108 (see FIG. 1(b)) when the first cartridge 102 is attached to the first sub-tank 108. The second atmosphere communication part 109 is configured to be liquid-tightly connected to the second connection part 116 (see FIG. 1(b)) so as to be able to communicate with the atmosphere with the first atmosphere communication part 107 (see FIG. 1(b)).
[0036] The second atmosphere communication portion 109 includes a second insertion port 311 into which a hollow needle 202 (see FIGS. 2(a) and 2(b)) is inserted when the first cartridge 102 is attached to the first subtank 108 (see FIG. 1(b)). The second insertion port 311 is a through-hole that penetrates the second front wall portion 303. The second insertion port 311 is formed below the liquid level of the liquid stored inside the first cartridge 102 in an unused state. When the first cartridge 102 is in an unused state, a sealing member 312 (e.g., a film) that seals the second insertion port 311 from the outside of the first cartridge 102 is attached to the second front wall portion 303.
[0037] Fig. 3(c) is a schematic cross-sectional view of the first cartridge 102 in this embodiment. Fig. 3(c) shows a liquid storage state when the unused first cartridge 102 is in a normal usage position.
[0038] As shown in Fig. 3(c), the first cartridge 102 has a cartridge storage chamber 313 that stores liquid therein. When the first cartridge 102 is in an unused state, the liquid level in the cartridge storage chamber 313 is located above the second insertion port 311. In the cartridge storage chamber 313, above the area in which the liquid is stored there is a space 314 in which air exists. In this state, the second insertion port 311 is located below the liquid level of the liquid stored in the cartridge storage chamber 313.
[0039] A cartridge flow path 315 is formed inside the first cartridge 102, which communicates with the atmosphere from the second insertion port 311 to the space 314 of the cartridge storage chamber 313. A third semipermeable membrane 316 made of a gas-liquid separating member that does not allow liquid to pass but allows gas to pass is disposed midway along the cartridge flow path 315.
[0040] An inclined surface 317 is formed on a part of the bottom wall 308, inclining downward from the rear end to the front end when the first cartridge 102 is in an in-use position. This allows liquid inside the first cartridge 102 to be smoothly guided from the cartridge storage chamber 313 along the inclined surface 317 toward the liquid supply part 309. A first valve mechanism 318 that opens and closes the first insertion port 310 is disposed inside the liquid supply part 309.
[0041] <Connection between the first connector 115 and the liquid supply unit 309> FIG. 4 is a diagram illustrating the connection between the first connector 115 and the liquid supply unit 309 in this embodiment.
[0042] FIG. 4( a ) is a diagram showing a state in which the first connector 115 is not connected to the liquid supply unit 309 .
[0043] As shown in FIG. 4(a), the first valve mechanism 318 includes an annular sealing member 401, a first valve 402 arranged to be movable toward and away from the first insertion port 310, a first biasing means 403 for biasing the first valve 402, and a first support portion 404 for supporting the first biasing means 403. An example of the sealing member 401 is an O-ring arranged to seal the periphery of the first insertion port 310. The first valve 402 seals the sealing member 401 by being in close contact with the sealing member 401 while being biased by the first biasing means 403 (for example, a coil spring). Therefore, in this state, the liquid in the liquid supply portion 309 does not flow out from the first insertion port 310.
[0044] 4(b) is a diagram showing a state in which the first connection part 115 is connected to the liquid supply part 309. When the first cartridge 102 is attached to the first sub-tank 108 (not shown here), the first cartridge 102 is moved in the -Y direction in the figure. Then, the introduction pipe 201 of the first sub-tank 108 is relatively inserted into the first insertion port 310 of the first cartridge 102. In other words, the introduction pipe 201 enters the inside of the liquid supply part 309 that has the first insertion port 310.
[0045] 4(b), when the introduction pipe 201 enters the inside of the liquid supply part 309, the introduction pipe 201 presses the first valve 402, and moves the first valve 402 backward (in the +Y direction in the figure) against the biasing force of the first biasing means 403. Then, the first valve 402 moves away from the sealing member 401.
[0046] As a result, inside the liquid supply unit 309, the first valve 402 is in an open state, and the inside of the liquid supply unit 309 and the inside of the introduction pipe 201 are liquid-communicated via the introduction port 205. According to such a configuration, the liquid that has flowed from the cartridge storage chamber 313 to the liquid supply unit 309 is introduced into the inside of the introduction pipe 201 from the introduction port 205. Then, the liquid passes through the inside of the introduction pipe 201 and flows into the tank storage chamber 206 (see FIG. 1(b)).
[0047] As described above, the inside of the first cartridge 102 is kept sealed by the first valve 402 when it is unused. Therefore, no matter what position the first cartridge 102 is in during transportation, the liquid inside does not leak out. The first cartridges 102 shown in FIG. 4 are prepared for each type of liquid used in the recording operation. Each cartridge has the same configuration, except for the type (e.g., color) of liquid stored therein.
[0048] <Atmospheric communication mechanism> 5 is a cross-sectional view for explaining the process of communication with the atmosphere and the movement of liquid when the first cartridge 102 is attached to the first sub-tank 108 in this embodiment. Note that the first valve mechanism and the like that are not related to communication with the atmosphere are not shown here.
[0049] FIG. 5A is a diagram showing a state before the first cartridge 102 is attached to the first sub-tank 108. FIG.
[0050] 5(a), when the first cartridge 102 is not attached to the first subtank 108 and before the first subtank 108 is filled with liquid, the hollow needle 202 is located below the liquid level of the liquid stored in the first cartridge 102. In this state, the tank storage chamber 206 is in communication with the atmosphere via the atmosphere communication port 203.
[0051] On the other hand, liquid is stored in the cartridge storage chamber 313 of the first cartridge 102. As described above, the second insertion opening 311 is also sealed by the sealing member 312. Therefore, the inside of the first cartridge 102 is not in communication with the atmosphere.
[0052] FIG. 5B is a diagram showing a state in which the first cartridge 102 is attached to the first sub-tank 108. As shown in FIG.
[0053] As shown in FIG. 5(b), when the first cartridge 102 is attached to the first sub-tank 108, first, the introduction tube 201 is inserted into the first insertion port 310 (see FIG. 5(a)). Next, the hollow needle 202 is inserted into the second insertion port 311 (see FIG. 5(a)) formed in the first cartridge 102. At this time, the sealing member 312 (see FIG. 5(a)) is pierced by the hollow needle 202. In other words, the sealing member 312 (see FIG. 5(a)) is broken by the hollow needle 202. When the attachment is completed, the hollow needle 202 maintains a liquid-tight state with the second insertion port.
[0054] The hollow needle 202 has a tapered shape in which the outer diameter is maintained from the base end (the end on the -Y direction side in the figure) to the tip end (the end on the +Y direction side in the figure) until it gradually decreases from the middle toward the tip. As shown in the figure, the outer diameter of the tip of the hollow needle 202 is smaller than the inner diameter of the second insertion port of the first cartridge 102, and the outer diameter of the middle part of the hollow needle 202 is equal to or larger than the inner diameter of the second insertion port. With this configuration, when the hollow needle 202 is inserted a predetermined amount into the second insertion port, the middle part of the hollow needle 202 comes into close contact with the inner surface of the second insertion port, and a liquid-tight state is maintained between the outer peripheral surface of the hollow needle 202 and the inner peripheral surface of the second insertion port.
[0055] Then, the tank storage chamber 206 and the space 314 are communicated via the hollow needle 202 and the cartridge flow path 315. As a result, the inside of the first cartridge 102 and the first sub-tank 108 are communicated with the atmosphere via the space 314, the cartridge flow path 315, the hollow needle 202, the tank storage chamber 206, and the atmosphere communication port 203. The arrows in the figure show schematic paths of atmosphere communication. After the inside of the first cartridge 102 is communicated with the atmosphere, liquid flows from the cartridge storage chamber 313 to the tank storage chamber 206 due to the hydraulic head difference.
[0056] FIG. 5(c) is a diagram showing the state where filling with liquid is completed.
[0057] 5(c), as the flow of liquid from the cartridge storage chamber 313 to the tank storage chamber 206 progresses, the liquid level rises in the tank storage chamber 206. When the liquid level rises and reaches the height at which the hollow needle 202 is formed, the hollow portion of the hollow needle 202, which communicated the inside of the first cartridge 102 with the atmosphere, is blocked by the liquid filled in the tank storage chamber 206. This stops the flow of liquid from the first cartridge 102 to the first subtank 108, and filling with liquid is completed.
[0058] FIG. 5D is a diagram showing a state in which the suction recovery operation of the liquid ejection head 103 has been performed from the state shown in FIG. 5C.
[0059] As shown in FIG. 5(d), the suction recovery mechanism 110 (see FIG. 1(b)) performs a suction recovery operation of the liquid ejection head, so that the liquid is supplied from the tank storage chamber 206 to the liquid ejection head via the tank flow path 209 and the outlet 204. In this manner, preparation for the recording operation is completed. Thereafter, when the liquid ejection head 103 (see FIG. 1(b)) performs a recording operation, the liquid level in the tank storage chamber 206 drops. When the height of the liquid level drops below the height at which the hollow needle 202 is formed, the first cartridge 102 is connected to the atmosphere via the hollow needle 202. Then, the liquid flows again from the first cartridge 102 to the first sub-tank 108. Then, in the tank storage chamber 206, the liquid level rises, the hollow needle 202 is blocked again, and the inflow of the liquid stops. In this embodiment, the filling of the liquid and the stopping of the filling are repeated in this manner.
[0060] Therefore, even if the liquid level inside the first cartridge 102 fluctuates while the liquid level inside the first subtank 108 is at a position higher than the hollow needle 202, the range of fluctuation can be kept within the range of the size of the first opening 210.
[0061] Therefore, according to the liquid supply mechanism of the present disclosure, the liquid level in the liquid storage tank can be kept substantially constant.
[0062] Furthermore, since the liquid level inside the liquid storage tank is kept substantially constant, the pressure applied to the liquid ejection head 103 is also substantially constant, making it possible to perform a stable recording operation.
[0063] Furthermore, the amount of liquid inside the first subtank 108 is controlled to the minimum amount necessary for stable recording operation in the liquid ejection head 103. This makes it possible to suppress thickening of the liquid inside the first subtank 108 caused by evaporation of the liquid.
[0064] Also, unlike conventional configurations in which both the subtank and the cartridge have air communication parts, the first cartridge 102 does not have a convex part in which a gas flow path is formed on the upper surface of the upper wall part 307 as in conventional cartridges. In the technology of the present disclosure, the configuration for communicating with the atmosphere is concentrated in the first subtank 108. This makes it possible to reduce the number of parts of the first cartridge 102 and to make the first cartridge 102 more compact.
[0065] [Second embodiment] The second embodiment of the technology of the present disclosure will be described below. In the following description, the same reference numerals and names are used for the same or corresponding configurations as those of the first embodiment, and the description will be omitted as appropriate, and the differences will be mainly described. In this embodiment, the purpose is to suppress the evaporation of liquid inside the cartridge.
[0066] <Subtank> FIG. 6 is a diagram showing an example of the second sub-tank 600 in this embodiment.
[0067] FIG. 6A is a perspective view showing the appearance of a second sub-tank 600 in this embodiment.
[0068] 6(a), in this embodiment, the position where the second opening 211 is formed is different from that in the first embodiment. The second opening 211 in this embodiment is formed in a part of the peripheral wall of the hollow needle 202. In this example, the second opening 211 is open at the tip of the hollow needle 202 so as to face upward.
[0069] Fig. 6(b) is a cross-sectional view taken along line VIb-VIb in Fig. 6(a) As shown in Fig. 6(b), the tip of the hollow needle 202 is not open.
[0070] <Second Cartridge 700> Fig. 7 is a schematic cross-sectional view of a second cartridge 700 in this embodiment. The outer shape of the second cartridge 700 is the same as the example shown in Fig. 3(a) and Fig. 3(b).
[0071] 7, the second cartridge 700 includes a sealing mechanism 701 that seals the second insertion port 311. The sealing mechanism 701 includes a sealing member 312 that seals the second insertion port 311 from the outside of the second cartridge 700 when the second cartridge 700 is in an unused state, and a second valve mechanism 702 that seals the second insertion port 311 from the inside of the second cartridge 700.
[0072] The second valve mechanism 702 includes a second valve 703 arranged to be movable toward and away from the second insertion opening 311, a second biasing means 704 that biases the second valve 703 toward the second insertion opening 311, and a second support portion 705 that supports the second biasing means 704. An example of the second biasing means 704 is a coil spring. When the second cartridge 700 is not attached to the second subtank 600 (see FIGS. 6(a) and 6(b)), the second valve 703 is in a state where the second biasing means 704 seals the second insertion opening 311. In other words, when the second cartridge 700 is not attached to the second subtank 600, the second insertion opening 311 is in a state where it is sealed by the second valve 703.
[0073] Furthermore, on the outside of the second cartridge 700, the sealing member 312 seals the second insertion opening 311. Therefore, in this state, the air inside the second cartridge 700 does not flow out from the second insertion opening 311.
[0074] <Second atmospheric communication mechanism> FIG. 8 is a cross-sectional view that illustrates a schematic process of communication with the atmosphere and movement of liquid when the second cartridge 700 is attached to the second sub-tank 600 in this embodiment.
[0075] FIG. 8A is a diagram showing a state before the second cartridge 700 is attached to the second subtank 600. FIG.
[0076] 8(a), the second liquid supply mechanism in this embodiment includes a second cartridge 700 and a second sub-tank 600. At this point in time, the second cartridge 700 is not yet attached to the second sub-tank 600.
[0077] FIG. 8B is a diagram showing a state in which the second cartridge 700 is attached to the second sub-tank 600. As shown in FIG.
[0078] 8(b), in this embodiment, when the hollow needle 202 enters the second insertion port 311, it presses and penetrates the sealing member 312. Then, when the hollow needle 202 enters further inside the second insertion port 311, it moves the second valve 703 in a direction away from the second insertion port 311 against the biasing force of the second biasing means 704.
[0079] In this embodiment, communication with the atmosphere is not impeded because the second opening 211 is not formed at the tip of the hollow needle 202 that presses the second valve 703. That is, in this embodiment, communication with the atmosphere is ensured because the second opening 211 is formed in a peripheral wall portion of the hollow needle 202 that does not contact the second valve 703. By moving the second valve 703 away from the second insertion port 311, the inside of the hollow needle 202 and the inside of the second cartridge 700 communicate with the atmosphere via the second opening 211.
[0080] After the interior of the second cartridge 700 is connected to the atmosphere, the liquid flows from the cartridge storage chamber 313 to the tank storage chamber 206 due to the hydraulic head difference.
[0081] FIG. 8(c) is a diagram showing the state where filling with liquid is completed.
[0082] 8(c), as the flow of liquid from the cartridge storage chamber 313 to the tank storage chamber 206 progresses, the liquid level rises in the tank storage chamber 206. When the liquid level rises and reaches the height at which the hollow needle 202 is formed, the hollow portion of the hollow needle 202, which communicated the interior of the second cartridge 700 with the atmosphere, is blocked by the liquid filled in the tank storage chamber 206. This stops the flow of liquid from the second cartridge 700 to the second subtank 600, and filling with liquid is completed.
[0083] FIG. 8D is a diagram showing a state in which the suction recovery operation of the liquid ejection head has been performed.
[0084] 8(d), by carrying out the above-mentioned suction recovery operation, the liquid is supplied from the tank storage chamber 206 to the liquid ejection head via the tank flow path 209 and the outlet 204. In this way, preparation for the recording operation is completed.
[0085] According to this configuration, even if the second cartridge 700 is removed from the second subtank 600 before the liquid in the second cartridge 700 is used up, the second valve 703 returns to its original position by the biasing force of the second biasing means 704. In other words, the second cartridge 700 is sealed again.
[0086] Therefore, the second liquid supply mechanism in the present embodiment can suppress evaporation of the liquid in the second cartridge 700. Furthermore, since evaporation of the liquid is suppressed in the second cartridge 700, an increase in viscosity caused by the evaporation of the liquid can also be suppressed.
[0087] [Third embodiment] The third embodiment of the technology of the present disclosure will be described below. In the following description, the same reference numerals and names are used for configurations similar to or corresponding to the first or second embodiment, and the description will be omitted as appropriate, and differences will be mainly described. The purpose of this embodiment is to further miniaturize the sub-tank compared to the above embodiments.
[0088] FIG. 9 is a diagram showing an example of a third sub-tank 901 and a third cartridge 902 in this embodiment.
[0089] As shown in FIG. 9, the third liquid supply mechanism in this embodiment includes a third sub-tank 901 and a third cartridge 902.
[0090] 9A is a perspective view of the appearance of a third sub-tank 901 in this embodiment. The hollow needle 202 in this embodiment is formed at a higher position (+Z direction side) than in the first and second embodiments.
[0091] FIG. 9(b) is a cross-sectional view taken along line IXb-IXb in FIG. 9(a).
[0092] 9(b), the third subtank 901 in this embodiment has a smaller length in the depth direction (Y direction in the figure) than those in the first and second embodiments. Furthermore, in this embodiment, the length in the depth direction of the third subtank 901 is made smaller, and the hollow needle 202 is formed at a height that allows the third subtank 901 to hold a required amount of liquid. This makes it possible to achieve space saving inside the liquid ejection device 100 (not shown here) while maintaining the required performance of the third subtank 901.
[0093] FIG. 9C is a perspective view showing the appearance of the third cartridge 902 in this embodiment.
[0094] As shown in FIG. 9(c), the second insertion port 311 of this embodiment is formed at a higher position (+Z direction side) than the first cartridge 102 (FIG. 3(a)) to match the height of the hollow needle 202 of the third subtank 901. Since the other configurations are similar to those of the first cartridge 102, detailed description will be omitted.
[0095] <The third atmospheric communication mechanism> FIG. 10 is a cross-sectional view for explaining a schematic process of communication with the atmosphere and movement of liquid when a third cartridge 902 is attached to a third sub-tank 901 in this embodiment.
[0096] As shown in Figures 10(a) to 10(d), in this embodiment, in order to store a required amount of liquid inside the third sub-tank 901 which is thinner than that of the first embodiment, the hollow needle 202 is formed higher than that of the first embodiment. Meanwhile, the second insertion port 311 is also formed at a position corresponding to the height of the hollow needle 202. With this configuration, it is possible to achieve both space saving inside the liquid ejection device and maintaining the inherent performance of the third sub-tank 901. Other operations for filling the third sub-tank 901 are the same as those of the first and second embodiments.
[0097] Therefore, according to the liquid supply mechanism of this embodiment, the third sub-tank 901 can be further miniaturized without compromising its inherent performance.
[0098] [Other embodiments] The configuration of the sub-tank, the cartridge, or both of them is not limited to the above-mentioned examples. For example, the positions, numbers, shapes, etc. of the mounting portion, the atmosphere communication portion, and the outlet port can be appropriately changed as long as the functions of the technology of the present disclosure are satisfied. A rubber joint, etc. may be provided in the atmosphere communication portion.
[0099] When the first cartridge 102 is in an unused state, a sealing member (for example, a film) that seals the first insertion opening 310 may be attached to the first front wall portion 302.
[0100] The technology of the present disclosure includes the following configuration.
[0101] [Configuration 1] A liquid supply mechanism including: a liquid storage tank configured to communicate with a liquid ejection head for ejecting liquid; and a cartridge configured to store liquid to be supplied to the liquid storage tank and be attachable to the liquid storage tank, The liquid storage tank includes: a first atmosphere communication part that communicates the inside and the outside of the liquid storage tank with the atmosphere; a first connection portion configured to allow liquid communication between the cartridge and the liquid storage tank when the cartridge is attached to the liquid storage tank; a second connection portion that is liquid-tightly connected to the cartridge when the cartridge is attached to the liquid storage tank and that is configured to allow the cartridge to communicate with the first atmosphere communication portion, when the unused cartridge is attached to the liquid storage tank, the second connection portion is located below a liquid level of the liquid stored in the cartridge. A liquid supply mechanism comprising:
[0102] [Configuration 2] the second connection portion includes a hollow needle protruding from the liquid storage tank; The hollow needle is a first opening communicating with the interior of the liquid storage tank; a second opening that connects the inside and outside of the hollow needle to the atmosphere; A gas flow path communicating with the atmosphere from the first opening to the second opening. 2. The liquid supply mechanism according to configuration 1.
[0103] [Configuration 3] The first atmosphere communication part is covered with a semipermeable membrane including a gas-liquid separating member that blocks the flow of liquid and allows the flow of gas. 3. The liquid supply mechanism according to configuration 1 or 2.
[0104] [Configuration 4] the second connection portion is located between a wall portion of the cartridge and a wall portion of the liquid storage tank when the cartridge is attached to the liquid storage tank, and is covered with a semipermeable membrane including a gas-liquid separating member that blocks the flow of liquid and allows the flow of gas. The liquid supply mechanism according to any one of configurations 1 to 3.
[0105] [Configuration 5] the cartridge includes a second atmosphere communication portion that is liquid-tightly connected to the second connection portion, thereby enabling the inside of the cartridge to communicate with the outside atmosphere via the first atmosphere communication portion; The liquid supply mechanism according to any one of configurations 1 to 4.
[0106] [Configuration 6] the second atmosphere communication portion includes a through hole penetrating a wall portion of the cartridge, and a gas flow path communicating a space within the cartridge with the atmosphere via the through hole; The liquid supply mechanism according to configuration 5.
[0107] [Configuration 7] A semipermeable membrane that blocks the flow of liquid and allows the flow of gas is disposed in the gas flow path. 7. The liquid supply mechanism according to configuration 6.
[0108] [Configuration 8] the cartridge further includes a sealing mechanism for sealing the second atmosphere communication part, When the second connection portion is connected to the second atmosphere communication portion, the sealing mechanism is pressed inward by the second connection portion. The liquid supply mechanism according to any one of configurations 5 to 7.
[0109] [Configuration 9] When the cartridge is in an unused state, the second atmosphere communication portion is sealed from the outside of the cartridge by a sealing member, When the cartridge is attached to the liquid supply mechanism, the sealing member is pierced by the second connection portion. The liquid supply mechanism according to configuration 8.
[0110] [Configuration 10] The sealing mechanism includes: a valve disposed so as to be movable forward and backward with respect to the second atmosphere communication portion; and a biasing means for biasing the valve toward the second atmosphere communication portion, When the cartridge is not attached to the liquid storage tank, the second atmosphere communication portion is sealed by the valve. The liquid supply mechanism according to configuration 8 or 9.
[0111] [Configuration 11] When the second connection portion is connected to the second atmosphere communication portion, the valve is moved by the second connection portion in a direction away from the second atmosphere communication portion against the biasing force of the biasing means. 11. A liquid supply mechanism as described in configuration 10.
[0112] [Configuration 12] The liquid ejection head; a suction recovery mechanism for sucking liquid from the ejection port of the liquid ejection head, 12. The liquid supply mechanism according to any one of configurations 1 to 11.
[0113] [Configuration 13] A liquid storage tank comprising: a storage chamber for storing liquid; an outlet for supplying the liquid in the storage chamber to a liquid ejection head; a mounting portion for mounting a cartridge in which liquid is stored; and an atmosphere communication portion for communicating the inside and outside of the storage chamber with the atmosphere, The mounting portion is a first connection portion configured to be capable of liquid communication with the cartridge when the cartridge is attached; a second connection portion that is liquid-tightly connected to the cartridge when the cartridge is attached and that is configured to allow the cartridge to communicate with the atmosphere communication portion, the second connection portion is located below a liquid level of the liquid stored in the cartridge when the unused cartridge is attached to the liquid storage tank. A liquid storage tank characterized by:
[0114] [Configuration 14] A cartridge that can be attached to a liquid storage tank that communicates with a liquid ejection head that ejects liquid, a liquid storage chamber for storing liquid to be supplied to the liquid storage tank; a liquid supply unit configured to be liquid-communicable with a first connection unit of the liquid storage tank; a second atmosphere communication portion configured to be liquid-tightly connected to a second connection portion of the liquid storage tank, thereby enabling communication with the first atmosphere communication portion of the liquid storage tank, when the unused cartridge is attached to the liquid storage tank, the liquid level of the liquid stored in the liquid storage chamber is located above the second atmosphere communication portion; A cartridge characterized by:
[0115] [Configuration 15] Further comprising a gas flow path communicating the space of the liquid storage chamber with the second atmosphere communication portion. 15. The cartridge of claim 14.
[0116] [Configuration 16] A semipermeable membrane that blocks the flow of liquid and allows the flow of gas is disposed in the gas flow path. 16. The cartridge of claim 15.
[0117] [Configuration 17] Further comprising a sealing mechanism for sealing the second atmosphere communication part, When the sealing mechanism is attached to the liquid storage tank, the sealing mechanism is pressed against the second connection portion. 17. A cartridge according to any one of configurations 14 to 16.
[0118] [Configuration 18] a sealing member that seals the second atmosphere communication portion from the outside when the cartridge is in an unused state, When the cartridge is attached to the second atmosphere communication part, the sealing member is pierced by the second connection part. 18. A cartridge according to any one of configurations 14 to 17.
[0119] [Configuration 19] The sealing mechanism includes: a valve disposed so as to be movable forward and backward with respect to the second atmosphere communication portion; and a biasing means for biasing the valve toward the second atmosphere communication portion, When the cartridge is not attached to the liquid storage tank, the second atmosphere communication portion is sealed by the valve. 18. The cartridge of claim 17.
[0120] [Configuration 20] When the cartridge is attached to the liquid storage tank, the valve is moved by the second connection portion in a direction away from the second atmosphere communication portion against the biasing force of the biasing means. 20. The cartridge of claim 19.
[0121] [Configuration 21] A liquid ejection device comprising: a liquid ejection head for ejecting liquid; a liquid storage tank configured to communicate with the liquid ejection head; and a cartridge that stores liquid to be supplied to the liquid storage tank and is attachable to the liquid storage tank, The liquid storage tank includes: a first atmosphere communication part that communicates the inside and the outside of the liquid storage tank with the atmosphere; a first connection portion configured to allow liquid communication between the cartridge and the liquid storage tank when the cartridge is attached to the liquid storage tank; a second connection portion that is liquid-tightly connected to the cartridge when the cartridge is attached to the liquid storage tank and that is configured to allow the cartridge to communicate with the first atmosphere communication portion, when the unused cartridge is attached to the liquid storage tank, the second connection portion is located below a liquid level of the liquid stored in the cartridge. A liquid ejection device comprising:
Claims
1. A liquid supply mechanism comprising: a liquid storage tank configured to communicate with a liquid ejection head for ejecting liquid; and a cartridge configured to store liquid to be supplied to the liquid storage tank and to be attachable to the liquid storage tank, The liquid storage tank includes: a first atmosphere communication part that connects the inside and outside of the liquid storage tank to the atmosphere; a first connection portion configured to allow liquid communication between the cartridge and the liquid storage tank when the cartridge is attached to the liquid storage tank; a second connection portion that is liquid-tightly connected to the cartridge when the cartridge is attached to the liquid storage tank and that is configured to allow the cartridge to communicate with the first atmosphere communication portion, the second connection part includes a hollow needle protruding from the liquid storage tank, and is located below the liquid level of the liquid stored in the cartridge when the unused cartridge is attached to the liquid storage tank; The hollow needle is a first opening communicating with the interior of the liquid storage tank; a second opening that connects the inside and outside of the hollow needle to the atmosphere; a gas flow path communicating with the atmosphere from the first opening to the second opening, A liquid supply mechanism characterized by:
2. the first atmosphere communication part is covered with a semipermeable membrane including a gas-liquid separating member that blocks the flow of liquid and allows the flow of gas; The liquid supply mechanism according to claim 1 .
3. the second connection portion is located between a wall portion of the cartridge and a wall portion of the liquid storage tank when the cartridge is attached to the liquid storage tank, and is covered with a semipermeable membrane including a gas-liquid separating member that blocks the flow of liquid and allows the flow of gas. The liquid supply mechanism according to claim 1 or 2.
4. the cartridge includes a second atmosphere communication portion that is liquid-tightly connected to the second connection portion, thereby enabling the interior of the cartridge to communicate with the atmosphere outside via the first atmosphere communication portion; The liquid supply mechanism according to claim 1 or 2.
5. the second atmosphere communication portion includes a through-hole penetrating a wall portion of the cartridge, and a gas flow path communicating a space within the cartridge with the atmosphere via the through-hole. The liquid supply mechanism according to claim 4 .
6. A semipermeable membrane that blocks the flow of liquid and allows the flow of gas is disposed in the gas flow path. The liquid supply mechanism according to claim 5 .
7. the cartridge further includes a sealing mechanism for sealing the second atmosphere communication part, the sealing mechanism is pressed inward by the second connecting portion when the second connecting portion is connected to the second atmosphere communicating portion; The liquid supply mechanism according to claim 4 .
8. When the cartridge is in an unused state, the second atmosphere communication portion is sealed from the outside of the cartridge by a sealing member, When the cartridge is attached to the liquid supply mechanism, the sealing member is pierced by the second connecting portion. The liquid supply mechanism according to claim 7 .
9. The sealing mechanism includes: a valve disposed so as to be movable forward and backward relative to the second atmosphere communication portion; and biasing means for biasing the valve toward the second atmosphere communication portion, When the cartridge is not attached to the liquid storage tank, the second atmosphere communication part is sealed by the valve. The liquid supply mechanism according to claim 7 .
10. When the second connection portion is connected to the second atmosphere communication portion, the valve is moved by the second connection portion in a direction away from the second atmosphere communication portion against the biasing force of the biasing means. The liquid supply mechanism according to claim 9.
11. the liquid ejection head; a suction recovery mechanism for sucking liquid from the ejection openings of the liquid ejection head, The liquid supply mechanism according to claim 1 or 2.
12. A liquid storage tank comprising: a storage chamber for storing liquid; an outlet for supplying the liquid in the storage chamber to a liquid ejection head; a mounting portion for mounting a cartridge that stores liquid; and an atmosphere communication portion that connects the inside and outside of the storage chamber to the atmosphere, The mounting portion is a first connection portion configured to be capable of liquid communication with the cartridge when the cartridge is attached; a second connection portion that is liquid-tightly connected to the cartridge when the cartridge is attached, and that is configured to allow the cartridge and the atmosphere communication portion to communicate with the atmosphere, the second connection part includes a hollow needle protruding from the liquid storage tank, and is located below the liquid level of the liquid stored in the cartridge when the unused cartridge is attached to the liquid storage tank; The hollow needle is a first opening communicating with the interior of the liquid storage tank; a second opening that connects the inside and outside of the hollow needle to the atmosphere; a gas flow path communicating with the atmosphere from the first opening to the second opening, A liquid storage tank characterized by:
13. A cartridge that can be attached to a liquid storage tank that communicates with a liquid ejection head that ejects liquid, a liquid storage chamber that stores liquid to be supplied to the liquid storage tank; a liquid supply unit configured to be liquid-communicable with a first connection unit of the liquid storage tank; a second atmosphere communication portion configured to be liquid-tightly connected to a second connection portion of the liquid storage tank, thereby enabling communication with the first atmosphere communication portion of the liquid storage tank and the atmosphere; when the unused cartridge is attached to the liquid storage tank, the liquid level of the liquid stored in the liquid storage chamber is located above the second atmosphere communication portion; the second connection portion of the liquid storage tank includes a hollow needle protruding from the liquid storage tank, and is located below the liquid level of the liquid stored in the cartridge when the unused cartridge is attached to the liquid storage tank; The hollow needle is a first opening communicating with the interior of the liquid storage tank; a second opening that connects the inside and outside of the hollow needle to the atmosphere; a gas flow path communicating with the atmosphere from the first opening to the second opening, A cartridge characterized by:
14. a gas flow path that communicates the space of the liquid storage chamber with the second atmosphere communication portion; 14. The cartridge of claim 13.
15. A semipermeable membrane that blocks the flow of liquid and allows the flow of gas is disposed in the gas flow path.
15. The cartridge of claim 14.
16. a sealing mechanism for sealing the second atmosphere communication part, When the sealing mechanism is attached to the liquid storage tank, the sealing mechanism is pressed against the second connection portion. A cartridge according to any one of claims 13 to 15.
17. a sealing member that seals the second atmosphere communication portion from the outside when the cartridge is in an unused state; When the cartridge is attached to the second atmosphere communication part, the sealing member is pierced by the second connection part.
14. The cartridge of claim 13.
18. The sealing mechanism includes: a valve disposed so as to be movable forward and backward relative to the second atmosphere communication portion; and biasing means for biasing the valve toward the second atmosphere communication portion, When the cartridge is not attached to the liquid storage tank, the second atmosphere communication portion is sealed by the valve.
17. The cartridge of claim 16.
19. When the cartridge is attached to the liquid storage tank, the valve is moved by the second connection portion in a direction away from the second atmosphere communication portion against the biasing force of the biasing means.
19. The cartridge of claim 18.
20. A liquid ejection device comprising: a liquid ejection head for ejecting liquid; a liquid storage tank configured to communicate with the liquid ejection head; and a cartridge that stores liquid to be supplied to the liquid storage tank and is attachable to the liquid storage tank, The liquid storage tank includes: a first atmosphere communication part that connects the inside and outside of the liquid storage tank to the atmosphere; a first connection portion configured to allow liquid communication between the cartridge and the liquid storage tank when the cartridge is attached to the liquid storage tank; a second connection portion that is liquid-tightly connected to the cartridge when the cartridge is attached to the liquid storage tank and that is configured to allow the cartridge to communicate with the first atmosphere communication portion, the second connection part includes a hollow needle protruding from the liquid storage tank, and is located below the liquid level of the liquid stored in the cartridge when the unused cartridge is attached to the liquid storage tank; The hollow needle is a first opening communicating with the interior of the liquid storage tank; a second opening that connects the inside and outside of the hollow needle to the atmosphere; a gas flow path communicating with the atmosphere from the first opening to the second opening, A liquid ejection device characterized by: