Connector unit
The connector unit design with a sandwiched electromagnetic shielding member and ribbed conductive bracket enhances shielding and corrosion resistance, addressing issues of openings and water accumulation in existing designs.
Patent Information
- Application Number
- JP2024173241
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-10-02
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2041-03-25
AI Technical Summary
Existing electromagnetic shielding covers in connector units have openings due to the folding back of bent fixing portions, which compromise the shielding effect and are prone to water accumulation and corrosion.
A connector unit design that includes an electromagnetic shielding member sandwiched between a cover body and a cover fixing plate, with a conductive bracket having reinforcing ribs, ensuring stable grounding and reduced openings, while allowing for efficient water drainage and reduced material usage.
Enhances electromagnetic shielding effectiveness, improves corrosion resistance, reduces material costs, and minimizes weight by optimizing the connector unit's structure and material distribution.
Smart Images

Figure 2024174189000001_ABST
Abstract
Description
[Technical field]
[0001] The present disclosure relates to a connector unit. [Background technology]
[0002] For example, Patent Document 1 discloses a connector unit used in vehicles and the like. The connector unit includes a first connector, a second connector, and a plurality of electric wires that electrically connect the first connector and the second connector. The connector unit also includes an electromagnetic shielding member that covers the plurality of electric wires, an electromagnetic shielding cover fixed to one end of the electromagnetic shielding member, and a bracket fixed to the other end of the electromagnetic shielding member. The electromagnetic shielding member is, for example, a metal braid formed in a sheet shape from a conductor. The electromagnetic shielding cover is fixed to the first connector in a manner that covers the first connector. The electromagnetic shielding member is fixed to the electromagnetic shielding cover by sandwiching an end of the electromagnetic shielding member with a bent fixing portion that is formed by bending and deforming a part of the electromagnetic shielding cover so as to fold it back. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2017-22264 A Summary of the Invention [Problem to be solved by the invention]
[0004] In the electromagnetic shield cover as described above, the bent fixing portion is folded back toward the side where the electromagnetic shield member is pulled out from the electromagnetic shield cover. Therefore, an opening is formed in the electromagnetic shield cover when the bent fixing portion is molded. In this regard, it is desirable to further improve the shielding effect of the electromagnetic shield cover, the electromagnetic shield member, etc.
[0005] Therefore, an object of the present disclosure is to further improve the electromagnetic shielding effect in a connector unit. [Means for solving the problem]
[0006] The connector unit of the present disclosure includes a first connector, a second connector, a plurality of electric wires electrically connecting the first connector and the second connector, an electromagnetic shielding member that covers the plurality of electric wires in a state in which they can be electromagnetically shielded, an electromagnetic shield cover fixed to the first connector in a state in which it covers the first connector, and a conductive bracket that is fixed to a location to be grounded in a state separated from the second connector, wherein the electromagnetic shielding cover includes a cover main body and a cover fixing plate fixed to the cover main body, one end of the electromagnetic shielding member is fixed to the electromagnetic shielding cover by being clamped between the cover main body and the cover fixing plate, the conductive bracket is fixed to the other end of the electromagnetic shielding member, and the conductive bracket includes a reinforcing rib portion protruding in the thickness direction of the conductive bracket. Effect of the Invention
[0007] According to the present disclosure, the electromagnetic shielding effect of the connector unit is further improved. [Brief description of the drawings]
[0008] [Figure 1] FIG. 1 is a perspective view showing a connector unit according to an embodiment. [Diagram 2] FIG. 2 is a side view showing the connector unit. [Diagram 3] FIG. 3 is a perspective view showing the electromagnetic shield unit. [Figure 4] FIG. 4 is an exploded perspective view showing the electromagnetic shield unit. [Diagram 5] FIG. 5 is a diagram showing the fixing points between the electromagnetic shield member and the electromagnetic shield cover. [Figure 6] FIG. 6 is a diagram showing the fixing points between the conductive bracket and the electromagnetic shield cover. [Figure 7]FIG. 7 is a view showing the fixing portion between the conductive bracket and the electromagnetic shield cover as viewed from a different direction. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0009] [Description of the embodiments of the present disclosure] First, the embodiments of the present disclosure will be listed and described.
[0010] The connector unit of the present disclosure is as follows.
[0011] (1) A connector unit comprising: a first connector, a second connector, a plurality of electric wires electrically connecting the first connector and the second connector, an electromagnetic shielding member covering the plurality of electric wires in a state in which they can be electromagnetically shielded, an electromagnetic shield cover fixed to the first connector in a state in which it covers the first connector, and a conductive bracket fixed to a location to be grounded in a state in which it is separated from the second connector, wherein the electromagnetic shielding cover includes a cover body and a cover fixing plate fixed to the cover body, one end of the electromagnetic shielding member is fixed to the electromagnetic shielding cover by being clamped between the cover body and the cover fixing plate, the conductive bracket is fixed to the other end of the electromagnetic shielding member, and the conductive bracket includes a reinforcing rib portion protruding in a thickness direction of the conductive bracket.
[0012] According to this connector unit, one end of the electromagnetic shielding member is fixed by being sandwiched between the cover body and the cover fixing plate. This makes it possible to fix the electromagnetic shielding member to the electromagnetic shielding cover without providing an opening in the electromagnetic shielding cover. Also, the conductive bracket can be fixed to the location to be grounded and grounded in a state where it is separated from the second connector. At this time, since the conductive bracket has a reinforcing rib portion formed thereon, vibration in the thickness direction is suppressed and the conductive bracket is stably fixed to the location to be grounded. As a result, the electromagnetic shielding effect of the connector unit is further improved.
[0013] (2) In the connector unit of (1), a recess may be formed in at least one of the electromagnetic shield cover and the conductive bracket as a press mark for fixing the electromagnetic shield member, and the recess may open to a side of the electromagnetic shield cover or the conductive bracket to which the electromagnetic shield cover is fixed. When the recess opens to the inside of the electromagnetic shield cover in this manner, water is less likely to accumulate in the recess, improving corrosion resistance.
[0014] (3) In the connector unit of (2), the recess may open so as to face downward from the horizontal direction. This makes it easier for water to be discharged outside even if water enters the recess.
[0015] (4) In the connector unit according to any one of (1) to (3), the second connector may include a plurality of terminals connected to the other ends of the plurality of electric wires, and a resin housing for holding the plurality of terminals. Since the housing of the second connector can be easily manufactured from resin, costs can be reduced.
[0016] (5) In the connector unit according to any one of (1) to (4), the electromagnetic shielding member may cover only one side of the plurality of electric wires in a direction perpendicular to a direction in which the plurality of electric wires are arranged, thereby making it possible to reduce the amount of the electromagnetic shielding member used.
[0017] (6) In the connector unit according to any one of (1) to (5), the conductive bracket may include a bracket fixing portion extending from a portion to which the electromagnetic shielding member is fixed toward the grounding target portion, and the reinforcing rib portion may include a fixing portion reinforcing rib portion formed on the bracket fixing portion. This makes it possible to reinforce the bracket fixing portion, and suppresses the conductive bracket from vibrating in the thickness direction around the fixing portion.
[0018] (7) In the connector unit according to any one of the aspects (1) to (6), the conductive bracket includes a bracket main body fixed to the grounding location and a bracket fixing plate fixed to the bracket main body, the other end of the electromagnetic shielding member is fixed to the conductive bracket by being sandwiched between the bracket main body and the bracket fixing plate, and one of the bracket main body and the bracket fixing plate may include a protective extension portion extending in a direction in which the electromagnetic shielding member extends from an overlapping region between the bracket main body and the bracket fixing plate. In this case, the electromagnetic shielding member can be protected by the protective extension portion.
[0019] (8) In the connector unit of (7), the protective extension may be formed to have a width smaller than the width of the overlapping area between the bracket body and the bracket fixing plate. In this way, by forming the protective extension to a width smaller than the width of the overlapping area between the bracket body and the bracket fixing plate in accordance with the area required to be protected, it is possible to reduce the weight.
[0020] (9) In the connector unit according to (7) or (8), the reinforcing rib may include an extension reinforcing rib formed on the protective extension, thereby suppressing the protective extension from vibrating in its thickness direction.
[0021] (10) In the connector unit according to any one of (7) to (9), a hole may be formed in the protective extension, which allows the conductive bracket to be made lighter.
[0022] [Details of the embodiment of the present disclosure] Specific examples of the connector unit of the present disclosure will be described below with reference to the drawings. Note that the present disclosure is not limited to these examples, but is defined by the claims, and is intended to include all modifications within the meaning and scope of the claims.
[0023] [Embodiment] The connector unit according to the embodiment will be described below. Fig. 1 is a perspective view showing the connector unit 10, and Fig. 2 is a side view showing the connector unit 10. Fig. 2 shows devices B1, B2, and B3 to be attached, and a part of a peripheral device B4.
[0024] <Overall configuration of connector unit> The following describes the overall configuration of the connector unit 10. The connector unit 10 includes a first connector 20, a second connector 30, a plurality of electric wires 40, an electromagnetic shield member 50, an electromagnetic shield cover 60, and a conductive bracket .
[0025] The first connector 20 is fixed to the first device B1. The second connector 30 is fixed to the second device B2. The devices B1 and B2 are in-vehicle devices. For example, the first device B1 is an inverter, and the second device B2 is a motor for driving an electric vehicle or a hybrid vehicle. The multiple electric wires 40 electrically connect the first connector 20 and the second connector 30. This electrically connects the first device B1 and the second device B2. That is, the first connector 20, the second connector 30, and the multiple electric wires 40 configure a wiring component that electrically connects the first device B1 and the second device B2. In this embodiment, the first connector 20 and the second connector 30 are high-voltage connectors, and the multiple electric wires 40 are high-voltage electric wires.
[0026] The electromagnetic shield member 50 is a member that covers the multiple electric wires 40 in a state in which it can electromagnetically shield them. The electromagnetic shield cover 60 is a member that is fixed to the first connector 20 in a state in which it covers the first connector 20. The electromagnetic shield cover 60 is fixed to the first device B1 via the first connector 20. The conductive bracket 70 is a member that is fixed to the device B3, which is an example of a grounding target location and a fixing target location, in a state separated from the second connector 30. The device B3 may be the same as the device B2, or may be different from the device B2. One end of the electromagnetic shield member 50 is fixed to the electromagnetic shield cover 60. The other end of the electromagnetic shield member 50 is fixed to the conductive bracket 70. Therefore, the electromagnetic shield member 50 is grounded to the first device B1 via the electromagnetic shield cover 60. In addition, the electromagnetic shield member 50 is grounded to the device B3 via the conductive bracket 70. The electromagnetic shield member 50, the electromagnetic shield cover 60, and the conductive bracket 70 constitute an electromagnetic shield unit.
[0027] The configuration of each part will now be described in more detail.
[0028] <About the first connector> The first connector 20 includes a plurality of first terminals 22 and a first holding member 24 that holds the plurality of first terminals 22. Each of the first terminals 22 is connected to one end of each of the electric wires 40.
[0029] The first holding member 24 includes, for example, a base member 25 and a resin part 26. The base member 25 is formed, for example, by pressing a metal plate. An elliptical through hole is formed in the center of the base member 25, and the resin part 26 is integrally formed around the periphery of the through hole.
[0030] The resin part 26 is formed by molding the multiple first terminals 22 as insert parts. The multiple first terminals 22 are held in a parallel state by the resin part 26. The connection parts between the multiple first terminals 22 and the electric wires 40 are provided inside the resin part 26. The resin part 26 has a part that forms an annular frame shape along the periphery of the through hole of the base member 25, and an opening 26h is formed inside the part. The device side connection ends of the multiple first terminals 22 on the opposite side to the electric wires 40 extend into the opening 26h.
[0031] A base member 25 extends from the outer periphery of the resin part 26. With the base member 25 in contact with the housing of the first device B1, the base member 25 is fixed to the first device B1 by screwing or the like. The housing of the first device B1 is grounded to the vehicle body. Therefore, the base member 25 is grounded via the housing of the first device B1. In this manner, with the first connector 20 fixed to the first device B1, the terminal on the first device B1 side is connected to the device side connection end of the first terminal 22.
[0032] <About the second connector> The second connector 30 includes a plurality of second terminals 32, a second holding member 34 serving as a housing for holding the plurality of second terminals 32, and a terminal block 36. Each second terminal 32 is connected to the other end of each electric wire 40.
[0033] The second holding member 34 is formed of, for example, resin. The second holding member 34 is formed by molding the second terminals 32 as insert parts. The connection portions between the second terminals 32 and the electric wires 40 are provided inside the second holding member 34. The second holding member 34 has a portion that forms an annular frame shape, and an opening 34h is formed inside the second holding member 34. The device side connection ends of the second terminals 32 on the opposite side to the electric wires 40 extend into the opening 34h.
[0034] The terminal block 36 is formed of, for example, resin. The terminal block 36 is formed in a shape that protrudes from the periphery of the second holding member 34, for example, in a plate shape. The terminal block 36 is a resin part molded separately from the second holding member 34, and may be configured to be combined with the second holding member 34. The terminal block 36 may be molded integrally with the second holding member 34.
[0035] The terminal block 36 is fixed to the second device B2 by screwing or the like. In this case, a through hole for screwing is formed in the terminal block 36. A cylindrical collar may be embedded in the through hole. The collar may be made of a material having higher rigidity than the resin that forms the terminal block 36, for example, a metal.
[0036] The terminal block 36 may hold a plurality of relay terminals. One end of each relay terminal may be connected to the device side connection end of the second terminal, and the other end of each relay terminal may be connected to a terminal on the side of the second device B2. The device side connection end of the second terminal may be connected to the terminal of the second device B2 without going through a relay terminal.
[0037] One ends of the multiple electric wires 40 are held in a parallel state by the first connector 20, and the other ends of the multiple electric wires 40 are held in a parallel state by the second connector 30. Therefore, intermediate portions in the length direction of the multiple electric wires 40 are also held in a parallel state between the first connector 20 and the second connector 30. With the first connector 20 fixed to the first device B1 and the second connector 30 fixed to the second device B2, the multiple electric wires 40 can be easily bent in a direction intersecting the parallel direction.
[0038] <About the electromagnetic shield unit> Fig. 3 is a perspective view showing the electromagnetic shield unit, and Fig. 4 is an exploded perspective view showing the electromagnetic shield unit. The electromagnetic shield unit includes an electromagnetic shield member 50, an electromagnetic shield cover 60, and a conductive bracket 70. The electromagnetic shield member 50 provides electromagnetic shielding for the multiple electric wires 40, and the electromagnetic shield cover 60 provides electromagnetic shielding for the first connector 20. The electromagnetic shield member 50 is grounded via the electromagnetic shield cover 60 and the conductive bracket 70.
[0039] <Electromagnetic shielding materials> The electromagnetic shielding member 50 is made of a conductor and has a sheet-like shape. The electromagnetic shielding member 50 has flexibility that allows bending in the thickness direction. For example, the electromagnetic shielding member 50 may be a braid formed in a sheet shape by weaving a plurality of wires made of a conductor. The wires may be made of copper, a copper alloy, aluminum, or an aluminum alloy. In this embodiment, the electromagnetic shielding member 50 is formed in a rectangular sheet shape that is long in one direction.
[0040] The electromagnetic shielding member 50 covers only one side of the multiple electric wires 40 in a direction perpendicular to the direction in which the multiple electric wires 40 are arranged. Therefore, the multiple electric wires 40 are not covered by the electromagnetic shielding member on the other side than the side on which the electromagnetic shielding member 50 is provided.
[0041] In this embodiment, with the first connector 20 fixed to the first device B1 and the second connector 30 fixed to the second device B2, the middle portions of the multiple electric wires 40 are bent substantially 90°. The electromagnetic shielding member 50 covers only one side of the multiple electric wires 40 in the portion of the multiple electric wires 40 closer to the first connector 20 in a direction perpendicular to both the width direction in which the multiple electric wires 40 are arranged and the direction in which the multiple electric wires 40 extend.
[0042] For example, when a device B4 that requires electromagnetic noise countermeasures is arranged on one side of the multiple electric wires 40 in a direction perpendicular to the direction in which the multiple electric wires 40 are arranged, the electromagnetic shielding member 50 can provide electromagnetic shielding between the multiple electric wires 40 and the device B4.
[0043] <About the electromagnetic shield cover> Fig. 5 is a view of the fixed portion between the electromagnetic shield member 50 and the electromagnetic shield cover 60 as viewed from the first device B1 side. As shown in Figs. 3 to 5, the electromagnetic shield cover 60 includes a cover main body 62 and a cover fixing plate 68. The cover main body 62 is a portion that covers the first connector 20. The cover fixing plate 68 is a portion that is fixed to the cover main body 62 in a state where it is overlapped on the cover main body 62. The cover main body 62 and the cover fixing plate 68 are formed, for example, by pressing a metal plate.
[0044] The cover body 62 is fixed to the first connector 20 in a state where it covers the first connector 20. For example, the cover body 62 has a cover portion 62a that covers the first holding member 24, and a fixing piece 62b that extends outward from the cover portion 62a. The cover portion 62a is formed in a shape in which a peripheral wall portion protrudes from three sides of a slender ceiling portion so as to intersect with the ceiling portion. The cover portion 62a covers the outward portion of the opening 26h of the first holding member 24 (the portion opposite to the first device B1) and three direction portions of the first holding member 24 excluding the side from which the electric wire 40 extends. A pair of fixing pieces 62b extend from both sides of the cover portion 62a. With the fixing pieces 62b overlapping the base member 25, the fixing pieces 62b are fixed to the base member 25 by screws or the like. As a result, the electromagnetic shield cover 60 is fixed in a state where it is in contact with the first connector 20. Furthermore, as described above, since the first connector 20 is fixed to the first device B1, the electromagnetic shield cover 60, integrated with the first connector 20, is fixed to the first device B1.
[0045] A plate-like fixing portion 63 is formed along the edge of the cover portion 62a on the side from which the electric wires 40 extend. The cover fixing plate 68 is formed in a rectangular plate shape that is long in one direction. The cover fixing plate 68 is overlapped with the fixing portion 63. One end of the electromagnetic shield member 50 is fixed to the electromagnetic shield cover 60 by being sandwiched between the fixing portion 63 of the cover body 62 and the cover fixing plate 68. In this embodiment, the cover fixing plate 68 is overlapped with the cover body 62 on the side where the first connector 20 is accommodated (also the first device B1 side). The cover fixing plate 68 may be overlapped with the cover body 62 on the outer side opposite to the first connector 20.
[0046] A description will be given of a configuration example for fixing the cover fixing plate 68 in an overlapping state to the cover body 62. For example, the cover fixing plate 68 is fixed to the cover body 62 by pressing the cover fixing plate 68 and the cover body 62 in an overlapping state.
[0047] More specifically, with one end of the electromagnetic shield member 50 sandwiched between the fixing portion 63 of the cover body 62 and the cover fixing plate 68, the cover fixing plate 68 and the cover body 62 are pressed. At this time, a press die having a partial convex portion formed therein is used as one side press die, and a press die having a concave portion formed at a position opposite the convex portion is used as the other side press die. By pressing the cover body 62 and the cover fixing plate 68 with the pair of press dies, the convex portion formed on one of the cover body 62 and the cover fixing plate 68 fits into the concave portion of the other, and the cover body 62 and the cover fixing plate 68 are fixed in an overlapping state.
[0048] For example, a convex portion of a press die on one side is pressed against the cover fixing plate 68, and a concave portion of the press die on the other side is disposed on the outward surface of the cover body 62, and press processing is performed. Then, a part of the cover fixing plate 68 is deformed so as to be pushed toward the cover body 62. As a press mark of the cover fixing plate 68, a shaped portion is formed which is concave when viewed from the opposite side to the cover body 62 and protrudes when viewed from the cover body 62 side. As a press mark of the cover body 62, a shaped portion is formed which is concave when viewed from the cover fixing plate 68 side and protrudes when viewed from the opposite side to the cover fixing plate 68. Between the cover fixing plate 68 and the cover body 62, the convex portion which is the press mark of the cover fixing plate 68 fits into the concave portion which is the press mark on the cover body 62 side, so that the cover fixing plate 68 is fixed in a state overlapping the fixing portion 63 of the cover body 62. This fitting structure is established in a state where one end of the electromagnetic shield member 50 is interposed between the cover body 62 and the cover fixing plate 68.
[0049] Although the orientation of the projections and recesses is not particularly limited, it is preferable that the recesses 69 as press marks observed from the outside open to the side of the first device B1 to which the electromagnetic shield cover 60 is fixed. In this embodiment, since the cover fixing plate 68 is located on the first device B1 side with respect to the cover main body 62, it is preferable that the recesses 69 are formed on the cover fixing plate 68 side. In this embodiment, the press marks are formed at multiple locations spaced apart in the length direction of the cover fixing plate 68, but the number of pressed locations is arbitrary.
[0050] The recess 69, which is the press mark, is preferably open so as to face downward below the horizontal direction perpendicular to the direction of gravity. The edge of the long side of the cover fixing plate 68 from which the electromagnetic shield member 50 extends may be curved and bent toward the opposite side to the electromagnetic shield member 50. This makes it difficult for the edge of the cover fixing plate 68 to come into contact with the electromagnetic shield member 50 in a small linear area.
[0051] In order to position the cover fixing plate 68 and one end of the electromagnetic shield member 50 with high positional accuracy relative to the cover body 62, the following configuration may be adopted.
[0052] That is, the first positioning holes 63h are formed on the periphery of the fixing portion 63 of the cover main body 62. The first positioning holes 63h are, for example, substantially rectangular when viewed from the plate thickness direction of the fixing portion 63. The first positioning holes 63h are provided, for example, along the boundary where the cover fixing plate 68 is disposed. For example, the multiple first positioning holes 63h are formed at intervals along one long side (the long side opposite to the side where the electromagnetic shield member 50 extends) of the cover fixing plate 68 that is overlapped with the fixing portion 63. The first positioning holes 63h are also formed at positions along both short sides of the cover fixing plate 68 that is overlapped with the fixing portion 63.
[0053] A first positioning recess 68h is formed on the outer periphery of the cover fixing plate 68. The first positioning recess 68h is formed, for example, in a substantially rectangular recessed shape when viewed from the plate thickness direction of the cover fixing plate 68. For example, a plurality of first positioning recesses 68h are provided on the outer periphery of the cover fixing plate 68. For example, the plurality of first positioning recesses 68h are formed at intervals on an edge on one long side of the cover fixing plate 68. In addition, the first positioning recesses 68h are also formed on the edges on both short sides of the cover fixing plate 68.
[0054] The first positioning recesses 68h correspond to the first positioning holes 63h, respectively. When the cover fixing plate 68 is fixed to the fixing portion 63, the first positioning recesses 68h and the first positioning holes 63h are formed in areas that at least partially overlap with each other when viewed along the thickness direction of the fixing portion 63 and the cover fixing plate 68.
[0055] The first positioning recess 68h formed on the edge of the long side of the cover fixing plate 68 is formed to be recessed more deeply into the cover fixing plate 68 than the first positioning hole 63h. With the cover fixing plate 68 overlapped on the fixing portion 63, the first positioning hole 63h is disposed in a region of the first positioning recess 68h close to the opening, and the edge of one end of the electromagnetic shield member 50 can be positioned in a region of the first positioning recess 68h close to the back side.
[0056] When the cover fixing plate 68 is fixed to the fixing portion 63 of the cover body 62 by press working or the like, it is positioned as follows.
[0057] First, when the fixing portion 63 of the cover body 62 is placed on, for example, a press die, the multiple first positioning pins P1 protruding from the press die are inserted into the multiple first positioning holes 63h of the fixing portion 63, respectively.
[0058] Next, one end of the electromagnetic shield member 50 is placed on the fixing portion 63 of the cover body 62. At this time, the edge of the electromagnetic shield member 50 can be positioned by abutting against the first positioning pin P1 that is aligned along one long side of the cover fixing plate 68.
[0059] Next, the cover fixing plate 68 is placed on the electromagnetic shield member 50 placed on the fixing portion 63. At this time, the multiple first positioning pins P1 are inserted into the first positioning recesses 68h of the cover fixing plate 68. As a result, the cover fixing plate 68 is positioned with respect to the cover main body 62 in the direction in which the surfaces of the fixing portion 63 and the cover fixing plate 68 extend.
[0060] There is a gap between the first positioning pin P1, which is aligned along one long side of the cover fixing plate 68, and the rear portion of the first positioning recess 68h. By observing the presence or absence of the edge of the electromagnetic shielding member 50 through this gap, it is possible to confirm whether the electromagnetic shielding member 50 is positioned at a predetermined position where it contacts the first positioning pin P1.
[0061] In this state, the above-mentioned press processing is performed, so that one end of the electromagnetic shielding member 50 is clamped between the cover body 62 and the cover fixing plate 68, thereby fixing one end of the electromagnetic shielding member 50 to the electromagnetic shield cover 60.
[0062] <About conductive brackets> Fig. 6 is a view of the fixed portion between the conductive bracket 70 and the electromagnetic shield cover 60 as seen from the side of device B3, which is an example of a portion to be grounded. Fig. 7 is a view of the fixed portion as seen from the opposite side to device B3.
[0063] The conductive bracket 70 is a member fixed to the other end of the electromagnetic shield member 50. Reinforcing rib portions 75, 77 that protrude in the thickness direction of the conductive bracket 70 are formed on the conductive bracket 70. The reinforcing rib portions 75, 77 suppress deformation of the conductive bracket 70 in the thickness direction, and reduce, for example, vibrations centered around the fixed point of the conductive bracket 70.
[0064] In this embodiment, the conductive bracket 70 includes a bracket main body 72 and a bracket fixing plate 78. The bracket main body 72 and the bracket fixing plate 78 are members formed by pressing a metal plate or the like.
[0065] The bracket main body 72 is a portion that is fixed to the device B3. The bracket fixing plate 78 is fixed to the bracket main body 72 in a state where it is overlapped on the bracket main body 72. The other end of the electromagnetic shielding member 50 is sandwiched between the bracket main body 72 and the bracket fixing plate 78, whereby the other end of the electromagnetic shielding member 50 is fixed to the conductive bracket 70.
[0066] More specifically, the bracket body 72 includes a fixing portion 73 on which the bracket fixing plate 78 is superimposed. The fixing portion 73 is formed in a rectangular shape that is long in one direction. The bracket fixing plate 78 is formed in a rectangular shape that is long in one direction. The bracket fixing plate 78 may have the same shape as the cover fixing plate 68.
[0067] The structure for fixing the bracket fixing plate 78 to the bracket body 72 in a superposed state may be the same as the structure for fixing the cover fixing plate 68 to the cover body 62.
[0068] That is, in a state where the other end of the electromagnetic shield member 50 is sandwiched between the fixing portion 73 of the bracket main body 72 and the bracket fixing plate 78, the bracket fixing plate 78 and the bracket main body 72 are press-worked. At this time, a press die having a partial convex portion formed therein is used as one side press die, and a press die having a concave portion formed at a position opposite to the convex portion is used as the other side press die. By pressing the bracket main body 72 and the bracket fixing plate 78 with the pair of press dies, the convex portion formed on one of the bracket main body 72 and the bracket fixing plate 78 fits into the concave portion on the other side between the bracket main body 72 and the bracket fixing plate 78, and the bracket main body 72 and the bracket fixing plate 78 are fixed in an overlapping state.
[0069] The orientation of the recesses 79 formed as press marks when viewed from the outside is not particularly limited, but it is preferable that they open to the side of the device B3 to which the conductive bracket 70 is fixed. In this embodiment, since the bracket fixing plate 78 is located on the side of the device B3 with respect to the bracket main body 72, it is preferable that the recesses 79 are formed on the bracket fixing plate 78 side. In this embodiment, the press marks are formed at multiple locations spaced apart in the longitudinal direction of the bracket fixing plate 78, but the number of such pressed locations is arbitrary.
[0070] It is preferable that the depressions 79, which are the press marks, are open so as to face downward relative to the horizontal direction perpendicular to the direction of gravity.
[0071] The conductive bracket 70 also includes a bracket fixing portion 74 and a protective extension portion 76 .
[0072] The bracket fixing portion 74 extends from the fixing portion 73 to which the electromagnetic shielding member 50 is fixed toward the device B3, which is the target location to be grounded. The bracket fixing portion 74 extends in a direction different from the direction in which the electromagnetic shielding member 50 extends from the fixing portion 73, and in this embodiment, extends on the opposite side to the direction in which the electromagnetic shielding member 50 extends.
[0073] The bracket fixing portion 74 extends from a part of the long side of the fixing portion 73 opposite to the side from which the electromagnetic shield member 50 extends. Therefore, the bracket fixing portion 74 includes a portion formed in a dimension smaller than the dimension of the fixing portion 73 in the length direction of the fixing portion 73 (the width direction of the electromagnetic shield member 50). For example, the bracket fixing portion 74 extends outward from a middle portion of one of the long sides of the fixing portion 73. The shape of the bracket fixing portion 74 is not particularly limited, and may be formed in a trapezoidal shape, a triangular shape, a rectangular shape, or a band shape with a rounded tip. In this embodiment, an example in which the bracket fixing portion 74 is formed in a trapezoidal shape is shown.
[0074] For example, a screw hole 74h is formed in the bracket fixing portion 74. A screw is inserted into this hole 74h and threadedly fastened to a screw hole provided in the device B3, thereby fixing the bracket fixing portion 74 to the device B3.
[0075] The bracket fixing portion 74 extends outward from a partial position relative to the fixing portion 73. For this reason, the bracket fixing portion 74 is more easily deformed in the thickness direction than the fixing portion 73. In this embodiment, the reinforcing rib portions 75, 77 include a fixing portion reinforcing rib portion 75 formed on the bracket fixing portion 74.
[0076] Here, the edges corresponding to the pair of oblique sides of the bracket fixing portion 74 are bent toward the opposite side from the side in contact with the device B3 to form the fixing portion reinforcing rib portion 75. The fixing portion reinforcing rib portion 75 may be formed on only one of the pair of oblique sides of the bracket fixing portion 74. In this way, instead of or in addition to the fixing portion reinforcing rib portion formed on the edge of the bracket fixing portion 74, the fixing portion reinforcing rib portion may be formed on the inside of the edge of the bracket fixing portion 74. Such a fixing portion reinforcing rib portion may be formed, for example, by pressing a long and narrow region part on the inside of the edge of the bracket fixing portion 74 so that it is convex when viewed from one side and concave when viewed from the other side.
[0077] Vibrations in the conductive bracket 70 can be caused by the center of gravity near the fixed part 73 swinging about the fixed point of the bracket fixed part 74 to the device B3. For this reason, it is preferable that the fixed part reinforcing rib part 75 in the bracket fixed part 74 exists in at least a part, and preferably the entirety, of the range from the fixed point of the bracket fixed part 74 (i.e., the point where the hole 74h is formed) to the fixed part 73 when viewed along the longitudinal direction of the fixed part 73.
[0078] The protective extension 76 extends in the direction in which the electromagnetic shield member 50 extends from the overlapping region of the bracket main body 72 and the bracket fixing plate 78. In this embodiment, the protective extension 76 extends from the bracket main body 72. This is because a peripheral device B4 that may come into contact with the electromagnetic shield member 50 is present on the bracket main body 72 side with respect to the bracket fixing plate 78. Unlike this example, when a peripheral device that may come into contact with the electromagnetic shield member 50 is present on the bracket fixing plate 78 side with respect to the bracket main body 72, the protective extension may extend from the bracket fixing plate 78. For example, this corresponds to a case in which the bracket fixing plate 78 is overlapped on the opposite side of the bracket main body 72 from the device B3.
[0079] The protective extension 76 is set to a width smaller than the width of the overlapping region between the bracket body 72 and the bracket fixing plate 78 (the dimension in the longitudinal direction of the fixing portion 73 or the bracket fixing plate 78).
[0080] More specifically, the protective extension 76 extends from a part of the long side of the fixed portion 73 from which the electromagnetic shield member 50 extends so as to cover the electromagnetic shield member 50. The shape of the protective extension 76 is arbitrary, and may be formed into a trapezoid, a square, a triangle, or the like. The region and shape in which the protective extension 76 is formed may be set to a region that is interposed between the peripheral device B4 and the electromagnetic shield member 50 and can avoid contact between them, according to the position of the peripheral device B4 relative to the electromagnetic shield member 50. In this embodiment, for example, assuming that the peripheral device B4 is disposed near one side of the other end of the electromagnetic shield member 50, the protective extension 76 extends from a part of the long side of the fixed portion 73 from which the electromagnetic shield member 50 extends near one end. In addition, the edge on the tip side of the protective extension 76 and the remaining part of the long side of the fixed portion 73 are connected via a hypotenuse. The oblique side is connected to the edge on the tip side of the protective extension 76 and the remaining part of the long side of the fixing portion 73 at an obtuse angle.
[0081] The reinforcing rib portions 75 and 77 include an extension-part reinforcing rib portion 77 formed on the protective extension part 76. Here, the extension-part reinforcing rib portion 77 is formed by bending the edge of the tip side of the protective extension part 76 and the edge of the fixing part 73 corresponding to the oblique side in the length direction inwardly toward the opposite side to the electromagnetic shield member 50. The extension-part reinforcing rib portion may be formed on the edge of the fixing part 73 in the length direction outwardly toward the protective extension part 76. Also, instead of or in addition to the fixing part reinforcing rib portion formed on the edge of the protective extension part 76, an extension-part reinforcing rib portion may be formed on the inside of the edge of the protective extension part 76. Such an extension-part reinforcing rib portion may be formed, for example, by pressing a long and narrow region portion inwardly of the edge of the protective extension part 76 so that it is convex when viewed from one side and concave when viewed from the other side.
[0082] The edge of the fixing portion 73 from which the electromagnetic shield member 50 extends is also bent toward the opposite side to the electromagnetic shield member 50 to form an additional rib portion 73P, similar to the extension portion reinforcing rib portion 77. The extension portion reinforcing rib portion 77 is continuous with the additional rib portion 73P. The extension portion reinforcing rib portion 77 and the additional rib portion 73P are bent to form a curved surface, so that the bracket main body 72 can contact the electromagnetic shield member 50 with the curved surface.
[0083] It is preferable that the extension reinforcement rib portion 77 of the protective extension portion 76 is present in a part or the entirety of the range from the fixing portion 74 to the tip portion of the protective extension portion 76. This suppresses the vibration of the protective extension portion 76 in the thickness direction.
[0084] In addition, the protective extension 76 may have a hole 76h. In FIG. 7, the elliptical hole 76h is shown by a virtual line. The hole 76h may be set to various shapes within a range that avoids contact between the device B4 and the electromagnetic shielding member 50, taking into consideration the position, shape, and positional relationship of the device B4 with respect to the electromagnetic shielding member 50. The size of the hole 76h may be set within a range that makes it difficult for the flexible electromagnetic shielding member 50 to come out of the hole 76h. The hole does not necessarily have to have the above shape, and the number of holes is also arbitrary. For example, the protective extension 76 may have a plurality of round holes formed in a row at intervals in the vertical and horizontal directions. The holes reduce the weight of the protective extension 76.
[0085] It is not essential that the protective extension portion 76 is formed. Furthermore, in the case where the protective extension portion 76 is formed, it is not essential that the extension portion reinforcing rib portion 77 is formed.
[0086] In order to position the bracket fixing plate 78 and the other end of the electromagnetic shield member 50 with high positioning accuracy relative to the bracket body 72, a second positioning hole 73h and a second positioning recess 78h may be formed, similar to the electromagnetic shield cover 60 described above.
[0087] That is, the second positioning holes 73h are formed on the periphery of the fixing portion 73 of the bracket main body 72. The second positioning holes 73h correspond to the first positioning holes 63h. For example, a plurality of the second positioning holes 73h are provided along the boundary where the bracket fixing plate 78 is arranged. For example, the plurality of second positioning holes 73h are formed at intervals along one long side (the long side opposite to the side where the electromagnetic shielding member 50 extends) of the bracket fixing plate 78 that is overlapped with the fixing portion 73. The second positioning holes 73h are also formed on the edges of both short sides of the fixing portion 73. The second positioning holes 73h formed on the edges of both short sides of the fixing portion 73 penetrate the fixing portion 73 in the thickness direction, but are not surrounded, and are formed in a shape that opens outward from the short sides of the fixing portion 73.
[0088] Second positioning recesses 78h are formed on the outer peripheral edge of the bracket fixing plate 78. The second positioning recesses 78h may be formed in the same position and shape as the first positioning recesses 68h, assuming that the bracket fixing plate 78 and the cover fixing plate 68 have the same shape.
[0089] The corresponding relationship between the plurality of second positioning recesses 78h and the plurality of second positioning holes 73h is similar to the corresponding relationship between the plurality of first positioning recesses 68h and the plurality of first positioning holes 63h.
[0090] When the bracket fixing plate 78 is fixed to the fixing portion 73 of the bracket main body 72 by press working or the like, the multiple second positioning pins P2 are inserted into the multiple second positioning holes 73h and the multiple second positioning recesses 78h in the same manner as described above. This allows the bracket fixing plate 78 to be positioned relative to the bracket main body 72, and further the other end of the electromagnetic shield member 50 to be positioned.
[0091] <Effects, etc.> According to the connector unit 10 configured in this manner, one end of the electromagnetic shield member 50 is fixed between the cover body 62 and the cover fixing plate 68. This allows the electromagnetic shield member 50 to be fixed to the electromagnetic shield cover 60 without providing an opening in the electromagnetic shield cover 60. This increases the range that the electromagnetic shield cover 60 covers over the first connector 20, and the electromagnetic shield effect of the electromagnetic shield cover 60 is enhanced. In addition, the conductive bracket 70 is fixed to the device B3, which is a grounding target location, in a state where it is separated from the second connector 30. At this time, since the reinforcing rib portions 75 and 77 are formed in the conductive bracket 70, vibration in the thickness direction of the conductive bracket 70 is suppressed, and the conductive bracket 70 is fixed in a state of stable contact with the device B3. This allows the electromagnetic shield member 50 to be stably grounded, and the electromagnetic shield effect of the electromagnetic shield member 50 is also enhanced. As a result, the electromagnetic shield effect of the connector unit 10 is enhanced.
[0092] In addition, the recesses 69, which are press marks, are open on the first device B1 side with respect to the electromagnetic shield cover 60. Therefore, the recesses 69 are disposed in the space surrounded by the electromagnetic shield cover 60 and the first device B1, and water is less likely to accumulate in the recesses 69, improving corrosion resistance.
[0093] In addition, the recess 79, which is a press mark, opens on the device B3 side of the conductive bracket 70. Therefore, the recess 79 is disposed in the space surrounded by the conductive bracket 70 and the device B3, and water is less likely to accumulate in the recess 79, improving corrosion resistance.
[0094] If the recesses 69, 79 are directed downward from the horizontal direction, even if water enters the recesses 69, 79, the water is easily discharged to the outside by gravity, thereby further improving corrosion resistance.
[0095] The second connector 30 also includes a plurality of second terminals 32 and a second holding member 34 serving as a resin housing that holds the plurality of second terminals 32. In other words, the conductive bracket 70 at the other end of the electromagnetic shield member 50 is fixed to the device B3 in a state separated from the second connector 30, and therefore it is not necessary to adopt a configuration in which the base member 25 and the resin part 26 are combined and grounded via the base member 25, as in the first connector 20. This allows many parts of the second connector 30 to be made of resin molded products, thereby enabling the second connector 30 to be manufactured at a low cost.
[0096] Furthermore, because the electromagnetic shielding member 50 covers one side of the multiple electric wires 40, the amount of electromagnetic shielding member 50 used can be reduced compared to when the electromagnetic shielding member 50 covers the entire periphery of the multiple electric wires 40. This allows for weight reduction and cost reduction. In this case, the electromagnetic shielding member 50 may be configured to be arranged only on one side of the multiple electric wires 40 where noise countermeasures are required (for example, the side where the device B4 is arranged) in relation to the multiple electric wires 40 and other device B4, etc.
[0097] Furthermore, since the fixing portion reinforcing rib portion 75 is formed on the bracket fixing portion 74, the conductive bracket 70 is prevented from vibrating in the thickness direction around the fixing point of the bracket fixing portion 74 to the device B3.
[0098] In particular, the bracket fixing portion 74 is made narrower than the fixing portion 73 to reduce weight, while the fixing portion reinforcing rib portion 75 provides a measure against vibration.
[0099] Moreover, the protective extension 76 can protect the electromagnetic shield member 50 from the device B4 and the like.
[0100] Furthermore, by making the protective extension 76 narrower than the overlapping region of the bracket main body 72 and the bracket fixing plate 78, it is possible to reduce weight while protecting the electromagnetic shield member 50 at key points. Because the protective extension 76 is lightweight, it is possible to reduce the weight of the conductive bracket 70 at portions away from the fixing points, and vibration of the conductive bracket 70 is further suppressed.
[0101] Furthermore, by forming the extension reinforcing rib 77 on the protective extension 76, the protective extension 76 is prevented from vibrating in its thickness direction.
[0102] Furthermore, by forming the holes 76h in the protective extension portion 76, it is possible to reduce the weight of the protective extension portion 76 while expanding the protective extension portion 76 to an area necessary for protection. Also, by reducing the weight of the protective extension portion 76, vibration of the conductive bracket 70 is further suppressed.
[0103] The configurations described in the above embodiment and modifications can be combined as appropriate as long as they are not mutually inconsistent. [Explanation of symbols]
[0104] 10 Connector unit 20 1st Connector 22 1st terminal 24 First holding member 25 Base material 26 Resin part 26h opening 30 2nd Connector 32 2nd terminal 34 Second holding member 34h opening 36 Terminal block 40 Electric wire 50 Electromagnetic shielding materials 60 Electromagnetic shield cover 62 Cover body 62a Covering part 62b Fixed piece 63 Fixed part 63h First positioning hole 68 Cover fixing plate 68h First positioning recess 69 Recess 70 Conductive Bracket 72 Bracket body 73 Fixed part 73P Additional rib section 73h Second positioning hole 74 Bracket fixing part 74h hole 75 Reinforcement rib part (reinforcement rib part for fixed part) 76 Protective extension 76h hole 77 Reinforcing rib part (reinforcing rib part for extension part) 78 Bracket Fixing Plate 78h Second positioning recess 79 Recess B1 1st device B2 2nd device B3 Equipment (Equipment to be grounded) B4 equipment (peripheral equipment) P1 First positioning pin P2 Second positioning pin
Claims
1. A first connector; A second connector; a plurality of electric wires electrically connecting the first connector and the second connector; an electromagnetic shielding member that covers the plurality of electric wires in a state in which the electric wires can be electromagnetically shielded; an electromagnetic shield cover fixed to the first connector in a state of covering the first connector; a conductive bracket fixed to a location to be grounded in a state separated from the second connector; Equipped with The electromagnetic shield cover includes a cover body and a cover fixing plate fixed to the cover body, one end of the electromagnetic shield member is sandwiched between the cover body and the cover fixing plate, and is fixed to the electromagnetic shield cover, the conductive bracket is fixed to the other end of the electromagnetic shielding member, The conductive bracket includes a reinforcing rib portion protruding in a thickness direction of the conductive bracket, The reinforcing rib is positioned outside an area where the electromagnetic shielding member is present.
2. 2. The connector unit according to claim 1, a recess is formed in at least one of the electromagnetic shield cover and the conductive bracket as a press mark for fixing the electromagnetic shield member, The connector unit, wherein the recess is open to a side of the electromagnetic shield cover or the conductive bracket that is to be fixed.
3. 3. The connector unit according to claim 2, The connector unit, wherein the recess opens so as to face downward from the horizontal direction.
4. The connector unit according to any one of claims 1 to 3, The second connector is a connector unit including a plurality of terminals connected to the other ends of the plurality of electric wires, and a resin housing that holds the plurality of terminals.
5. The connector unit according to any one of claims 1 to 4, The electromagnetic shielding member covers only one side of the plurality of electric wires in a direction perpendicular to a direction in which the plurality of electric wires are arranged.
6. The connector unit according to any one of claims 1 to 5, the conductive bracket includes a bracket fixing portion extending from a portion to which the electromagnetic shielding member is fixed toward the location to be grounded, The reinforcing rib portion includes a fixing portion reinforcing rib portion formed on the bracket fixing portion.
Citation Information
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