Modular, interconnectable housing structure and architectural structure formed therefrom - Patents.com

Abstract

A modular, interconnectable housing structure is disclosed, comprising an enclosure having a wall component defining an interior volume within the enclosure separated from an exterior of the enclosure by the wall component. The enclosure includes a conductive component for communicating an electrical signal from the interior volume to an exterior of the enclosure wall component. Also disclosed is an asset management system for controlling operation of an asset, the system including a plurality of modular housing structures formed into at least one building structure, modules of the housing structures communicating with each other using communication modules housed within the plurality of modular housing structures, and at least one of the communication modules housed within the building structure also communicating with a server, thereby communicating a status of the modules within the building structure to the server.

Description

[Technical field]

[0001] FIELD OF THE DISCLOSURE Embodiments of the present invention relate to modular structures and, more particularly, but not exclusively, to modular housing structures that form part or all of a building structure.

[0002] More particularly, but not exclusively, it relates to modular, interconnectable housing structures forming part or all of a building structure.

[0003] More particularly, but not exclusively, it relates to modular, interconnectable housing structures forming part of a building structure.

[0004] More particularly, but not exclusively, it relates to modular, interconnectable housing structures that form part of multiple building structures.

[0005] More particularly, but not exclusively, the housing structures may be mechanically interconnectable. More particularly, but not exclusively, the housing structures may be mechanically interconnectable in a horizontal plane. More particularly, but not exclusively, the housing structures may be mechanically interconnectable in a vertical plane. More particularly, but not exclusively, the housing structures may be electrically interconnectable. More particularly, but not exclusively, the housing structures may be electrically connectable in a horizontal plane. More particularly, but not exclusively, the housing structures may be electrically interconnectable in a vertical plane. The electrical interconnections may facilitate the transfer of electrical power. The electrical interconnections may facilitate the transfer of electrical power from within the housing structures to outside the housing structures. The electrical interconnections may facilitate the transfer of electrical power between the housing structures. The electrical interconnections may facilitate the transfer of electrical power between architectural structures. The electrical interconnections may facilitate the transfer of communication signals for purposes of communication between the housing structures. The electrical interconnections may facilitate the transfer of communication signals for purposes of communication between the architectural structures. [Background technology]

[0006] Batteries forming walls or panels are known, see for example US10439248 and WO2019016663.

[0007] However, the arrangements disclosed are not readily available for construction or non-electrical utility companies to install reliably and safely.

[0008] Today's batteries and battery systems are installed in association with renewable energy sources, particularly electricity derived from wind turbines or solar arrays. In these applications, batteries are used to store electricity generated from these sources for use when the sources are unavailable (e.g., when the wind is not blowing or the sun is not shining). Batteries are also used for smoothing, load leveling, and "augmenting" the power system.

[0009] Batteries are relatively bulky, and the relatively large amounts of energy they can store can pose safety concerns.

[0010] It would be advantageous if the battery could be combined with or incorporated into other structures, or if the battery could actually comprise the structure, e.g., a wall, whereby the wall structure could perform an energy storage function, and conversely, the battery forming the wall structure could perform the functions of the wall, including but not limited to structural (including load-bearing) and aesthetic functions.

[0011] Such an arrangement would address the bulk issue that a battery may represent.

[0012] Further challenges are as follows: Problems Addressed by Embodiments of the Invention It would be advantageous if solutions to the following problems were available to the Community:

[0013] Challenge 1: Empowerment beyond policy control: Do-it-yourself construction empowerment and building products that enable individuals or companies to more easily extend / build their own infrastructure and assets.

[0014] Challenge 2: Democratizing the human right (housing and electricity): Safety engineering of energy storage and building products is possible through product design, electrical engineering, materials engineering, software control, and sensors.

[0015] Challenge 3: Reduce waste and create convenience: Where materials and product engineering can provide carbon sinks by mitigating design obsolescence, using low carbon emitting materials, and considering life cycle reuse.

[0016] Challenge 4: Eliminate unethical sales tactics for renewable energy: Modular DIY energy storage and building systems can provide quality and access to a wider range of people, including seniors, who are currently vulnerable to unethical sales practices that include being roped in to finance low-performance, high-cost solar energy storage systems.

[0017] Challenge 5: Empowering the General Public: Smart software application based systems will use technical assistance to introduce foundational knowledge in a user-friendly manner while being able to read assembly instructions and understand simple control interfaces.

[0018] Challenge 6: Easily enable sustainable development: Modular DIY micro energy storage building systems can reduce the financial burden on municipal infrastructure budgets and housing complex infrastructure development.

[0019] Challenge 7: Energy and infrastructure costs for a low carbon economy / aiding the transition: Infrastructure asset prices fluctuate according to proprietary pyramidal financial controls. The hypothesis is that DIY energy storage integrated into our architectural spaces and fixtures creates an opportunity for infinite storage solutions, depending on the embedded price and end of life by-products of the battery technology.

[0020] Challenge 8: Empowering renters, owners and changemakers: The modularity of energy storage devices embedded in the building materials equivalent of DIY “multipurpose cabinets” makes it possible to avoid overly prescriptive legal policies and authority approvals.

[0021] Challenge 9: Empowered housing and furniture construction with energy storage (greenfield DIY): Task-based energy usage reduces the total peak load on the fixed grid and allows optimizing renewable energy electricity usage at the micro-scale (plug-in renewable energy grid supply and local built-in renewable energy).

[0022] Challenge 10: Renewable Energy Sponge: Peak energy demand is mitigated and offset through task-specific usage and energy storage economics.

[0023] Challenge 11: Remote asset control and data management: Large scale data management systems for built-in energy storage building materials enable micro-control optimization (using large scale asset management techniques and strategies).

[0024] Challenge 12: Power in the Community (Virtual Generators): Virtual generators have a symbiotic relationship with current energy market parameters. Micro-energy optimization systems, including energy storage in DIY building products, can disrupt market entry prices to lower prices and allow users to purchase assets in installments, allowing greater scalability.

[0025] Challenge 13: Commercial / Industrial / Education / Community: Variable power usage including single phase, three phase, DC, and AC can be made available in the form of DIY modular building materials for all usage scenarios when installed at scale.

[0026] Challenge 14: Energy Hubs - Agile Power: When micro-distributed charging kiosks and monitored micro-scale controls are implemented, the use of built-in floor plan power cabling systems can be reduced, for example in libraries (as computer workstations are deployed across campus through hot desks and meeting rooms), fixed fixtures can be phased out for staff meeting rooms, etc.

[0027] Challenge 15: Enabling Agriculture and Remote Migration: Micro-storage grid islands enable custom, all-variable utilization for energy generation, storage, and migration in remote areas that do not have any other grid infrastructure.

[0028] Challenge 16: Emergency Response and Infrastructure Failure Preparedness: Integrated DIY energy storage and building systems can enable emergency response or basic infrastructure failure preparedness during catastrophic events. Building material energy storage DIY systems that allow the deployment of this technology at "low / no skill levels" will benefit quality of life and the ability to redirect critical resources to higher priority issues.

[0029] Existing user issues with the prior art: Challenge 17: Do it Yourself: Interdisciplinary challenges. Electricity is complex and dangerous and challenging enough. The combination of cosmetic finishes and engineering performance and product design exceeds the benefits of the technical skill set that are standard merit in qualifications such as industrial designer, electrician, etc.

[0030] The do-it-yourself market still has very inflexible, non-aesthetic solutions that do not provide the flexibility contemplated by the present invention.

[0031] Current systems are knowledge intensive with respect to safety and reliability and the present invention is designed to solve this problem by integrating hardware and software features into the built environment.

[0032] Task 18: Experts Assignment 18A: Architects / Constructors / Developers / Renovators The checkbox process for electricity and building delivery services is time-based, financially constrained and strict compliance requirements. Clean Energy Council and Australian Standards limit the ability to creatively solve. The Tesla / LG Powerwall is a system enabled by availability and simplicity, with a proven track record.

[0033] Green building standards lobbies (e.g. Greenstar) are development-oriented groups accelerating innovative and sustainable performance in building design and construction.

[0034] Breakthrough innovations that are realised may be awarded the prestigious "star" award, but it is well known that this pursuit comes at great cost and pressure to achieve.

[0035] Topic 18B: Infrastructure Industry (Energy Generators) Both the energy and building industries are largely siloed ecosystems, with strict compliance regulations. When both industries are highly commoditized, techniques to incorporate renewable energy through hybrids, such as microgrids in residential complexes, introduce additional costs and programmatic complexity. However, commercial and high-rise buildings are optimizing localized microgrid systems to lower overall facility operating costs and improve sustainability messaging.

[0036] Some electricity suppliers are offering package deal options for microgrid complexes that include local substations and long-term financing provisions (e.g., usage and operating fees) in exchange.

[0037] Virtual power plants have leveraged existing established products in the market that involve wiring solutions or power integration from electric vehicles to the grid.

[0038] Issue 18C: Community and open space infrastructure / educational facilities The urban planning and infrastructure development process is led by public officials and consultants. These are time-limited contracts. The realization of existing technologies is aligned to the requirements of the program and delivery performance.

[0039] A venue to showcase the unique craftsmanship, street art and streetscapes in the jurisdiction. However, the opportunity presented by the small community-wide Notice of Expression of Interest is a large-scale, competitive and prestigious campaign.

[0040] Challenge 18D: Emergency Response / Infrastructure Failure UPS, gasoline generators, solar and battery systems requiring engineering expertise. R&D in this area for aesthetic, functional and convenient solutions is a low priority compared to speed of deployment and availability.

[0041] 1. Overview of the Background Art Regarding the constraints of the prior art problems, three key areas remain that constrain or limit the limits of innovation.

[0042] Summary 1: 1a. Limited Prior Art Challenges: Energy / battery / building construction systems do not address do-it-yourself consumer needs.

[0043] 1b. Limitations of technological innovation to date in response to the above: Current safety extension cords and circuit breakers exist in built-in wall outlets and in existing fixed grid 240V AC equivalent systems or three-phase power outlets.

[0044] Current energy storage virtual generator technology operates on a hardwired basis, with larger battery modules operating as localized substations that provide backup power during outages.

[0045] Alternatives such as tabletop uninterruptible power supplies are available, but they take up tabletop space, are not aesthetically pleasing, and are not designed for rugged indoor / outdoor style surface treatments.

[0046] Built-in wall outlets and charging points are limited in user convenience and aesthetics by extension cords, cable trays, and limited charging points.

[0047] Summary 2: 2a. Limited Prior Art Challenges: Backup power / battery systems are available in current limited and inflexible configurations including: built-in battery storage (with trade certification), system energy storage (with trade certification), separate built-in large-scale shared infrastructure (community title or supplier contract model), microgrids, simple home battery arrays, and gasoline generators.

[0048] 2b. Limitations of corresponding innovations to date: High skill level required to safely install or trust power systems, requiring significant time investment. Virtual power plant technology currently operates on hardwired technologies such as electric vehicles, in-home powerwalls, and housing complex batteries. Task-based energy usage has been overlooked. The focus has been on large utility-oriented sources of power. The potential of isolated home office workstations, entertainment systems, lighting networks, and micro-energy storage housed in appliances that people rely on for everyday use has not been included.

[0049] Summary 3: 3a. Limitations of Prior Art Challenges: Industry and engineering knowledge can be intimidating due to engineering complexity, safety risks, and technical terminology.

[0050] 3b. Limitations of corresponding innovations to date: User experience design is non-existent or unavailable in a do-it-yourself context to optimize user flexibility and needs. Task-based energy usage was unavailable due to the fixed grid and built-in wiring paradigm. Micro-scalable energy storage devices and assemblies were unavailable due to safety concerns as current energy demands build up and voltages at power connections become higher.

[0051] As a result, it is necessary to install large battery systems which are cumbersome.

[0052] SUMMARY OF THE PRESENT EMBODIMENTS Embodiments of the present invention seek to address one or more of the above-referenced problems and issues.

[0053] Note: The term "comprises" (and grammatical variations thereof) is used herein in the inclusive sense of "having" or "including" and not in the exclusive sense of "consisting only of."

[0054] The above discussion of the prior art in the background of the invention is not an admission that any of the information discussed therein is citable prior art or part of the common general knowledge of a person skilled in the art in any country. Summary of the Invention

[0055] Energy storage and power usage is typically wired, expensive and bulky: wall outlets are fixed and require extension cables or costly qualified labor.

[0056] Embodiments of the present invention provide "smart" construction materials that may enable: low-skill user interface for indoor / outdoor temporary / permanent use, quick and easy setup for all electrical needs from appliances to control panels, installation / adjustment, usability, recyclability, carbon-efficient alternatives to large infrastructure.

[0057] Combining building materials, electrical / energy storage product markets to reduce carbon while saving materials / energy / money; Bringing large-scale intelligent systems and controls to everyday buildings, forms and spaces; Optimizing limited real estate for utility and aesthetics.

[0058] The prior art requires a great deal of knowledge for safe assembly.

[0059] Embodiments of the present invention may enable "do-it-yourself" (DIY) style assembly of energy storage and delivery systems. The basic skill level is designed to be intuitive, like a building block toy.

[0060] Embodiments of the invention may enable the Automatically Controlled Switches (ACS) necessary to access and personalize current technology for wired energy storage and grid-connected energy supply. Embodiments of the invention may enable connection to the wire by professional installers who install the ACS.

[0061] Embodiments of the present invention may enable designs that reduce the knowledge gap and time to deploy energy storage devices and power sources in both grid-connected or energy micro-island scenarios.

[0062] Embodiments of the present invention may allow for the integration of power sources, energy storage devices, and building materials to more easily enable the human rights to warmth and light, and to have shelter for safety and comfort.

[0063] Embodiments of the present invention may make it possible to enable safety engineering of energy storage and building products through product design, electrical engineering, material engineering, software control, and sensors.

[0064] For example, all terminals (positive and negative) are interconnected by a specific matching geometry.

[0065] Embodiments of the present invention may enable product safety standards and controls by mechanical means using interconnecting components, for example, the fit of the plug ensures that the user does not need to have a priori knowledge of which is the "positive" terminal and which is the "negative" terminal.

[0066] An embodiment of the present invention may allow power circuits to be activated only if the plug connectors match. Sensor controlled fail-safes and remote hold points may require verification to ensure circuits are properly interconnected. Remote sensor checks may verify and, once verified, activate current to allow the system to be turned "on". Mitigation of polarity switching risks is provided for certain bus bars and expander bars used for 12V, 24V, and 48V cells.

[0067] An embodiment of the present invention may allow for parallel and series configuration use cases.

[0068] An embodiment of the present invention may integrate these key elements to achieve and collectively contain micro-energy and low-voltage energy systems that interface with high-voltage energy systems.

[0069] Embodiments of the invention may enable "smart" construction materials that enable low-skill user interfaces for indoor and outdoor use, or for temporary and semi-permanent use of power storage and delivery. Embodiments of the invention may enable configurations that specifically enable convenience and personalization of power outlet locations and energy storage configurations.

[0070] Embodiments of the present invention may allow for maximizing the functionality of limited space in buildings and open spaces, within the constraints of walls and additional fixtures.

[0071] Energy storage and power usage is typically wired, expensive and bulky: wall outlets are fixed and require inconvenient extension cables or costly specialized and qualified labor.

[0072] The present invention provides large-scale intelligent systems and control in micro formats and spaces, capturing remaining energy efficiency opportunities through remote control data systems. This technology is currently unavailable in the field of energy storage, especially in the context of coordinating micro energy storage where optimization can have large-scale impacts.

[0073] An embodiment of the present invention may capture subtle opportunities to optimize for the spatial and financial burden of centralized infrastructure. The current field of energy efficiency focuses on centralized, large-scale assets built to achieve large-scale energy reduction benefits. The current field upgrades building power banks to estate substation power banks. Virtual power plants are factoring in the larger scale and usage of power banks and energy storage devices.

[0074] Combining building materials, electrical / energy storage product markets to reduce carbon while saving materials / energy / money.

[0075] An embodiment of the present invention provides a user interface "portal" for both the operation, management and maintenance of an asset. The direct nature of this database-user controlled system ensures complete quality control over the product's usage, installation and operational lifecycle.

[0076] It can be incorporated into portable power applications such as furniture, streetscapes, and retaining walls, or used in spaces via 3D printing.

[0077] Providing circular economy based housing materials such as recycled products or by-products, reducing "carbon" through carbon sinks (cycles with less environmental impact and material waste).

[0078] The portable, reusable, and repairable nature of the components allows them to be modified and tailored to changing needs without wasting materials.

[0079] Capturing task-based energy usage enables energy efficiency opportunities on a larger scale. Waterproof / Airtight Option Part of a wall (indoor or outdoor) Lighting infrastructure / lights and fixtures (indoor or outdoor) including artificial landscaping

[0080] Preferably, the wall structure further incorporates a frame component.

[0081] The modularity of energy storage devices embedded in building materials, the equivalent of a DIY "utility cabinet", makes it possible to avoid overly prescriptive legal policies and authority approvals.

[0082] Preferably, the frame components include structural components that protect the battery modules from loads.

[0083] Wall construction with frame components spaced apart to ensure thermal performance and lifespan of the battery modules.

[0084] Preferably the frame components include a processing device which provides intelligence to the control of the wall structure components.

[0085] Preferably, the battery modules and frame components are assembleable and disassembleable by non-commercial personnel.

[0086] Preferably, the battery module is adaptable to different technologies and can be architecturally reconfigured for different usage scenarios.

[0087] Thus, in one broad form of the invention there is provided a modular, interconnectable housing structure comprising: An enclosure having a wall component defining an interior volume within the enclosure separated from an exterior of the enclosure by the wall component. The enclosure includes conductive components that communicate electrical signals from the interior volume to the exterior of the enclosure wall components.

[0088] Preferably, the modular interconnectable housing structure, or a plurality of modular interconnectable housing structures, form part of a building structure.

[0089] Preferably, the modular interconnectable housing structure, or a plurality of modular interconnectable housing structures, form an entire building structure.

[0090] More particularly, but not exclusively, the housing structure may be mechanically interconnectable with adjacent similar housing structures.

[0091] More particularly, but not exclusively, the housing structures may be mechanically interconnectable in a horizontal plane.

[0092] More particularly, but not exclusively, the housing structures may be mechanically interconnectable in a vertical plane.

[0093] More particularly, but not exclusively, the housing structures may be electrically interconnectable.

[0094] More particularly, but not exclusively, the housing structures may be electrically connectable in a horizontal plane.

[0095] More particularly, but not exclusively, the housing structures may be electrically interconnectable in a vertical plane.

[0096] The electrical interconnects may facilitate the transfer of power.

[0097] The electrical interconnects may facilitate the transfer of electrical power from within the housing structure to the exterior of the housing structure.

[0098] The electrical interconnects may facilitate the transfer of power between the housing structures.

[0099] The electrical interconnects may facilitate the transfer of power between building structures.

[0100] The electrical interconnects may facilitate the transfer of communication signals for communication purposes between the housing structures.

[0101] The electrical interconnects may facilitate the transfer of communication signals for communication purposes between building structures.

[0102] Preferably, the wall elements form a continuous enclosure of the volume.

[0103] Preferably, the enclosure is non-reentrant in at least one dimension.

[0104] Preferably, the enclosure is reentrant in at least one dimension.

[0105] Preferably, at least one dimension is the vertical dimension.

[0106] Preferably, at least one dimension is a horizontal dimension.

[0107] Preferably, the enclosure is re-entrant so as to interlock on at least one surface with a like, complementary wall component of a juxtaposed adjacent wall component of a like, juxtaposed modular battery housing structure.

[0108] Preferably, the wall components include water resistant elements.

[0109] Preferably, the wall component comprises a vibration resistant component.

[0110] Preferably, the wall component comprises a veneer material.

[0111] Preferably, the veneer is placed over and coextensive with the substrate.

[0112] Preferably, the wall component comprises more than one veneer whereby an outer veneer is layered over and coextensive with an inner veneer.

[0113] Preferably the outer veneer is a decorative veneer.

[0114] Preferably the veneer is a water resistant or waterproof veneer.

[0115] Preferably the veneer is a vibration resistant veneer.

[0116] Preferably the veneer is an impact resistant veneer.

[0117] Preferably, the veneer is an insulating veneer.

[0118] Preferably the veneer is a thermal insulating veneer.

[0119] Preferably, the modular housing construction includes a crack repair composition.

[0120] Preferably, the modular housing construction is repairable and paintable.

[0121] Preferably, the modular housing structure is of a childproof level of complexity.

[0122] Preferably, the modular housing structure is tamper-proof and tamper-resistant.

[0123] Preferably, the modular housing construction is fire resistant.

[0124] Preferably, the veneer material is designed to be selectively removed at specific locations, such as, for example, tracking rails, parallel and single charging bus bars for positioning horizontal connection / tracking rail charging outlets.

[0125] Preferably, the modular housing structures are molded or 3D printed in a combination of 1D, 2D, and 3D forms.

[0126] Preferably, the modular housing structure is self-healing.

[0127] Preferably, the modular housing construction comprises materials and compositions that are resistant to the natural wear and tear of use.

[0128] Preferably, the material provides environmental resistance to degradation.

[0129] Preferably the material will be self-healing to extend life and durability performance.

[0130] Preferably, the material imparts repairable properties or is repairable.

[0131] Preferably, the material comprises braided steel.

[0132] Preferably, the material comprises braided fiberglass.

[0133] Preferably, the material comprises woven glass fibre.

[0134] Preferably, the material comprises interwoven braided steel and fiberglass.

[0135] Preferably, the material comprises an ultra-lightweight, high strength synthetic concrete composite.

[0136] Preferably, the material comprises a heat sink.

[0137] Preferably, the material provides shock absorbing properties.

[0138] Preferably the veneer is formed of tiles.

[0139] Preferably, the electrical signal is a power signal.

[0140] Preferably, the electrical signal is a telecommunications signal.

[0141] Preferably, the conductive component is a bus bar.

[0142] Preferably, the conductive component is a rail.

[0143] Preferably the rail is a tracking rail.

[0144] Preferably, the rail is a charging rail.

[0145] Preferably, the conductive components include releasably connectable components.

[0146] Preferably, the releasably connectable components are mechanically releasable components.

[0147] Preferably, the releasably connectable components are electrically releasably connectable components.

[0148] Preferably, the wall components are stackable in the vertical dimension.

[0149] Preferably, the wall components are juxtaposable in the horizontal dimension.

[0150] Preferably the wall components are precast.

[0151] Preferably, the wall component comprises a frame component.

[0152] Preferably, the wall component comprises a sheet component.

[0153] Preferably, the component is a structural component.

[0154] Preferably, the wall components are structural and house the battery cells and components.

[0155] Preferably, the wall components are adapted to receive the fasteners.

[0156] Preferably, the wall components of a modular structure are structured to support the weight of one or more similar modular structures stacked above it.

[0157] Preferably, the modular structure, rails, inverters, bus bars and outlets are stackable.

[0158] Combination of Structures Preferably, the modular structure has positive and negative terminals that cannot be activated / contacted unless the end caps and expander bars are inserted.

[0159] Preferably the components are load bearing.

[0160] Preferably, the volume may enclose an electrical storage component.

[0161] Preferably, the electrical storage component is a battery.

[0162] Preferably, the electrical storage component is a fuel cell.

[0163] Preferably, the volume may enclose a power generating component.

[0164] Preferably, the power generating component is a solar cell.

[0165] Preferably, the enclosure is releasably mechanically connectable to a similar enclosure located side by side.

[0166] Preferably, the enclosure is releasably chemically connectable to a similar juxtaposed enclosure by means of a staple.

[0167] Preferably, the staple is electrically conductive.

[0168] Preferably, the clasp is conductive so as to function as both a clasp and an electrical conductor, thereby maintaining juxtaposed like enclosures mechanically connected when the clasp is in the clasped position, and conducting electrical signals between the juxtaposed like enclosures.

[0169] Preferably, the electrical signal is conducted from within the volume of one of the juxtaposed like enclosures to the volume of the other of the juxtaposed like enclosures.

[0170] Preferably, the volume also encloses a communications module.

[0171] Preferably, the volume also encloses a rectifier module.

[0172] Preferably, the volume also encloses a switch module.

[0173] Preferably, the volume also encloses a transformer module.

[0174] Preferably, the volume also encloses the sensor. Digital Data Storage Fast acting earth leakage switch Optional one-way or two-way vents for cavity pressure / water regulation (if required) Volume sealing / Volume seal for repair / Optional add-on plug (tamper-proof / disposable) Any control / indicator board fuel cell Voltage sensing repeater AC Inverter AC inductive charger or equivalent Three-phase inverter DC / wireless outlet connection for all electronic devices

[0175] Preferably, the sensor comprises an Internet of Things sensor.

[0176] In a broader form of the invention, a fault detection and installation optimization system is provided that supports personalized control utilizing: Artificial intelligence algorithms to assist with both load and energy usage Constructing for spatial constraints (assistance using semi-virtual reality for building and adapting) Guiding and educating users on system optimization strategies such as solar sponging and interfacing with renewable systems and a designated user security level for managing operational aspects of the asset. A plurality of modular housing structures formed into at least one architectural structure Modules of the housing structure communicate with each other using a communication module contained within the plurality of modular battery housing structures. At least one communication module housed within the building structure that also communicates with the server, thereby communicating to the server the status of the modules within the building structure.

[0177] Preferably, the modular battery housing structure is a modular housing structure according to any of the preceding claims.

[0178] Preferably, the asset includes at least one built structure.

[0179] Preferably, the asset comprises a plurality of said at least one built structure.

[0180] Preferably, the building structures under control are located remotely from each other.

[0181] Preferably, the building structures under control are geographically located apart from one another.

[0182] Preferably, the communication module of the modular battery housing structure is utilized to communicate with a server by transmitting signals over the Internet.

[0183] Preferably, the signal includes status data.

[0184] Preferably, the status data includes battery capacity data.

[0185] Preferably, the status data includes battery level data.

[0186] Preferably, the signal comprises a control signal.

[0187] Preferably, the control signal enables control of a building structure.

[0188] Preferably, the control signals enable control of the building structure by transmitting command signals from the server to the modular battery housing structures forming the building structure.

[0189] Preferably, the asset management system is an autonomous asset management system.

[0190] Preferably, the asset management system is integrated with other energy storage systems.

[0191] Preferably, the aspect comprises organizing aspects of the asset.

[0192] In a broader aspect of the invention, there is provided an asset control system for controlling the operation of an asset, said system including: A plurality of modular housing structures formed into at least one architectural structure Modules of the housing structure communicate with each other using communication modules housed within the plurality of modular housing structures. At least one communication module housed within the building structure that also communicates with the server, thereby communicating to the server the status of the modules within the building structure.

[0193] Preferably, each modular housing structure is a modular housing structure as defined in any of the preceding claims.

[0194] Preferably, the housing structure may enclose the electrical storage components.

[0195] Preferably, the electrical storage component is a battery.

[0196] Preferably, the electrical storage component is a fuel cell.

[0197] Preferably, the housing structure may enclose the power generating components.

[0198] Preferably, the power generating component is a solar cell.

[0199] Preferably, the modular housing structure is a modular housing structure according to any of the preceding claims.

[0200] Preferably, the intelligence (AI) for the optimization process can receive inputs from modules independent of the system of the present invention and provide analysis to suggest ways to improve power savings and energy contracts, energy supplier agreements, or borrowing thresholds in terms of time of day, day and location for a given time interval, power usage W and KWh for base load / power draw.

[0201] Preferably, the asset includes at least one built structure.

[0202] Preferably, the asset comprises a plurality of said at least one built structure.

[0203] Preferably, the building structures under control are located remotely from each other.

[0204] Preferably, the building structures under control are located geographically separate from each other.

[0205] Preferably, the communication module of the modular battery housing structure is utilized to communicate with a server by transmitting signals over the Internet.

[0206] Preferably, the signal includes status data.

[0207] Preferably, the status data includes battery capacity data.

[0208] Preferably, the status data includes battery level data.

[0209] Preferably, the signal comprises a control signal.

[0210] Preferably, the control signal enables control of a building structure.

[0211] Preferably, the control signals enable control of the building structure by transmitting command signals from the server to the modular battery housing structures forming the building structure.

[0212] Preferably, the control signals enable control of the building structure so as to orchestrate the functioning of the building structure.

[0213] Preferably, the asset control system is an autonomous asset management system.

[0214] Preferably, the asset control system is integrated with other energy storage systems.

[0215] In a broader aspect of the invention, there is provided a virtual power plant system, said system including: A plurality of modular housing structures formed into at least one architectural structure Modules of the housing structure communicate with each other using a communication module contained within the plurality of modular battery housing structures. At least one communication module housed within the building structure that also communicates with the server, thereby communicating to the server the status of the modules within the building structure.

[0216] Preferably, each modular housing structure is a modular housing structure as defined in any of the preceding claims.

[0217] Preferably, the housing structure may enclose the electrical storage components.

[0218] Preferably, the electrical storage component is a battery.

[0219] Preferably, the electrical storage component is a fuel cell.

[0220] Preferably, the housing structure may enclose the power generating components.

[0221] Preferably, the power generating component is a solar cell.

[0222] Preferably, the modular housing structure is a modular housing structure according to any of the preceding claims.

[0223] Preferably, the system includes a plurality of said at least one building structure.

[0224] Preferably, the building structures under control are located remotely from each other.

[0225] Preferably, the building structures under control are located geographically separate from each other.

[0226] Preferably, the communication module of the modular housing structure is utilized to communicate with the server by transmitting signals over the Internet.

[0227] Preferably, the signal includes status data.

[0228] Preferably, the status data includes battery capacity data.

[0229] Preferably, the status data includes battery level data.

[0230] Preferably, the signal comprises a control signal.

[0231] Preferably, the control signal enables control of a building structure.

[0232] Preferably, the control signals enable control of the building structure by transmitting command signals from the server to the modular battery housing structures forming the building structure.

[0233] Preferably, control involves organizing the functioning of the building structure to operate in coordination with building structures at other locations.

[0234] Preferably, the virtual power plant system is an autonomous system.

[0235] Preferably, the virtual power system is integrated with other energy storage systems.

[0236] In a broader aspect of the invention, there is provided a wall structure comprised of a plurality of battery modules, each battery module including: Electricity Storage Components Mechanical interlocking components for mechanically connecting adjacent battery modules - Patents.com An electrical interconnection component for electrically connecting adjacent battery modules.

[0237] Preferably, the wall structure further incorporates a frame component.

[0238] Preferably, the frame components include structural components that protect the battery modules from loads.

[0239] Preferably, the frame components are spaced apart to ensure thermal performance and life span of the battery module.

[0240] Preferably the frame components include a processing device which provides intelligence to the control of the wall structure components.

[0241] Preferably, the battery modules and frame components are assembleable and disassembleable by non-commercial personnel.

[0242] Preferably, the battery module is adaptable to different technologies and can be architecturally reconfigured for different usage scenarios. [Brief description of the drawings]

[0243] Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

[0244] [Figure 1] FIG. 1 illustrates a first embodiment of a wall structure 10 comprised of multiple battery modules. [Diagram 2] FIG. 2 illustrates components of a processing system that may be incorporated into the architecture of FIG. 1 to provide intelligence. [Figure 2A] FIG. 2A is a block diagram illustrating three modular, interconnectable housing structures connected in a vertical array to form an architectural structure. [Figure 2B] FIG. 2B illustrates an example use of the building structure of FIG. 2A as part of an asset management system. [Figure 2C] FIG. 2C illustrates an example of the use of the building structure of FIG. 2A as part of a grid control system. [Figure 2D] FIG. 2D is a flow chart illustrating logic applicable to the example of FIG. 2C operating as a virtual power plant. [Diagram 3] FIG. 3 is a diagram of a wall structure showing the main components according to the first embodiment. [Figure 4] FIG. 4 shows the battery brick structure of FIG. 3 in more detail. [Diagram 5] FIG. 5 shows further technical specifications for the battery construction. [Figure 6] FIG. 6 shows details of the conductive staples that interconnect the battery modules of FIG. [Figure 7] FIG. 7 is a diagram demonstrating features of a brick outlet controller applicable to the arrangement of FIG. [Figure 8] FIG. 8 shows a free-standing brick structure including layers and facings that can be applied to the arrangement of FIG. [Figure 9] FIG. 9 shows further details of a brick structure applicable to the arrangement of FIG. [Figure 10]FIG. 10 shows a further option to the brick structure of FIG. 3 including conductive strips. [Figure 11] FIG. 11 shows further details of the Nga structure including the support arrangement. [Figure 12] FIG. 12 is a diagram demonstrating further options for the conductive strips and construction of the brick structure applicable to the arrangement of FIG. [Figure 13] FIG. 13 shows details of a cosmetic cover including a built-in circuit breaker applicable to the arrangement of FIG. [Figure 14] FIG. 14 shows further details of the cosmetic cover and the placement of any built-in circuit breakers. [Figure 15] FIG. 15 illustrates a safety pin operable in conjunction with the cosmetic cover and built-in circuit breaker of FIG. [Figure 16] FIG. 16 further illustrates the arrangement of the cosmetic cover and its support, and further illustrates the arrangement where the cover is mounted, interconnected with the catches and outlets, all in communication with the processing arrangements of FIGS. 1 and 2. [Figure 17] FIG. 17 illustrates further details of a conductive staple operable to connect similar battery components. [Figure 18] FIG. 18 illustrates a battery structure arranged in a wall configuration according to a second embodiment of the present invention. [Figure 19] FIG. 19 shows a perimeter sensor structure that can be used with the arrangement of FIG. [Figure 20] FIG. 20 shows a further constructional aspect of the arrangement of FIG. [Figure 21] FIG. 21 shows yet another constructional embodiment of the arrangement of FIG. [Figure 22] FIG. 22 illustrates a compatible corner interconnect and sensor interface operable in conjunction with the arrangement of FIG. [Diagram 23]FIG. 23 illustrates an example of a preferred embodiment utilizing the particular form factor of battery cell technology BYD Blade LiFePO4 composition, including detailed descriptions of the physical attributes and functions of the modular components and modular housing layers at functional levels spanning levels M1, M2, M3, including M3.1 and M3.2 for the battery cell. [Figure 24A] FIG. 24A is a hardware-software interface diagram showing the hardware components that connect to the Internet of Things gateway processing chip, and lists a range of example components with which the hardware interacts, integrated sensors, remote controls, and data tracking that form part of the asset management control system and complement the virtual power plant capabilities. [Figure 24B] FIG. 24B illustrates an Internet of Things gateway architecture and provides an overview of the data sets exchanged between various assets and the cloud using remote algorithms and user control settings and features for various user types and asset classes. [Figure 24C] FIG. 24C is a block diagram illustrating an example of an IOT array of the "Built-in Exemplary Embodiment" (2000W and 3000W threshold systems) associated with the main console. [Figure 24D] FIG. 24D is a block diagram illustrating an example IOT array in a "non-built-in semi-permanent" exemplary embodiment (both including 3000W threshold systems) associated with the main console. [Figure 24E] FIG. 24E is a block diagram illustrating an example IOT array of a “non-built-in temporary” exemplary embodiment (both including 3000W threshold systems) associated with the main console. [Figure 24F] FIG. 24F is a block diagram illustrating an example IOT array showing many sample embodiments of clustered zoned control in “indoors and outdoors in completely different locations, rooms, buildings, and neighborhoods.” [Figure 24G]FIG. 24G is a block diagram of an expanded example of an IOT array of zoned remote control settings from “entirely different locations and entirely different building indoor and remote environments.” [Fig. 24H] FIG. 24H is a block diagram showing an example of an IOT array with expanded “zone control for jurisdictions, regions and neighborhoods, including mobile and agile assets in indoor environments,” illustrating the scalability of intelligence from task-based energy modules and interconnectable housings to large-scale systems in organization into user control and asset management settings. [Diagram 25] FIG. 25 discloses the materials engineering of the “Standard / Non-Proprietary Material Housing” and “Proprietary Material Engineered Housing” outlining the unique bulk composition and unique formulations and proposed variations in casting layers for manufacturing to suit structural engineering and user preferences for weight to strength ratio, and details on unique housing constructions and variations on the composition / formulation of the composite material structure that allow for personalized use of the semi-structural housing for a wide range of usage scenarios. [Figure 26] FIG. 26 discloses the material engineering of a non-standard material "unique precast housing" outlining a composite layered structural reinforcement method for material reinforcement, heat sink, and impact absorbing housing and details unique techniques and methods for manufacturing and engineering. [Figure 27] FIG. 27 illustrates examples of material manufactured housing configurations and enclosure types to house battery cells and associated components, allowing for 3D shapes and deformations for assembly of flat panel structures to form hollow or solid forms in linear or curved shapes. [Figure 28] FIG. 28 shows an example embodiment using a particular battery cell configuration / technology detailing the interaction of the busbar end caps and cell housing terminals, highlighting the busbar prefabricated assembly and its cosmetic appearance with engineering requirements for interconnectable housings. [Figure 29]FIG. 29 shows an example bus bar, sliding track, and plug-in connection that may include an optional inverter or may include a power outlet dock that allows for DC outlet (USB A, USB B, or USB C, or equivalent), light socket 240V power (or equivalent, e.g., three phase) plug connections. [Diagram 30] FIG. 30 is a diagram showing in further detail how the interaction of the track rails of the conductive components and the mounting dock of the power outlet interconnect to make the conductive bus bar electrical circuit connections. [Diagram 31] FIG. 31 illustrates the capabilities of the expander bar through the example of a 2×12V module creating a 24V interconnected housing structure, where the positive / negative terminals are uniquely shaped as a means of providing a varied mechanical interlock for a specified configuration and use, thereby eliminating the need for the user to have prior knowledge of the positive or negative terminals to know whether the items will interconnect compatibly for a given design objective. [Diagram 32] FIG. 32 shows an overview of the tracking rail for a tracking rail housing that encloses the bus bars for larger cell arrays, and an example demonstrating the advantage of being able to specify power outlet locations along the tracking rail length, whereby sacrificial perforations can be resealed or reusable / non-reusable tamper-proof plugs can be placed to create voids to accommodate power outlet mounting docks, thereby allowing the user to determine the location of the power outlet and also relocate the location in the event of further correction being required. [Diagram 33] FIG. 33 illustrates the connection and fastening of an example tracking rail-optional components of a power outlet-power outlet dock and tracking rail for an adjustable power point, including a portion detailing components that allow the power outlet dock to be configured for user personalization. [Figure 34A]FIG. 34A is a diagram illustrating a tracking rail, power outlet dock, and docking system showing the internal components of the tracking rail and how the electrical interconnections are made. [Figure 34B] FIG. 34B further illustrates the tracking rail housing, showing the tracking rails efficiently housed in an optionally aesthetic semi-structured fabric similar to the material principles applied to the core module. [Diagram 35] FIG. 35 illustrates an interchangeable component design of the tracking and expander bars, showing that any interchangeability of the expander bus bar connection sequence is possible, which may be a desirable option given that the tracking rails are covered and the sizes of the components and connections during installation make reassembly and separation cumbersome if not configured properly the first time. [Diagram 36] FIG. 36 shows the tracking rail busbar and power outlets before installation and illustrates an example scenario of a 48V array (4×12V modules) with tracking rails, where determining a wide range of vertical positions for the power outlet dock is advantageous to aid in user convenience of connection. [Figure 37] FIG. 37 shows an installed tracking rail busbar and power outlets, illustrating an example scenario of a 48V array (4×12V modules) with tracking rails, where determining a wide range of vertical positions for the power outlet dock is advantageous to aid in user convenience of connection. [Figure 38] FIG. 38 is a diagram showing an example of a double-sided parallel charging rail: 2 x 48V storage array (and parallel expander bar) showing the power / rectification connection points "before" connection and how the charger intelligence working in combination with the installed modules effectively becomes the surface area available to determine the location of the power outlet using the designated energy storage fuel cell installed in module M3.2. [Figure 39]FIG. 39 is a diagram showing an example of a double-sided parallel charging rail: 2 x 48V storage array (and parallel expander bar) with "wired" power / rectification connection points, and how the charger intelligence working in combination with the installed modules effectively becomes the surface area available to determine the location of the power outlets using the designated energy storage fuel cell installed in module M3.2. [Diagram 40] FIG. 40 shows the horizontal tracking rails connecting to the power points and details outlining the horizontal tracking rails in an example 2×48V or single 48V scenario, and illustrates connecting the power outlet tracking rails to any vertical and horizontal span of the array surface area. [Diagram 41] FIG. 41 shows a diagram of single sided charging rails and tracking rails, and an optional charging point that connects a battery charging plug to a grid connected to a mains plug / solar / renewable charging plug / generator charging plug. [Diagram 42] FIG. 42 illustrates a connected double-sided parallel charging rail and horizontal tracking rail power outlet: 2×48V storage array with pedestal and waterproofing designations for flooding that overlay the electrical interconnections of the core module, power outlets, and parallel charging connection point components coupled to an Internet of Things gateway. [Diagram 43] FIG. 43 shows the modular appearance of a connected double-sided parallel charging rail and power outlet: 2×48V storage array, specifically illustrating an example of an embodiment expanding the ability to place docking mounts in wider locations relative to tracking mounts. [Figure 44A] FIG. 44A shows the power and cable connection points that are add-ons to the dual rail busbar for the battery modules, detailing the vertical plugs at the points that support the horizontal tracking rails and showing the connections to the rail bar's internal circuitry and recharging power connections. [Figure 44B] FIG. 44B is an overlay and exterior view of a single-sided rail busbar, showing the single rail equivalent of dual parallel charging rails, housing horizontal tracking rails and associated power outlets. [Figure 45A] FIG. 45A shows interconnectable parallel charging (rectifier) ​​cables (CABLES) plugged into a power source, illustrating a non-rigid interconnection by using flexible cables instead of less scalable bus bar interconnectors, which has the advantage of allowing power source connections into ceiling cavities or across space constrained situations for maximum interconnectability. [Figure 45B] FIG. 45B illustrates various adapters where the single charging (rectifier) ​​power outlets have been removed and reconnected with a centralized dual charger (variable length busbar or cable options), illustrating a decentralized option for the rectifier configuration versus the original individual rectifier locations. [Diagram 46] FIG. 46 shows embodiment example 2, a pre-assembled housing and module (with and without cells) of a detailed example of the scenario of FIGS. 18-19 and 21-22, showing battery cells assembled into a more comprehensive hollow cube module, with or without cells, that can be used for built-in wall or bookcase and storage purposes. [Figure 47] FIG. 47 shows another embodiment variation, a complementary fence / wall, illustrating an exemplary embodiment of an outdoor fence / wall / screen for permanent installation, demonstrating the versatility of using these modules as either a microgrid asset, uninterrupted power source, or grid-connected asset that can provide open space amenities for public and private landscape designs. [Figure 48] FIG. 48 shows indoor / outdoor commercial / industrial building walls / partitions modified to suit user requirements, illustrating commercial, industrial, educational and open space embodiments for larger surface areas / volumes. [Figure 49]FIG. 49 shows one of the retrofit modules around the existing lighting infrastructure, an improved energy storage add-on for lamp posts / street lights, and how the housing can be designed for associated aesthetic and functional forms, including, for example, planter systems and banner rails. [Figure 50] FIG. 50 shows an exploded or built-in structure / shelf with an outlet as an additional component, showing an example of a module built into a kitchen island bench as part of a kitchen cabinet installation, where the cavity in the cabinet can further include an expansion connection for components that interconnect with the power outlet and hidden energy cells, and where the components can be removed for use in a car or away from its primary purpose for a UPS. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0245] Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

[0246] Broadly speaking, a number of modular housing structures are described, each structure being of modular form.

[0247] In certain configurations, the battery structures can be assembled into or combined to support a structure, such as a wall structure, a solid volume, or a volume having a hollow or flat surface, or furniture (e.g., outdoor applications such as retaining walls or outdoor landscape amenities).

[0248] In a preferred form, each structure is a modular, interconnectable housing structure. In a preferred form, each housing structure includes structures that have load bearing capacity or mechanically interconnect to adjacent structures. In a preferred form, each structure includes structures that electrically interconnect to adjacent battery modules. In a preferred form, each structure includes additional electrical functionality. In one form, the additional electrical functionality takes the form of power points or light switches or lights or any inverter for AC or three-phase power.

[0249] In one form, the additional electrical functionality takes the form of an Internet of Things gateway for the component that assembles and collates data and instructions, including user-optimized artificial intelligence feeds. The system organizes the data and inputs involved in the operation of the appliance to operate in accordance with dynamic user preferences, using a hierarchy of logic and needs associated with the control system and purpose of the configuration.

[0250] Further aspects of embodiments of the present invention are as follows.

[0251] Problems and Solutions of the Invention Energy storage and power usage is typically wired, expensive and bulky: wall outlets are fixed and require extension cables or costly qualified labor.

[0252] Preferred embodiments The present invention of "smart" building materials allows for: Low-skill user interface for indoor / outdoor temporary / permanent use, quick and easy setup for all electrical needs from appliances to control panels, installation / adjustment, usability, recyclability, carbon-efficient alternative to large infrastructure.

[0253] Preferred embodiment Combine building materials, electrical / energy storage product markets to reduce carbon while saving materials / energy / money. Deliver large scale intelligent systems and controls to everyday buildings, forms and spaces. Optimize limited real estate for utility and aesthetics.

[0254] Conventional Technology for Battery Storage Systems, Housings, and Assemblies - Limitations of Innovation Existing skills in energy sources and energy storage are organized with compliance and certification standards. Additionally, safety controls require specialized industry skills to install or modify current building systems.

[0255] Existing technology for uninterruptible power supplies and energy storage units is not designed / recommended by the manufacturers for the user to personally configure the energy storage and usage interface to suit their specific needs other than for use as an independent entity.

[0256] The prior art of energy storage system installation has focused on the isolated use case as a consumer good with respect to optimizing or enabling properly qualified professionals to install, assemble, modify, and remove the electrical related power source or power infrastructure between the grid connected electrical control fuse box and the electrical outlet location.

[0257] Prior art techniques require a lot of knowledge for safe assembly. The present invention allows for a "do-it-yourself" style assembly of energy storage and delivery systems. The basic skill level is designed to be intuitive, like a building block toy.

[0258] Knowledge barriers regarding current technologies for energy storage and distribution create victims who purchase low-quality, substandard equipment. This exploitation due to gaps in consumer knowledge allows for unethical transactions and financial liability to vulnerable and decent communities. Subsequent additional costs for labor and materials are required to restore or remove the inferior assets.

[0259] Batteries are relatively bulky, and the relatively large amounts of energy they can store can pose safety concerns.

[0260] The most common and simplest battery user interface experience is outlined with a simple car battery example, which involves connecting the positive and negative terminals to one another to jump start a vehicle. For the uninitiated, in a large camper battery bank scenario, improper installation with incorrect placement of the terminals can damage the battery array and be dangerous.

[0261] Preferred Embodiments The present invention provides a user interface "portal" for both the remote control, operation, management and maintenance of assets. The direct nature of this database-user controlled system ensures complete quality control over the product usage, installation and operational lifecycle.

[0262] However, the arrangements disclosed are not readily available for construction or non-electrical utility companies to install reliably and safely.

[0263] Batteries and battery systems today are deployed in particular in conjunction with renewable energy sources, and with electricity sources derived from wind turbines or solar arrays. In these applications, batteries are used to store electricity generated from these sources for use when the sources are unavailable (e.g., when the wind is not blowing or the sun is not shining). Batteries are also used for smoothing, load leveling, and "augmenting" the power system.

[0264] The energy storage industry is changing and adapting towards built-in home modular or appliance-based Uninterruptible Power Supply (UPS) systems. Traditional technologies used for battery storage in microgrid islands are now more financially viable due to the widespread availability and low cost of solar charging cells.

[0265] Task-based energy in everyday telecommunications devices and computers such as phones, tablets, laptops, and remote home offices have strengths and weaknesses when it comes to dealing with built-in batteries. These essential appliances rely heavily on power outlet recharging locations to keep up with the fast pace of modern life while providing comfort and convenience to everyday life.

[0266] In rare and unique circumstances, such as emergency response and lifestyle-related remote locations (including campervans and remote travel), an isolated battery bank can itself draw power for multiple devices.

[0267] Recent environmental disasters such as forest fires, floods, and earthquakes have presented a life-saving opportunity for the company's role in providing power for telecommunications services and consumer electronics.

[0268] Batteries in everyday devices are tailored for specific energy density as this impacts overall portability, weight, size, and battery life when using the product without a charger.

[0269] Preferred embodiment: The scale at which task-based energy storage and control systems are realized has been overlooked. The present invention provides a different perspective on task-based energy usage. The complacency and routine of having a mobile device / laptop in close proximity to the nearest power outlet has led us to not question the reasons and assumptions behind the infrastructure we have continued to use and rely on.

[0270] Modern life and technological advances have piqued our attention, and opportunities for distributed energy storage in the immediate vicinity of solid objects have been overlooked. Uninterruptible battery power units, backup power battery banks, and conventional technologies for energy storage are not designed for aesthetically pleasing and space-efficient use, and are exclusively configured as stand-alone items on desktops, on the floor, or within power bank server racks or utility cabinets.

[0271] Preferred embodiments: It would be advantageous if the battery could be combined with or incorporated into other structures, or if the battery could actually comprise the structure, e.g., a wall, whereby the wall structure could perform an energy storage function, and conversely, the battery forming the wall structure could perform the functions of the wall, including but not limited to structural load-bearing and aesthetic functions.

[0272] Battery storage devices have historically used materials that are not easily recyclable in the form of metal and polymer housings. Conventional techniques in the building industry use construction materials in a stand-alone context. Modern developments in advanced ancient masonry construction materials are being explored in Scandinavia for concrete battery cell compositions to create battery cells.

[0273] Preferred embodiment: The present invention is an intermediate where building materials and assemblies come together to create a battery structure that can be assembled, disassembled, and personalized with associated add-ons without the need for any technological assistance other than one's own smartphone or computer.

[0274] The prior art exists in the basic form of one housing a utility cabinet around a battery cell, or even an arrangement where the lead acid battery (or any variation) is placed into a concrete besser block.

[0275] Designs are known that have batteries in alternative material housings.

[0276] Preferred embodiment: Currently, no modular battery cell system is available that is proactively designed to be safely replaced / modified, expanded, and / or physically relocated for permanent or temporary use while forming part of the floor space in a manner that has a low visual impact. Such an arrangement would address the issue of bulkiness that batteries can represent. This is a feature of the presented invention.

[0277] Existing technologies for providing waterproof and weatherproof utility cabinet house battery are available, for example, CN201813078U "Waterproof and Dustproof Outdoor Double Door Electrical Cabinet", US20140272509A1 "Waterproof Battery Box", US6889752 "System and Method for Weatherproof Cabinet Including Multi-Compartment Cooling".

[0278] Existing technology is available to house electric vehicle batteries for weatherproof and waterproof conditions, for example, US8900744 "Automotive Battery Case" and CN102447080A "Waterproof Battery Container for Electric Vehicles".

[0279] There are existing designs to house batteries and electrical components in proprietary sealed waterproof and weatherproof product designs for marine and various outdoor environments, such as US2669596 "Extra Battery Buoy" (sonobuoys and other devices used at sea for sound detection powered by batteries), CN202758948U "Waterproof recessed box housing a battery", and US4623753 "Waterproof junction box".

[0280] There are existing designs that use chemically resistant housings and polymeric materials to encapsulate the battery cells, systems that are complex to install or chemically hazardous to users, and low conductivity, flame retardant products and thermal management systems to allow recycling or repair and maintenance. For example, US20100136405A1 "Battery Pack with Optimized Mechanical, Electrical, and Thermal Management" and US20130049971A1 "Battery Thermal Event Detection System Utilizing Battery Pack Isolation Monitoring".

[0281] Preferred embodiment: However, housing batteries in the fabric of construction materials and furniture has not been explored to its full potential. This invention explores masonry composite engineering modified to fill roles in furniture, outdoor landscape design, and building forms.

[0282] To date, batteries serving general-purpose needs have been housed as centralized additions to the wiring building system, typically in metal or polymer housings / utility cabinets. Only in unusual circumstances do uninterruptible power consumables and gasoline generators play a role in remote, isolated conditions.

[0283] However, the role of housing energy storage in cells of "masonry" type building products, as well as other variations in building materials and surface finishes, has the advantages of chemical, thermal, and structural stability.

[0284] Preferred embodiment: The proposed "masonry" battery housing system involves the use of composite materials and polymer additives that achieve an architectural style finish in performance and durability.

[0285] Preferred embodiment: The benefits of smart construction materials, in the form of a system of various material products and additive components, reduce overall material consumption, adapt to user needs for repair / modification, and reduce the carbon load in terms of further labor and associated materials for manufacturing due to product design obsolescence.

[0286] Preferred embodiment: Smart construction materials allow users to maximize the benefits and convenience of power and comfort associated with creating shelter, furnishing, and spatial enhancement for indoor and outdoor spaces.

[0287] Preferred embodiments: The materials engineering associated with this invention includes a variety of scientific and engineering options, including metallic, non-metallic, polymeric, and organic plant-based raw materials, including the possibility of fabricating these housings from battery cell composite masonry to complement the higher energy storage densities associated with battery cell technology.

[0288] This patent constitutes the best current disclosure of the technology, limited to the current materials technology available to date. Variations in materials engineering manufacturing processes of various materials technologies may be held as trade secrets or may be known to those skilled in the art in known commercial and industrial practice as standard manufacturing practices.

[0289] It is an object of the present invention to address or at least ameliorate some of the above-mentioned disadvantages, or to provide a useful alternative.

[0290] Limitations of innovation in current electrical outlets and fixtures Situations when plugging into a fixed power outlet on a building's wall may involve the use of extension cords, multi-adapters, additional plugs in the UEB port, and / or possibly wireless charging docks.

[0291] The underlying behavior when using multiple adapters, extension cords, and additional plugs at stations is to avoid the need to utilize wall outlets and the destruction of building materials.

[0292] Currently, using extension cables and multi-adapters to overcome the access limitations of fixed wall outlets presents space limitations and safety risks due to both unsightly removal hazards and the balancing on the surface of the multi-adapter when not installed and secured in place.

[0293] Current modular fixed furniture storage solutions and display cubicles for showrooms, trade fairs and retail tenants have integrated lighting systems and require access to power through some form of extension lead circuits, portable use batteries etc.

[0294] Off-site offices and various off-grid operations utilize power in environments that may include emergency response restoration and remote service strategies. These uses may have power circuits that utilize extension cords and portable temporary control panels that incorporate either batteries with gasoline generators or other off-grid energy harvesting technologies.

[0295] Preferred embodiment: The present invention alleviates the need to modify power outlet locations when using the technology through building floor plans or landscape plans. The energy storage system can be tailored to user requirements without the need for demolition and rebuild work.

[0296] Links between grid and building electrical infrastructure and limitations of technological innovation The known skills of electricity and cabling as they relate to the built environment include electrical utilities, electricians, and contractors coordinating through load planning, design (layout and circuits), and construction / installation sequencing. The materials designated as room partitions are determined by the building walls. Typically, interior non-structural room walls and partitions contain construction materials (brick, gypsum board, wood, etc.) and service connections such as power and sometimes telecommunications and water. Most commonly, interior building walls consist of construction materials and power sources. Note: Where telecommunication outlets are predetermined by the design of the existing construction or existing additions.

[0297] Preferred embodiment: The design and location of power outlets and light switches have always been pre-determined by architects, lighting engineers, architectural engineers, builders and electricians in conjunction with design plans, floor layout plans and configuration of connectivity from street front electrical installation points. The present invention, by its adaptable nature of outlets, reduces the scale of how much task-based ceiling lighting plans and power outlet plans are required for the fitting and design of a building. Layered fabric lining allows flexibility to be determined at a later stage of construction fitting.

[0298] Currently, any adaptation or addition of power outlets, light switches, and lighting fixtures related to the location requires an electrician / qualified electrical contractor to trace the cables and reconfigure the circuits from the fuse box / control panel.

[0299] Solar power and battery technology systems currently require electrical and building contractors to be involved in the installation of the systems, bringing additional labor costs and logistical challenges to correcting the power supply and associated amenities.

[0300] Power and electricity is currently limited to construction-type connections, with energy retailers owning assets beyond the pole connection point.

[0301] Preferred embodiment: Electrical storage devices in a built environment associated with backup energy supply and battery storage systems are configured as separate items that are separated from the construction form / building materials and mechanically fixed to the structure. As a result, a larger space requirement allocation is created for the development floor plate area. The present invention solves this problem with its ability to allow greater access to electrical infrastructure assemblies in a smaller space and volume.

[0302] Preferred embodiment: The business-specific roles of builders and electricians involved in the installation of backup power or battery storage systems have prevailed in the context of housing, community development infrastructure, and commercial / industrial buildings. These tasks are repetitive, monotonous, time-consuming, and technically low-skilled compared to the knowledge and abilities of specialists. The present invention used in the context of industry has the ability to distribute the stress and workload of tedious tasks, directing skills versus expertise more efficiently to building infrastructure, enabling a faster transition from a carbon economy, and utilizing those skills to establish scalable energy storage systems that support future renewable, hydrogen, and fusion load energy.

[0303] Preferred embodiment: Portable solar and battery storage devices can be used in conjunction with camping and leisure outdoor or off-grid mobile living environments. These items can be used in a permanent or semi-permanent sense, allowing individuals to relocate and move panels as sunlight changes. Battery storage and backup energy options are available by utilizing a backup gasoline generator or a car alternator to replenish batteries when power shortages occur.

[0304] Preferred embodiment: Individuals with portable, isolated or mobile off-grid power infrastructure have the ability to choose their own power system and configure their energy backup to match their preferences. This ability is currently not utilized when utilizing current fixed building power sources connected to the grid. The present invention supports a rapidly deployable infrastructure suitable for emergency response and community re-establishment after catastrophic event recovery.

[0305] Preferred embodiments: The present invention enables agile scenarios, including task-based acquisition of energy systems, as well as rented / non-permanent installations for a broader population and variety of use cases. Increased ability to optimize energy storage and usage.

[0306] Preferred embodiment: The present invention reflects the provision of infrastructure works. It will help support urban revitalization and the amenity of public and open spaces.

[0307] Preferred embodiment: The pre-engineered modular nature solves safety and assembly issues using the technology described in this patent.

[0308] User categories of this invention: 1. Do-it-yourself improvement market: In-home users going to large suppliers who need a convenient, child-safe solution to power usage / access and storage. Addressing space optimization such as walls, storage cavities, and open spaces.

[0309] 2. Professionals: Architects / Constructors / Renovators: Space optimization, design and technological integration of building materials and intelligent systems, including within open spaces and community areas in the private and public sector.

[0310] 3. Emergency Response / Infrastructure Failure Preparedness - Power outages / sags due to floods, storms, fires, etc. Enables off-grid (micro-island) uninterrupted power sources. Reduces the need for rework if installed proactively or in insurance scheme relief.

[0311] User Categories of the Invention (Prior Art) Note: All user categories require a high level of expertise that is difficult to access in remote areas. None of these user groups have devised solutions that integrate safety and control design with building materials and electrical and energy storage related.

[0312] Referring to FIG. 1, there is shown a modular, interconnectable housing structure arrangement 10 which, in this example, is assemblyable into a wall or wall-like structure.

[0313] Figure 1: In this example, the arrangement 10 comprises first, second, third and fourth battery modules 11A, 11B, 11C, 11D arranged in a side-by-side relationship. In this example, the batteries comprise DC power sources capable of communicating via respective battery buses 12A, 12B, 12C, 12D. The buses 12 may be juxtaposed to a similar bus structure of a similar battery 11, or may be juxtaposed to a similar bus structure including buses 14 and 15 of elongated support components 15, 16, respectively. Similar bus structures are incorporated within elongated support components 17, 18 (not shown).

[0314] As shown in the inset, the bus structure comprises in this example at least six separate conductive paths 19, 20, 21, 22, 23, 24 (see inset).

[0315] In this example, conductive path 19 includes a positive power conductive path. Conductive path 20 includes a negative power conductive path. Conductive paths 20-24 are configured as a communication bus.

[0316] Additionally, with reference to FIG. 2, "intelligence" may be incorporated within the elongated support components 15, 16, 17, 18 and / or within the battery modules 11A, B, C, D.

[0317] Figure 2: The figure shows the basic components of the intelligence, which in this example comprise a digital microprocessor 30 in communication with a memory 31 , also in communication with a wireless air output 32 and also in communication with an input / output structure 33 .

[0318] Wireless communications may include, but are not limited to, Wi-Fi, Bluetooth, 4G, and 5G technology capabilities.

[0319] The input / output structure 33 may include a bus 34 having a structure similar to that described above with reference to FIG.

[0320] In this manner, "intelligence" can be communicated along and by conductive paths 19-24 between all of the components comprising modular battery structure arrangement 10 of FIG.

[0321] Communications may be encrypted to provide security and authenticity.

[0322] The illustrated components may be mechanically interlocked in a manner described below with reference to further figures.The structure may be of load bearing capacity to protect the battery modules.

[0323] The end result is an arrangement that can be assembled such that all components are in mechanically interlocking form and all components are in electrical communication with each other to form the modular battery structure arrangement 10.

[0324] In a preferred form, the status of the structure, including structural load-bearing capacity, electrical functionality, and mechanical functionality, can be communicated over the Internet over the air 32 to a server 40 and from there to individual users, for example via an application running on a digital device such as a smart phone 41.

[0325] Use - Interconnectable housing modules FIG. 2A is a block diagram illustrating three modular, interconnectable housing structures connected in a vertical array to form an architectural structure.

[0326] FIG. 2B is an example of the use of the building structure of FIG. 2A as part of an asset management system.

[0327] FIG. 2C is an example of the use of the building structure of FIG. 2A as part of a grid control system.

[0328] FIG. 2D is a flow chart of logic applicable to the example of FIG. 2C operating as a virtual power generator.

[0329] Usage Referring to FIG. 2A, there is shown a first modular interconnectable housing structure 111 that is interconnectable with a second modular interconnectable housing structure 112, which is in turn interconnectable with a 1 / 3 modular interconnectable housing structure 113.

[0330] In this example, three interconnected modular interconnectable housing structures form a building structure 110.

[0331] In this example, each of the modular interconnectable housing structures 111, 112, 113 comprises an enclosure, in this example rectilinear enclosures 114A, 114B, 114C. The rectilinear enclosures define interior volumes 115A, 115B, 115C.

[0332] Each enclosure has wall elements, in this example planar wall elements 116, 117, 118 which define a respective prismatic structure.

[0333] In this example, the walls of the housing structures 111, 112, 113 that make up the architectural structure 110 contain a processor 119 that communicates with a memory 120, thereby enabling the execution of program steps stored in the memory. The processor 119 communicates with the components within the volume 115 via an input / output structure 121.

[0334] The interior volume 115A of the first modular interconnectable housing structure 111, in this example, houses a battery 122. The battery 122 is in power communication with power connectors of the wall components 116A,B,C, thereby enabling power communication to any similar modular interconnectable housing structures juxtaposed against any of the walls of the housing structure 111.

[0335] In this example, the interior volume 115B of the second modular interconnectable housing structure 112 houses a switch 124 that communicates with power connectors 125 of each of the wall components 117A, B, C, thereby enabling switching of power communicated in and out of the housing structure 112.

[0336] In this example, the interior volume 115C of the third modular interconnectable housing structure 113 houses a communications module 126. The communications module 156 may communicate via radio frequency communications via an antenna 127. Alternatively or additionally, communicate via the communications connector 127 of the wall component 118.

[0337] In use, a user assembles three modular, interconnectable housing structures, each having a first selected structure for functioning as part of the building structure 110 when assembled.

[0338] In this example, the functions are power storage (battery), switching, and communications. Many other functions may be incorporated within the interior volume 115, as described elsewhere herein.

[0339] The building structure 110 may communicate with other modular, interconnectable housing structures at the same location or at other locations, examples of such communications are provided elsewhere herein.

[0340] In a preferred form, the interconnectable housing structures are "hot swappable" in the sense that individual structures may be removed while the building structure 110 continues to function / connect to other building structures.

[0341] As described elsewhere, the wall components 116, 117, 118 may be structured in many different ways to provide functional behavior (e.g., impact resistance, waterproofing) or aesthetic functionality in the sense of being able to blend the architectural structure 110 into the environment in which it is placed.

[0342] First Preferred Embodiment With reference to Figures 3 to 17, there is shown a modular battery wall arrangement according to a first embodiment as will now be described in more detail below.

[0343] Part 1: Background Referring to the Background section of this specification, the background to the embodiments is as follows.

[0344] Part 2 Example of embodiment 1 Assembling and disassembling electrical connections without involving electrician business or construction business. Location and settings determined by Bluetooth device and physical detent. Application of fixed and non-fixed structures incorporating battery walls, e.g. Trade show. Live venue. Disassembly parts for construction site shed. Off-grid village. Van / Camper. tent. Renovation of various property types including modified fit-outs. Established / open plan retail and residential settings. Established / open plan commercial / industrial setting. High rise office. Assembly and disassembly can be done with or without business skill and qualifications. The placement sequence is guided by a software application over a simulated space to build the battery wall. The software should be compatible with geospatial information systems and Google Earth, Google Sketchup, and various other software. Bespoke design services available: aesthetic finishes and engineering configurations to suit unique usage to structural specification requirements; demand design, e.g. standard single to three phase usage; including direction to appropriate energy vendors for connection of solar / gas generator / fixed power outlet / hydrogen battery / wind battery / algae etc. Scale the physical environment and then map out the use of the battery modules. Usage input - for example the intended location of a battery module. The software also outlines when the system does not meet design performance and recommends adjustments to the system, simulating battery wall constraints that demonstrate capacity options for existing systems. A click and collect ordering service may also be provided. Assembly sequence. Location / installation of rectifier control source. Establish battery block layout (ensuring flat surface) - educate installers on hold points. Proceed with arranging and connecting modules. Sync with computer / phone applications to ensure walls match the design setting. The power controls and catches communicate to optimize the base load power and front battery power configuration drawn by the appliance. Validating equipment (for safety). The staples are positioned for the series and parallel circuits required for the battery array. Outlets are placed in the designated locations. Note: For the 50cm x 50cm battery brick scenario, the outlet spacing is 1cm. Compactors will be deployed for safety isolation. The hold points are tested in a software application. Place the circuit breaker decorative tiles. Final power check and start-up. A battery array is available. Aesthetic upgrades: Reorder cosmetic covers with matching circuit breakers - using phone / computer application or customer design service. Disassembly sequence: An existing model is considered in the software application. The revised design is entered into the phone / computer. Disassembly / reassembly sequences are determined via software apps and customer design services. A hold focus is ensured for safety. For example, cosmetic panel circuit breakers are removed - isolating adjacent cells and various cells in series.

[0345] Note: Encryption technology security and data security controls with sensors: Custom password keys are generated for individuals who purchase the technology. Custom Bluetooth technology add-on hardware is used to ensure that personal assets are secure and not compromised by interference from unknown threats. For example, mutual power walls in apartment complexes, or employee theft from offices. Available options include specific lock and key systems as part of the mounting mechanism.

[0346] Part 3 Variations of the First Preferred Embodiment The scalability of the battery brick can be changed according to the situation from low voltage to high voltage.

[0347] Battery bricks can be of varying size, weight and composition. Infinite dimensional battery slabs can be applied in buildings or on an industrial scale for battery storage of industrial power generation.

[0348] Variations for the scalability of the battery brick are included. The option of individual cells including ambient sensor control is for safety engineering.

[0349] Educated individuals / customers may order battery bricks that do not include ambient sensors, which are additive and cumulative, and should be determined to undergo electrical and structural engineering certification of the design specifications of the battery technology parameters (weight, electromagnetic forces, earth faults, etc.).

[0350] The use of these batteries can be adapted for high voltage compatibility and the technology may be utilized by event businesses / construction contractors who do not have a certified electrician.

[0351] Proper design and use certification of this technology will be necessary to ensure the safe adaptation of sensors, controls, and systems to use. For example, a builder constructing a battery wall in a library, or a high voltage engineer designing a backup battery bank for substation use. Risk and reliability will be determined on a case-by-case basis for these larger embodiments for a given battery technology to be adapted.

[0352] When manufacturers of battery technology specify this design for their products, consultation is required to ensure that sensor systems, cooling and thermal control systems are compliant.

[0353] Figure 3: Feature A Rectifier Output Connection Panel Feature B Battery Brick Feature C: Conductive stopper Feature D Smart Outlets / Switches - Choice of hidden variable connection points for smart outlets to connect Feature E The perimeter sensor structure can be used as a cavity for centralized distribution boards and device connections, etc. Feature F: Structural design specifications for perimeter supports (as isolated cubes and also as independent vertical / horizontal supports / beams in arrays) are variable for the array / scale used. Material engineering and structural design can be modified to suit both sensor and structure binding and protecting the battery components. Features Variable Battery Technology Components / Compatibility Technology Inserts to Ensure Sensor Compatibility

[0354] Figure 4: Feature A Rectifier Output Connection Panel Choice of over 4 types of connectivity panels Direct power outlet connection to a wall outlet, or Generator output connection, or Solar connection, or Fuel cells from alternative renewable power generation Includes installation of AC control switch controller (ACS) in the control panel ACS allows cells to be safely added / connected / expanded as part of an uninterruptible power supply. Note: No wiring required It works by plugging into feature B Feature B1 Battery Brick A standalone battery brick composite product, designed to be waterproof Stackable and interconnectable with other battery brick assemblies Item (A) and compatibility with the four variants Variable length, width and depth to suit battery type used and cosmetic panel selection Options available for aesthetic scaling of tiling and grids from brick dimensions Interconnected bricks have interlocking charging points to maintain storage capacity Brick composite integrates structural circuit board control into frame and battery The battery brick has front facing perimeter connection points that match the power outlet locations of the future positions. Note: Perimeter perforation spacing connection points are of nominal variable distance. Smart wearable devices, including: A sensor that determines the number of battery bricks that will be constructed into the wall Charging and power draw determined from the Bluetooth user interface Time remaining available for use at the time of use Additional charging required when in battery mode and not charging When interconnecting outlets, future outlet locations will have an integrated program control loop

[0355] Figure 5: Feature B2 Battery brick variables Waterproof options available, including the ability to allow for a safe short circuit if Feature D is exposed to water Stackable and interconnectable details consist of: Reinforced hollow section structurally supports the weight of the battery Houses sensors for activation and configuration of the battery wall array Includes variable 1cm increments along the XY perimeter axes at which the inverter outlets match and activate The hollow compartment surrounding the battery brick may consist of metallic and non-metallic products coplanar with the surface finish. The rear face can be fixed to another structure for structural reinforcement and stability Each battery brick is designed to have variable compatibility with the rectifiers of the four variants (A). The depth of the brick varies to accommodate the battery technology inside. Variable length, width and depth to suit battery technology used and cosmetic panel selection Interchangeable front panel linings are available for a variety of aesthetic surface finishes Design for assembly and disassembly. For brick components only. Whole unit goes to service center for maintenance Options available for aesthetic scaling of tiling and grids from brick dimensions Interconnected bricks have interlocking charging points to maintain storage capacity Brick composite integrates structural circuit board control into frame and battery The battery brick has front facing perimeter connection points that match the power outlet locations of the future positions. Note: Perimeter perforation spacing connection points are of nominal variable distance. Smart wearable devices, including: Sensors that determine the number of battery bricks configured into the wall - zone definition of which bricks are activated Charging and power draw determined from the Bluetooth user interface Time remaining available for use at the time of use Additional charging required when in battery mode and not charging When interconnecting outlets, future outlet locations will have an integrated program control loop

[0356] Figure 6: C. Conductive clasp Selective staples interconnect all the battery bricks using conductive staples. The staples are made of a specified material, such as copper, aluminum, or equivalent, with diameters varying for voltage demands and conductivity. The catches can be configured to regulate battery usage drawn at full power or to create zone capabilities for the wall unit Selection of locations to isolate various units, e.g. 8 units for the power draw required for a given use The clasp is a child-resistant initiator that is flush with the wall and waterproof. It has optional tamper-proof and tamper-evident fasteners for public spaces. The location of the detents is determined for the constraints of a given battery technology and for the visual aesthetics selected by the user.

[0357] Figure 7: Feature D Brick Outlet Controller and Sensor The battery brick has front facing perimeter connection points that match the power outlet locations at future locations Once the control is deployed and configured, the designated sensor will activate the power outlet using the process control loop. Can have light switch control and bulb / LED connections

[0358] Figure 8: Feature B3: Standalone brick structure - component layer (for battery technology configurations) Front structure: Battery draw / discharge interface and battery management system interface Circuit Board Control and Electrical Drawer Management System Interface / Cabling Rear Structure: Recharge and Battery Management System for Longevity, Thermal Control, and Storage Battery brick cosmetic cover

[0359] Figure 9: Feature B4 Brick structure - Circuit control integrated into the structure - Operation interface Circuit board connections and sensors to structural control strips Facing tiles have movable flaps / patches / plugs to allow access Activation of a controlled outlet for the battery allows for battery circuit connection Activating adjacent batteries to increase drawn power at desired outlet location

[0360] Figure 10: Feature B5 Brick Structure - Optional - Baton conductive strips can be provided with separate vertical or horizontal conductive strips to match the battery array

[0361] Figure 11: Feature B6 Brickwork - Any - Vertical / horizontal surfaces or all surfaces have Baton conductive strips

[0362] Figure 12: Feature B7 Brick Structure - Optional - All sides have a 2x2 array of baton conductive strips

[0363] Figure 13: Features B2-5a cosmetic cover - built-in circuit breaker Cosmetic cover fitted - Turns the circuit "ON" for a series circuit

[0364] Figure 14: Features B2-5b cosmetic cover - built-in circuit breaker Cosmetic cover fitted - Turns the circuit "ON" for a series circuit

[0365] Figure 15: Features B2-5c cosmetic cover - built-in circuit breaker - safety pin Cosmetic cover fitted - Turns the circuit "ON" for a series circuit

[0366] Figure 16: Features B2-5d cosmetic cover - Removable and adjustable safety compactor / waterproof and insulating seal (to suit user needs) - No smart outlet Features B2-5e cosmetic cover - Removable and adjustable safety compactor / waterproof and insulating seal (to suit user needs) - Includes smart outlets and in-line catches Features B2-5e cosmetic cover - series battery catch and outlet

[0367] Figure 17: Feature C1 Conductive Staples - Variable width, conductivity, contact area interchangeable (for battery configurations) Create a one-way series circuit Cross sensor control around the battery They may be expanded to be combined or used separately for custom applications. For example, in the case of a three-phase battery, a linkage for industrial scale modules where a three-phase inverter is part of any module assembly. Intended for use to configure the front battery for the user - Zone Control / Battery Configuration Rear battery drawer for sensors and Bluetooth programs

[0368] Second Preferred Embodiment 18-22, a second preferred embodiment of a modular battery construction is described.

[0369] Figure 18: Feature A Rectifier Output Connection Panel Feature B Battery Brick Feature C: Conductive stopper Feature D Smart Outlets / Switches - Choice of hidden variable connection points for smart outlets to connect Feature E: The perimeter sensor structure can be used as a cavity for centralized distribution boards and device connections, etc. Feature F The structural design specifications of the perimeter supports (as separate forms / shapes and as independent vertical / horizontal supports / beams in an array) are variable to the array / scale used. The material engineering and structural design can be modified to suit both the sensor and structure binding and protecting the battery components. Features Variable Battery Technology Components / Compatibility Technology Inserts to Ensure Sensor Compatibility

[0370] Figure 19: Feature E: The surrounding sensor structure can be used as a cavity for a centralized power distribution board, etc. - when configuring the battery in a unique spatial arrangement For example, a cavity for a control panel For example, a cavity for a dedicated lighting / sound rig For example, a cavity for centralized power cabling of powered outlets / devices For example, unweighted shelves / cavities without a surrounding central circuit for carpentry work

[0371] Figure 20: Feature F: Structural design specifications are variable according to the array / scale used The material engineering and structural design can be modified to suit both the sensor and structure binding and protecting the battery components.

[0372] Figure 21: Feature F-1: Structural design specifications are variable according to the array / scale used The material engineering and structural design can be modified to suit both the sensor and structure binding and protecting the battery components.

[0373] Figure 22: Feature F2 Compatibility Corners - Interconnects (support and sensor interfaces). Maintenance access hatches can be made from these joints for either interior or exterior access configurations to the space designation.

[0374] Third Preferred Embodiment 23-41, a third embodiment of a modular battery structure is described, which is a restatement of a preferred form of the invention.

[0375] The modules can be used indoors, outdoors, or in any environment where architectural appeal is desired.

[0376] Energy storage and power usage is typically wired, expensive and bulky: wall outlets are fixed and require extension cables or costly qualified labor.

[0377] The present invention embodiments of "smart" building materials enable: low-skill user interface for indoor / outdoor temporary / permanent use, quick and easy setup for all electrical needs from appliances to control panels, installation / adjustment, usability, recyclability, carbon-efficient alternatives to large infrastructure.

[0378] Combining building materials, electrical / energy storage product markets to reduce carbon while saving materials / energy / money; Bringing large-scale intelligent systems and controls to everyday buildings, forms and spaces; Optimizing limited real estate for utility and aesthetics.

[0379] Embodiments of the present invention are designed to simplify the personalization of current energy storage and outlet supply arrangements. In current buildings, energy storage and supply is hardwired with energy storage devices in a centralized location. The present invention allows for agile and semi-permanent use of energy.

[0380] The present invention enables energy storage and power supply in either grid-connected or energy micro-island scenarios or off-grid.

[0381] Power sources, energy storage devices, and building materials are integrated in the present invention to enable shelter, safety, and comfort.

[0382] Safety engineering of energy storage and building products is possible through product design, electrical engineering, materials engineering, software control, and sensors.

[0383] Embodiments of the present invention integrate these key elements to achieve, and collectively comprise, micro-energy and low-voltage energy systems that interface with high-voltage energy systems.

[0384] The inventive embodiments of "smart" building materials enable low-skill user interfaces for indoor and outdoor use, or for temporary and semi-permanent use of power storage and delivery. They are specifically designed to enable convenience and personalization of power outlet locations and energy storage configurations.

[0385] Maximize the functionality of limited space in buildings and open spaces within the constraints of walls and additional fixtures.

[0386] The present invention provides large-scale intelligent systems and control in micro forms and spaces, capturing remaining energy efficiency opportunities through remote control data systems. This technology is currently unavailable in the field of energy storage, especially in the context of coordinating micro energy storage where optimization can have large-scale impacts.

[0387] Embodiments of the present invention capture subtle opportunities to optimize the spatial and financial burden of centralized infrastructure (from industrial generator power generation to estate-scale, isolated building power generation). The current field of energy efficiency focuses on centralized, large-scale assets built to achieve large-scale energy reduction benefits. The current field elevates building power banks to estate substation power banks. Virtual power plants are factoring in the larger scale and usage of power banks and energy storage devices.

[0388] Combining building materials, electrical / energy storage product markets to reduce carbon while saving materials / energy / money.

[0389] Third embodiment - enabling the present disclosure The component battery assemblies can be utilized in combination with other compatible components that are aesthetically pleasing and simply interlocking to be included in the modified environment and easily assembled and disassembled as needed for various applications / locations.

[0390] While providing the building materials to simplify DIY construction, it also provides engineering hardware, software, and expansion capabilities, including being adjustable and can be personalized to meet changing needs.

[0391] Safety engineering of energy storage and building products is possible through product design, electrical engineering, materials engineering, software control, and sensors.

[0392] The smart software application-based system uses technical assistance to introduce foundational knowledge in a user-friendly manner while being able to read assembly instructions and understand simple control interfaces.

[0393] These modules combine systems for energy storage and usage that are independent and interchangeable. The addition or subtraction of components into highly modified housings equates to a "utility cabinet" that is transformed into a simpler interface suited to the broader skill set of a "do-it-yourself" person capable of using the techniques designed for assembly and disassembly of the equivalent.

[0394] These modules will be designed to enable task-based energy usage to reduce the total peak load on the fixed grid and optimize renewable energy power usage at the micro-scale (plug-in renewable energy grid supply and local built-in renewable energy).

[0395] The Internet of Things gateway can receive data from a user's existing systems and provide analytics and metrics associated with hardware, operations, user preferences, installation configurations and placement, enabling wide-area energy storage to operate in harmony with other assets and fixed-price contracts with energy suppliers.

[0396] The technology that integrates the system is an asset management system that includes initiatives; diagnostics of hardware interfaces, installation fault detection and system condition investigations, battery performance, and physical environment facts including sensors e.g. heat / sound / motion etc. using a combination of real-time based data, and user setting configurations and preferences.

[0397] Providing an integrated user experience to guarantee power usage with respect to user requirements for other assets, for example electric vehicle to grid charging, optimization of solar array power banks, or increasing stored battery energy capacity to not exceed energy demand thresholds for a given time slot of an industrial lease (through a fixed rate contract in the rate structure) for use during peak rate windows, ensuring the system remains either on or off.

[0398] DIY micro energy storage building systems can reduce the financial burden on large infrastructure budgets and housing estate infrastructure development costs by reducing the demand and impact on a building's developable footprint and floor plate size.

[0399] The modular nature of these energy storage power outlet building systems allows for systemization and selection in personalizing assets for technology types and specification standards. The decomposable nature of the products allows users to move away from fixed assets and fixed contracts, and the size and scale characteristics of battery cells and power outlet types are replaceable, removable, and repairable.

[0400] The scale of adapting such building materials offers the opportunity to mitigate design obsolescence and provide additional carbon sink opportunities, allowing people to favor items made from low carbon emitting materials, or plan for life cycle reuse in a future circular economy of waste reduction and carbon reduction strategies.

[0401] Do-it-yourself construction authority and building products enable individuals or companies to more easily expand / build their own infrastructure and assets.

[0402] Large-scale data management systems for built-in energy storage building materials will enable micro-control optimization (using large-scale asset management techniques and strategies).

[0403] The present invention embodiment serves to replace organized and fixed "utility cabinets" when energy storage / power outlets are incorporated into a more agile modified housing for ease of use and modification. It allows users to add components and accessories that suit their needs and circumstances. The innovation provides people with the opportunity to avoid risks and inconveniences associated with the absence of specialist businesses during environmental destruction, for example due to resource delays. It also allows specialist skilled businesses to dedicate their efforts to more complex tasks that are more suited to their skill set. It removes the responsibility for demolition of fascia panels / gypsum board / bricks and reduces the need to undertake service location of wires and cables in concrete panels or built-in building service channels in the power plant room.

[0404] Embodiments of the invention help reduce waste and repairs through measures that enable retrofits in building floor plans and outdoor landscape design. Design obsolescence of existing assets can be reduced by enabling a variety of surface finishes for architectural and structural performance requirements. Also, specifying low carbon materials and recycled products effectively creates a larger positive impact on carbon mitigation in construction and the built environment. Retrofits allow for the extension, enhancement, or repair of product life.

[0405] FIG. 23 - Example of a third preferred embodiment - an embodiment utilizing the specific form factor of the battery cell technology BYD Blade LiFePO4

[0406] 1: Modular core building block for building arrays Each building block contains a different battery technology The module can be used as a 12V energy storage / power source "End plates" are pre-designed to accommodate (watertight / electrically isolated) busbars The modules can be used in series to build 24V building block modules, which can then be used in series to build 48V building blocks. All modules can then be configured in parallel to adjust for the configuration and space in which the modules are to be used.

[0407] Core Modules - Component Capabilities Electrical components M1 and M2 are specifically designed for battery capacity, battery configuration and configuration requirements, maximum stacking capacity / usage thresholds, to cell technology terminal and interface requirements. M3 is a battery cell module assembled with a suitable "housing" to meet the relevant design requirements, e.g., thermal and structural needs, air tightness or chemical resistance, hardness, water permeability, and shock absorbing damper / elastic support required to house the battery pocket / envelope M3.2.

[0408] The M3 consists of two housings. Feature M3.1 indicates an internal pocket / envelope that contains, packages and protects the battery cells and components, including a primary waterproof seal / electrical isolation container (which is a primary seal product that can include intumescent fire retardants and additional modified solutions that are compatible with the battery cell materials). Feature M3.2 indicates an external architectural semi-structural housing that is engineered to engineering requirements that are equivalent to the use case, such as similar to building materials of required tensile and compressive strength, including the required aesthetic properties, physical properties, and appearance for structural fastening functions. Features M1, M2, and M3.1 provide a visually and materially consistent aesthetic. Features The mechanical performance and material engineering and structural design of M1, M2, and M3.1 not only provide the mass and stiffness of the M3.2, but also: (1) Additional external structural supports or modifications may be provided to lift and support the module or accommodate fastener connections at specific locations for the purpose of concealing handle hook points or for temporary wheel connections. (2) Accommodates a stand for additional support and bracing (3) Accommodate the load-bearing capacity according to the load rating of the housing providing a structural resilience system in conjunction with the design interface and fastener requirements as illustrated in Figures 21 and 35 through 50. (4) M3.1 may be comprised of any non-proprietary material housing, such as sheet metal, polymers, and composites. (5) M3.1 may be comprised of unique composite precast modified materials that uniquely incorporate the following elements of functionality: (a) Heat sink / thermal mass temperature distribution (b) Structural reinforcement of ultra-high strength composite concrete bulk matrix panels (c) Mutual damping / shock absorbing mechanical relief for the housing itself (with or without pre / post tensioning treatment) and support for M3.2 in the case of low level impacts.

[0409] The M3.1's unique composite housing engineering utilizes proprietary layers of braided steel (marine grade stainless steel 317 for outdoor / harsh surface environments) interwoven with intertwined fiberglass, whereby the braided reinforced mesh in various forms (corrugated / flat sheet / cylinder / multiple layers) acts to provide a spring-like interaction with the M3.2's characteristics.

[0410] M1, M2, and M3 are assembled to form a sealed interconnection that is waterproof, fireproof, etc. It meets the properties required for M3.2.

[0411] M1, M2, and M3 have associated thermal sensors and controls, and connections to the Internet of Things gateway system including safety circuit breakers, and fast acting earth leakage switches for residual current devices.

[0412] When M1 and M2 are assembled, the circuit breaker / associated sensor is disengaged to enable the output.

[0413] The Internet of Things can use Bluetooth / wireless encrypted communication interfacing with the cloud, allowing modules to be spatially identified to Global Positioning System and geospatial alteration models during the installation process. Registration of uniquely identified modules assists users in assembling other related modules and components that require connections (electrical and structural interfaces). Quality and manufacturing provenance are included. An option to include data control panel can be included with the module, while the Internet of Things gateway can project the control panel option to the user's telecommunications / smart device, effectively acting as an encrypted end-to-end remote control. Data control and monitoring settings include performance data, maintenance schedules, and fault detection troubleshooting.

[0414] Intelligence connecting the core module to adjacent modules includes assistance and direction to assembly using 3D mapping / location control as a checkpoint quality control management process (processes are designed specifically to battery cell / chemical manufacturer requirements). Optimized placement and use of connected or disconnected positioned modules relative to other panels, as well as the physical space attributes where the panels are located in a given application, can be relayed to the user and cloud. Arrays of modules interconnecting with other matching appliance controls can be registered in databases and modeling algorithms where "zones" of time use and operation are specified. "Zones" are identified to ensure that various battery panels can be properly charged and discharged during use. Modules can then be modified or configured to achieve the user's objectives for power sources. For example, ensuring full battery capacity from rooftop solar energy generation during high cost kilowatt hour rates (i.e. 5-9pm). Conversely, buildings or structures without solar energy can set energy settings to the Internet of Things gateway to purposefully measure and monitor hourly based kilowatt-hours of excess solar diverted from the grid to the module against retail energy plan contracts. Such measurements and calculations can be made for the total "saved" available energy that would otherwise have been wasted, but acts as a remote battery system for the distant and unattached solar array / renewable energy generation source. Measurements can be obtained from the rectifier module battery charger (plugged into existing power outlet / automatic switch controller connection point) to apply possible financial reduction schemes, provide rebates / discounts, and ensure the solar sponge effect is maximized for grid-connected renewable infrastructure.

[0415] Various battery storage embodiments, such as the examples in Figures 23, 46-50, can be used in a registered "ecosystem" of energy storage established throughout a building.

[0416] Core Module Interconnection Example embodiments show modules that are essentially coplanar with edges and contours designed to suit aesthetic preferences such as beveled / rounded edges or flat straight edges. M1, M2, and M3 coloring can be privately colored to suit in manufactured form. Optional seals and gloss finishes can be applied.

[0417] The M1 and M2 end caps can be made by sacrificially "drilling" the connection or can exist with reusable or non-reusable tamper-evident plugs that open and close the connection cavity.

[0418] Seals at M1 and M2 are available at the end caps that interface to M3 to ensure the watertightness or air pocket is "maintained". Optional resealable one-way or two-way vents are present to accommodate the associated air pressure / expansion "used" for indoor, outdoor, low and high pressure environments, as well as external facade watertight management.

[0419] The component design can be maintained and repaired.

[0420] See example connections in the detailed diagram for details on "module stacking" plug-in capabilities according to electrical compliance certification.

[0421] Dimensions are variable according to structural design, compliance and material selection performance preferences, and certification requirements to relevant nationally recognized quality standards.

[0422] The components are ideally metric and for ease can have hidden unit / dimension indicators on the surface to aid in construction and stacking during assembly.

[0423] Figure 24A: Hardware-software interface 1 shows hardware components that connect to an Internet of Things gateway processing chip and an integrated sensor and remote control system.

[0424] Microtask-based virtual generators of energy under the constraints of the current energy market allow for further optimization of the system, enabling greater scalability and orchestration by disrupting the market entry price of the energy storage ecosystem, as well as the scope to measure and capture subsidies or rewards for efficient energy use and operation.

[0425] Modular DIY micro energy storage building systems can reduce the financial burden on government infrastructure budgets and community infrastructure development.

[0426] Peak energy demand is mitigated and offset with task-specific usage and energy storage economics, as demonstrated with an understanding of the rooftop solar market.

[0427] Infrastructure asset stock prices fluctuate according to proprietary / market forces and policy agendas. The hypothesis is that DIY energy storage integrated into our architectural spaces and fixtures creates an opportunity for infinite storage solutions, depending on the embedded price and end-of-life by-products of the battery technology.

[0428] Task-based energy usage will reduce the total peak load on the fixed grid and will be designed to optimize renewable energy electricity usage at the micro-scale (plug-in renewable energy grid supply and local built-in renewable energy).

[0429] Agile use of organized task-based energy storage enables alternative uninterruptible power solutions in a more comprehensive sense equivalent to the analogy of a water container containing water that can be easily, clearly and visibly stored, used and transported.

[0430] For example, the reliance on long-range electric vehicle charging points can be supplemented or replaced by electric vehicle battery cell substitute charging stations, interchangeably operating from semi-permanent energy storage structures or energy storage arrays that are easily mechanically distributed and documented (e.g., using Global Positioning System (GPS) and Geospatial Information System (GIS) mapping in conjunction with sensors that monitor motion, sound, moisture, and thermal performance when associated with refrigerated cargo).

[0431] An example of this is where the battery cells and their housings are a non-permanent installation, with a shipping container being the asset equivalent compared to a delivery truck using a shipping cargo trailer.As part of an operational system / ecosystem, various battery technologies can be made accessible and transportable.

[0432] Micro-storage grid islands enable custom, all-variable utilization of energy generation, storage, and migration in remote locations that do not have any other grid infrastructure.

[0433] An integrated DIY energy storage and building system can enable emergency response or basic infrastructure failure during a catastrophic event. A building material energy storage DIY system that allows for the deployment of this technology at a "low / no skill level" leverages quality of life and the ability to redirect critical resources to higher priority issues. For example, in space, if a chamber is compromised by a meteorite impact, the priority is to activate energy to the system to ensure the chamber is quickly re-established. Using a distributed power system allows for faster and easier emergency response times without requiring significant skill, time, and effort to deploy.

[0434] Smart software application based systems can use technical aids to introduce foundational knowledge in a user-friendly manner while reading assembly instructions and understanding simple control interfaces. These systems of smart components can use visual aids (e.g., remote screens / projections / cameras / phones) to interface away from the metaverse, align to a scaled-down virtual reality, and assemble by prioritizing the visual aids over alternative assembly and configuration options.

[0435] Figure 24B: Internet of Things Gateway Architecture Below is an overview of the data sets that are exchanged between the various assets, with data streams interacting between the cloud, the embodiment hardware (using remote algorithms and user control settings and features for various user types and asset classes), and telecommunications devices / smart technology / personal computers / any localized servers and main console panels.

[0436] System Architecture Data Stream - Interaction of algorithmic outputs of three components:

[0437] Part 1: Energy Storage Arrays Data stream for each location program encrypted end to end, Data stream "1", "2" ... "n" for n=infinity array "1", "2" ... "n" where n=infinity (notation for D"n"A"n"), Add-on data stream PB "1", "2" ... "n" for n=infinity (notation for PB"n"), Optional EV to grid settings for system optimization, User details personal information, address, purchase date, installation, cell chemistry, manufacturer, warranty, ID reference, housing type, battery specs, time, temperature, current, voltage, watts, GPS location (mobile and QR code mapping), Optional fixture inputs, on / off remote control, usage criteria and configuration, cell configuration, load demand analysis, battery management settings and system recharge settings, outlets, bus bar configuration, expander bars, inverters in use.

[0438] Part 2: Cloud / Server Features Encrypted data software, artificial intelligence, operations for operations, optimization, spatial configuration mapping of data, asset class analysis, optimization in combination with other software feeds, whole modular system and agnostic criteria, system optimization and reporting (risk, safety, maintenance and operations).

[0439] Part 3: Synchronized mobile and smart technology devices (e.g. computers / wireless technology / tablets / cell phones, etc.) Includes localized storage setting data, temporary control settings, and fail-safe control and configuration (when internet cloud connectivity is unavailable). Includes user categories, monitoring and access control levels to settings. Includes virtual reality projections, optimizations, and safety hold points for a guided installation process of components.

[0440] Hardware-Software Interface (Data Transmission): Shows hardware components that connect to the Internet of Things gateway processing chip. The figures illustrate and list the various components shown throughout Figures 28-50. The hardware and software interact to integrate sensors, remote control, and data stream algorithms (including artificial intelligence programs from multiple variable inputs). Interoperability and communication are described in the text outlining the interconnectivity and communication of the core modules, as well as in the embodiments section following the text describing Figure 50. For example, scaled installation, asset management, remote control configuration, virtual power generation equipment, and renewable solar sponge.

[0441] Figures 24C to 24H: General overview These drawings outline the scale and context of the Internet of Things gateway interaction, data categorization, and module intercommunication and control utilizing the cloud, any local servers, and remotely smart devices / computers. In effect, this section of the drawings summarizes an example system between: Zoning and Block Diagrams - Remote Asset Management and Control Micro Virtual Power Generator and Task-Based Energy Storage System Integrated software for task-based usage feedback and optimization Integrated software modes for grid charging mode, solar off-grid charging mode, renewable modes i.e. solar sponge mode / wind mode (in case of offset contract on behalf of renewable generators / suppliers) Web-based encryption software system including localized usage setting preferences, real-time physical system replication and reporting Streaming updates are available from localized Bluetooth / wireless technology. Allows encrypted user details to be synchronized with the user's phone / computer / table using a user authenticated software application. The system can be personalized to changing use cases and asset classes for optimized zone management and control. User systems may be combined or separated into varying control hierarchies.

[0442] FIG. 24C: Example block diagram of the IOT array for the “Built-in Exemplary Embodiment” (2000W and 3000W threshold systems) associated with the main console.

[0443] FIG. 24D: Example block diagram of an IOT array for a “non-built-in semi-permanent” exemplary embodiment (both including 3000W threshold systems) associated with the main console.

[0444] FIG. 24E: Example block diagram of an IOT array for a “non-built-in temporary” exemplary embodiment (both including 3000W threshold systems) associated with the main console.

[0445] FIG. 24F: An example block diagram of an IOT array showing many sample embodiments of clustered zoned control in “indoors and outdoors in completely different locations, rooms, buildings, and vicinity.”

[0446] FIG. 24G: An example block diagram of an expanded IOT array of zoned remote control settings from “entirely different locations and entirely different building indoor and remote environments.”

[0447] FIG. 24H: Example block diagram of an IOT array with expanded “Zone Control for Jurisdiction, Region and Neighborhood” including mobile and agile assets in an indoor environment.

[0448] Variable power usage including single phase, three phase, DC and AC can be made available in the form of DIY modular building materials for all usage scenarios when installed at scale.

[0449] The present invention allows for easy use and creation of energy hubs and the use of power in an agile manner. With micro-distributed charging kiosks and monitored micro-scale control, built-in floor plan power cabling systems can be used less, for example for libraries (as computer workstations are spread across the campus through hot desks and conference rooms); fixed installations can be phased out for staff conference rooms.

[0450] Internet of Things gateways enable user-configured controls that can be personalized to the use case. For example, in public settings, open space energy hubs can be designed to allow limited energy drawdown that is the surplus of solar access to usage demand. Conversely, a university campus library can set a timer to switch off power banks when students finish hot-desking until they are returned to their charging bays 30 minutes before closing.

[0451] Figure 24H: Building Infrastructure (Commercial, Industrial, Education, and Community Assets): Variable power usage including single phase, three phase, DC, and AC can be made available in the form of DIY modular building materials for all usage scenarios when installed at scale.

[0452] The present invention allows for easy use and creation of energy hubs and the use of power in an agile manner. With micro-distributed charging kiosks and monitored micro-scale control, built-in floor plan power cabling systems can be used less, for example for libraries (as computer workstations are spread across the campus through hot desks and conference rooms); fixed installations can be phased out for staff conference rooms.

[0453] Internet of Things gateways enable user-configured controls that can be personalized to the use case. For example, in public settings, open space energy hubs can be designed to allow limited energy drawdown that is the surplus of solar access to usage demand. Conversely, a university campus library can set a timer to switch off power banks when students finish hot-desking until they are returned to their charging bays 30 minutes before closing.

[0454] Figure 25: Material Engineering Disclosure for Standard and Standard Materials "Unique Precast Housing" Detailed Materials Engineering Disclosure of Bulk Composition, Formulation, and Manufacturing (M1, M2, M3.1, and M3.2 from Figure 23)

[0455] 1. Non-proprietary material engineering of the housing (M1, M2, and M3.1, or M3.2 from Figure 23) Variable aspect ratios and depths for battery cell form factors Suitable for fusion energy transfer / transportable energy storage Unknown future current technologies, not too distant future hydrogen energy projections Includes solid-state battery technologies and future energy energy storage cells The housing is made of a suitable modified composition for safe contained storage and use. For example, the use of flame-retardant materials to encase the energy storage cells, which are then sealed into a waterproof, electrically tight vacuum pack. The use of heat exchange and shock absorbing materials to house the energy storage cells, for example using a combination of closed cell foam, metal heat transfer rods, mechanical fasteners, and adhesives. For example, the use of an outer enclosure made of a polymer, metal, organic composition, or ceramic material to house the cell. For example, the use of ultra-lightweight minimal packaging and configuration of existing components for internal use for retrofit purposes.

[0456] 2. Unique material engineering of the housing (M1, M2, and M3.2 in Figure 3) The unique housing is made up of the shape, form and manufacture - internally and externally - bricks, panels and fixtures. Comprises variable aspect ratios and depths for battery cell form factors The reinforcing composition allows for specific load carrying capacity and variable wall thickness for use cases, examples of which are as follows:

[0457] 2.1 Matrix Composition: The microstructure composition is described as a needle-like matrix of ettringite microstructure ("CASH" calcium sulfoaluminate, or equivalent to achieve ultra-high strength concrete performance). Technically known as 3CaO-Al2O3-3CaSO4-32H2O. The mass structure can include low carbon concrete technologies such as Aalborg Extreme or Excel, utilizing FutureCem low carbon concrete technology (WO2010 / 130511A1).

[0458] 2.2 Use of admixtures: To create durable, lightweight and self-healing materials. For example, Xypex C-1000NF is added to the crack propagation material for self-healing properties to ensure product life. For example, the ettringite ceramic composition can be expanded by adding a matrix of ultrafine hollow sealed aluminosilicate globule particles. Add to the by-products of any performance-enhanced low-carbon materials from the circular economy and reuse market, for example, silica fume surface-treated Styrofoam balls, or fibrous woven or braided meshes (from organic or synthetic sources, such as braided / woven fiberglass, woven / braided metal, woven / braided organic fibers such as hemp, konjac, etc.)

[0459] 2.3 Use of admixtures: In combination with battery cells to provide additional energy storage capacity. For example, adding aluminum oxide or equivalent metal oxide to micro-polymer composite particles, locally embedding electrochemically compatible particles, which interact locally to create a network of interacting micro-cathode and micro-anode, so that the housing itself can act as an energy storage cell in combination with larger system technologies such as those outlined in this patent. The structures are poured to form prefabricated panels for either indoor or outdoor use, including potential use in high pressure or vacuum environments.

[0460] Preparation examples include the following: For example, precast structures utilizing the following methods of injection nozzles or precast assemblies using multiple layers (3D printing or casting) utilizing calcium alumina and water-dispersed polymer cement additives that accelerate and / or slow down the hardening of accelerated concrete joint bonds. For example, pressure cast or gravity fed cast, which require high frequency vibration or shaker pads to remove degassing or pinhole defects. For example, precast and cured panels demonstrate water and fire resistance through the selection of fire resistant additives that form part of the matrix. For example, the inclusion of an additional layer in the product that constitutes a sacrificial coating and pre-existing insert in an injection molded item that can serve to seal and plug any access components / items that require either electrical isolation, physical isolation, or waterproofing, with the purpose of providing safety from electrical hazards.

[0461] 2.4 Composite Properties Precast panels may include cast fasteners for structural interconnections, electrical fasteners interface to battery cells, or additional pre-existing additions of fiberglass reinforcing mesh, bolts, or equivalents housed / sandwiched between panel fabrication layers via casting, pouring, or nozzle injection, primarily intended to ensure the structural integrity of the bulk building and additional fastening interconnections.

[0462] 2.5 Adaptable and Interconnectable Housings - Structurally interface with an elevated pedestal, surface, or enclosure elevated separately from the natural floor surface level The precast panels may be supported 500mm from floor height level in the form of attached feet or a structural support system. The precast panels will have a support system that secures them to adjacent walls or ceilings.

[0463] Particle size interaction with manufacturing / materials engineering The interactions of the various particles are composed of interacting materials in a bulk matrix of various particles. Ultra-lightweight high strength concrete composites have the following particle and material additive interactions: Matrix microstructure: Noodle-like ettringite microstructure (CASH), i.e. calcium sulfoaluminate For example, utilizing low carbon masonry and material compositions For example, FutureCem low carbon concrete technology (WO2010 / 130511A1) For example, water-cured fly ash cement containing Xypex, immersion cured for 28 days.

[0464] 2. Mixed matrix of hollow aluminosilicate / pearlite ceramic / high strength glass microspheres. Diameter of aggregates is determined for strength and requirements For example, heat resistance, fire resistance, hardness, strength For example, elastic modulus, water resistance / waterproofing, density, surface abrasion

[0465] 3. Additives for material reuse Any weight loss filler, such as Styrofoam spheres For example, any fiberglass or recycled polyethylene microfiber For example, any fly ash and silica fume

[0466] 4. Bulk reinforcement, heat transfer, insulation, and shock absorption For example, optional addition of braided mesh or welded metal mesh for required structural performance Marine grade 317 stainless steel or corrugated braided sock mesh for outdoor exposure Various additional layers of woven fiberglass mat or steel mesh For example, 3mm x 3mm in various combinations of weave, wire gauge, and thread

[0467] 5. Bulk reinforcement, heat transfer, and shock absorption For example, an interlocking braided mesh sock reinforced with optional additional interlocking glass fibers. For example, braided glass fibre combined with braided steel

[0468] 6. Adding fasteners and structural attachments to supporting interior walls or exterior housings For example, thin galvanized steel angles attached using structural two-component epoxy and fasteners. 15mm Exemplary Composition for Non-Load Bearing Ceramic Composite Panels

[0469] Formulation and manufacturing variations Microstructure composition: needle-like ettringite microstructure (CASH). By using the methods and recommendations of the Aalborg concrete manufacturer products, the thickness of the microstructure is approximately 5 mm for the inner and outer layers. Inner sandwich layer options Fibrous composite admixture (micropolyethylene / bamboo / hemp) containing a matrix of ettringite (optionally 0.3-3%) Coarse hollow aluminosilicate spheres with a matrix of ettringite (optionally 30%) Recycled Styrofoam spheres containing a matrix of ettringite (optionally 30% by volume relative to the silica particulate volume) Assembly: Whole cast (3D) and flat cast (2D) structures are assembled and reinforced at the composite interface (exposed or not) for additional heat exchange / shock absorption functions. Color is achieved by mixing up to 3% by weight of oxides and balancing the color of natural products. Water immersion hardening for 28 days Single body cast or post cast assembly using structural two-component epoxy adhesives to secure and attach the external lid to future structural members, and to be used for additional structural bonding of completely different members of the housing with mechanical interlocking functions

[0470] combination The technical disclosure includes masonry modified composites with non-standard material housings including relatively low density (vs. ultra-high strength concrete), waste material reuse, impact absorption performance, heat sink capability waterproofing and crack repair, and non-volatile flammability. Recent testing indicates that this composition provides exceptional strength and toughness relative to its weight. Batch: For elastic 15mm precast panel composite concrete (1kg batch) Add 450g of cement (use white cement - Cement Australia https: / / www.cementaustralia.com.au / products / white-cement) or equivalent Add 300g of fly ash (use Cement Australia Fly-ash https: / / www.cementaustralia.com.au / products / fly-ash) Add 750g of volumetric equivalent of the above cement content using City Mix (https: / / www.mandct.com.au / shop-2 / gfrc-mix-products / city-mix-lightweight-concrete-additive-100-l / ) For volumetric combinations of 1-3 having an equivalent range of 30-70% by weight of silica-based content, examples of silica-based materials include fly ash, silica fume, or cement-based equivalents.

[0471] NOTE: Further examples of silica-based material content include the use / addition of perlite or glass aluminosilicate microspheres of various porosities and sizes (sealed or unsealed, solid or hollow spheres). Use volumetric equivalents to weighted ratios for "common" silica-based material additives such as fly ash, silica fume, and / or cement. However, the range of perlite or glass aluminosilicate microspheres of various porosities and sizes of additives can be 0-70% to the volume ratio of silica-based additives, noting that connectivity between the matrix varies.

[0472] Add 26.26g of Trinix glass fibre reinforced concrete additive (use https: / / www.mandct.com.au / shop-2 / gfrc-mix-products / trinic-tec10-gfrc-admix-polymer-2-27-kg / ) Add 26.25g of micropolymer fibre (https: / / emesh.com.au / ) Add 1% (of 750g of Xypex):7.5g of C-1000NF formulation (https: / / www.Xypex.com.au / products / admixtures / xypes-admix-c-1000-nf) Add 37.5g of oxide color 750g 34% water: add 255ml Mix thoroughly in a drill concrete mixer until combined before adding the fibers. Mix with half the water for 3 minutes Blend with remaining half of the water for an additional 3 minutes (total 6 minutes). Cast into molds and water cure with intermittent 24 hour dry cycles for 7 and 14 days, with the other days kept submerged in water for 28 days.

[0473] Further work pending involves the use of other proprietary products, such as those listed herein, e.g., Aalborg Excel, and Aalborg Extreme (for the above manufacture and use in variations of the listed products (perlite and glass hollow microspheres) with respect to the structural performance of these precast structures), in part as composite plies cast.

[0474] It is anticipated that standard use of polymer aqueous dispersions and surface treatments will be used to achieve a multi-layer composite product that interfaces with the substrate or nozzle. For example, using ultra-high strength concrete such as Aalborg Extreme or Excel, which utilizes FutureCem low carbon concrete technology (WO2010 / 130511A1). For example, Xypex C-1000NF is used due to the self-healing nature of the crack propagation material, ensuring product life. For example, using material by-products such as fly ash and silica fume for carbon sink and circular economy benefits. For example, using by-product materials such as Styrofoam and polyethylene to reduce density. For example, braided fiberglass and / or fine gauge wire marine grade stainless steel mesh is used for stiffening, toughness and expansion of the composite panel. For example, the by-products are used to make low density micro-ceramic hollow spheres / balls (of perlite / silica glass) for improved fire / flame resistance and reinforcement.

[0475] The precast sheets / sections of material are engineered into modifications to achieve desired structural and physical performance. Add to use with various fasteners and construction adhesives etc. These precast housing variants are designed and manufactured for specific load requirements / thresholds. For example, the battery modules, which can be stacked from a height of less than 2.5 m, have a consistent housing of a single material. Alternatively, heights over 2.5m have various ranges of material housing modules for the base of the structure which increase the load-bearing capacity. Structural additions are also available that enhance the stability of the module, subject to structural design certification and built certification for a given use.

[0476] 4 This invention includes all housing types. The current focus is on composite modified masonry exterior housings. Emphasis is placed on performance attributes of electrical isolation, thermal stability and fire resistance, good thermal conductivity profile required for associated battery technology, and waterproofing. Considering the circular economy, reuse and repurpose product materials at the end of their life. It is noted that the housing that supports the battery aims to differentiate the shock absorption that protects the cells compared to typical aluminum and polymer housings, through the combination of shock absorbing materials / fasteners that act as shock absorbers, such as spring steel heat exchangers, or braided steel wire.

[0477] Architectural Finishes In terms of materials and compositions, oxides and masonry glazes are used to enhance / personalize the final finished surface to achieve the durability, hardness, and smoothness of the associated surface, including using unique cast surfaces to create rafts of surface finishes, e.g. glossy, matte, smooth, or embossed (via 3D printed surfaces, or equivalent with cast surface substrates) for custom surface replication.

[0478] Figure 26: Outlines composite layered structural reinforcement methods for material reinforcement, heat sinks, and shock absorbing housings, and discloses material engineering for non-standard materials "unique precast housings."

[0479] 26 shows the material engineering of the embodiment in cross section (illustrating one or more layers) of a casting including various forms of interwoven woven mesh with woven glass fibers attached in either corrugated form, cylinder, and sheet. The unique material of the housing of the exemplary embodiment is partially or completely cast into the housing.

[0480] The advantage of casting the material in such a configuration is that the depth of the braided mesh (comprising steel and / or glass fibers twisted together or separately) that is cast into the structure can be varied. Variations to the details of the installation are possible. (1) Modifications to the stiffness of the shock-absorbing support / elastic rebound from the housing onto the support module M3.2 housed in the housing (2) Modifications to the thermal mass of the bulk housing M3.1 material and its heat transfer / heat sink performance capabilities (3) Variations in the diameter and braid density of the interwoven mesh relative to tension that change the strength-to-weight ratio of the housing. (4) Modifications to the tension of the braided mesh within the bulk housing that allow pre / post tensioning prior to the casting form that extends the cast compressive strength capability of the housing bulk strength to density and strength of additive material selection that offsets the strength to weight ratio. (5) For twisted braided steel and / or glass fibers, cross-sectional shapes and wave forms, variations are available for the number of layers and cross-link mechanisms, for the bulk material cross-sectional thickness, development surface, and shape sizes and dimensions. (6) Variations on braided steel specification types varying from marine grade stainless steel to ensure material stability for outdoor and chemically harsh surface environments, or steel types for indoor environments that are more chemically stable and resistant, e.g., spring steel.

[0481] Figure 27: Examples of material manufactured housing forms and enclosure types that house battery cells and associated components. Unique Precast Housing

[0482] These figures show examples of the range of enclosures that the preferred embodiment can take in. Variations of the profile manufactured enclosure interlayer are provided for illustrative purposes, including assembling and casting the form using 3D printing to create multiple layers that are cast.

[0483] FIG. 27A - Cross-section of an example fiberglass reinforced mesh interface (cast) for mechanical fastening attachment points

[0484] Figure 27B (square) - Figure 27C (circle) Sectional View: Casting of Sections Complex Casting / 3D Printing Scenarios of Structural and Non-Structural Elements Solid lightweight fascia panels can be added with vertical and horizontal support and fastening points to close off the 3D solid surface and can include multi-step pouring.

[0485] Figure 27D - Cross-sections of various rectangular structures Closed and open 3D cubic configurations to suit cell and electronics requirements

[0486] Figure 27E - Cross-sections of various rectangular structures Closed and open 3D cubic forms, reinforcement and division with additional forms to suit cell and electronics requirements

[0487] FIG. 27F and FIG. 27G - Cross-sectional view Flat panels including battery cells that are constructed in combination with additional forms, such as furniture, structural supports for buildings, furniture, architectural linings, facades or outdoor planter mechanisms, and street furniture for community amenity

[0488] Figure 28: Example embodiments using specific battery cell configurations / technologies detailing the interaction of busbar end caps and cell housing terminals

[0489] This is a more detailed illustration of M1 and M2 showing the busbar interconnection of the cells. The mounting of the conductive busbars is housed in a similar appearance to the bulk material M3, so that when the end caps M1 and M2 are in place (including the option for a watertight seal), the components appear as one unitary body / form. It is aesthetically optional to have M1, M2, and M3 equivalently match the aesthetics and configuration of the tiled surface. Includes various aspect ratios for structural and aesthetic benefits.

[0490] Figure 29: Core module - illustrative busbar - sliding track - plug-in connection

[0491] This diagram illustrates the introduction of additional components to M1, M2, and M3, providing an example of adding tracking rail housings that enclose the bus bars in order to allow the user to configure power outlets that correspond to various user specified locations.

[0492] The tracking rail can include an optional inverter so that when a power outlet dock is attached, it can either be a DC outlet (USB A, USB B, or USB C, or equivalent), a light socket 240V power (or equivalent, e.g., industrial three-phase) plug connection.

[0493] Figure 30: Core Module Example Busbars - Sliding Track Power Outlets (12V Example) - Introduces Tracking Rails, Power Outlets, and Docks

[0494] This is a more detailed view of the interaction of the conductive components and how the mounting dock of the power outlet interconnects to make the conductive busbar electrical circuit connection. The cross section shows the mounting sequence as well as the role of the electrically isolated fasteners in allowing the two members to contact each other and act as one conductor. Further details of these components are shown in Figure 34A.

[0495] Figure 31: Expander Bar - Core Module - Example of 2 x 12V Modules to Make an Example 24V Array

[0496] Demonstrates the expandability / combination of modules through the interconnectable use of expander bars. An example demonstrates connecting two standard modules (e.g. cells can be 12V / 24V / 48V) mated together to create an array. The expander bars are designed for a specific voltage and the conductive bars are insulated from the external bulk material. Positive / negative terminals are uniquely shaped as a means to provide altered mechanical interlocking for a specified configuration and use, thereby eliminating the need for the user to have prior knowledge of positive or negative terminals. For a given design purpose, it is up to the items to interoperate or not.

[0497] The mechanical fit for a particular use / geometry will be specific to a given voltage and current capability, e.g., 12V / 24V / 48V thresholds and the preferred cross-sectional area of ​​conductive material associated with high current carrying capacity.

[0498] Figure 32: Tracking Rail Overview

[0499] The figure further shows a tracking rail housing that seals the busbars for larger cell arrays. This example demonstrates the advantage of being able to specify power outlet locations along the tracking rail length. The sacrificial perforations can then be resealed so that voids are created to accommodate power outlet mounting docks, or reusable / non-reusable tamper-proof plugs can be placed. This allows the user to determine the location of the power outlets, as well as relocate the location if conditions require further modification. The nature of the "sacrificial" strip requires waterproof properties for use as well as aesthetic / functional personalization for child-resistant safety or outdoor requirements purposes to protect against tampering.

[0500] The tracking rail may include any inverter that provides a 240V power (or equivalent, eg, three-phase) plug connection.

[0501] The rail terminal plug is mechanically designed to be compatible only with a mount that ensures safe assembly, in this example only with 24V terminals, thereby eliminating the need for the user to know the positive and negative terminals other than to know whether the interconnections "mate" or not.

[0502] This diagram more clearly explains the benefits and options that allow a user to personalize a power outlet dock with or without a DC power connection for various electrical connectors, e.g., USB A, USB B, or USB C, or equivalent, and with or without an AC inverter (versus the equivalent large battery array housing a three-phase inverter).

[0503] Figure 33: Tracking rails - optional components of power outlets - power outlet docks and tracking rails connections and fastenings for illustration - adjustable power point symbols

[0504] This is an illustration of how the tracking rail housing seals the busbars. The tracking rail docking mount shows an example cross section feature of how the docking mount can include "optional" features ranging from an inverter providing a 240V mains (or equivalent, e.g., 3-phase) plug connection, or 3-phase power, or a lighting socket, or various types of connectors, e.g., USB A, USB B, or USB C, or equivalent DC outlets.

[0505] Rail terminal plugs are mechanically designed to be compatible only with mounts that ensure secure assembly.

[0506] The fastening points of the docking mounts, tracking rails, and core modules are designed to interconnect with the surrounding surfaces in a structural assembly that is electrically isolated and stable with respect to the weight and size of the added components. For example, the fastener attachment points to the tracking rail busbar terminals are such that the connections ensure that the conductors are perfect conductors with adequate conductivity (electrical engineering design).

[0507] Any relocated location requires additional perforation / resealing of the previous location to make electrical contact.

[0508] The old locations of previous perforations should be electrically isolated / sealed and waterproofed with reusable / non-reusable tamper-proof plugs and "plugs" or refinished to complement the original aesthetic surface quality finish.

[0509] Figure 34A: Tracking Rails, Power Outlet Docks, and Docking Systems

[0510] This diagram shows the internal components of the tracking rail and how the electrical interconnections are made.

[0511] The tracking rail housing encloses the expander busbar terminals (positive and negative connection rails). The two contact surfaces of the positive and negative terminals are mated into a fixed mechanical position and then secured to the tracking rail busbar terminals by electrically isolated fasteners to ensure that the conductors are perfect conductors and of the appropriate conductivity (electrically modified design) to achieve the cross-sectional surface area for the voltage and current requirements of the associated terminal / module array.

[0512] Any relocated locations require additional perforations to make electrical contact, indicated by a void where the docking mount resides for electrical connection. The previous location of the previous perforation is electrically isolated / sealed and waterproofed with a "plug" as described above.

[0513] Design notes on "Tracking Rail Components" 1.Power outlet docking base "A" denotes a docking base for a power outlet (either DC or AC). Docking base "A" has a thermally and electrically isolated waterproof housing that connects to the power outlet. The power outlets are either single phase AC / DC or three phase to suit the particular battery array usage. "A1" indicates the conductive negative terminal to the power outlet docking base. "A2" is the conductive positive terminal for the power outlet docking base. A1 and A2 are separated by a non-conductive insulating strip.

[0514] 2.Tracking rail busbar "B" denotes a tracking rail section that interconnects the positive and negative rails to plugs at points to the battery array. B1 and B2 are mounted on a rigid substrate housed waterproof with a power outlet docking base. "B1" denotes a conductive negative terminal in the form of a rail busbar. "B2" denotes a conductive positive terminal in the form of a rail busbar.

[0515] 3. Rail bar and attached power outlet "A+B" denotes power outlet docking base that pierces the seal / sacrificial removal of the waterproof membrane on the rail busbar housing. The electrically isolating waterproof fastener physically presses against the surfaces, causing the negative and positive terminals to act as one. That is, A1+B1 is the combined conductor required for the negative terminal, and A2+B2 is the combined conductor required for the positive terminal.

[0516] Figure 34B - Tracking rail - detail This figure further illustrates the tracking rail housing. The tracking rail is effectively encased in an optionally aesthetic semi-structural fabric similar to the material principles applied to the core module. A cross-sectional view of the tracking rail shows the locations where the tracking rail busbars are positioned and where the docks / power outlets are mounted in spatial locations with electrical contact. The top view tracking rail view with power outlets connected shows the "sacrificial" surface available for perforations / plugging / unplugging to be optionally concealed for aesthetic purposes. Top view tracking rail view of connection to charger - electrically isolated - remove sacrificial plug to use charger. Location is determined for desired connection point along length of track. Top view cross section is tracking rail tracking rail busbar rail of positive and negative terminals. Perforations of an example where the "dock" is fastened to the tracking rail Plug in example with "dock" in previous position requiring reseal Note: All terminals (positive and negative) are interconnected by a specific matching shape.

[0517] Product safety standards and controls are provided by mechanical means involving interconnecting components. For example, the mating shape of the plug ensures that the user does not need to have prior knowledge of which is the "positive" terminal and which is the "negative" terminal. Only when the plug connectors are mated can the circuits be interconnected and ultimately initiate electrical current, turning the system "on."

[0518] Therefore, no risk of polarity switching is posed with respect to the specific bus bars and expander bars used for 12V, 24V and 48V cells. Examples include the use of parallel and series configurations.

[0519] Concealed handles and semi-disassembly wheel features should be included for the weight and size of the various elements to aid in assembly.

[0520] Figure 35: Interchangeable component design for tracking and expander bars

[0521] This diagram shows that any interchangeability of the expander busbar connection sequence is possible, which may be the desired option given that the tracking rails are covered, and given consideration of the relative weight and placement of the modules to the surrounding supports / staples / fasteners / brackets for structural assembly into a wider range of modules, the size of the components and connections during installation would be cumbersome to reassemble and separate if not configured properly the first time.

[0522] Interchangeability is outlined in the assembly sequence, comparing "Scenario 1" with the notes for "Scenario 2." The power outlet connection compresses the associated safety sensors and latches to connect to the Internet of Things gateway communication and remote control streams.

[0523] Every "module" has a positive and negative terminal that cannot be activated / contacted unless the end caps and expander bars are inserted.

[0524] Scenario 1 - Step 1 The user decides when / how to combine "modules" in series or keep them separate functional modules interchangeably in the configuration. Step 2 The user decides to configure the modules as a 24V array. Step 3: The user applies a 24V rail to draw power from the array. Step 4: The user makes a "decision" to personally designate the location of the power outlet. Step 5: The user fixes the location of the power outlet relative to the tracking rail base.

[0525] Scenario 2 Compared to Scenario 1, demonstrate changes in installation configuration and sequence.

[0526] Figure 36 and Figure 37: Tracking Rail Busbars and Power Outlets

[0527] The scenario shows an example of a 48V array (4 x 12V modules) with tracking rails. The advantage of being able to position the power outlet dock in a wide range of vertical positions is that it helps the user convenience of connection.

[0528] Similarly, a power outlet docking mount can be provided to accommodate the single or dual mount charger rails and shown in Figures 41-45 to accommodate the power outlet in a vertical position instead of the connection points on the horizontal tracking rails.

[0529] Safety standards form part of the design innovation, and electrical interconnections are repaired by mechanical means involving interconnecting components. For example, the mating shape of the plug ensures that the user does not need to have prior knowledge of which is the "positive" terminal and which is the "negative" terminal. Only when the plug connector is mated can the circuits be interconnected and ultimately initiate electrical current, turning the system "on."

[0530] Therefore, no risk of polarity switching is posed with respect to the specific bus bars and expander bars used for 12V, 24V and 48V cells. Examples include the use of parallel and series configurations.

[0531] Concealed handles and semi-disassembly wheel features should be included for the weight and size of the various elements to aid in assembly.

[0532] Figure 38~Figure 39: Power / Rectification Connection Points - Double-Sided Parallel Charging Rails: Example of a 2x48V Storage Array (and Parallel Expander Bars)

[0533] This diagram shows the introduction of a battery recharging connection point. Any charging point can be specifically configured to connect a battery charging plug to a grid-tied power plug, a solar / renewable charging plug, a gasoline generator charging plug point, or an equivalent fuel cell technology interface.

[0534] Example power outlets include associated battery management systems, on / off switches, safety circuit breakers, butter knife protection systems, overload protection, and Internet of Things gateways, and fast acting ground fault switches. These power outlets are removable and changeable for a given rectifier power outlet connection required to recharge the battery array.

[0535] The role of these power points is to allow building floor plates, or outdoor infrastructure power connections, to be installed without the need for specific predetermined locations.

[0536] The power point role is the interconnectivity of the arrays using the equivalent of a series expander bar designed for "parallel" interconnection, whereby the entire array changes charge from a centrally designated power point. It is noted that the power charging point parallel rail bar can be positioned for ceiling height connection or from an elevated floor level power plug connection point for easy solar rooftop connection. For example, a staggered array arrangement in dual tiers achieves a parallel expander bar configuration with a designated recharging power outlet point.

[0537] These arrays allow building floor slabs to be constructed in an open floor plan arrangement, thereby enabling wall installations to be envisioned using the panels of these preferred embodiments.

[0538] NOTE: The remote control and configuration of the Internet of Things gateway will allow remote programming of the electrical energy draw from the battery, and the time when the electrical grid draw will charge the module. This is part of a program system optimized to scale user configuration for a given programmed performance criterion.

[0539] The charger's intelligence, working in conjunction with the installed module, effectively becomes the available surface area to determine the location of the power outlet using a designated energy storage fuel cell installed in module M3.2.

[0540] Figure 40: Horizontal tracking rail - connected to power point (2x48V or single 48V example scenario)

[0541] These details outline the horizontal tracking rails: Power outlet tracking rails connect to any vertical and horizontal span of the array surface area.

[0542] As mentioned with the vertical tracking rails, the power outlet dock is optionally compatible with these horizontal tracking rail plug connection points for isolated vertical access to place the power outlets, such that horizontal tracking rails are not required if the user prefers to have the power outlets in vertical proximity to the vertical power outlet connections at potential plug locations.

[0543] Various figures show the outer housing, electrically conductive and electrically insulating / waterproof seals. The semi-structural enclosure combines features of a semi-sacrificial isolation filler between the positive and negative tracking rails, equivalent to the vertical tracking rail design but in a horizontal configuration.

[0544] Figure 41: Single-sided charging and tracking rails

[0545] Optional charging points are shown that connect a battery charging plug to a grid connected mains plug / solar / renewable charging plug / generator charging plug. Includes associated battery management system, on / off switch, circuit breaker, overload protection, and Internet of Things gateway. Illustrative power connection points (specific designs for a given use case such as 12V, 24V, 48V, and 240 volt AC / DC / three phase) and lighting sockets that accommodate "plug-in" system connections.

[0546] Includes associated battery management system, on / off switch, circuit breaker, overload protection, and Internet of Things gateway.

[0547] Figure 42: Connected double-sided parallel charging rails and horizontal tracking rail power outlets: 2 x 48V storage array - pedestal for submersion and waterproof specifications

[0548] It provides an electrical interconnection overlay of the core module, power outlets, and parallel charging connection point components coupled to an Internet of Things gateway.

[0549] This example shows an embodiment where the cells are mounted on a raised pedestal / slab to protect them from floor surface flooding. Installation needs to take into account environmental safety considerations such as risk of flooding, whereby M3.1 and 3.2 housings must be suitably modified to withstand hydraulic and waterproof variants of IP67 or IP68.

[0550] Figure 43: Module Overview - Connected double-sided parallel charging rails and power outlets: 2 x 48V storage array

[0551] This specifically illustrates an example where an embodiment extends the ability to position the docking mount to a wider location relative to the tracking mount.

[0552] Figure 44A: Dual rail busbar add-on for battery modules - power connection point and cable connection point

[0553] This is a detailed view of the vertical plugs at the points that support the horizontal tracking rails. It shows the connections to the rail bar's internal circuitry and the recharging power connections.

[0554] Note: The plug in the location housing the horizontal rail bar is implicitly aligned with any sacrificial removable plug in the tracking rail bar to electrically isolate, optionally waterproof, and co-planar with the surface finish compared to the reusable / non-reusable tamper-proof plug option. The plug location is concealed for aesthetic and functional benefits.

[0555] Figure 44B: Single Sided Rail Busbar - Overlay and Appearance Diagram

[0556] These figures show the equivalent of a single rail with dual parallel charging rails, housing the horizontal tracking rails and associated power outlets.

[0557] Figure 45A: Interconnectable parallel charging (rectifier) ​​cables plugged into a power source (CABLES)

[0558] A non-rigid interconnection is shown by using flexible cables instead of less scalable busbar interconnectors, the advantage being that it allows power connections into ceiling cavities or across space-constrained situations for maximum interconnection possibilities.

[0559] The recharging power connection point / rectifier allows the array to extend to a completely different location / distance in "room 2" than the power outlet connection point in "room 1."

[0560] Select the panel that will fit within the charging rail and accommodate the maximum number of placements

[0561] Figure 45B: Various adapters - single charging (rectifier) ​​power outlets are removed and reconnected with centralized dual chargers (variable length busbar or cable options)

[0562] This diagram shows a decentralized option of rectifier configuration to the original individual rectifier locations. The two individual rectifiers are removed and replaced with higher capacity rectifiers to parallel charge two separate arrays in separate locations utilizing flexible cables that accommodate interconnection flexibility from the power point from the grid, generator, or renewable energy sources.

[0563] Figure 46: Example embodiment 2 - Pre-assembled housing and module (with and without cells) - Detailed example of scenarios in Figures 18-19 and 21-22

[0564] This diagram shows the battery cells assembled into a more comprehensive hollow cube module that can be used for built-in wall or bookcase and storage purposes, with or without cells. The use of expansion clasps and rectifiers allows all variations of architectural structures to integrate "plug and play" style assemblies while including semi-structurally modified components. This exemplary embodiment highlights the opportunity to utilize the technology for emergency response and infrastructure failure countermeasures.

[0565] This example provides a clear indication that this embodiment may consist of an assembly of core modules, where M1, M2, and M3.1 are installed first. Then, if resources permit, the user may install module 3.2 thereafter.

[0566] NOTE: The installation of Module 3.2 in its existing form will form part of a semi-virtual reality installation feature of the Internet of Things Gateway, utilising the three-dimensional parameters of the module geometry and a geospatial information system mapping model and geospatial positioning satellite synchronization.

[0567] Figure 47: Other embodiment variations - complementary fences / walls

[0568] This shows an exemplary embodiment of an outdoor fence / wall / screen for permanent installation.

[0569] Multi-functionality will demonstrate the use of these modules as either microgrid assets, uninterruptible power sources, or grid-tied assets that can provide open space amenities for public and private landscape designs.

[0570] This is a demonstration of an unaesthetic finish suitable for chemically harsh environments or salt water conditions. Surface treatments and finishes can be embossed and textured to suit aesthetic preferences.

[0571] This example is an example of how a scalable single-phase or three-phase power inverter power outlet connection provides great convenience and comfort.

[0572] Figure 48: Commercial / Industrial Building Walls / Partitions - Indoor / Outdoor Modifications to User Requirements

[0573] This diagram shows commercial, industrial, educational, and open space embodiments for larger surface areas / volumes.

[0574] Variable use of power shows that single phase, three phase, DC and AC can be made viable at scale. Utilizing Internet of Things gateways using the combined features of remote controlled virtual power plant capabilities or solar sponge asset configuration settings.

[0575] Commercial installations can benefit from modules, components, and equipment, given that components are additive and subtractive, portable, and reconfigurable.

[0576] Figure 49: Improved Energy Storage Add-on for Light Poles / Street Lamps

[0577] This diagram shows one of the modules retrofitted around an existing lighting infrastructure. The housing can be designed for relevant aesthetic and functional forms, including, for example, planter systems and banner rails.

[0578] The associated material used as unnecessary solid sections or voids is now an opportunity to become extremely multi-functional for smart battery storage and power outlets and associated necessary equipment in appliance type "safety" housings.

[0579] "Dead" spaces are now opportunities to incorporate energy storage systems: from ceiling cavities, building facades, to outdoor street furniture and lighting infrastructure. High-cost real estate concerns can now be further optimized with space-efficient solutions that can benefit owners and users with greater financial gains.

[0580] This lamppost can be an example of an asset that forms part of a timely energy usage timer that allows optimized settings for renewable energy sources. Do-it-yourself assembly will be solved by installing an Automatic Switch Controller (ASC) plug-in so that the array can be expanded from a given location.

[0581] Figure 50: A removable mobile tabletop shelf with power outlets as an additional accessory (can be removed and used in a vehicle or for a UPS away from the main purpose)

[0582] An example of a module built into a kitchen island bench as part of a kitchen cabinet installation is shown. The cavity within the cabinet can further include expansion connections for power outlets and components that interconnect with the hidden energy cells.

[0583] The removable modules can be added to other shelving components and added as or be part of cabinet wall structures and various partitions to fit a designated spatial geometry for storing equipment / goods while also providing convenient power outlet points for the user.

[0584] These modules can be used to provide a general energy storage solution to provide backup power or configure new power outlet locations without the need for cables, as the charging point / rectifier connection point is housed in an unobtrusive and visually unobtrusive location, whilst offering the same comfort as an uninterrupted power supply power bank or optimizing energy storage utilization during peak solar generation.

[0585] The module housing can be left empty in anticipation of future purchases of energy cell technologies being easily interconnected. A larger energy bank consisting of built-in, concealed outlets and cabinet fixtures Hidden Energy Bank Kitchen Island Bench Cells protected by structural housing suited to purpose / load, non-flammable housing compartment Adjustable surface finishes to suit personal architectural preferences (e.g. custom oxide colors / painted / raw / terrazzo)

[0586] Scaled installation, asset management and remote control configuration An Internet of Things gateway (such as the one considered in the drawing) provides data management and asset management services. Utilizing a large-scale data management system for built-in energy storage building materials allows for micro-control optimization (using large-scale asset management techniques and strategies).

[0587] The system allows for "aggregate power optimization." The system controls allow for the calculation and offsetting of aggregate cumulative virtual generating units. Works in conjunction with the current energy market - supply, generation and usage parameters.

[0588] Micro-energy optimization systems, including energy storage in do-it-yourself (DIY) building products, enable greater scalability by disrupting market entry prices and allowing users to proactively purchase assets.

[0589] This invention allows for a more widespread use of "energy hubs" and the use of power banks with mobility and agility. The role of built-in floor plan power cabling systems can be reduced with the realization of micro-distributed charging kiosks and monitored micro-scale control. For example, for libraries (as computer workstations are spread across the campus through hot desks and conference rooms). Fixed installations can be phased out for staff conference rooms.

[0590] Building construction floor plans require only a comprehensive power "spine" for direct charging. Use and redesign of floor plans does not require the additional detailed undertaking of installing cable and conduit trays with the same specificity as detailed blueprints. Due to interchangeability and placement of power sources and proximity to power storage devices and connection linkages.

[0591] Remote settlements and agriculture will benefit from the micro-storage grid islands enabled by this invention, providing custom efficient use and placement of energy storage and supply in all variable forms without any other grid infrastructure.

[0592] Modifications of the Virtual Power Generator Current current virtual power generator technology currently operates based on hardwired technologies such as home-hardwired powerwalls and housing complex batteries.

[0593] Task-based energy usage has been overlooked; the focus has been on large utility-oriented sources of power.

[0594] As outlined in these exemplary embodiments, this does not include the potential for isolated home office workstations, entertainment systems, lighting networks, and micro energy storage devices housed in appliances that people rely on in connection with their everyday life uses.

[0595] The Internet of Things Gateway provides users with a systems engineering and optimization interface guided by product design and software interfaces using "Internet of Things" (IOT) configurations and artificial intelligence algorithm settings.

[0596] An example of a preferred embodiment using "smart construction materials" provides an integrated software and hardware system that includes smart device / cell phone and personal computer control options for management.

[0597] This system of modules and technology will enable the general public to assemble "smart" building materials into the context of an array of assets, removing safety risks and complex service protocols from the equation.

[0598] The present invention solves problems from integrated systems engineering and optimization. The IOT gateway can work with built-in power data systems and wired third party energy storage devices. Configurations that optimize the cost of viability and interchangeability and interoperability of other battery systems. Optimization and tuning of systems such as electric vehicle to grid charging protocols. Third party battery applications, for example, where larger energy storage may be required and can be expanded utilizing the Internet of Things gateway of the present invention.

[0599] It provides a user-guided step-by-step service for specifically designed products and components with software interfaces that use "Internet of Things" (IOT) gateways. This is a safety engineering interface that supports additional "safety engineering" efforts.

[0600] The battery management system and sensors are designed to capture both data and metrics calculations on the user's own smart device, with personalized, encrypted end-to-end data transfer to determine the relevant data stream to the cloud.

[0601] The preferred embodiment of this example includes geospatial information system coordinates and optimization using AI (artificial intelligence) and kiosk user experience scenarios for a given use case, automated sharing of "data insights," and automation of battery and other household tasks via an IOT platform.

[0602] The preferred embodiment of this example leverages functionality from a sensor control system, including various safety thresholds for hardware protection and user needs. Control includes the identification of asset management "risk" profiles that indicate safety investigation, servicing, and maintenance of specific components and modules.

[0603] The preferred embodiment of this example has the ability to obtain dimensional data from camera capture and input for module use cases, allowing the system to generate modeling with various configuration options. Maximizes interchangeable use of components. In effect, this acts as a preventative and intuitive installation guide specific to the physical situation. Configurations are saved in the user account for the purpose of monitoring and managing battery life.

[0604] Renewable Energy Sponge The preferred embodiment of this example can provide support for peak energy demands. Acts as a mitigation and offset for task specific use and energy storage economics. Variations of the preferred embodiment can be used to mitigate the cost of energy and infrastructure assets for a low carbon based economy. Infrastructure asset stock prices fluctuate according to the financial control of monopoly pyramid structures. The hypothesis is that DIY energy storage devices integrated into our architectural spaces and fixtures create an opportunity for infinite storage solutions depending on the embedded price and end of life by-products of battery technology. These cells can be established in various arrays for industrial complexes in semi-permanent precast formations for large scale use.

[0605] The present invention integrates these key elements to achieve, and collectively includes, micro-energy and low-voltage energy systems that interface with high-voltage energy systems.

[0606] The present invention provides large-scale intelligent systems and control in micro formats and spaces, capturing remaining energy efficiency opportunities through remote control data systems. This technology is currently unavailable in the field of energy storage, especially in the context of coordinating micro energy storage where optimization can have large-scale impacts.

[0607] The present invention captures the subtle opportunity to optimize the spatial and financial burden of centralized infrastructure. The current field of energy efficiency focuses on centralized, large scale assets built to achieve large scale energy reduction benefits. The current field elevates building power banks to estate substation power banks. Virtual power plants are factoring in the larger scale and usage of power banks and energy storage devices.

[0608] Combining building materials, electrical / energy storage product markets to reduce carbon while saving materials / energy / money.

[0609] The present invention provides a user interface "portal" for both the operation, management and maintenance of the asset. The direct nature of this database-user controlled system ensures complete quality control over the product's usage, installation and operational lifecycle. [Industrial Applicability]

[0610] Embodiments of the present invention may be applied to building structures in domestic or commercial or industrial contexts, thereby providing the building structure with the added functionality of electricity storage and distribution.

Claims

1. In a system of modularly interconnected structural housing structures, the system comprises a structure having an enclosure, wherein the enclosure has a wall component that defines an internal volume within the enclosure separated from the outside of the enclosure, the enclosure includes a conductive component that communicates an electrical signal from the internal volume to the outside of the wall component of the enclosure, and the system is characterized by including a sensor control fail-safe for verifying safety.

2. The system according to claim 1 further comprises a system for fault detection and installation optimization that supports a personalized control mechanism, wherein the fault detection and installation optimization system utilizes an artificial intelligence algorithm that supports both load and energy usage, configuration for spatial constraints (assistance using semi-virtual reality for assembly and adaptation), user guides and education regarding system optimization strategies such as solar sponges, and interface connection with renewable systems, and a designated user security level for managing aspects of asset operation, and the system includes a plurality of modular housing structures formed in at least one building structure, modules of the housing structure that communicate with each other using communication modules housed within the plurality of modular housing structures, and at least one of the communication modules housed within the building structure that also communicates with a server to communicate the status of the modules within the building structure to the server.

3. In the system according to claim 1, the system is characterized by having an operation system that detects faults, is fail-safe, optimizes power, and optimizes installation, and a personalized control support mechanism.

4. In the system according to claim 1, the system is characterized by providing verification to confirm that the plug connectors of the conductive components are properly interconnected.

5. In the system according to claim 2, the fault detection system A system comprising sub-components such as energy storage cells, a battery including a concrete and composite material battery cell composition, smart building materials, fuel cells, wall structures, power generation sources such as grid connections for sunlight, etc.

6. In the system according to claim 1, A system characterized by including electrical interconnect components for electrically connecting adjacent battery modules.

7. In the system according to claim 6, A system characterized in that the wall component incorporates a frame component.

8. In the system according to claim 7, The frame component, the battery module, A system characterized by protecting from damage including excessive physical load, electrical load, water damage, gas pressure (bidirectional vents, valves), vibration, heat conduction and convection risks, cold and heat risks (physical spacing, insulation, heat sink), physical impact, and including structural components having conductivity, fire resistance, fireproofing, and flame retardancy.

9. In the system according to claim 7, The frame component, A system characterized by including structural components for decorative treatment including veneer, precast concrete, coating, wrap, and shaped objects.

10. In the system according to claim 1, A system characterized in that the wall component includes a plurality of veneers, and the outer veneer is overlapped on the inner veneer.

11. In the system according to claim 7, The frame component includes a processing device that imparts intelligence to control the elements of the wall component, The processing device includes localized storage setting data, temporary control settings, and fail-safe control and configuration when an Internet cloud connection is not available, A system characterized in that the control device can further include user categories, access control levels for monitoring and setting, virtual reality projections for a guided installation process of components, optimization, and safety hold points.

12. In the system according to claim 2, The electrical signal includes a control signal, and by transmitting a command signal from the server to the sub-component, the control signal enables control of the building structure. The system is characterized in that the sub-components include individual energy storage cells, energy generation sources, modular battery housing structures, expander bars, micro-inverters, inverters, and external building structures forming the building structure.

13. In the system according to claim 1, The energy storage module is applicable to various technologies and can be reconfigured according to various usage scenarios.

14. In the system according to claim 2, The modules of the housing structure communicate with each other using communication modules housed within the plurality of modular housing structures.

15. In the system according to claim 1, An artificial intelligence algorithm supports both load and energy usage.

16. In the system according to claim 1, The system is configured for spatial constraints (supported by semi-virtual reality for assembly and adaptation).

17. In the system according to claim 1, The system guides and educates the user about system optimization strategies, The system optimization strategies include power optimization (solar sponge), internet connection with renewable systems, specification of user security levels, and forming a plurality of modular housing structures into at least one building structure.

18. In the system according to claim 2, The modules of the housing structure communicate with each other using communication modules housed within the plurality of modular housing structures, At least one communication module housed within the building structure also communicates with a server to communicate the status of the modules within the building structure to the server.

19. In the system according to claim 1, The system is Incorporated into other energy storage systems including virtual power generation systems, asset management systems, in-house power data systems, and energy storage systems for third-party existing wiring.

20. In the system according to claim 19, The system incorporates the ability to organize the aspects of the assets, wherein the organization includes using switch control, current, voltage, discharge, micro-inverters, and grid-connected inverters locally and with structures built elsewhere, a system characterized thereby. **Claim 21**: A system, characterized in that the system according to claim 1 further includes an asset control system for controlling the operation of the assets. **Claim 22**: A system according to claim 1, characterized in that a plurality of modular housing structures are formed in at least one building structure. **Claim 23**: In the system according to claim 1, a system characterized by enabling energy storage and safety engineering of building products through product design, electrical engineering, materials engineering, software control, and sensors. **Claim 24**: In the system according to claim 23, wherein the aspects of the safety engineering include monitoring of "zones" (including modules, groups of modules, or cells), and the "zones" are characterized in that various battery panels are identified such that appropriate charging and discharging during use, including discharge for safety purposes, are possible.

Images