Fixture plate, reservoir and air conditioning system

The fixing plate with a securing mechanism for the welding ring addresses the issue of sliding during brazing, enhancing welding strength and preventing abnormal noise by maintaining the ring's position.

JP2024545998AInactive Publication Date: 2024-12-17ZHEJIANG DUNAN ARTIFICIAL ENVIRONMENT CO LTD
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Patent Information

Application Number
JP2024525764
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Priority Date
2021-12-29
Filing Date
2022-11-30
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The welding ring in the fixing plate of liquid reservoirs slides away during brazing due to shaking in the furnace, leading to incomplete brazing and abnormal noise, as it softens and loses its position, affecting the welding strength.

Method used

A fixing plate with a connecting hole and an accommodation groove that includes a fixing part to secure the welding ring, preventing it from sliding and ensuring proper positioning during brazing.

Benefits of technology

The solution enhances welding strength by maintaining the welding ring's position, preventing it from falling out and ensuring a stable connection between the fixing plate and joint pipe.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application provides a fixing plate (30), a liquid storage tank (100), and an air conditioning system (200). The fixing plate (30) provided by the present application is installed in a housing of a liquid storage tank (100), the liquid storage tank (100) includes a first connecting pipe (20), the fixing plate (30) is used to fix the first connecting pipe (20), a connection hole (31) is opened in the fixing plate (30), the connection hole (31) is used for passing the first connecting pipe (20), a flap portion (32) is provided at the opening of the connection hole (31), a receiving groove (321) for receiving a welding ring is opened on the inner wall surface of the flap portion (32), a fixing portion (3211) is provided on the groove wall of the receiving groove (321), and the fixing portion (3211) is used to position the welding ring.
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Description

[Technical field]

[0001] Related Applications This application claims priority from a Chinese patent application bearing application number 202123387652.X and entitled "Fixed Plate, Reservoir and Air Conditioning System" filed with the China Patent Office on December 29, 2021, the entire contents of which are incorporated herein by reference.

[0002] The present application relates to the field of liquid storage, and in particular to stationary plates, reservoirs and air conditioning systems. [Background technology]

[0003] The reservoir is an important component in the cooling system, and is usually installed between the evaporator and the compressor, with the functions of storing refrigerant, separating gas and liquid, and filtering impurities.

[0004] In the related art, the fixed plate of the reservoir is usually directly fitted with a welding ring on the first joint pipe, and the first joint pipe fitted with the welding ring is inserted into the fixed plate to weld the fixed plate and the first joint pipe. The welding ring is arranged horizontally when placed in the furnace, but when the brazing furnace vibrates during rotation, the welding ring is heated and softened, and slides toward a location on the fixed plate away from the welded portion, which prevents the brazing material from filling between the fixed plate and the first joint pipe, and makes it easy for abnormal noise to occur between the first joint pipe and the fixed plate. Summary of the Invention [Problem to be solved by the invention]

[0005] Various embodiments of the present application provide a stationary plate, a reservoir and an air conditioning system. [Means for solving the problem]

[0006] The present application provides a fixing plate that is provided within a housing of a liquid storage container, the liquid storage container including a first connecting pipe, and is used to fix the first connecting pipe, the fixing plate having a connection hole that is used for passing through the first connecting pipe, a flap portion being provided at the opening of the connection hole, an accommodating groove for accommodating a welding ring being provided on the inner wall surface of the flap portion, a fixing portion being provided on the groove wall of the accommodating groove, and the fixing portion being used to regulate the position of the welding ring.

[0007] It can be understood that the present application provides a fixing portion on the groove wall of the accommodating groove, and fixes and regulates the position of the welding ring by using the fixing portion, thereby preventing the welding ring from being affected by the vibration of the brazing furnace or the way the welding ring is placed after entering the furnace, preventing the welding ring from falling out of the accommodating groove and losing its effectiveness, and increasing the welding strength.

[0008] In one embodiment, a plurality of the fixing portions are provided, and the fixing portions are provided spaced apart from each other along the circumferential direction of the groove wall of the accommodating groove.

[0009] In one embodiment, the fixing portion includes a protrusion, the protrusion is annular, and the protrusion is provided along the circumferential direction of the groove wall of the accommodating groove.

[0010] In one embodiment, the fixing portion includes a plurality of protrusions, and the protrusions are spaced apart along the circumferential direction of the groove wall of the accommodating groove.

[0011] In one embodiment, the protrusion is formed on the outer wall of the flap portion by pressing.

[0012] It can be seen that by forming the protrusion on the outer wall of the flap by pressure processing, there is no need to additionally provide the protrusion on the groove wall of the accommodating groove, reducing the amount of material used and eliminating the need to weld the protrusion into the accommodating groove, thereby simplifying the process.

[0013] In one embodiment, the fixing portion includes a step, and the step is formed by narrowing one end of the flap portion.

[0014] It can be seen that by forming the step in the flap portion by narrowing the opening, the welding ring can be directly accommodated in the step, the welding ring can be clamped, and the welding ring can be tightened within the accommodation groove.

[0015] In one embodiment, the fixing portion is provided on a groove wall of the accommodating groove adjacent to one end of the first connecting pipe, and / or the fixing portion is provided on a groove wall of the accommodating groove away from one end of the first connecting pipe.

[0016] In one embodiment, the fixed plate has a plurality of filtering holes formed therein, and the filtering holes are evenly distributed along the circumferential direction of the fixed plate.

[0017] It can be seen that by providing a plurality of the filter holes in the fixed plate, the liquid phase refrigerant that enters the accommodating chamber through the filter holes can be made to fall to the bottom of the housing.

[0018] The present application further provides a reservoir including a housing, a first connecting pipe, and a fixed plate, the fixed plate being mounted within the housing, one end of the first connecting pipe passing through the connection hole and the other end extending outside the housing.

[0019] The present application further provides an air conditioning system including a reservoir.

[0020] In comparison with the related art, the present application provides the fixing portion on the groove wall of the accommodating groove, and fixes and regulates the position of the welding ring by using the fixing portion, thereby preventing the welding ring from being affected by the vibration of the brazing furnace or the way the welding ring is placed after entering the furnace, preventing the welding ring from falling out of the accommodating groove and losing its effectiveness, and increasing the welding strength.

[0021] The details of one or more embodiments of the application are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the application will become apparent from the description, the accompanying drawings, and the claims.

[0022] To better describe and explain these embodiments and / or examples of the invention disclosed herein, reference may be made to one or more of the accompanying drawings, in which additional details or examples used to illustrate the accompanying drawings should not be deemed to limit the scope of the disclosed invention, any of the presently described embodiments and / or examples and best modes of these inventions as currently understood. [Brief description of the drawings]

[0023] [Figure 1] FIG. 2 is a schematic diagram of a reservoir according to one or more embodiments. [Diagram 2] 2 is a schematic diagram of a stationary plate structure from one side according to one or more embodiments. FIG. [Diagram 3] 13 is a schematic diagram of another view of a stationary plate structure according to one or more embodiments. FIG. [Figure 4] FIG. 1 is a schematic diagram of an air conditioning system according to one or more embodiments. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0024] In order to make the above objects, features and advantages of the present application more clear and understandable, the following is a detailed description of specific embodiments of the present application in conjunction with the accompanying drawings. In the following description, many specific details are described in order to fully understand the present application. However, the present application is not limited by the specific embodiments disclosed below, since the present application can be implemented in many other forms different from those described herein, and those skilled in the art can make similar improvements without departing from the meaning of the present application.

[0025] It should be noted that when an assembly is referred to as being "fixed" or "mounted" on another assembly, it may be directly on the other assembly or there may be intervening assemblies present. When an assembly is referred to as being "connected" to another assembly, it may be directly connected to the other assembly or there may be intervening assemblies present at the same time. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this specification are for descriptive purposes only and are not intended to be the only embodiments.

[0026] Additionally, the terms "first" and "second" are for descriptive purposes only and are not to be understood as indicating or implying relative importance, nor do they substantially specify the number of technical features depicted. A feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the present description, "plurality" means at least two, e.g., two, three, etc., unless expressly and specifically limited otherwise.

[0027] In this application, unless otherwise clearly defined and limited, a first feature being "above" or "below" a second feature may mean that the first feature and the second feature are in direct contact with each other, or that the first feature and the second feature are in indirect contact with each other via an intermediate medium. Furthermore, a first feature being "above," "on," or "on the upper surface" of a second feature may mean that the first feature is directly above or diagonally above the second feature, or may simply indicate that the first feature is higher in the horizontal direction than the second feature. A first feature being "below," "below," or "on the lower surface" of a second feature may mean that the first feature is directly below or diagonally below the second feature, or may simply indicate that the first feature is lower in the horizontal direction than the second feature.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art. The terms used herein are intended to describe specific embodiments only and are not intended to limit the scope of the present application. The term "and / or" used herein includes any and all combinations of one or more of the associated listed items.

[0029] 1 to 3, the present application provides a liquid reservoir 100, which is mainly used in a cooling system and is generally installed between an evaporator and a compressor of an air conditioner. When the load of the cooling system is small, the refrigerant can be returned to the liquid reservoir 100 to adjust and stabilize the amount of refrigerant circulating in the system, thereby maintaining the normal operation of the cooling system. When a part of the cooling system breaks down and needs to be overhauled, the refrigerant in the cooling system can be collected in the liquid reservoir 100 through certain operations, thereby avoiding a large amount of refrigerant being wasted due to leakage. The liquid reservoir 100 can not only store the refrigerant, but also perform gas-liquid separation on the refrigerant.

[0030] In the related art, the fixed plate of the reservoir is usually directly fitted with a welding ring on the first joint pipe, and the first joint pipe fitted with the welding ring is inserted into the fixed plate to weld the fixed plate and the first joint pipe. The welding ring is arranged horizontally when placed in the furnace, but when the brazing furnace vibrates during rotation, the welding ring is heated and softened, and slides toward a location on the fixed plate away from the welded portion, which prevents the brazing material from filling between the fixed plate and the first joint pipe, and makes it easy for abnormal noise to occur between the first joint pipe and the fixed plate.

[0031] In order to solve the problems existing in the related art with respect to welding between the fixed plate of the liquid storage container and the first connecting pipe, the present application provides a fixed plate 30 to be installed in the housing 10 of the liquid storage container 100, the liquid storage container 100 including the first connecting pipe 20, the fixed plate 30 being used to fix the first connecting pipe 20, a connection hole 31 being opened in the fixed plate 30, the connection hole 31 being used for passing through the first connecting pipe 20, a flap portion 32 being provided in the opening portion of the connection hole 31, an accommodating groove 321 for accommodating a welding ring being opened on the inner wall surface of the flap portion 32, a fixing portion 3211 being provided in the groove wall of the accommodating groove 321, and the fixing portion 3211 being used to position the welding ring.

[0032] In the present application, a fixing portion 3211 is provided in the groove wall of accommodating groove 321, and the welding ring is fixed and positioned by fixing portion 3211, thereby preventing the welding ring from being affected by the vibration of the brazing furnace or the way the welding ring is placed after it is placed in the furnace, preventing the welding ring from falling out of accommodating groove 321 and losing its effectiveness, and increasing the welding strength.

[0033] 2 and 3, after the welding ring is placed in the accommodating groove 321, in order to further increase the firmness of the welding ring in the accommodating groove 321 and prevent the welding ring from falling out of the accommodating groove 321, the outer wall of the flap portion 32 is pressed, so that the inner wall of the flap portion 32 is pressed to become the fixing portion 3211, and the fixing portion 3211 is located on the groove wall of the accommodating groove 321 close to one end of the first connecting pipe 20 and / or the fixing portion 3211 is located on the groove wall of the accommodating groove 321 away from one end of the first connecting pipe 20. That is, the fixing portion 3211 is provided on the side wall of the accommodating groove 321 close to the connecting hole 31, and / or the fixing portion 3211 is provided on the side wall of the accommodating groove 321 away from the connecting hole 31. That is, fixing portion 3211 may be provided on one side of the groove wall of accommodating groove 321, or may be configured to increase stability by pressing down the weld ring from both sides of the groove wall of accommodating groove 321. The function of fixing portion 3211 is to fix and regulate the position of the weld ring in accommodating groove 321, and when the weld ring falls off, it comes into contact with fixing portion 3211, thereby preventing the weld ring from falling off.

[0034] Here, the method of pressure processing may be several methods such as pressing, extrusion, spinning, etc., and of course, the fixing portion 3211 is not limited to being formed by the pressure processing method, but may also be formed by a method of applying drawing to the groove wall of the accommodating groove 321, and the drawing method may be diameter reduction drawing or diameter expansion drawing, etc., and the processing method of the fixing portion 3211 is not specifically limited here.

[0035] In one embodiment, the fixing portion 3211 includes a protrusion 3211a, and the protrusion 3211a is annular and provided along the circumferential direction of the groove wall of the accommodating groove 321. In other words, the fixing portion 3211 may be an annular convex muscle provided around the entire circumference of the groove wall of the accommodating groove 321, which can prevent the weld ring from falling off in each direction.

[0036] In one embodiment, the fixing portion 3211 includes a plurality of protrusions 3211a, and the protrusions 3211a are spaced apart along the circumferential direction of the groove wall of the accommodating groove 321. That is, the fixing portion 3211 may be a plurality of bumps distributed at intervals on the groove wall of the accommodating groove 321.

[0037] In this embodiment, the shape, installation form, and installation position of the fixing portion 3211 are variously possible, and are not limited here as long as they can realize the prevention of the weld ring in the receiving groove 321.

[0038] Furthermore, the fixing portion 3211 includes a step 3211b. The step 3211b is located in the accommodation groove 321 and is formed by narrowing one end of the flap portion 32. The fixing portion 3211 may also be formed by narrowing the outer wall of the flap portion 32, clamping the welding ring in the accommodation groove 321, and tightening it in the accommodation groove 321, which further increases the firmness of the welding ring in the accommodation groove 321. As a result, when the first joint pipe 20 is extended into the flap portion 32 and welded through the connection hole 31 of the fixing plate 30, the welding ring will not fall off, and the welding strength between the first joint pipe 20 and the fixing plate 30 is ensured.

[0039] Furthermore, the fixed plate 30 is provided with a plurality of filter holes 33, which are evenly distributed along the circumferential direction of the fixed plate 30. The filter holes 33 are used to pass the gas-liquid mixed refrigerant when it flows onto the fixed plate 30, and allow the liquid phase refrigerant to flow through the filter holes 33 to the bottom of the housing 10.

[0040] It should be noted that the receiving groove 321 is not limited to receiving a weld ring, but may also receive other materials such as solder, and is not limited thereto.

[0041] The present application further provides a liquid reservoir 100 including a housing 10, a first connecting pipe 20, and a fixing plate 30. A sealed receiving chamber 11 is formed in the housing 10, and the fixing plate 30 is attached to the receiving chamber 11. One end of the first connecting pipe 20 is located in the receiving chamber 11, and the other end extends outside the housing 10.

[0042] As shown in FIG. 1, the housing 10 is generally cylindrical with narrowed ends, but of course in other embodiments the housing 10 may have other shapes, such as a rectangular prism, and this is not limited here.

[0043] Furthermore, a first flow port 12 is opened at one end of the housing 10, and a second flow port 13 and a third flow port 14 are opened at a distance from each other at the other end. The first flow port 12, the second flow port 13, and the third flow port 14 all communicate with the storage chamber 11. The refrigerant flows into the storage chamber 11 through the first flow port 12, and then flows out of the storage chamber 11 through the second flow port 13 and the third flow port 14.

[0044] Specifically, the second connecting pipe 21 is inserted into the housing 10 through the first flow port 12 and is welded and fixed to the housing 10, and one end of the second connecting pipe 21 extends into the housing 10 and the other end extends outward from the housing 10 to connect to other pipelines within the air conditioning system, and is used to introduce the refrigerant from the other pipelines into the storage chamber 11 through the second connecting pipe 21. The first extension pipe 20 includes a first connecting pipe 201 and a second connecting pipe 202, which are inserted into the housing 10 via the second flow port 13 and the third flow port 14, respectively, and are fixed by welding to the housing 10. The first connecting pipe 201 and the second connecting pipe 202 have one end extending into the housing 10 and the other end extending outward from the housing 10 to connect to other pipes in the air conditioning system, and are used to discharge the refrigerant in the storage chamber 11 via the first connecting pipe 201 and the second connecting pipe 202. In other embodiments, the first extension pipe 20 may be provided as a plurality of connecting pipes as necessary.

[0045] The first and second joint pipes 20 and 21 are both welded to the housing 10, which improves the overall connection seal and reliability. The outer surface of the housing 10 is coated with a special powder coating, which has passed a rigorous neutral salt spray test and has good corrosion resistance.

[0046] In this embodiment, the first connecting pipe 20 and the second connecting pipe 21 can both be made of copper to facilitate the user to weld them to other pipes in the air conditioning system; however, of course, in other embodiments, the first connecting pipe 20 and the second connecting pipe 21 can be made of other materials, such as stainless steel, which are not limited here.

[0047] Furthermore, the fixed plate 30 is fixedly connected to the inner wall of the housing 10, and one end of the first connecting pipe 20 adjacent to the second connecting pipe 21 extends into the connecting hole 31 and is welded to the fixed plate 30, thereby realizing the fixing of the first connecting pipe 20 in the housing 10. Optionally, the fixed plate 30 can be provided integrally with or separately from the housing 10, and is not limited here.

[0048] Furthermore, the first extension pipe 20 includes a straight pipe portion 203 extending into the housing 10 and a curved pipe portion 204 outside the housing 10, and the straight pipe portion 203 is fixedly connected to the curved pipe portion 204 or is provided integrally with the straight pipe portion 203.

[0049] The fixing plate 30 provided by the present application has fixing parts 3211 provided on the groove walls of the accommodating groove 321, so that the fixing parts 3211 fix the weld ring and regulate its position, preventing the weld ring from being affected by the vibrations of the brazing furnace or the way the weld ring is placed after it is inserted into the furnace. This prevents the weld ring from falling out of the accommodating groove 321 and losing its effectiveness, and increases the weld strength.

[0050] The present application further provides an air conditioning system 200 including the reservoir 100, as shown in FIG.

[0051] The technical features of the above-mentioned examples may be combined in any combination. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, any combination should be considered to be within the scope of the present specification.

[0052] The above examples merely show some embodiments of the present application, and although the description is specific and detailed, it should not be understood as limiting the scope of the claims of the application. It should be noted that those skilled in the art can make some further modifications and improvements without departing from the concept of the present application, all of which are within the scope of protection of the present application. Therefore, the scope of protection of the present application shall conform to the attached claims. [Explanation of symbols]

[0053] 100 Reservoir 10. Housing 11 Containment Room 12 1st distribution port 13 2nd distribution port 14 Third distribution port 20 First Joint Pipe 201 First connecting pipe 202 Second connecting pipe 203 Straight pipe section 204 Bent pipe section 21 Second joint pipe 30 Fixed plate 31 Connection hole 32 Flap section 321 Storage Groove 3211 Fixed part 3211a Protrusion 3211b Step 33 Filter hole 200 Air Conditioning System

Claims

1. a fixing plate provided in a housing of a reservoir, the reservoir including a first connecting pipe, the fixing plate being used to fix the first connecting pipe, a connection hole is provided in the fixing plate, the connection hole is used for passing the first connecting pipe through, a flap portion is provided at the opening of the connection hole, an accommodating groove for accommodating a welding ring is provided on an inner wall surface of the flap portion, a fixing portion is provided on a groove wall of the accommodating groove, and the fixing portion is used to regulate the position of the welding ring.

2. The fixing plate according to claim 1 , wherein a plurality of the fixing portions are provided, and the plurality of fixing portions are provided at intervals along a circumferential direction of the groove wall of the accommodation groove.

3. The fixing plate according to claim 1 , wherein the fixing portion includes a protrusion, the protrusion is annular, and the protrusion is provided along a circumferential direction of a groove wall of the accommodation groove.

4. The fixing plate according to claim 1 , wherein the fixing portion includes a plurality of protrusions, the protrusions being spaced apart from one another along a circumferential direction of the groove wall of the accommodation groove.

5. The fixing plate according to claim 3 or 4, wherein the protrusion is formed on the outer wall of the flap portion by pressure processing.

6. The fixing plate according to claim 1 , wherein the fixing portion includes a step, and the step is formed by narrowing one end of the flap portion.

7. A fixing plate as described in claim 1 or 6, wherein the fixing portion is provided on a groove wall of the accommodating groove adjacent to one end of the first connecting pipe, and / or the fixing portion is provided on a groove wall of the accommodating groove away from one end of the first connecting pipe.

8. A fixing plate as described in claim 1 or 6, wherein the fixing portion is provided on a side wall of the accommodating groove adjacent to the connection hole, and / or the fixing portion is provided on a side wall of the accommodating groove away from the connection hole.

9. The stationary plate according to claim 1 , further comprising a plurality of filtering holes formed in the stationary plate, the filtering holes being uniformly distributed along a circumferential direction of the stationary plate.

10. The fixing plate according to claim 1 , wherein the fixing portion is formed on the outer wall of the flap portion by a pressing process or a drawing process.

11. A liquid storage container comprising a housing, a first connecting pipe, and a fixed plate described in any one of claims 1 to 10, wherein the fixed plate is attached within the housing, one end of the first connecting pipe passes through the connection hole, and the other end extends outside the housing.

12. a sealed storage chamber is formed within the housing, the fixing plate is attached to the storage chamber, a first flow port is opened at one end of the housing, and a second flow port and a third flow port are opened at a distance from each other at the other end, and the first flow port, the second flow port and the third flow port are all in communication with each other via the storage chamber; The reservoir according to claim 11, wherein the refrigerant flows into the chamber through the first flow port, and then flows out of the chamber through the second flow port and the third flow port.

13. The second joint pipe is inserted into the housing through the first flow port and is fixed to the housing by welding. The liquid storage container described in claim 12, wherein the first connecting pipe includes a first connecting pipe and a second connecting pipe, and the first connecting pipe and the second connecting pipe are inserted into the housing through the second flow port and the third flow port, respectively, and are welded and fixed to the housing.

14. 14. The reservoir of claim 13, wherein the first and second junction tubes are both made from copper.

15. An air conditioning system comprising a reservoir according to any one of claims 11 to 14.

Citation Information

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