Manufacturing method of post-formed product, post-formed product and grip member including the same

Abstract

To provide a manufacturing method of a post-formed product allowing free shape setting of a second core material, post-formed product and grip member including the post-formed product.SOLUTION: Each of both side handrails 50 includes a first core material 60, a second core material 80 arranged in the first core material 60, and an exterior member 90 for covering an outer surface of the first core material 60. The first core member 60 is comprised of a first divided body 62 and a second divided body 65, and includes a second core member placement part 61 in which the second core member 80 is disposed. The second core member placement part 61 is formed by second core member placement part forming recesses 63 and 66 respectively formed on facing surfaces of the first divided body 62 and the second divided body 65, and when viewed from an axial direction of the first core member 60, a joint part between the first divided body 62 and the second divided body 65 on one end side of the first core member 60 is covered with an exterior member 90, and a joint part of the exterior member 90 is disposed at a joint part between the first divided body 62 and the second divided body 65 on the other end side of the first core member 60.SELECTED DRAWING: Figure 4

Description

[Technical field]

[0001] The present invention relates to a method for manufacturing a post-formed product, a post-formed product, and a handle member including the post-formed product. [Background technology]

[0002] A conventional post-forming processed product is described in Patent Document 1, which comprises a first core material (core material) formed in a columnar shape, a bottomed recess formed on the side of the core material facing the door, a second core material (reinforcing pipe) arranged within the bottomed recess, an attachment member connecting the second core material and the door, and an exterior member covering the first core material from the outside (fifth embodiment, see Figures 15 to 18). [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Utility Model Registration No. 3230141 Summary of the Invention [Problem to be solved by the invention]

[0004] In the above-mentioned post-formed product, the second core material is exposed, so even when the second core material is used, it is desirable to not expose it. In that case, if the first core material is made of solid wood and a space for disposing the second core material is to be formed, there is no suitable method other than a processing method of drilling a hole along the axial direction, and there are restrictions on setting the shape of the second core material to be inserted therein.

[0005] In consideration of the above circumstances, the present invention aims to provide a manufacturing method for a post-formed product that does not expose the second core material and allows the shape of the second core material to be freely set, a post-formed product, and a handle member equipped with the same. [Means for solving the problem]

[0006] In the invention described in claim 1, a first core material and An exterior member covering an outer surface of the first core material; A method for producing a post-formed product comprising: The first core material is The first core material is divided along an axial direction of the first core material, and the first core material is composed of a first divided body and a second divided body. A second core material arranging portion capable of arranging a second core material having a higher rigidity than the first core material therein, a second-core-material-arrangement-portion-forming recess for forming the second-core-material-arrangement portion is formed on at least one of the opposing surfaces of the first division body and the second division body; a first step of setting the first divided body, the second divided body, and a jig that defines a distance between the first divided body and the second divided body on a flat surface, and attaching a temporary fixing tape that maintains the set state to a surface opposite to the flat surface, thereby forming an integrated semi-finished unit; a second step of bonding the exterior member to a portion of the first divided body and a portion of the second divided body that constitute the semi-completed unit on a side opposite to the temporary fixing tape; a third step of bending the exterior member at portions corresponding to ends of the first division body and the second division body on the opposite side to the jig as viewed from the axial direction, thereby bonding the exterior member to the first division body and the second division body; A fourth step of removing the temporary fixing tape and the jig; a fifth step including a step of bringing end portions of the first division body and the second division body opposite to the side on which the jig was disposed, close to each other as viewed from the axial direction, and bonding opposing surfaces of the first division body and the second division body to each other; This is carried out through the following process.

[0007] According to this, the second core material is not exposed, and the shape of the second core material can be freely set.

[0008] In the invention described in claim 2, a first core material and A second core material having a higher rigidity than the first core material and disposed within the first core material; An exterior member covering an outer surface of the first core material; A method for producing a post-formed product comprising: The first core material is The first core material is divided along an axial direction of the first core material, and the first core material is composed of a first divided body and a second divided body. A second core material arrangement portion in which the second core material is arranged is provided, a second-core-material-arrangement-portion-forming recess for forming the second-core-material-arrangement portion is formed on at least one of the opposing surfaces of the first division body and the second division body; The second core material arrangement portion forming recess is formed. Or, Before the second core material arrangement portion forming recess is formed, a first step of setting the first divided body, the second divided body, and a jig that defines a distance between the first divided body and the second divided body on a flat surface, and attaching a temporary fixing tape that maintains the set state to a surface opposite to the flat surface, thereby forming an integrated semi-finished unit; a second step of bonding the exterior member to a portion of the first divided body and a portion of the second divided body that constitute the semi-completed unit on a side opposite to the temporary fixing tape; forming a second core material placement portion forming recess in at least one of the first divided body and the second divided body, and removing the temporary fixing tape and the jig; Or, The temporary fixing tape and the jig are removed, When viewed from the axial direction, the exterior member is bent at a portion corresponding to an end of the first division body and the second division body opposite to the jig, and the exterior member is bonded to the first division body and the second division body; At the same time, after, or before a bonding process including a process of bringing end portions of the first division body and the second division body opposite to the side on which the jig was disposed, close to each other as viewed from the axial direction, and bonding opposing surfaces of the first division body and the second division body to each other; After the bonding step, the second core material is disposed in the second core material disposing portion. Or, In the bonding step, the second core material is disposed in the second-core material disposing portion forming recess. A second core material disposing step; This is carried out through the following process.

[0009] Even with this manufacturing method, the second core material is not exposed, and the shape of the second core material can be freely set.

[0010] In the invention according to claim 1, the exterior member is a thermosetting resin decorative board, the third step is a step of heating and bending the thermosetting resin decorative board at a portion corresponding to the end portion of the first division body and the second division body opposite to the jig when viewed from the axial direction, thereby bonding the thermosetting resin decorative board to the first division body and the second division body, and trimming the excess of the exterior member if necessary; the fifth step is a step of heating the portion of the thermosetting resin decorative board where the jig was placed and its periphery, bringing the ends of the first and second divisions opposite the side where the jig was placed close to each other when viewed from the axial direction, thereby bonding the first and second divisions to the thermosetting resin decorative board, and bonding the opposing surfaces of the first and second divisions to each other; The manufacturing method may be such that

[0011] This is a suitable manufacturing method when the exterior component is a thermosetting resin decorative board.

[0012] In the invention described in claim 2, the exterior member is a thermosetting resin decorative board, The bonding step heats and bends the thermosetting resin decorative board at portions corresponding to the ends of the first and second divisions opposite to the jig when viewed from the axial direction, thereby bonding the thermosetting resin decorative board to the first and second divisions, and trimming the excess of the exterior member if necessary. At the same time, after, or before a process of heating the portion of the thermosetting resin decorative board where the jig was disposed and its periphery, and bringing the ends of the first and second divisions opposite the side where the jig was disposed close to each other when viewed from the axial direction, thereby bonding the first and second divisions to the thermosetting resin decorative board, and bonding the opposing surfaces of the first and second divisions to each other, The manufacturing method may be such that

[0013] This method is also suitable for producing the exterior component which is a thermosetting resin decorative board.

[0014] Moreover, the first core member has an outer shape including a rectangular portion when viewed from the axial direction, and at least one end portion is formed in an arc shape.

[0015] This is suitable for cases where the end portion of the first core material viewed from the axial direction is rounded.

[0016] The invention described in claim 6 further comprises a first core material, A second core material having a higher rigidity than the first core material and disposed within the first core material; An exterior member covering an outer surface of the first core material; Preparation, The first core material is The device is composed of a first divided body and a second divided body, A second core material arrangement portion in which the second core material is arranged is provided, a second-core-material-arrangement-portion-forming recess for forming the second-core-material-arrangement portion is formed on at least one of the opposing surfaces of the first division body and the second division body; When viewed from the axial direction of the first core material, a joint portion between the first divided body and the second divided body on one end side of the first core material is covered with the exterior member, A joint portion of the exterior member is disposed at a joint portion between the first divided body and the second divided body on the other end side of the first core material.

[0017] According to this, the second core material is not exposed, and the shape of the second core material can be freely set. In addition, the side that is visible to people is covered with an exterior material, and the seam of the exterior material is located on the side that is less visible to people, thereby making it possible to create a post-formed product with improved design.

[0018] The invention recited in claim 7 is a handle member provided with the post-forming product recited in claim 6. This makes it possible to provide a handle member that exhibits the effects of the post-forming product.

[0019] The invention described in claim 8 provides a handle member including the post-forming product described in claim 6 and an attachment member that can be attached to the post-forming product and can be attached to a building. This makes it possible to provide a handle member that exhibits the effects of the post-forming product. [Brief description of the drawings]

[0020] [Figure 1] FIG. 1 is a front view of a urinal handrail having a post-formed product according to a first embodiment of the present invention attached thereto. [Diagram 2] FIG. 2 is a plan view of the urinal handrail of the same embodiment. [Diagram 3] FIG. 2 is a left side view of the urinal handrail of the embodiment. [Figure 4] FIG. 2 is a front cross-sectional view of the through handrail of the same embodiment. [Diagram 5] FIG. 4 is a left side cross-sectional view of both side handrails of the embodiment. [Figure 6] FIG. [Figure 7] FIG. 7 is a schematic diagram illustrating the manufacturing method, which is a continuation of FIG. [Figure 8] FIG. 8 is a schematic diagram illustrating the manufacturing method, which is a continuation of FIG. [Figure 9] FIG. 11 is a schematic diagram illustrating the manufacturing method, which is a continuation of FIG. [Figure 10] FIG. 11 is a schematic diagram illustrating the manufacturing method, which is a continuation of FIG. [Figure 11]FIG. 13 is a schematic diagram illustrating the manufacturing method, which is a continuation of FIG. [Figure 12] FIG. 13 is a front cross-sectional view of a modified example of both side handrails. [Figure 13] FIG. 13 is a perspective view of the case where the device is applied to a door. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0021] An embodiment of the postformed product of the present invention will be described with reference to the drawings. In the following description, when arrows are attached to each drawing, F stands for front, B stands for back, R stands for right, L stands for left, U stands for top, and D stands for bottom.

[0022] In this embodiment, a case will be described in which a post-formed product constituting a urinal handrail 30 as a handle member is attached to a wall 10 of a building. The wall 10 is formed in a rectangular flat plate shape, and as shown in Figures 2 and 3, a through-hole 10a is provided penetrating the wall 10 in the front-rear direction, allowing the urinal handrail 30 to be attached thereto.

[0023] As shown in Figs. 1 to 5, the urinal handrail 30 comprises a fixing base 40, both side handrails 50 which are post-formed products, both side supports 100, and a through handrail 110 which is also a post-formed product.

[0024] The fixing bases 40 (to be distinguished, they are referred to as fixing base 40A and fixing base 40B) are made of stainless steel, and include a base plate 41 and a sleeve pipe .

[0025] The base plate 41 is in the form of a rectangular flat plate, and has through holes 41a formed in the four corners thereof, penetrating therethrough in the front-rear direction.

[0026] The sheath tube 42 extends forward from the base plate 41, has a generally U-shaped cross section when viewed from the front-rear direction, and is disposed so as to open on the right side in the fixing base 40A and on the left side in the fixing base 40B. Two through holes 42a penetrating in the up-down direction are disposed in the lower wall of the sheath tube 42.

[0027] As shown in Figures 1 to 4, both side handrails 50 (to be distinguished, both side handrails are referred to as both side handrails 50A and both side handrails 50B) as post-formed products are equipped with a first core material 60, a second core material 80, and an exterior member 90. In this embodiment, both side handrails 50 are set to a length of 70 mm, a width of 25.2 mm, and a depth of 500 mm.

[0028] The first core material 60 (to be distinguished, they are referred to as first core material 60A and first core material 60B) is formed of water-resistant MDF (medium density fiberboard) plywood.

[0029] The first core 60 is composed of a first divided body 62 and a second divided body 65, and has a second core arrangement portion 61 in which a second core 80 is arranged.

[0030] The first partition 62 and the second partition 65 are formed by dividing a vertically long oval-shaped member into two in the left-right direction to have a line-symmetrical shape, and each partition has a second core material positioning portion forming recess 63, 66 formed as a bottomed hole extending from the opposing surface to the opposite side of the opposing surface.

[0031] In this embodiment, the second core material arrangement portion forming recesses 63, 66 are formed in a shape having a portion cut out in a quadrangular shape corresponding to the shape of a square pipe 81 described later, and a portion cut out in a quadrangular shape narrower in width in the left-right direction than the above portion and corresponding to the shape of a reinforcing member 83 described later. In other words, the second core material arrangement portion forming recesses 63, 66 have a shape with a step on the upper part.

[0032] When the first division body 62 and the second division body 65 are assembled, the first core material 60 has an outer shape of an elongated cylinder, and the second core material arrangement portion 61 has an approximately convex shape when viewed from the front-to-rear direction.

[0033] The upper part of the first core material 60 has one post mounting hole 67 that penetrates in the vertical direction so as to connect the outer circumferential surface 60a and the second core material arrangement portion 61. The lower part of the first core material 60 has two sheath tube mounting holes 68 and one post mounting hole 69 that penetrate in the vertical direction so as to connect the outer circumferential surface 60a and the second core material arrangement portion 61.

[0034] Second core materials 80 (to be distinguished, they are referred to as second core materials 80A and second core materials 80B) are disposed in the second core material disposing portion forming recesses 63, 66. In this embodiment, the strength of both side handrails 50 is reinforced by the second core materials 80.

[0035] The second core member 80 is made of stainless steel, and includes a square pipe 81, a lid 82, and a reinforcing member 83, and is formed in the shape of a flattened square tube with an open rear end and a closed front end.

[0036] The square pipe 81 is formed in a flattened rectangular tube shape. The upper wall of the square pipe 81 is formed with five reinforcing member mounting holes 81a that penetrate vertically and one support mounting hole 81b that penetrates vertically. The lower wall of the square pipe 81 is formed with two sheath tube mounting holes 81c that penetrate vertically and one support mounting hole 81d.

[0037] The lid 82 is formed in a rectangular flat plate shape and is attached so as to cover the front end of the square pipe 81 .

[0038] The reinforcing member 83 is formed in a square prism shape whose width in the left-right direction is narrower than that of the square pipe 81, and has five screw holes 83a formed therein for attachment to the upper wall of the square pipe 81.

[0039] The reinforcing member 83 is attached to the square pipe 81 by connecting the reinforcing member mounting hole 81a and the screw hole 83a and fixing with a fixing screw 84.

[0040] The handrails 50 on both sides are attached to the wall 10 by inserting the sheath pipe 42 from the rear into the through hole 10a of the wall 10, fitting the square pipe 81 into the sheath pipe 42 from the outside, and connecting the through hole 42a, the sheath pipe mounting hole 68, and the sheath pipe mounting hole 81c and fixing them with screws.

[0041] The exterior member 90 (to be distinguished, they are referred to as exterior member 90A, exterior member 90B, and exterior member 90C) is made of a melamine decorative board having antibacterial and antiviral properties. The melamine decorative board is made by impregnating paper with a thermosetting resin (melamine resin, phenolic resin) and molding it under high temperature and pressure.

[0042] In this embodiment, the exterior member 90 is attached to the first core member 60 except for its front and rear ends by post-forming. The post-forming process involves applying an adhesive to the first core member 60, and applying heat and pressure to the exterior member 90 to mold it to the shape of the first core member 60. Details will be described later.

[0043] In addition, in this embodiment, as shown in Figure 4, when viewed from the axial direction of the first core material 60, the joint portion between the first division body 62 and the second division body 65 on the upper end side of the first core material 60 is covered with an exterior member 90, and the joint portion of the exterior member 90 is arranged at the joint portion between the first division body 62 and the second division body 65 on the lower end side of the first core material 60.

[0044] A decorative plate 91 is attached so as to cover the front ends of the first core material 60 and the second core material 80 .

[0045] Both side supports 100 (to be distinguished, they are referred to as both side supports 100A and both side supports 100B) are made of stainless steel and are formed in a stepped cylindrical shape.

[0046] Each side support 100 has an externally threaded portion 101 having an external thread formed at an upper end thereof, and an internally threaded portion 102 having an internal thread formed at a lower end thereof.

[0047] 1 to 3 and 5, the through handrail 110 as a post-formed product includes a first core material 120, a second core material 140, and an exterior member 90. In this embodiment, the through handrail 110 is set to a length of 50.7 mm, a width of 420.0 mm, and a depth of 25.2 mm.

[0048] The first core 120 is formed from water-resistant MDF (medium density fiberboard) plywood.

[0049] The first core 120 is composed of a first divided body 122 and a second divided body 125, and has a second core arrangement portion 121 in which the second core 140 is arranged.

[0050] The first partition 122 and the second partition 125 are formed by dividing an oval-shaped member that is long vertically into two in the left-right direction to have a line-symmetrical shape, and are provided with second core material positioning portion forming recesses 123, 126 that are formed as bottomed holes extending from the opposing surface to the opposite side of the opposing surface.

[0051] In this embodiment, the second-core-material-arrangement-portion-forming recesses 123, 126 are formed by cutting out a rectangular shape corresponding to the shape of the second core material 140 described later.

[0052] When the first division body 122 and the second division body 125 are assembled, the first core material 120 has an outer shape of an elongated cylinder, and the second core material arrangement portion 121 has a rectangular shape located toward the front in the front-to-rear direction.

[0053] The left and right ends of the first core 120 are formed with decorative board fixing holes 124, which are formed as bottomed holes extending from the left and right end faces toward the center.

[0054] A second core material 140 is placed in the second-core material-placement-portion-forming recesses 123, 126. In this embodiment, the second core material 140 provides strength reinforcement.

[0055] The second core material 140 is made of stainless steel and has a large diameter portion 141 formed in a rectangular column shape, a medium diameter portion 142 formed in a cylindrical shape with a smaller diameter than the large diameter portion 141 at both ends of the second core material 140 in the left-right direction, and a small diameter portion 143 formed in the medium diameter portion 142 with a cylindrical shape and a smaller diameter than the medium diameter portion 142.

[0056] In this embodiment, the large diameter portion 141 is disposed in the second core material placement portion 121 , and the medium diameter portion 142 and the small diameter portion 143 are disposed outside the second core material placement portion 121 .

[0057] The handrail 110 is attached to both side posts 100 via fixing hardware 160 as mounting members.

[0058] The fixing hardware 160 (when distinguishing between them, they are referred to as fixing hardware 160A and fixing hardware 160B) is made of stainless steel and formed into a cylindrical shape.

[0059] The fixing hardware 160 is provided with an axle support hole 161 formed as a bottomed hole extending from the end face of the fixing hardware 160 facing the handrail 110 to the opposite end face, and a screw hole 162 that is perpendicular to the axle support hole 161 and connects the axle support hole 161 to the outer peripheral surface 160a of the fixing hardware 160.

[0060] The fixing hardware 160 is provided with a post mounting screw hole 163 which is perpendicular to the screw hole 162 and is formed as a bottomed screw hole extending from one outer peripheral surface 160a of the fixing hardware 160 to the other outer peripheral surface 160a.

[0061] The fixing hardware 160 is attached to both side supports 100 by screwing the male threaded portions 101 of the both side supports 100 into the support mounting screw holes 163 .

[0062] The post mounting holes 67, 81b, 81d, and 69 are connected to each other, the post mounting holes 100 on both sides are inserted from above, and the female threaded portions 102 are screwed into the screws, thereby attaching the side posts 100 to the side handrails 50.

[0063] The medium diameter section 142 and the small diameter section 143 of the second core material 140 of the through handrail 110 are inserted into the shaft support hole 161 of the fixing hardware 160, the screw hole 162 and the small diameter section 143 are connected, and the through handrail 110 is fixed with a screw 144, so that the through handrail 110 is attached to both side supports 100 so that it can rotate around an axis in the left-right direction.

[0064] In addition, in this embodiment, as shown in Figure 5, when viewed from the axial direction of the first core material 120, the joint portion between the first division body 122 and the second division body 125 on the upper end side of the first core material 120 is covered with an exterior member 90C, and the joint portion of the exterior member 90B is arranged at the joint portion between the first division body 122 and the second division body 125 on the lower end side of the first core material 120.

[0065] Decorative panels 92 are attached so as to cover the left and right ends of the first core material 120 and the second core material 140 .

[0066] We will now explain the manufacturing direction of both side handrails 50 and the through handrail 110 as post-formed products. We will now explain the case of manufacturing both side handrails 50. The through handrail 110 is similar to both side handrails 50, so its explanation will be omitted.

[0067] As shown in Figure 6, the first divided body 62, the second divided body 65, and the jig 200 are set on a flat surface F such as a surface plate before the second core material arrangement portion forming recesses 63, 66 are formed on the flat surface F.

[0068] More specifically, in this embodiment, the first divided body 62, the second divided body 65, and the jig 200 are set so as to be parallel to one another. The jig 200 is formed in a long rectangular prism shape, and its shape is set after measuring the lengths of the outer circumferential surfaces of the exterior member 90 and the first core material 60 as viewed in the axial direction of the first core material 60, and accurately defines the distance between the first divided body 62 and the second divided body 65.

[0069] A temporary fixing tape 201 is applied to the entire surface (top surface) of the first divided body 62, the second divided body 65, and the jig 200 opposite the flat surface F, and the first divided body 62, the second divided body 65, and the jig 200 form an integrated semi-finished unit 210.

[0070] The temporary fixing tape 201 maintains the set state of the first divided body 62, the second divided body 65, and the jig 200 that constitute the semi-finished unit 210. In other words, it maintains the horizontality of the first divided body 62, the second divided body 65, and the jig 200, and accurately maintains the distance between the first divided body 62 and the second divided body 65.

[0071] The above is the first step.

[0072] Next, as an example, as shown in Figure 7, an exterior member 90 is placed on a flat surface F, and an adhesive is used to bond the exterior member 90 to a portion of the first divided body 62 and the second divided body 65, which constitute the semi-finished unit 210, before the second core material arrangement portion forming recesses 63, 66 are formed, on the side opposite (below) the temporary fixing tape 201.

[0073] More specifically, the surfaces of the first divisional body 62 and the second divisional body 65 that come into contact with the exterior member 90 are bonded to the exterior member 90. This is the second step.

[0074] Next, as shown in FIG. 8, the exterior member 90 at the end portions (the right end portion for the first divided body 62 and the left end portion for the second divided body 65) of the first divided body 62 and the second divided body 65 opposite the jig 200 before the second-core-arrangement-part forming recesses 63, 66 are formed as viewed from the axial direction of the first core member 60 is heated and bent so that the surface temperature is 170 to 200 degrees, and the exterior member 90 is bonded to the first divided body 62 and the second divided body 65 via an adhesive, and the excess of the exterior member 90 is trimmed. It is also possible to cut the exterior member 90 in advance to a size that does not leave any excess. This is the third step.

[0075] 9, second core material placement portion forming recesses 63, 66 are formed in the first divided body 62 and the second divided body 65, and the temporary fixing tape 201 and the jig 200 are removed as shown in Fig. 10. This completes the fourth process.

[0076] Furthermore, as shown in FIG. 11, the portion of the exterior member 90 where the jig 200 was placed and its surroundings are heated so that the surface temperature is 170 to 200 degrees, and the ends of the first division body 62 and the second division body 65 opposite the side where the jig 200 was placed (the right end of the first division body 62 and the left end of the second division body 65) are brought close to each other when viewed from the axial direction of the first core material 60, and the first division body 62 and the second division body 65 and the exterior member 90, and the opposing surfaces of the first division body 62 and the second division body 65 are bonded together using an adhesive. This completes the outsides of both side handrails 50 before the second core material 80 is placed, as shown in FIG. This is the fifth step.

[0077] 1 to 3, after the fifth step, the second core material 80 is disposed in the second core material disposing portion 61. The above is referred to as the second core material disposing step.

[0078] With the above steps, the handrails 50 on both sides are completed as post-formed products.

[0079] In addition, in the case where the shape of the second core material 80 makes it impossible to place the second core material 80 in the second core material placement portion 61 after the fifth step, it is also possible to place the second core material 80 in any of the second core material placement portion forming recesses 63, 66 between the fourth and fifth steps.

[0080] It is also possible to previously form the second core-material-arrangement-portion-forming recesses 63, 66 in the first divided body 62 and the second divided body 65. In relation to this, the fourth step can be a step of simply removing the temporary fixing tape 201 and the jig 200.

[0081] In addition, the fifth step can be a step in which the first and second divisions 62 and 65 are not bonded to the exterior member 90, but only the opposing surfaces of the first and second divisions 62 and 65 are bonded to each other via an adhesive.

[0082] The invention having the above configuration can be considered as a manufacturing method using the first divided body 62 and the second divided body 65 in which the second core-arrangement-part forming recesses 63, 66, 123, 126 are formed in advance, excluding the arrangement of the second cores 80, 140. A first core material 60, 120; An exterior member 90 that covers the outer surface of the first core material 60, 120; A manufacturing method for both side handrails 50 and a through handrail 110 as post-formed products, The first core material 60, 120 is The first core material 60, 120 is divided along the axial direction into a first divided body 62, 122 and a second divided body 65, 125. A second core material arranging portion 61, 121 capable of arranging a second core material 80, 140 having a higher rigidity than the first core material 60, 120 therein, The first divided body 62, 122 and the second divided body 65, 125 have second core material arranging portion forming recesses 63, 66, 123, 126 for forming the second core material arranging portions 61, 121 formed on their respective opposing surfaces. a first step of setting a first divided body 62, 122, a second divided body 65, 125, and a jig 200 that defines the distance between the first divided body 62, 122 and the second divided body 65, 125 on a flat surface F, and attaching a temporary fixing tape 201 that maintains the set state to a surface opposite the flat surface F to form an integrated semi-finished unit 210; a second step of bonding the exterior member 90 to parts of the first divided bodies 62, 122 and the second divided bodies 65, 125 constituting the semi-completed unit 210 on the side opposite to the temporary fixing tape 201; a third step of bending the exterior member 90 at a portion corresponding to the end portion of the first division body 62, 122 and the second division body 65, 125 on the opposite side from the jig 200 as viewed from the axial direction, and bonding the exterior member 90 to the first division body 62, 122 and the second division body 65, 125; A fourth step of removing the temporary fixing tape 201 and the jig 200; a fifth step including a step of bringing together the ends of the first divided bodies 62, 122 and the second divided bodies 65, 125 opposite to the side where the jig 200 was disposed, as viewed from the axial direction, and bonding the opposing surfaces of the first divided bodies 62, 122 and the second divided bodies 65, 125 together; It can be seen as taking place through the following steps.

[0083] According to this, the second core materials 80, 140 are not exposed, and the shapes of the second core materials 80, 140 can be freely set.

[0084] In addition, the exterior member 90 is a melamine decorative board, a third step of heating and bending the melamine decorative board at the portions corresponding to the ends of the first divisional body 62, 122 and the second divisional body 65, 125 opposite the jig 200 as viewed in the axial direction, thereby bonding the melamine decorative board to the first divisional body 62, 122 and the second divisional body 65, 125, and trimming the excess of the melamine decorative board; the fifth step is a step of heating the portion of the melamine decorative board where the jig 200 was placed and its periphery, and bringing the ends of the first division 62, 122 and the second division 65, 125 opposite to the side where the jig 200 was placed close to each other when viewed from the axial direction, thereby bonding the first division 62, 122 and the second division 65, 125 to the melamine decorative board, and bonding the opposing surfaces of the first division 62, 122 and the second division 65, 125 to each other; is.

[0085] This is a suitable manufacturing method for the present embodiment in which the exterior component 90 is a melamine decorative board.

[0086] Moreover, the first core material 60, 120 has an outer shape that includes a rectangular portion when viewed in the axial direction, and at least one end portion is formed in an arc shape.

[0087] This is preferable in this embodiment in that the ends of the first cores 60 and 120 as viewed in the axial direction are rounded.

[0088] In addition, as a product invention, it is a post-formed product, A first core material 60, 120; A second core material 80, 140 having a higher rigidity than the first core material 60, 120 and disposed within the first core material 60, 120; An exterior member 90 that covers the outer surface of the first core material 60, 120; Preparation, The first core material 60, 120 is The first divided body 62, 122 and the second divided body 65, 125 are configured, The second core material arranging portion 61, 121 in which the second core material 80, 140 is arranged is provided, The first divided body 62, 122 and the second divided body 65, 125 have second core material arranging portion forming recesses 63, 66, 123, 126 for forming the second core material arranging portions 61, 121 formed on their respective opposing surfaces. When viewed from the axial direction of the first core material 60, 120, a joint portion between the first divided body 62, 122 and the second divided body 65, 125 on one end side of the first core material 60, 120 is covered with an exterior member 90, At the joint between the first divided body 62, 122 and the second divided body 65, 125 on the other end side of the first core material 60, 120, the joint portion of the exterior member 90 is disposed.

[0089] According to this, the second core materials 80, 140 are not exposed, and the shape of the second core materials 80, 140 can be freely set. In addition, the side that is visible to people is covered with the exterior member 90, and the seam of the exterior member 90 is arranged on the side that is less visible to people, thereby making it possible to create a post-formed product with improved design.

[0090] When applied to a door handle 22 of a door 21, as shown in Fig. 13, the handle member can be provided with a mounting member 23 to be attached to the door and a through handrail 110. Furthermore, the handle member can be provided with a post-formed product.

[0091] The post-formed product and the handle member having the same according to the present invention are not limited to the above-mentioned configurations. In other words, various combinations and design modifications are possible without departing from the gist of the present invention.

[0092] For example, the post-forming processed products and handle members of the present invention can be applied to the walls of buildings, equipment attached to buildings, doors of equipment such as control boxes, etc., so long as they achieve similar effects.

[0093] 12, the second core material placement portion forming recesses 63, 66 of both side handrails 50 can be shaped so as not to have a step on the top. This is suitable when the reinforcing member 83 is not used.

[0094] Furthermore, the outer shape of the first core material 60, 120 can be appropriately modified to a polygonal column shape such as a triangular or pentagonal column shape, an ellipse, an elongated column shape, an oval column shape, or other shape.

[0095] In addition, the shape of the exterior member 90 can be formed to correspond to the first cores 60 and 120 .

[0096] Furthermore, by appropriately changing the shape of the second-core-arrangement-portion-forming recesses 63, 66, 123, 126, it is possible to change the shape of the second cores 80, 140 to a corresponding shape.

[0097] Furthermore, the manner in which the post-formed product is attached to the attachment member, the post-formed product to an attachment such as a door, and the attachment member to an attachment such as a door can be modified as appropriate.

[0098] Furthermore, for the exterior member 90, in addition to the melamine decorative board, a thermosetting resin decorative board, a polyvinyl chloride sheet, an olefin sheet, an acrylic, paper, and the like can be used.

[0099] The third and fifth steps can also be applied to the case where the exterior member 90 can be bent and bonded without being heated.

[0100] Furthermore, the first core material 60, 120 may be made of water-resistant medium density fiberboard (MDF) plywood, as well as particle board (PB), plywood (PW), and the like.

[0101] The second core material arranging portion 61, 121 can also be formed by a second core material arranging portion forming recess 63, 66, 123, 126 formed on the opposing surface of either one of the first divided body 62, 122 and the second divided body 65, 125, and the opposing surface of either the other. In relation to this, it is also possible to form either one of the second core material arranging portion forming recess 63, 66, 123, 126 on at least one of the first divided body 62, 122 and the second divided body 65, 125, and then remove the temporary fixing tape 201 and the jig 200 in a fourth step.

[0102] Considering the present invention as a manufacturing method including the arrangement of the second core members 80, 140 in light of the above-mentioned embodiment and modified examples, If the steps corresponding to the third, fourth, and fifth steps are considered as a single process, such as performing the third and fifth steps simultaneously or in any order, A first core material 60, 120; A second core material 80, 140 having a higher rigidity than the first core material 60, 120 and disposed within the first core material 60, 120; An exterior member 90 that covers the outer surface of the first core material 60, 120; A method for producing a post-formed product comprising: The first core material 60, 120 is The first core material 60, 120 is divided along the axial direction into a first divided body 62, 122 and a second divided body 65, 125. The second core material arranging portion 61, 121 in which the second core material 80, 140 is arranged is provided, At least one of the opposing surfaces of the first divided body 62, 122 and the second divided body 65, 125 is provided with a second core material arranging portion forming recess 63, 66, 123, 126 for forming the second core material arranging portion 61, 121; The second core material arrangement portion forming recesses 63, 66, 123, 126 are formed. Or, Before the second core material placement portion forming recesses 63, 66, 123, 126 are formed, a first step of setting a first divided body 62, 122, a second divided body 65, 125, and a jig 200 that defines the distance between the first divided body 62, 122 and the second divided body 65, 125 on a flat surface F, and attaching a temporary fixing tape 201 that maintains the set state to a surface opposite the flat surface F to form an integrated semi-finished unit 210; a second step of bonding the exterior member 90 to parts of the first divided bodies 62, 122 and the second divided bodies 65, 125 constituting the semi-completed unit 210 on the side opposite to the temporary fixing tape 201; A second core material placement portion forming recess 63, 66, 123, 126 is formed in at least one of the first divided body 62, 122 and the second divided body 65, 125, and the temporary fixing tape 201 and the jig 200 are removed. Or, The temporary fixing tape 201 and the jig 200 are removed. When viewed from the axial direction, the exterior member 90 is bent at a portion corresponding to the end portion of the first division body 62, 122 and the second division body 65, 125 on the opposite side from the jig 200, and the exterior member 90 is bonded to the first division body 62, 122 and the second division body 65, 125. At the same time, after, or before The bonding process can include a process of bringing together the ends of the first dividers 62, 122 and the second dividers 65, 125 opposite the side on which the jig 200 was placed, when viewed from the axial direction, and bonding the opposing surfaces of the first dividers 62, 122 and the second dividers 65, 125.

[0103] Then, after the bonding process, the second core material 80 is disposed in the second core material disposing portion 61, 121. Or, In the bonding step, the second core material 80 is disposed in the second core material disposing portion forming recesses 63, 66, 123, 126; A second core material disposing step; It can be said that the process is carried out through the following steps.

[0104] Even with this manufacturing method, the second core material 80 is not exposed, and the shape of the second core material 80 can be freely set.

[0105] In the above manufacturing method, the exterior member 90 is a thermosetting resin decorative board, The bonding step heats and bends the thermosetting resin decorative plate at the portions corresponding to the ends of the first divisions 62, 122 and the second divisions 65, 125 opposite the jig 200 when viewed from the axial direction, thereby bonding the thermosetting resin decorative plate to the first divisions 62, 122 and the second divisions 65, 125, and trimming the excess of the exterior member 90 if necessary. At the same time, after, or before a process of heating the portion of the thermosetting resin decorative board where the jig 200 was placed and its surroundings, and bringing the ends of the first division 62, 122 and the second division 65, 125 opposite the side where the jig 200 was placed close to each other when viewed from the axial direction, thereby bonding the first division 62, 122 and the second division 65, 125 to the thermosetting resin decorative board, and bonding the opposing surfaces of the first division 62, 122 and the second division 65, 125 to each other, The manufacturing method may be such that

[0106] This method is also suitable for producing the exterior component 90 which is a thermosetting resin decorative board. [Explanation of symbols]

[0107] 50 Both side handrails 60 First core material 61 Second core material placement section 62 First division body 63 Second core material arrangement portion forming recess 65 Second split body 66 Second core material arrangement portion forming recess 80 Second core material 90 Exterior materials 110 Handrail 120 First core material 121 Second core material placement section 122 First division body 123 Second core material arrangement portion forming recess 125 Second split body 126 Second core material arrangement portion forming recess 140 Second core material 200 Jig 201 Temporary Fixing Tape 210 Semi-completed unit F flat surface

Claims

1. A first core material; An exterior member covering an outer surface of the first core material; A method for producing a post-formed product comprising: The first core material is The first core material is divided along an axial direction of the first core material, and the first core material is composed of a first divided body and a second divided body. A second core material arranging portion capable of arranging a second core material having a higher rigidity than the first core material therein, a second-core-material-arrangement-portion-forming recess for forming the second-core-material-arrangement portion is formed on at least one of the opposing surfaces of the first division body and the second division body; a first step of setting the first divided body, the second divided body, and a jig that defines a distance between the first divided body and the second divided body on a flat surface, and attaching a temporary fixing tape that maintains the set state to a surface opposite to the flat surface, thereby forming an integrated semi-finished unit; a second step of bonding the exterior member to a portion of the first divided body and a portion of the second divided body that constitute the semi-completed unit on a side opposite to the temporary fixing tape; a third step of bending the exterior member at portions corresponding to ends of the first division body and the second division body on the opposite side to the jig as viewed from the axial direction, thereby bonding the exterior member to the first division body and the second division body; A fourth step of removing the temporary fixing tape and the jig; a fifth step including a step of bringing end portions of the first division body and the second division body opposite to the side on which the jig was disposed, close to each other as viewed from the axial direction, and bonding opposing surfaces of the first division body and the second division body to each other; A method for producing a postformed product, comprising the steps of:

2. A first core material; A second core material having a higher rigidity than the first core material and disposed within the first core material; An exterior member covering an outer surface of the first core material; A method for producing a post-formed product comprising: The first core material is The first core material is divided along an axial direction of the first core material, and the first core material is composed of a first divided body and a second divided body. A second core material arrangement portion in which the second core material is arranged is provided, a second-core-material-arrangement-portion-forming recess for forming the second-core-material-arrangement portion is formed on at least one of the opposing surfaces of the first division body and the second division body; The second core material arrangement portion forming recess is formed. Or, Before the second core material arrangement portion forming recess is formed, a first step of setting the first divided body, the second divided body, and a jig that defines a distance between the first divided body and the second divided body on a flat surface, and attaching a temporary fixing tape that maintains the set state to a surface opposite to the flat surface, thereby forming an integrated semi-finished unit; a second step of bonding the exterior member to a portion of the first divided body and a portion of the second divided body that constitute the semi-completed unit on a side opposite to the temporary fixing tape; forming a second core material placement portion forming recess in at least one of the first divided body and the second divided body, and removing the temporary fixing tape and the jig; Or, The temporary fixing tape and the jig are removed, When viewed from the axial direction, the exterior member is bent at a portion corresponding to an end of the first division body and the second division body opposite to the jig, and the exterior member is bonded to the first division body and the second division body; At the same time, after, or before a bonding process including a process of bringing end portions of the first division body and the second division body opposite to the side on which the jig was disposed, close to each other as viewed from the axial direction, and bonding opposing surfaces of the first division body and the second division body to each other; After the bonding step, the second core material is disposed in the second core material disposing portion. Or, In the bonding step, the second core material is disposed in the second-core material disposing portion forming recess. A second core material disposing step; A method for producing a postformed product, comprising the steps of:

3. The exterior member is a thermosetting resin decorative board, the third step is a step of heating and bending the thermosetting resin decorative board at a portion corresponding to the end portion of the first division body and the second division body opposite to the jig when viewed from the axial direction, thereby bonding the thermosetting resin decorative board to the first division body and the second division body, and trimming the excess of the exterior member if necessary; the fifth step is a step of heating the portion of the thermosetting resin decorative board where the jig was placed and its periphery, bringing the ends of the first and second divisions opposite the side where the jig was placed close to each other when viewed from the axial direction, thereby bonding the first and second divisions to the thermosetting resin decorative board, and bonding the opposing surfaces of the first and second divisions to each other; The method for producing a postformed product according to claim 1, characterized in that

4. The exterior member is a thermosetting resin decorative board, The bonding step heats and bends the thermosetting resin decorative board at portions corresponding to the ends of the first and second divisions opposite to the jig when viewed from the axial direction, thereby bonding the thermosetting resin decorative board to the first and second divisions, and trimming the excess of the exterior member if necessary. At the same time, after, or before the portion of the thermosetting resin decorative board where the jig was disposed and its periphery are heated, and ends of the first and second divisions opposite to the side where the jig was disposed are brought closer together as viewed from the axial direction, thereby bonding the first and second divisions to the thermosetting resin decorative board, and bonding the opposing surfaces of the first and second divisions to each other; 3. The method for producing a postformed product according to claim 2, further comprising the steps of:

5. A method for manufacturing a post-formed product as described in claim 1, 2, 3 or 4, characterized in that the first core material has an outer shape, when viewed from the axial direction, that includes a rectangular portion and at least one end is formed in an arc shape.

6. A first core material; A second core material having a higher rigidity than the first core material and disposed within the first core material; An exterior member covering an outer surface of the first core material; Preparation, The first core material is The device is composed of a first divided body and a second divided body, A second core material arrangement portion in which the second core material is arranged is provided, a second-core-material-arrangement-portion-forming recess for forming the second-core-material-arrangement portion is formed on at least one of the opposing surfaces of the first division body and the second division body; When viewed from the axial direction of the first core material, a joint portion between the first divided body and the second divided body on one end side of the first core material is covered with the exterior member, A post-forming processed product characterized in that a seam portion of the exterior member is arranged at the seam portion between the first division and the second division on the other end side of the first core material.

7. A handle member comprising the post-formed product according to claim 6.

8. A handle member comprising: the post-forming product according to claim 6; and an attachment member that is attached to the post-forming product and can be attached to a building.

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