Composite cable and composite harness
The composite cable design addresses the issue of thick cable diameters in electric brake devices by arranging signal and power lines to reduce the overall diameter while maintaining redundancy, resulting in improved flexibility and durability.
Patent Information
- Application Number
- JP2023155564
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-09-21
- Publication Date
- 2025-04-03
AI Technical Summary
Existing electric brake devices for vehicles face challenges with thick cable diameters due to combined communication and power lines, which reduces flexibility and increases the risk of wire breakage from repeated bending.
A composite cable design where first and second signal stranded wires, made by twisting respective signal lines for control signals and redundancy, are arranged to sandwich power lines within a shared sheath, reducing the overall cable diameter while maintaining redundancy.
The solution achieves a reduced cable diameter, improved flexibility, and enhanced durability against bending, thereby enhancing the reliability and distribution capability of the electric brake system.
Smart Images

Figure 2025047210000001_ABST
Abstract
Description
[Technical field]
[0001] The present invention relates to a composite cable having a plurality of power lines and a plurality of signal lines, and to a composite harness in which a connector is provided at an end of the composite cable. [Background technology]
[0002] Conventionally, for example, in electric brake devices for vehicles, duplication or redundancy of equipment has been considered to improve reliability. Patent Document 1 describes an electric brake device in which a motor that applies a braking force to a wheel, a first motor drive unit that drives a first winding set of the motor, and a second motor drive unit that drives a second winding set of the motor are provided on the wheel side, and a controller that controls the first motor drive unit and the second motor drive unit is provided on the vehicle body side, the first motor drive unit and the controller are connected by a first communication line, and the second motor drive unit and the controller are connected by a second communication line. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2018-30463 A Summary of the Invention [Problem to be solved by the invention]
[0004] In the electric brake device described in Patent Document 1, the wheel side and the vehicle body side are connected by a first communication line, a second communication line, and an electric wire that supplies power from the vehicle body side to the wheel side. If these two communication lines and the electric wire are covered with a sheath and configured as a single cable, the outer diameter of the cable will be large. Here, since a part of the cable for the electric brake is repeatedly bent in the longitudinal direction due to the movement of the wheels relative to the vehicle body when the vehicle is running, it is desirable that the cable outer diameter is small and highly flexible. In other words, if the two communication lines and the electric wire for supplying power are configured as a single cable in the electric brake device described in Patent Document 1, the outer diameter of the cable will be large due to the two communication lines, which will reduce the ease of routing and may make the cable more susceptible to breakage due to repeated bending.
[0005] Therefore, an object of the present invention is to provide a composite cable that enables the outer diameter of the cable to be reduced while making the electric wires that transmit control signals for controlling the controlled device redundant, and a composite harness that includes the composite cable and a connector. [Means for solving the problem]
[0006] In order to solve the above-mentioned problems, the present invention provides a composite cable comprising: a plurality of power supply wires for supplying operating power to a controlled device; a first signal twisted wire formed by twisting together a plurality of first signal wires for transmitting control signals for controlling the controlled device; a second signal twisted wire formed by twisting together a plurality of second signal wires for making the plurality of first signal wires redundant; and a sheath collectively covering the plurality of power supply wires, the plurality of first signal twisted wires, and the plurality of second signal twisted wires, wherein the first signal twisted wire and the second signal twisted wire are arranged at a distance so as to sandwich the plurality of power supply wires.
[0007] In addition, in order to solve the above-mentioned problems, the present invention provides a composite harness including the above-mentioned composite cable and a connector provided at an end of the composite cable. Effect of the Invention
[0008] According to the present invention, it is possible to reduce the diameter of the composite cable while providing redundancy to the electric wires that transmit the control signals for controlling the controlled device. [Brief description of the drawings]
[0009] [Figure 1] 1 is a schematic diagram showing a configuration example of a vehicle having a composite cable and a composite harness according to a first embodiment of the present invention. [Diagram 2] 4 is an explanatory diagram showing an example of the configuration of an electric brake unit together with a composite cable and a part of a composite harness. FIG. [Diagram 3] FIG. 2 is a cross-sectional view of a composite cable. [Figure 4] 4 is an explanatory diagram showing an example of the configuration of a wheel-side connector, a mating connector of an electric brake unit that is fitted into the wheel-side connector, and a communication circuit section of a control section. FIG. [Diagram 5] FIG. 4 is a cross-sectional view showing a configuration of a composite cable shown as a comparative example. [Figure 6] FIG. 11 is an explanatory diagram showing a configuration of a composite harness according to a second embodiment of the present invention. [Figure 7] FIG. 11 is a schematic diagram showing a configuration example of a vehicle having a composite harness according to a third embodiment of the present invention. [Figure 8] FIG. 13 is a schematic diagram showing a portion of a wheel side connector, a sensor cable, and a sensor connector of a composite harness according to a third embodiment, together with a portion of a mating connector of an electric brake unit to which the wheel side connector is attached, and a switching circuit in a control unit. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0010] [First embodiment] 1 is a schematic diagram showing a configuration example of a vehicle 3 having a composite cable 1 and a composite harness 2 according to a first embodiment of the present invention. The vehicle 3 has a wheel 4 having a metal wheel 41 and a rubber tire 42, a brake rotor 5 that rotates integrally with the wheel 41, a hub unit 6 that rotatably supports the wheel 4 and the brake rotor 5, a suspension device 7 that supports the hub unit 6 on a vehicle body 30, a general controller 8 that is a control device that performs overall control of the vehicle 3, and an electric brake unit 9 that brakes the wheel 4 according to an instruction from the general controller 8.
[0011] The suspension device 7 is configured to include a knuckle 71, an upper arm 72, a lower arm 73, a damper 74, and a suspension spring 75. One end of each of the upper arm 72 and the lower arm 73 is connected to the knuckle 71, and the other end is connected to the vehicle body 30. The hub unit 6 has an outer wheel 61 attached to the knuckle 71, a hub wheel 62 rotatably supported relative to the outer wheel 61, and a wheel speed sensor 63 that detects the rotational speed of the wheel 4. The knuckle 71 has a first connecting portion 711 to which the upper arm 72 and the damper 74 are connected, a second connecting portion 712 to which the lower arm 73 is connected, and a mounting portion 713 to which the electric brake unit 9 is attached.
[0012] The wheel 41 and the brake rotor 5 are fixed to the hub wheel 62 of the hub unit 6 by a plurality of hub bolts 621. The wheel speed sensor 63 detects the rotational speed of the hub wheel 62 relative to the outer wheel 61 as the rotational speed of the wheel 4, and outputs a detection signal indicating the detection result to the general controller 8 via a sensor cable (not shown). The general controller 8 controls the electric brake unit 9 based on information such as the amount of depression of the brake pedal by the driver of the vehicle 3 and the rotational speed of the wheel 4 detected by the wheel speed sensor 63. The electric brake unit 9 is a device controlled by the general controller 8 and is a control target of the general controller 8.
[0013] The electric brake unit 9, together with the wheel 4, the brake rotor 5, the hub unit 6, and the knuckle 71, moves up and down relative to the vehicle body 30 as the suspension spring 75 expands and contracts. A part of the composite cable 1 in the longitudinal direction is suspended in the air, and connects the electric brake unit 9 and the general controller 8.
[0014] 2 is an explanatory diagram showing a configuration example of the electric brake unit 9 together with the composite cable 1 and the composite harness 2. The electric brake unit 9 includes a control unit 90 that communicates with the general controller 8 via the composite cable 1, an outer brake pad 911 and an inner brake pad 912, a caliper 92 to which the outer brake pad 911 is attached, a piston 93 to which the inner brake pad 912 is attached, a motor 94 that is a drive source of the electric brake unit 9, a reduction gear 95 that reduces the rotation of a motor shaft 941 that is an output shaft of the motor 94, a rotary-to-linear motion conversion mechanism 96 that converts the rotational motion of the output shaft 951 of the reduction gear 95 into the linear motion of the piston 93, a caliper bracket 97 that is fixed to the mounting portion 713 of the knuckle 71, and an inverter 98 that supplies a current to the motor 94. The caliper 92 is supported by the caliper bracket 97 and is movable parallel to the rotation axis of the wheel 4 relative to the caliper bracket 97.
[0015] The reducer 95 reduces the speed of rotation of the motor shaft 941 and transmits the torque of the motor 94 to a rotary-to-linear motion conversion mechanism 96. The rotary-to-linear motion conversion mechanism 96 is formed of, for example, a ball screw mechanism. When the motor 94 rotates due to a current supplied from an inverter 98, the outer brake pad 911 and the inner brake pad 912 are pressed toward the brake rotor 5 with a pressing force corresponding to the torque generated by the motor 94, and the wheel 4 is braked by the frictional force generated between the outer brake pad 911 and the inner brake pad 912 and the brake rotor 5.
[0016] 3 is a cross-sectional view of the composite cable 1. The composite cable 1 includes a plurality of power supply lines 10 for supplying operating power to the electric brake unit 9, a plurality of first signal lines 11 for transmitting control signals for controlling the electric brake unit 9, a plurality of second signal lines 12 for making the plurality of first signal lines 11 redundant, a fibrous interposer 13, and a hollow tubular sheath 14. In this embodiment, the composite cable 1 includes two power supply lines 10, two first signal lines 11, and two second signal lines 12.
[0017] One of the two power supply lines 10 is a positive power supply line and the other is a negative power supply line. Each of these power supply lines 10 is an insulated wire having a central conductor 101 covered with an insulator 102 made of insulating resin. The central conductor 101 is a stranded wire formed by twisting together a plurality of conductor wires 101a. The voltage supplied to the electric brake unit 9 by the two power supply lines 10 is, for example, DC 12V. The control unit 90 of the electric brake unit 9 includes an electric circuit that operates on a voltage obtained by transforming the voltage supplied to the electric brake unit 9 by the two power supply lines 10 using a DC-DC converter, and the inverter 98 switches the voltage supplied to the electric brake unit 9 by the two power supply lines 10 and outputs it to the motor 94.
[0018] Each of the two first signal wires 11 is an insulated wire having a central conductor 111 covered with an insulator 112 made of insulating resin. The central conductor 111 is a stranded wire formed by twisting together a plurality of conductor wires 111a. Similarly, each of the two second signal wires 12 is an insulated wire having a central conductor 121 covered with an insulator 122 made of insulating resin. The central conductor 121 is a stranded wire formed by twisting together a plurality of conductor wires 121a. The first signal wire 11 and the second signal wire 12 have common specifications such as outer diameter and material.
[0019] Two first signal wires 11 are twisted together to form a first signal twisted wire 110. Two second signal wires 12 are twisted together to form a second signal twisted wire 120. In Fig. 3, the twisting direction of the multiple first signal wires 11 in the first signal twisted wire 110 is indicated by arrow A1, and the twisting direction of the multiple second signal wires 12 in the second signal twisted wire 120 is indicated by arrow A2. The twisting direction of the multiple first signal wires 11 and the twisting direction of the multiple second signal wires 12 are the same.
[0020] The filler 13 is a fibrous material such as aramid fiber or nylon fiber. The sheath 14 is made of a resin such as soft polyurethane having excellent flexibility and durability. The sheath 14 collectively covers the power lines 10, the first signal stranded wire 110, the second signal stranded wire 120, and the filler 13. In the vicinity of the electric brake unit 9, the sheath 14 is removed, and the power lines 10, the first signal lines 11, and the second signal lines 12 are exposed from the sheath 14. In FIG. 2, a part of the sheath 14 is indicated by a two-dot chain line, and the power lines 10, the first signal lines 11, and the second signal lines 12 are illustrated inside the sheath 14.
[0021] The overall controller 8 outputs command signals indicating the magnitude of the braking force to be generated by the electric brake unit 9 to two first signal lines 11 and two second signal lines 12. The signals output to the two first signal lines 11 are the same as the signals output to the two second signal lines 12. The control unit 90 outputs a PWM signal to the inverter 98 to control the motor 94 so that a braking force corresponding to this command signal is generated.
[0022] The multiple power wires 10, the first signal stranded wire 110, and the second signal stranded wire 120 are twisted together in a spiral shape inside the sheath 14 to form the electric wire assembly 100. A tape member 15 made of a resin such as PET (Poly Ethylene Terephthalate) is wound around the outer periphery of the electric wire assembly 100.
[0023] In FIG. 3, the twisting direction of the power wires 10, the first signal strands 110, and the second signal strands 120 in the wire assembly 100 is indicated by an arrow A3. In this embodiment, the twisting direction of the first signal strands 110, the twisting direction of the second signal strands 120, and the twisting direction of the wire assembly 100 are the same. As a result, when the composite cable 1 is twisted, the twisting of the first signal strands 110, the second signal strands 120, and the wire assembly 100 tightens and loosens together, distributing the load and improving the durability against twisting. However, this is not limited to this, and the twisting direction of the first signal strands 110 and the second signal strands 120 and the twisting direction of the wire assembly 100 may be reversed. In this case, the bending tendency of the composite cable 1 caused by twisting can be suppressed.
[0024] The first signal stranded wire 110 and the second signal stranded wire 120 are arranged at a distance from each other so as to sandwich the multiple power wires 10. In other words, the first signal stranded wire 110, one power wire 10, the second signal stranded wire 120, and the other power wire 10 are arranged in this order along the circumferential direction of the composite cable 1, with the central axis C of the composite cable 1 as the center. In this embodiment, the distance between the two power wires 10 is smaller than the outer diameters of the first signal wire 11 and the second signal wire 12. This prevents the first signal stranded wire 110 and the second signal stranded wire 120 from approaching each other through the gap between the two power wires 10.
[0025] 1, an end of the sheath 14 on the wheel 4 side is fixed to a first connecting portion 711 of a knuckle 71 by a fixing device 70 near the electric brake unit 9. By fixing the end of the sheath 14 near the electric brake unit 9, the lengths of the multiple power supply lines 10, the multiple first signal lines 11, and the multiple second signal lines 12 exposed from the sheath 14 are shortened, and the lengths of the multiple power supply lines 10, the multiple first signal lines 11, and the multiple second signal lines 12 protected by the sheath 14 are lengthened. The multiple power supply lines 10, the first signal lines 11, and the second signal lines 12 exposed from the sheath 14 may be covered by a tubular protective member.
[0026] The composite harness 2 includes a composite cable 1, a wheel side connector 21 provided at one end of the composite cable 1, and a vehicle body side connector 22 provided at the other end of the composite cable 1. The wheel side connector 21 is attached to the electric brake unit 9. The vehicle body side connector 22 is attached to the general controller 8. One end of each of the multiple power supply lines 10, the multiple first signal lines 11, and the multiple second signal lines 12 is connected to a terminal of the wheel side connector 21, and the other end of each of the multiple power supply lines 10, the multiple first signal lines 11, and the multiple second signal lines 12 is connected to a terminal of the vehicle body side connector 22.
[0027] 4 is an explanatory diagram showing an example of the configuration of the wheel side connector 21, the mating connector 99 of the electric brake unit 9 that is fitted into the wheel side connector 21, and the communication circuit section 900 of the control section 90. The wheel side connector 21 has a connector housing 210 made of insulating resin, and first to sixth terminals 211 to 216. A plurality of power supply lines 10, a plurality of first signal lines 11, and a plurality of second signal lines 12 are connected to the first to sixth terminals 211 to 216, respectively.
[0028] The mating connector 99 has a connector housing 990 made of insulating resin, and first to sixth terminals 991-996 respectively connected to the first to sixth terminals 211-216 of the wheel side connector 21. The first and second terminals 991, 992 of the mating connector 99 electrically connected to the first and second terminals 211, 212 of the wheel side connector 21 to which the multiple power supply lines 10 are connected are respectively connected to a power supply pattern and a ground pattern of the board of the control unit 90.
[0029] 4, two first signal lines 11 are used as a regular system, and two second signal lines 12 are used as a backup system. The communication circuit unit 900 includes a first transceiver 901 and a first receiver 902 electrically connected to the two first signal lines 11, respectively, a second transceiver 903 and a second receiver 904 electrically connected to the two second signal lines 12, respectively, and first and second switching circuits 905 and 906. The control unit 90 performs half-duplex communication with the general controller 8 through this communication circuit unit 900.
[0030] The CPU (arithmetic processing unit) of the control unit 90 normally communicates with the overall controller 8 using a first transceiver 901 and a first receiver 902, and when communication with the overall controller 8 is no longer performed normally, switches the first and second switching circuits 905, 906 so that communication with the overall controller 8 is performed using a second transceiver 903 and a second receiver 904.
[0031] (Comparative Example) 5 is a cross-sectional view showing the configuration of a composite cable 1A shown as a comparative example. The composite cable 1A according to this comparative example has two power lines 10, two first signal lines 11, and two second signal lines 12, similar to the composite cable 1 according to the first embodiment, but the twisted configuration of the first signal lines 11 and the second signal lines 12 is different. In the composite cable 1A according to the comparative example, a signal line section 100A is configured by twisting a first twisted pair 11A formed by twisting two first signal lines 11 and a second twisted pair 12A formed by twisting two second signal lines 12, and the signal line section 100A and two power lines 10 are further twisted together to configure an electric wire assembly 100B.
[0032] In this composite cable 1A, the maximum outer diameter of the signal line portion 100A is equal to the total outer diameter of each of the two first signal lines 11 and each of the two second signal lines 12. Since this signal line portion 100A is further twisted with two power lines 10, the cable outer diameter becomes larger than that of the composite cable 1 according to the first embodiment.
[0033] (Effects of the First Embodiment) According to the first embodiment described above, the first signal stranded wire 110 and the second signal stranded wire 120 are arranged at a distance from each other so as to sandwich a plurality of power wires 10 therebetween. This enables the outer diameter of the composite cable 1 to be reduced, improves the routing ability of the composite cable 1, and provides high bending durability and resistance to breakage.
[0034] [Second embodiment] Next, a second embodiment of the present invention will be described with reference to Fig. 6. Fig. 6 is an explanatory diagram showing the configuration of a composite harness 2A according to the second embodiment of the present invention. In the first embodiment, a case where one wheel side connector 21 is provided at one end of the composite cable 1 has been described, but the composite harness 2A according to the second embodiment has a first wheel side connector 23 and a second wheel side connector 24 attached to an electric brake unit 9 at one end of the composite cable 1. The first wheel side connector 23 is provided at the ends of the multiple power supply lines 10 and the multiple first signal lines 11, and the second wheel side connector 24 is provided at the multiple second signal lines 12.
[0035] The first wheel side connector 23 and the second wheel side connector 24 are aligned in the vertical direction. In the example shown in Fig. 6, the second wheel side connector 24 is attached to the electric brake unit 9 vertically below the first wheel side connector 23. This prevents flying stones generated by the tires 42 kicking up stones on the road surface from colliding with the first wheel side connector 23 by the second wheel side connector 24. In other words, the first wheel side connector 23 is protected by the second wheel side connector 24.
[0036] [Third embodiment] Next, a third embodiment of the present invention will be described with reference to Fig. 7 and Fig. 8. Fig. 7 is a schematic diagram showing a configuration example of a vehicle 3 having a composite harness 2B according to the third embodiment of the present invention. The composite harness 2B has a composite cable 1 similar to that described in the first embodiment, but the wiring configuration in the periphery of the hub unit 6, the knuckle 71, and the electric brake unit 9 is different from that of the composite harness 2 according to the first embodiment.
[0037] In the third embodiment, the composite harness 2B has a wheel side connector 25 provided at the end of the composite cable 1 on the wheel 4 side, and a sensor cable 26 extending from the wheel side connector 25 to the wheel speed sensor 63 and transmitting a detection signal of the wheel speed sensor 63. In this embodiment, a sensor connector 27 that is detachable from the wheel speed sensor 63 is provided at the tip of the sensor cable 26. However, the sensor cable 26 and the wheel speed sensor 63 may be integrated together. In other words, the wheel speed sensor 63 may be integrated into the tip of the sensor cable 26.
[0038] Figure 8 is a schematic diagram showing a portion of the wheel side connector 25 of the composite harness 2B, the sensor cable 26, and the sensor connector 27, together with a portion of the mating connector 99A of the electric brake unit 9 to which the wheel side connector 25 is attached, and switching circuits 907, 908 in the control unit 90.
[0039] The sensor cable 26 has a plurality of first sensor signal lines 261, 262 for transmitting detection signals of the wheel speed sensor 63, a plurality of second sensor signal lines 263, 264 for making the plurality of first sensor signal lines 261, 262 redundant, and a sheath 265 for collectively covering the first sensor signal lines 261, 262 and the second sensor signal lines 263, 264. The sensor connector 27 has a connector housing 270 made of molded resin, and first and second terminals 271, 272 held by the connector housing 270. In this embodiment, the number of the first sensor signal lines 261, 262 and the number of the second sensor signal lines 263, 264 are each two.
[0040] One of the first sensor signal lines 261, 262, the first sensor signal line 261, is connected to a first terminal 271 of the sensor connector 27, and the other of the first sensor signal lines 262 is connected to a second terminal 272 of the sensor connector 27. Also, one of the second sensor signal lines 263, 264, the second sensor signal line 263, is connected to the first terminal 271 of the sensor connector 27, and the other of the second sensor signal lines 264 is connected to the second terminal 272 of the sensor connector 27. In other words, the two first sensor signal lines 261, 262 and the two second sensor signal lines 263, 264 are connected in parallel to the first and second terminals 271, 272 of the sensor connector 27.
[0041] The wheel speed sensor 63 has a magnetic field detection element 631, a molded body 632 that seals the magnetic field detection element 631, and electrode terminals 635, 636 connected to the terminals of the magnetic field detection element 631 by electric wires 633, 634. The magnetic field detection element 631 outputs a pulse signal having a pulse interval according to the rotation speed as a detection signal. The electrode terminals 635, 636 are connected to the first and second terminals 271, 272 of the sensor connector 27, respectively.
[0042] The wheel side connector 25 has a sensor housing 250 and first to fourth sensor signal line terminals 251-254 to which first sensor signal lines 261, 262 and second sensor signal lines 263, 264 of the sensor cable 26 are respectively connected. The mating connector 99A of the electric brake unit 9 has a connector housing 990 and first to fourth terminals 991A, 992A, 993A, 994A to be connected to the first to fourth sensor signal line terminals 251-254 of the wheel side connector 21, respectively.
[0043] In this embodiment, the control unit 90 of the electric brake unit 9 receives a detection signal from the wheel speed sensor 63 via the sensor connector 27 and the sensor cable 26, and transmits a wheel speed signal indicating the rotational speed of the wheel 4 based on the received detection signal via the composite cable 1 to the general controller 8. More specifically, the control unit 90 counts the number of pulses of the pulse signal output as a detection signal by the wheel speed sensor 63 at predetermined time intervals, and transmits a signal indicating information on the counted number of pulses to the general controller 8 as a wheel speed signal.
[0044] The control unit 90 normally transmits wheel speed signals via the multiple first signal lines 11, and when communication with the general controller 8 is not performed normally via the multiple first signal lines 11, transmits wheel speed signals to the general controller 8 via the multiple second signal lines 12. That is, normally, the multiple first signal lines 11 transmit wheel speed signals indicating the rotational speed of the wheels 4 in addition to control signals for controlling the electric brake unit 9. When communication via the multiple first signal lines 11 is not performed normally, the standby second signal line 12 transmits control signals for controlling the electric brake unit 9 and wheel speed signals indicating the rotational speed of the wheels 4.
[0045] Note that the control unit 90 may transmit, in addition to the wheel speed signal, a detection signal of a sensor other than the wheel speed sensor 63 to the general controller 8. Examples of such a sensor include a current sensor that detects a current supplied to the motor 94 of the electric brake unit 9, a temperature sensor that detects the temperature of the motor 94, and a load sensor that detects the pressing force of the piston 93.
[0046] In this embodiment, since the sensor cable 26 has the second sensor signal lines 263, 264 for redundancy of the first sensor signal lines 261, 262, when the first sensor signal lines 261, 262 are damaged, the control unit 90 can receive the detection signal of the wheel speed sensor 63 through the second sensor signal lines 263, 264. The control unit 90 has second switching circuits 907, 908 that switch between receiving the detection signal of the wheel speed sensor 63 through the first sensor signal lines 261, 262 and receiving the detection signal of the wheel speed sensor 63 through the second sensor signal lines 263, 264.
[0047] According to the third embodiment described above, in addition to the effects of the first embodiment, a wheel speed signal indicating the rotational speed of the wheel 4 can be transmitted to the overall controller 8 via the composite cable 1, and further, when damage occurs to the first sensor signal lines 261, 262 of the sensor cable 26, the control unit 90 can receive the detection signal of the wheel speed sensor 63 via the second sensor signal lines 263, 264.
[0048] (Summary of the embodiment) Next, the technical ideas grasped from the first to third embodiments explained above will be described by using the reference numerals and the like in these embodiments. However, the reference numerals and the like in the following description do not limit the components in the claims to the members and the like specifically shown in the embodiments.
[0049] [1] A composite cable (1) comprising: a plurality of power supply wires (10) for supplying operating power to a controlled device (electric brake unit 9); a first signal stranded wire (110) formed by twisting together a plurality of first signal wires (11) for transmitting control signals for controlling the controlled device (9); a second signal stranded wire (120) formed by twisting together a plurality of second signal wires (12) for making the plurality of first signal wires (11) redundant; and a sheath (14) for collectively covering the plurality of power supply wires (10), the plurality of first signal stranded wires (110), and the plurality of second signal stranded wires (120), wherein the first signal stranded wire (110) and the second signal stranded wire (120) are arranged at a distance from each other so as to sandwich the plurality of power supply wires (10).
[0050] [2] The composite cable (1) described in [1] above, wherein the controlled device (9) is an electric brake unit that brakes a wheel.
[0051] [3] The composite cable (1) described in [2] above, wherein the plurality of first signal lines (11) transmit a wheel speed signal indicating the rotational speed of the wheels (4) in addition to a control signal for controlling the controlled device (9).
[0052] [4] A composite harness (2, 2A, 2B) comprising the composite cable (1) described in any one of [1] to [3] above and a connector (21, 22, 23, 24, 25) provided at an end of the composite cable (1).
[0053] [5] A composite harness (2B) comprising: the composite cable (1) described in [3] above; a connector (wheel side connector 25) provided at an end of the composite cable (1); and a sensor cable (26) extending from the connector (25) to a wheel speed sensor (63) that detects the rotational speed of the wheel (4) and transmits a detection signal of the wheel speed sensor (63).
[0054] [6] The composite harness (2B) described in [5] above, wherein the sensor cable (26) has a plurality of first sensor signal lines (261, 262) for transmitting detection signals of the wheel speed sensor (63) and a plurality of second sensor signal lines (263, 264) for redundancy of the plurality of first sensor signal lines (261, 262).
[0055] Although the first to third embodiments of the present invention have been described above, these embodiments do not limit the scope of the invention according to the claims. It should be noted that not all of the combinations of features described in the embodiments are necessarily essential to the means for solving the problems of the invention. [Explanation of symbols]
[0056] 1...Composite cable 10...Power line 100: signal line portion 11: first signal line 110: first signal strand 12: second signal strand 120...second signal stranded wire 14...sheath 2, 2A, 2B…Composite harness 21…Wheel side connector 22... Vehicle body side connector 23... First wheel side connector 24...Second wheel side connector 25...Wheel side connector 26...sensor cable 261, 262...first sensor signal line 263, 264: Second sensor signal line 4: Wheel 63...Wheel speed sensor 8...General controller 9... Electric brake unit (controlled device)
Claims
1. A plurality of power lines for supplying operating power to the controlled device; a first signal twisted wire formed by twisting together a plurality of first signal wires for transmitting a control signal for controlling the controlled device; a second signal twisted wire formed by twisting together a plurality of second signal wires for making the plurality of first signal wires redundant; a sheath that collectively covers the plurality of power supply wires, the plurality of first signal stranded wires, and the plurality of second signal stranded wires, the first signal stranded wire and the second signal stranded wire are spaced apart from each other so as to sandwich the plurality of power supply wires therebetween; Composite cable.
2. The controlled device is an electric brake unit that brakes wheels. The composite cable of claim 1 .
3. the plurality of first signal lines transmit a wheel speed signal indicating a rotation speed of the wheels in addition to a control signal for controlling the controlled device; The composite cable of claim 2.
4. A composite cable according to any one of claims 1 to 3; A connector provided at an end of the composite cable. Composite harness.
5. A composite cable according to claim 3; a connector provided at an end of the composite cable; a sensor cable extending from the connector to a wheel speed sensor that detects the rotation speed of the wheel and transmits a detection signal from the wheel speed sensor. Composite harness.
6. the sensor cable includes a plurality of first sensor signal lines for transmitting detection signals of the wheel speed sensors, and a plurality of second sensor signal lines for providing redundancy to the plurality of first sensor signal lines.
6. The composite harness of claim 5.
Citation Information
Patent Citations
Electric brake device, and controller
JP2018030463A