Drawer rail unit and furniture
The simplified drawer rail unit design addresses the complexity and cost issues of existing systems by using fewer parts and a cantilevered support structure, resulting in a more cost-effective and easier-to-install solution.
Patent Information
- Application Number
- JP2023166656
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-09-28
- Publication Date
- 2025-04-09
AI Technical Summary
The existing drawer rail installation structures for furniture, such as those described in Patent Document 1, are complex and costly due to the large number of parts involved, leading to increased installation complexity.
A simplified drawer rail unit design featuring a pair of rail members extending in the front and back direction, supported by a pair of support members that are cantilevered on sidewall members, reducing the number of parts and simplifying installation.
The proposed solution reduces costs and simplifies the installation process by minimizing the number of parts and enhancing the structural integrity of the drawer rail unit, making it easier to assemble and maintain.
Smart Images

Figure 2025057042000001_ABST
Abstract
Description
[Technical field]
[0001] The present disclosure relates to drawer rail units and furniture. [Background technology]
[0002] For example, furniture having a storage cabinet for use in a kitchen or a bathroom is known. In the furniture, rail members are provided on the left and right side panels of the cabinet, rollers are provided on a drawer main body, and the drawer main body moves in the front-rear direction as the rollers move along the rail members.
[0003] Patent Document 1 discloses a mounting structure for a drawer in a cabinet in which a rail is cantilevered on one of the left and right side panels. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] JP 2011-036534 A Summary of the Invention [Problem to be solved by the invention]
[0005] The mounting structure of Patent Document 1 has a large number of parts, which increases costs and makes the mounting work complicated.
[0006] The present disclosure has been made in consideration of the above points, and has an object to provide a drawer rail unit and furniture that contributes to cost reduction and is easy to install. [Means for solving the problem]
[0007] A first aspect of the present disclosure is a drawer rail unit comprising a pair of rail members extending in a front-to-rear direction and spaced apart in the left-to-right direction, and a pair of support members supporting each of the pair of rail members, spaced apart in the front-to-rear direction, and cantilevered by a sidewall member on one side in the left-to-right direction, with the support members attached to the sidewall member. [Brief description of the drawings]
[0008] [Figure 1] FIG. 1 is a perspective view showing a kitchen unit according to a first embodiment. [Diagram 2] FIG. 2 is an exploded perspective view showing the kitchen unit of the first embodiment. [Diagram 3] FIG. 2 is a perspective view showing a part of the kitchen unit main body of the first embodiment. [Figure 4] FIG. 4 is a perspective view showing an engagement state between a support portion and a side wall member in the first embodiment. [Diagram 5] FIG. 2 is a perspective view showing a portion of a side wall member of the first embodiment. [Figure 6] FIG. 2 is a perspective view showing a fixing member according to the first embodiment. [Figure 7] 7 is a perspective view of the fixing member of the first embodiment, seen from an angle different from that of FIG. 6. [Figure 8] FIG. 2 is an exploded perspective view showing the drawer rail unit of the first embodiment. [Figure 9] 4 is a partial cross-sectional view perpendicular to the front-rear direction at the position of the locking member. FIG. [Figure 10] FIG. 11 is a left side view of the second engagement portion. [Figure 11] FIG. 11 is a left side view of the second engagement portion. [Figure 12] FIG. 11 is a left side view of the second engagement portion. [Figure 13] 13 is a front view of the retaining portion of the first structural wall as viewed from the front side. FIG. [Figure 14] 14 is a cross-sectional view taken along the line AA in FIG. 13. [Figure 15] 4 is a flowchart showing a method for installing the kitchen unit according to the first embodiment. [Figure 16]FIG. 4 is a perspective view showing a state after a support portion fixing step in the first embodiment. [Figure 17] FIG. 4 is a perspective view showing a part of a side wall member mounting step in the first embodiment. [Figure 18] FIG. 11 is a perspective view showing another part of the side wall member mounting step in the first embodiment. [Figure 19] FIG. 11 is a perspective view showing still another part of the side wall member attaching step in the first embodiment. [Figure 20] FIG. 11 is a perspective view showing a part of a top plate member attaching step in the first embodiment. [Figure 21] FIG. 11 is a perspective view showing another part of the top plate member attaching step in the first embodiment. [Figure 22] FIG. 11 is a perspective view showing still another part of the top plate member attaching step in the first embodiment. [Diagram 23] FIG. 11 is an exploded perspective view showing a drawer rail unit according to a second embodiment. [Figure 24] FIG. 11 is a partial cross-sectional view perpendicular to the front-rear direction at the position of a locking member in the second embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0009] Hereinafter, embodiments of the drawer rail unit and furniture of the present disclosure will be described with reference to Figures 1 to 24. The following embodiments show one aspect of the present disclosure, do not limit the disclosure, and can be modified as desired within the scope of the technical ideas of the present disclosure. In addition, in the following drawings, the scale of each structure is different from the actual structure in order to make each configuration easier to understand.
[0010] In the following embodiment, an example will be described in which the furniture equipped with the drawer rail unit of the present disclosure is a kitchen unit. The drawings appropriately show the X-axis, Y-axis, and Z-axis. The direction along the Z-axis is the vertical direction. The direction along the X-axis is one of the horizontal directions perpendicular to the vertical direction. The direction along the Y-axis is one of the horizontal directions perpendicular to the vertical direction that is perpendicular to the X-axis. In the following description, the direction along the X-axis is called the "front-rear direction X", the direction along the Y-axis is called the "left-right direction Y", and the direction along the Z-axis is called the "vertical direction Z". The side of the vertical direction Z to which the arrow of the Z-axis points is the upper side, and the opposite side of the vertical direction Z to which the arrow of the Z-axis points is the lower side. The side of the front-rear direction X to which the arrow of the X-axis points is the front side, and the opposite side of the front-rear direction X to which the arrow of the X-axis points is the rear side. The side of the left-right direction Y to which the arrow of the Y-axis points is the right side, and the opposite side of the left-right direction Y to which the arrow of the Y-axis points is the left side. The left side corresponds to one side in the left-right direction Y. The right side corresponds to the other side in the left-right direction Y. The left-right direction Y corresponds to the "intersecting direction" that intersects with the vertical direction Z. The side of the drawer that faces the center in the left-right direction is called the "inner side," and the side that faces away from the center in the left-right direction is called the "outer side."
[0011] [First embodiment] As shown in FIG. 1, the kitchen unit 100 of the first embodiment includes a kitchen unit main body 100a, a plurality of drawers 40, a stove 51, a kitchen sink 52, and a dishwasher 53. The kitchen unit 100 corresponds to "furniture". The kitchen unit main body 100a corresponds to "furniture body". The kitchen unit main body 100a is attached to a wall surface WS in a state spaced upward from a floor surface FS. The floor surface FS is the floor surface of the room in which the kitchen unit 100 is installed. The floor surface FS is a surface facing upward. The wall surface WS is a side wall surface of the room in which the kitchen unit 100 is installed, and is a surface along the vertical direction Z. The wall surface WS is a surface facing the front-rear direction X. The wall surface WS faces forward, which is the +X direction.
[0012] The kitchen unit main body 100a has a storage section 70. A plurality of storage sections 70 are provided side by side in the left-right direction Y. Inside each storage section 70, a portion of the wall surface WS located on the rear side, which is the -X side of the kitchen unit main body 100a, is exposed, except for a portion where a support section 10 described later is provided. The kitchen unit main body 100a does not have a back panel that covers the inside of each storage section 70 from the rear side. No sealing member such as a packing is provided between the members that constitute each storage section 70. No sealing member such as a packing is provided between the members of the kitchen unit main body 100a.
[0013] The storage section 70 is provided with three sections: a first storage section 70a, a second storage section 70b, and a third storage section 70c. The first storage section 70a and the second storage section 70b are storage sections 70 in which the drawer section 40 is stored. A part of the stove 51 is stored in the first storage section 70a. A part of the kitchen sink 52 is stored in the second storage section 70b. As shown in FIG. 2, the first storage section 70a and the second storage section 70b are storage sections 70 that do not have a bottom wall section located below. The inside of the first storage section 70a and the inside of the second storage section 70b are open downward.
[0014] The third storage section 70c is a storage section 70 in which the dishwasher 53 is stored. The third storage section 70c is located between the first storage section 70a and the second storage section 70b in the left-right direction Y. The third storage section 70c has a bottom wall section 26 located below. The dishwasher 53 is placed on the bottom wall section 26.
[0015] The kitchen unit 100 is a kitchen unit having a knock-down structure in which the multiple components that make up each storage section 70 are transported to the construction site in an unassembled state, and each storage section 70 is formed by assembling the multiple components at the construction site.
[0016] The kitchen unit body 100a has a support portion 10, a plurality of side wall members 20, and a top plate member 30. As shown in FIG. 3, the support portion 10 is fixed to a wall surface WS. The support portion 10 has a first plate-shaped member 10a and a second plate-shaped member 10b extending in the left-right direction Y. In the embodiment, the support portion 10 is composed of the first plate-shaped member 10a and the second plate-shaped member 10b. The first plate-shaped member 10a and the second plate-shaped member 10b are substantially rectangular plate-shaped members extending in the left-right direction Y. The plate surfaces of the first plate-shaped member 10a and the second plate-shaped member 10b face the front-rear direction X. The first plate-shaped member 10a and the second plate-shaped member 10b are arranged at an interval from each other in the vertical direction Z. The first plate-shaped member 10a and the second plate-shaped member 10b are spaced upward from the floor surface FS. The first plate-shaped member 10a is located higher than the second plate-shaped member 10b. Each of the first plate-shaped member 10a and the second plate-shaped member 10b is fixed to a wall surface WS by, for example, a plurality of screw members.
[0017] As shown in FIG. 4, the first plate-shaped member 10a has a plate-shaped portion 11 fixed to a wall surface WS and a first protruding portion 12 provided on the plate-shaped portion 11. The plate-shaped portion 11 is a rectangular plate extending in the left-right direction Y. The plate-shaped portion 11 may be formed of one plate member, or may be formed by connecting a plurality of plate members in the left-right direction Y. The first protruding portion 12 protrudes upward from the upper side surface of the plate-shaped portion 11. The first protruding portion 12 is cylindrical. As shown in FIG. 3, a plurality of first protruding portions 12 are provided at intervals in the left-right direction Y. Five first protruding portions 12 are provided. The second plate-shaped member 10b has the same configuration as the first plate-shaped member 10a, except that the positions in the vertical direction Z are different.
[0018] The sidewall members 20 are fixed to the support 10. In this embodiment, each of the sidewall members 20 is fixed to both the first plate member 10a and the second plate member 10b. The upper ends of the sidewall members 20 are fixed to the first plate member 10a. The lower ends of the sidewall members 20 are fixed to the second plate member 10b. The sidewall members 20 protrude forward in the +X direction from the support 10. The sidewall members 20 are arranged at intervals in the left-right direction Y, which is a cross direction intersecting with the vertical direction Z. The sidewall members 20 are spaced upward from the floor surface FS. There are five sidewall members 20: a first sidewall member 20a, a second sidewall member 20b, a third sidewall member 20c, a fourth sidewall member 20d, and a fifth sidewall member 20e.
[0019] The first sidewall member 20a is the sidewall member 20 located at the leftmost position among the multiple sidewall members 20. The first sidewall member 20a is fixed to the left end of the first plate member 10a and the left end of the second plate member 10b. The second sidewall member 20b is the sidewall member 20 located at the rightmost position among the multiple sidewall members 20. The second sidewall member 20b is fixed to the right end of the first plate member 10a and the right end of the second plate member 10b. The third sidewall member 20c is located between the first sidewall member 20a and the second sidewall member 20b in the left-right direction Y. The fourth sidewall member 20d is located between the third sidewall member 20c and the second sidewall member 20b in the left-right direction Y. The fifth sidewall member 20e is located between the first sidewall member 20a and the third sidewall member 20c in the left-right direction Y.
[0020] The first side wall member 20a and the second side wall member 20b are a pair of side wall members 20 that respectively form portions of the outer wall of the kitchen unit main body 100a located on both sides in the left-right direction Y. The first side wall member 20a forms the portion of the outer wall of the kitchen unit main body 100a located on the left side. The second side wall member 20b forms the portion of the outer wall of the kitchen unit main body 100a located on the right side.
[0021] The first side wall member 20a and the third side wall member 20c are side wall members 20 that form a portion of the first storage section 70a located in the left-right direction Y. The first side wall member 20a forms a wall portion located on the left side of the first storage section 70a. The third side wall member 20c forms a wall portion located on the right side of the first storage section 70a. The fifth side wall member 20e is a side wall member 20 that partitions a portion of the interior of the first storage section 70a.
[0022] The second side wall member 20b and the fourth side wall member 20d are side wall members 20 that form a portion of the second storage section 70b located in the left-right direction Y. The second side wall member 20b forms a wall portion located on the right side of the second storage section 70b. The fourth side wall member 20d forms a wall portion located on the left side of the second storage section 70b.
[0023] The third side wall member 20c and the fourth side wall member 20d are side wall members 20 that form a portion of the third storage section 70c located in the left-right direction Y. The third side wall member 20c forms a wall portion located on the left side of the third storage section 70c. The fourth side wall member 20d forms a wall portion located on the right side of the third storage section 70c. The third side wall member 20c and the fourth side wall member 20d are side wall members 20 that separate the interiors of the storage sections 70 adjacent to each other in the left-right direction Y. The third side wall member 20c is a side wall member 20 that separates the interior of the first storage section 70a from the interior of the third storage section 70c. The fourth side wall member 20d is a side wall member 20 that separates the interior of the second storage section 70b from the interior of the third storage section 70c.
[0024] The first sidewall member 20a has a sidewall main body portion 21, a rail member 22, a fixing member 23, a second fixing member 24, and a drawer rail unit 90. The sidewall main body portion 21 is a plate-shaped member whose plate surface faces the left-right direction Y. The sidewall main body portion 21 is a rectangular plate that is long in the vertical direction Z. As shown in FIG. 4, the rear end portion of the sidewall main body portion 21 on the -X side is in contact with the left side surface of the support portion 10 and the wall surface WS. The left side surface of the support portion 10 includes the left side surface of the first plate-shaped member 10a and the left side surface of the second plate-shaped member 10b. The rear end portion of the sidewall main body portion 21 may be disposed away from the wall surface WS in the +X direction, that is, forward.
[0025] As shown in Fig. 5, a second protrusion 25 that protrudes in the vertical direction Z is provided on the upper side surface of the sidewall main body portion 21. The second protrusion 25 protrudes upward from the upper side surface of the sidewall main body portion 21. The second protrusion 25 is cylindrical. The second protrusion 25 is provided on the upper side surface of the front side (+X side) portion of the sidewall main body portion 21. More specifically, the second protrusion 25 is provided on the upper side surface of the sidewall main body portion 21 near the front end portion.
[0026] As shown in Fig. 3, the rail member 22 is fixed to a surface of the sidewall main body portion 21 in the left-right direction Y. In the first sidewall member 20a, the rail member 22 is fixed to a surface of the sidewall main body portion 21 facing the inside of the first storage section 70a, i.e., the right-side surface. The rail member 22 extends in the front-rear direction X. The rail member 22 is a member that supports the drawer portion 40 so that it can move in the front-rear direction X. In the first sidewall member 20a, two rail members 22 are provided with an interval in the vertical direction Z.
[0027] The fixing member 23 is fixed to a surface of the sidewall main body 21 in the left-right direction Y. In the first sidewall member 20a, the fixing member 23 is fixed to a surface of the sidewall main body 21 facing the inside of the first storage section 70a, i.e., the right side surface. The fixing member 23 and the rail member 22 are fixed to a surface of the sidewall main body 21 facing the same side in the left-right direction Y. A pair of fixing members 23 are provided with a gap in the vertical direction Z. One fixing member 23 is fixed to an upper end of the rear end portion on the -X side of the sidewall main body 21. The other fixing member 23 is fixed to a lower end of the rear end portion of the sidewall main body 21. The pair of fixing members 23 have the same shape.
[0028] As shown in FIG. 4, FIG. 6, and FIG. 7, the fixing member 23 is a metal member produced by processing a plate-shaped member. The material constituting the fixing member 23 is not particularly limited, and may be a material other than metal. The fixing member 23 has a second fixing portion 23a, a first fixing portion 23b, and a fifth fixing portion 23c. As shown in FIG. 4, the second fixing portion 23a is a portion fixed to the side wall main body portion 21. The second fixing portion 23a is a substantially rectangular plate-like shape that is long in the vertical direction Z. The plate surface of the second fixing portion 23a faces the left-right direction Y. In the first side wall member 20a, the second fixing portion 23a is fixed to the surface of the side wall main body portion 21 that faces the inside of the first storage portion 70a, that is, the right side surface.
[0029] As shown in FIG. 6 and FIG. 7, the second fixing portion 23a has a plurality of first through holes 23d penetrating the second fixing portion 23a in the left-right direction Y. The plurality of first through holes 23d are circular holes when viewed in the left-right direction Y. The positions of the plurality of first through holes 23d in the vertical direction Z are different from each other. The positions of the plurality of first through holes 23d in the front-rear direction X are arranged from the upper side to the lower side, with the positions being shifted alternately between the front side and the rear side. Five first through holes 23d are provided. The number of the first through holes 23d is not particularly limited. As shown in FIG. 4, a plurality of screw members 81 that are fastened to the side wall main body portion 21 are respectively passed through the plurality of first through holes 23d in the left-right direction Y. The second fixing portion 23a is fixed to the side wall main body portion 21 by the plurality of screw members 81. The second fixing portion 23a is fixed to the side wall main body portion 21, so that the fixing member 23 is fixed to the side wall main body portion 21. The multiple first through holes 23d may include a first through hole 23d through which the screw member 81 is not passed. The number of screw members 81 that fix the second fixing portion 23a to the side wall main body portion 21 is not particularly limited as long as it is one or more.
[0030] The first fixing portion 23b is a portion fixed to the support portion 10. The first fixing portion 23b is a substantially rectangular plate-like shape that is long in the vertical direction Z. The plate surface of the first fixing portion 23b faces the front-rear direction X. The first fixing portion 23b is fixed to the front surface of the plate-like portion 11 of the support portion 10, which is the +X side. The first fixing portion 23b bends from the rear edge of the second fixing portion 23a, which is the -X side, and protrudes in a direction away from the side wall main body portion 21 in the left-right direction Y. The second fixing portion 23a bends from the edge of the first fixing portion 23b closer to the side wall main body portion 21 in the left-right direction Y, and protrudes in a direction away from the support portion 10 in the front-rear direction X. In the first side wall member 20a, the first fixing portion 23b protrudes to the right from the rear edge of the second fixing portion 23a.
[0031] As shown in FIG. 6 and FIG. 7, the first fixing portion 23b has a plurality of second through holes 23e penetrating the first fixing portion 23b in the front-rear direction X. The plurality of second through holes 23e are circular holes when viewed in the front-rear direction X. The positions of the plurality of second through holes 23e in the vertical direction Z are different from each other. The plurality of second through holes 23e are arranged such that the positions in the front-rear direction X of the plurality of second through holes 23e are shifted alternately between the front side and the rear side from the upper side to the lower side. Five second through holes 23e are provided. The number of the second through holes 23e is not particularly limited. As shown in FIG. 4, a plurality of screw members 82 that are screwed into the support portion 10 are respectively inserted in the front-rear direction X into the plurality of second through holes 23e. The first fixing portion 23b is fixed to the support portion 10 by the plurality of screw members 82. The plurality of screw members 82 penetrate the first fixing portion 23b and the support portion 10 in the front-rear direction X and are screwed into the wall surface WS. The portion of the wall surface WS into which the multiple screw members 82 are fastened is, for example, a portion where a pillar of a building is provided. The multiple screw members 82 are fastened, for example, to the pillar. The first fixing portion 23b is fixed to the support portion 10, thereby fixing the fixing member 23 to the support portion 10. The upper fixing member 23 of the pair of fixing members 23 is fixed to the first plate-like member 10a via the first fixing portion 23b. The lower fixing member 23 of the pair of fixing members 23 is fixed to the second plate-like member 10b via the first fixing portion 23b. The multiple second through holes 23e may include a second through hole 23e through which the screw member 82 is not passed. The number of screw members 82 that fix the first fixing portion 23b to the support portion 10 is not particularly limited as long as it is one or more.
[0032] The screw member 82 that fixes the first fixing portion 23b of the upper fixing member 23 of the pair of fixing members 23 penetrates the plate portion 11 of the first plate member 10a in the front-rear direction X and is fastened to the wall surface WS. The screw member 82 that fixes the first fixing portion 23b of the lower fixing member 23 of the pair of fixing members 23 penetrates the plate portion 11 of the second plate member 10b in the front-rear direction X and is fastened to the wall surface WS.
[0033] The fifth fixing portion 23c is a portion fixed to the top plate member 30. The fifth fixing portion 23c is in the form of a plate that is long in the front-rear direction X. The plate surface of the fifth fixing portion 23c faces the vertical direction Z. As shown in Figs. 6 and 7, the fifth fixing portion 23c is located above the second fixing portion 23a and the first fixing portion 23b. The upper surface of the fifth fixing portion 23c is the upper surface of the fixing member 23. The upper surface of the fifth fixing portion 23c is located at the same position in the vertical direction Z as the upper side surface of the side wall main body portion 21.
[0034] The front part of the fifth fixed part 23c on the +X side is the fixed part 23i fixed to the top plate member 30. The fixed part 23i is a part of the fifth fixed part 23c located forward of the first fixed part 23b. One edge of the fixed part 23i in the left-right direction Y is connected to the upper end of the second fixed part 23a. In the first side wall member 20a, the left edge of the fixed part 23i on the -Y side is connected to the upper end of the second fixed part 23a. The edge of the front part of the fixed part 23i in the left-right direction Y on the side farther from the second fixed part 23a (+Y side) is the inclined edge part 23k. The inclined edge part 23k extends in a direction approaching the second fixed part 23a as it approaches the front side.
[0035] The fixed portion 23i has a fifth through hole 23f penetrating the fixed portion 23i in the vertical direction Z. A plurality of fifth through holes 23f are provided. The plurality of fifth through holes 23f are circular holes when viewed in the vertical direction Z. Although not shown, the fifth fixing portion 23c is fixed to the top plate member 30 by fastening a plurality of screw members that are respectively passed through the plurality of fifth through holes 23f from below into the top plate member 30. The fixing member 23 is fixed to the top plate member 30 by fixing the fifth fixing portion 23c to the top plate member 30. Two fifth through holes 23f are provided with an interval therebetween in the direction in which the inclined edge portion 23k extends.
[0036] The engaging portion 23h of the upper fixing member 23 of the pair of fixing members 23 engages with the first plate-shaped member 10a from above. The engaging portion 23h of the upper fixing member 23 contacts the upper surface of the plate-shaped portion 11 of the first plate-shaped member 10a. The first hole portion 23g of the engaging portion 23h of the upper fixing member 23 is fitted with the first protrusion 12 provided on the first plate-shaped member 10a.
[0037] The engaging portion 23h of the lower fixing member 23 of the pair of fixing members 23 engages with the second plate-shaped member 10b from above. The engaging portion 23h of the lower fixing member 23 contacts the upper surface of the plate-shaped portion 11 of the second plate-shaped member 10b. The first hole portion 23g of the engaging portion 23h of the lower fixing member 23 is fitted with the first protrusion 12 provided on the second plate-shaped member 10b.
[0038] 5, the second fixing member 24 is fixed to a surface of the sidewall main body portion 21 in the left-right direction Y. In the first sidewall member 20a, the second fixing member 24 is fixed to a surface of the sidewall main body portion 21 facing the inside of the first storage section 70a, i.e., the right side surface. The fixing member 23, the second fixing member 24 and the rail member 22 are fixed to a surface of the sidewall main body portion 21 facing the same side in the left-right direction Y. The second fixing member 24 is fixed to an upper end of the front end portion on the +X side of the sidewall main body portion 21.
[0039] The second fixing member 24 is a metal member made by processing a plate-shaped member. The material constituting the second fixing member 24 is not particularly limited, and may be a material other than metal. The second fixing member 24 has a third fixing portion 24a and a fourth fixing portion 24b. The third fixing portion 24a is a portion fixed to the side wall main body portion 21. The third fixing portion 24a is a substantially rectangular plate shape that is long in the front-rear direction X. The plate surface of the third fixing portion 24a faces the left-right direction Y. In the first side wall member 20a, the third fixing portion 24a is fixed to the surface of the side wall main body portion 21 that faces the inside of the first storage portion 70a, that is, the right surface. The third fixing portion 24a has a plurality of third through holes 24c that penetrate the third fixing portion 24a in the left-right direction Y. The plurality of third through holes 24c are circular holes when viewed in the left-right direction Y. Two third through holes 24c are provided with an interval therebetween in the front-rear direction X. The number of third through holes 24c is not particularly limited. A plurality of screw members 83 to be fastened to the side wall main body portion 21 are respectively passed through the third through holes 24c in the left-right direction Y. The third fixing portion 24a is fixed to the side wall main body portion 21 by the plurality of screw members 83. The second fixing member 24 is fixed to the side wall main body portion 21 by fixing the third fixing portion 24a to the side wall main body portion 21.
[0040] The fourth fixing portion 24b is a portion fixed to the top plate member 30. The fourth fixing portion 24b is a substantially rectangular plate shape that is long in the front-rear direction X. The plate surface of the fourth fixing portion 24b faces the vertical direction Z. The fourth fixing portion 24b protrudes from the upper edge of the third fixing portion 24a in the left-right direction Y in a direction away from the side wall main body portion 21. In the first side wall member 20a, the fourth fixing portion 24b protrudes to the right from the upper edge of the third fixing portion 24a. The upper surface of the fourth fixing portion 24b is the upper surface of the second fixing member 24. The upper surface of the fourth fixing portion 24b is located slightly lower than the upper side surface of the side wall main body portion 21. The upper surface of the fourth fixing portion 24b may be located at the same position in the vertical direction Z as the upper side surface of the side wall main body portion 21.
[0041] The fourth fixing portion 24b has a plurality of fourth through holes 24d penetrating the fourth fixing portion 24b in the vertical direction Z. The plurality of fourth through holes 24d are circular holes when viewed in the vertical direction Z. Two fourth through holes 24d are provided at an interval in the front-rear direction X. The number of the fourth through holes 24d is not particularly limited. As shown in FIG. 21, a plurality of screw members 84 that are fastened to the top plate member 30 are respectively passed through the plurality of fourth through holes 24d from below. The fourth fixing portion 24b is fixed to the top plate member 30 by the plurality of screw members 84. The second fixing member 24 is fixed to the top plate member 30 by fixing the fourth fixing portion 24b to the top plate member 30.
[0042] 5, the fourth fixing portion 24b has a sixth through hole 24e penetrating the fourth fixing portion 24b in the vertical direction Z. The sixth through hole 24e is a circular hole when viewed in the vertical direction Z. The inner diameter of the sixth through hole 24e is larger than the inner diameter of the third through hole 24c and the inner diameter of the fourth through hole 24d. The sixth through hole 24e is located between the two fourth through holes 24d in the front-rear direction X. The sixth through hole 24e does not necessarily have to be provided.
[0043] Of the left-right direction Y surfaces of the side wall main body portion 21 of the first side wall member 20a, the surface opposite to the side to which the fixing member 23, the second fixing member 24, the rail member 22 and the drawer rail unit 90 are attached has no other components such as metal fittings attached thereto.
[0044] The drawer rail unit 90 is cantilevered on a surface facing the right side of the first side wall member 20a of the side wall member 20. As shown in FIG.
[0045] The pair of rail members 91A, 91B each have a rectangular parallelepiped shape extending in the X direction, which is the front-rear direction. The pair of rail members 91A, 91B are disposed apart in the Y direction, which is the left-right direction. The rail member 91A is disposed on the left side, which is one side in the left-right direction Y. The rail member 91B is disposed on the right side, which is the other side in the left-right direction Y.
[0046] The pair of support members 92A, 92B each extend in the Y direction, which is the left-right direction. The pair of support members 92A, 92B are arranged apart in the X direction, which is the front-rear direction. The rail member 91A is arranged on the front side. The rail member 91B is arranged on the rear side. The pair of support members 92A, 92B each support the pair of rail members 91A, 91B. The drawer rail unit 90 is cantilevered on the surfaces of the pair of rail members 91A, 91B facing the right side of the first side wall member 20a.
[0047] 8 and 9, the locking member 93 is fixed to the first side wall member 20a. The locking members 93 are provided at positions facing the pair of support members 92A, 92B in the left-right direction. The locking member 93 has an embedded portion 93A, a shaft portion 93B, and a first locking portion 93C. The shaft portion 93B and the first locking portion 93C protrude to the right from the first side wall member 20a.
[0048] The embedded portion 93A is embedded in the surface of the first sidewall member 20a facing the right side. The shaft portion 93B is provided at the tip of the embedded portion 93A and is cylindrical and protrudes from the first sidewall member 20a to the right. The diameter of the shaft portion 93B is larger than the diameter of the embedded portion 93A. The first locking portion 93C is provided at the tip of the shaft portion 93B and is disk-shaped with a diameter larger than that of the shaft portion 93B. When the embedded portion 93A is embedded in the first sidewall member 20a, the shaft portion 93B engages with the surface of the first sidewall member 20a facing the right side, thereby forming a gap 93D between the first locking portion 93C and the first sidewall member 20a.
[0049] The first side wall member 20a has fitting holes 94 on both vertical sides sandwiching the locking member 93. The fitting holes 94 are circular recesses recessed to the left from the surface of the first side wall member 20a facing the right side.
[0050] The pair of support members 92A, 92B have the same configuration, and therefore the following description will representatively focus on the support member 92A. The support member 92A has a first structural wall 95A, a second structural wall 95B, and a third structural wall 95C.
[0051] The first structural wall 95A is located on the left side in the left-right direction and extends in the up-down direction. The second structural wall 95B is located on the right side in the left-right direction and extends in the up-down direction. The third structural wall 95C connects the lower end of the first structural wall 95A and the lower end of the second structural wall 95B and extends in the left-right direction. The cross-sectional area of the third structural wall 95C perpendicular to the left-right direction increases from the right side to the left side in the left-right direction. By increasing the cross-sectional area of the third structural wall 95C perpendicular to the left-right direction from the right side to the left side in the left-right direction, the moment of inertia becomes large, and even when the support member 92A is cantilevered by the first sidewall member 20a, the deflection of the second structural wall 95B can be suppressed.
[0052] The first structural wall 95A is supported by the first side wall member 20a. The first structural wall 95A has a second locking portion 96 and a holding portion 97.
[0053] The second locking portion 96 is located at the left end of the first structural wall 95A. The second locking portion 96 contacts the surface of the first side wall member 20a facing the right side. The second locking portion 96 is provided on the first structural wall 95A via a gap 95D. The second locking portion 96 has a left-right dimension smaller than the left-right dimension of the gap 93D. As shown in FIG. 10, the second locking portion 96 has an insertion hole 96A, a locking hole 96B, and a protrusion 96C.
[0054] The insertion hole 96A is a circular through-hole that penetrates the second locking portion 96 in the left-right direction. The insertion hole 96A communicates with the gap 95D. The diameter of the insertion hole 96A is larger than the diameter of the first locking portion 93C of the locking member 93. As shown in FIG. 11, the first locking portion 93C can be inserted into the gap 95D from the left side through the insertion hole 96A.
[0055] The locking hole 96B is a circular through-hole that penetrates the second locking portion 96 in the left-right direction. The locking hole 96B is located in the center of the second locking portion 96 in the front-rear direction. The locking hole 96B communicates with the gap 95D. The locking hole 96B is located above the insertion hole 96A and communicates with the insertion hole 96A. The locking hole 96B has a minimum dimension t in a direction perpendicular to the direction in which it is connected to the insertion hole 96A that is larger than the diameter of the shaft portion 93B of the locking member 93 and smaller than the diameter of the first locking portion 93C.
[0056] As shown in Fig. 12, the shaft portion 93B can move from the insertion hole 96A to the locking hole 96B with the first locking portion 93C inserted into the gap 95D. When the shaft portion 93B is positioned in the locking hole 96B, the second locking portion 96 is inserted into the gap 93D as shown in Fig. 9. When the second locking portion 96 is inserted into the gap 93D, it locks with the first locking portion 93C from the left side in the left-right direction. By locking the second locking portion 96 with the first locking portion 93C from the left side, it is possible to prevent the support member 92A having the first structural wall 95A from coming off the first side wall member 20a.
[0057] In the drawer rail unit 90 of the embodiment, the first locking portions 93C of the two locking members 93 provided on the first side wall member 20a are inserted into the insertion holes 96A in the pair of support members 92A, 92B, and then the pair of support members 92A, 92B are moved until the shaft portion 93B is positioned in the locking hole 96B, thereby easily supporting the pair of support members 92A, 92B in a cantilevered manner on the first side wall member 20a.
[0058] If the insertion hole 96A and the locking hole 96B are in the same position in the up-down direction, friction generated when the third drawer portion 43 described below moves in the front-rear direction may cause the pair of support members 92A, 92B to move in the front-rear direction, causing the first locking portion 93C to be positioned in the insertion hole 96A and releasing the locked state of the second locking portion 96. By locating the locking hole 96B above the insertion hole 96A, it is possible to prevent the locking state of the second locking portion 96 from being released due to friction generated when the third drawer portion 43 moves in the front-rear direction.
[0059] The insertion hole 96A is positioned offset from the locking hole 96B in the front-rear direction. If the insertion hole 96A and the locking hole 96B were in the same position in the front-rear direction, for example, when the support member 92A tilts downward, the support member 92B moves upward, and the first locking portion 93C is positioned in the insertion hole 96A, which may release the locked state of the second locking portion 96. By positioning the insertion hole 96A offset from the locking hole 96B in the front-rear direction, it is possible to prevent the locking state of the second locking portion 96 from being released even if the support member 92A tilts downward.
[0060] The protrusions 96C are provided on both vertical sides of the locking hole 96B. The protrusions 96C protrude to the left from the second locking portion 96. The protrusions 96C are fitted into the fitting holes 94 when the shaft portion 93B is positioned in the locking hole 96B. By fitting the protrusions 96C into the fitting holes 94, the pair of support members 92A, 92B can be positioned in the vertical and front-rear directions relative to the first side wall member 20a.
[0061] The holding portion 97 holds the rail member 91A. The holding portion 97 of the first structural wall 95A is symmetrical in the left-right direction with the holding portion 97 that is provided on the second structural wall 95B and holds the rail member 91B, so only the holding portion 97 of the first structural wall 95A will be described below.
[0062] As shown in FIG. 13, the holding portion 97 has a first holding wall 97A, a second holding wall 97B, a third holding wall 97C, a first claw portion 97D, and a second claw portion 97E.
[0063] The first retaining wall 97A is located inside the second locking portion 96 in the left-right direction and extends in the up-down direction. The first retaining wall 97A retains the rail member 91A from the outside in the left-right direction. The second retaining wall 97B extends inside in the left-right direction from the upper end of the first retaining wall 97A. The second retaining wall 97B retains the rail member 91A from above. The second retaining wall 97B is elastically deformable in the up-down direction. The third retaining wall 97C extends inside in the left-right direction from the lower end of the first retaining wall 97A. The third retaining wall 97C retains the rail member 91A from below.
[0064] The second claw portion 97E protrudes upward from an inner end portion in the left-right direction of the third retaining wall 97C. The second claw portion 97E engages with the rail member 91A from the inner side in the left-right direction. The first claw portion 97D protrudes downward from an inner end portion in the left-right direction of the second retaining wall 97B. The first claw portion 97D engages with the rail member 91A from the inner side in the left-right direction.
[0065] The rail member 91A held by the holding portion 97 is inserted from the right side into a space surrounded by a first holding wall 97A, a second holding wall 97B, and a third holding wall 97C that open to the right side. When the rail member 91A is attached to the holding portion 97, the second holding wall 97B elastically deforms upward, causing the first claw portion 97D to move upward, so that the rail member 91A can be attached without any problems. The rail member 91A is held in the up-down direction by the second holding wall 97B and the third holding wall 97C. The rail member 91A is held in the left-right direction by the first holding wall 97A, the first claw portion 97D, and the second claw portion 97E.
[0066] 14, the second retaining wall 97B viewed from below is divided into a first portion A1, a second portion A2, and a third portion A3 by a concave-shaped first slit SL1 and a concave-shaped second slit SL2. The first portion A1, the second portion A2, and the third portion A3 are each elastically deformable independently from one another in the up-down direction on the right-hand tip side starting from the first retaining wall 97A connected to the left end portion.
[0067] A plurality of first claws 97D are provided. The first claws 97D include a third claw 97F, a fourth claw 97G, and a fifth claw 97H. The third claw 97F is provided at the right end of the first portion A1 and extends in the front-rear direction. The fourth claw 97G is provided at the right end of the second portion A2 and extends in the front-rear direction. The fifth claw 97H is provided at the right end of the third portion A3 and extends in the front-rear direction.
[0068] The third claw portion 97F has the shortest distance in the left-right direction Y from the first retaining wall 97A, and the fourth claw portion 97G and the fifth claw portion 97H have successively longer distances. Since the third claw portion 97F, the fourth claw portion 97G, and the fifth claw portion 97H have different distances in the left-right direction Y from the first retaining wall 97A, the rail member 91A having a width according to the distance in the left-right direction Y from the first retaining wall 97A can be arbitrarily selected and used. For example, when the rail member 91A having a width that engages with the fifth claw portion 97H is attached to the retaining portion 97, the first portion A1 and the second portion A2 are elastically deformed upward independently of the third portion A3, so that the third claw portion 97F and the fourth claw portion 97G move upward, and the rail member 91A can be attached without any hindrance.
[0069] Each of the pair of support members 92A, 92B has either a second protrusion portion that protrudes in the left-right direction or a second fitting hole portion that is recessed in the left-right direction and into which the second protrusion portion fits, and each of the pair of rail members 91A, 91B has the other of the second protrusion portion and the second fitting hole portion.
[0070] 9 and 13, in the drawer rail unit 90 of the embodiment, the support member 92A has a second protrusion 97J, and the rail member 91A has a second fitting hole 91C. Alternatively, the rail member 91A may have the second protrusion, and the support member 92A may have the second fitting hole.
[0071] The second protrusion 97J protrudes to the right from the first retaining wall 97A of the first structural wall 95A. The second protrusion 97J has an elliptical shape extending in the vertical direction. The second fitting hole 91C is provided at a position facing the second protrusion 97J in the left-right direction. The second fitting hole 91C has an elliptical shape extending in the vertical direction. The second fitting hole 91C penetrates the rail member 91A in the left-right direction. When the rail member 91A is held by the retaining portion 97, the second protrusion 97J fits into the second fitting hole 91C, thereby positioning the support member 92A and the rail member 91A in the vertical and front-rear directions.
[0072] As shown in FIG. 3, the second sidewall member 20b has the same configuration as the first sidewall member 20a, except that the drawer rail unit 90 is not provided and the second sidewall member 20b has a shape symmetrical to the first sidewall member 20a in the left-right direction Y. The rear end of the sidewall main body portion 21 of the third sidewall member 20c, which is on the -X side, contacts the front surface of the support portion 10, which is on the +X side. The front surface of the support portion 10 includes the front surface of the first plate-shaped member 10a and the front surface of the second plate-shaped member 10b. The third sidewall member 20c is provided with three rail members 22. The other configurations of the third sidewall member 20c are the same as the other configurations of the second sidewall member 20b. The rear end of the sidewall main body portion 21 of the fourth sidewall member 20d contacts the front surface of the support portion 10. The other configurations of the fourth sidewall member 20d are the same as the other configurations of the first sidewall member 20a.
[0073] The fifth sidewall member 20e has a different shape of the sidewall main body 21 from the first sidewall member 20a. The sidewall main body 21 of the fifth sidewall member 20e has a substantially L-shape when viewed in the left-right direction Y, and includes a first plate-shaped portion 21a extending in the front-rear direction X and a second plate-shaped portion 21b extending downward from a rear end portion on the -X side of the first plate-shaped portion 21a. The fifth sidewall member 20e is provided with only one rail member 22. The rail member 22 is provided on the first plate-shaped portion 21a. In the sidewall main body 21 of the fifth sidewall member 20e, the fixing member 23, the second fixing member 24, and the rail member 22 are fixed to a surface on the +Y side facing the third sidewall member 20c among the surfaces of the sidewall main body 21 in the left-right direction Y.
[0074] The two rail members 22 in the first sidewall member 20a and the two rail members 22 in the third sidewall member 20c are arranged opposite each other in the left-right direction Y, sandwiching the interior of the first storage section 70a therebetween. The one rail member 22 in the fifth sidewall member 20e and the uppermost rail member 22 in the third sidewall member 20c are arranged opposite each other in the left-right direction Y, sandwiching a part of a portion located on the right side of the interior of the first storage section 70a therebetween. The two rail members 22 in the second sidewall member 20b and the two rail members 22 in the fourth sidewall member 20d are arranged opposite each other in the left-right direction Y, sandwiching the interior of the second storage section 70b therebetween.
[0075] The kitchen unit main body 100a has a bottom wall portion 26 that constitutes a part of the third storage section 70c. The bottom wall portion 26 is located between the lower part of the third sidewall member 20c and the lower part of the fourth sidewall member 20d in the left-right direction Y. The bottom wall portion 26 is fixed to the third sidewall member 20c and the fourth sidewall member 20d. The bottom wall portion 26 is a rectangular plate. The plate surface of the bottom wall portion 26 faces the vertical direction Z. On both side surfaces of the bottom wall portion 26 in the left-right direction Y, for example, a plurality of dowels protruding in the left-right direction Y are provided. The plurality of dowels are fitted into a plurality of dowel holes provided in the third sidewall member 20c and the fourth sidewall member 20d, so that the bottom wall portion 26 is fixed between the third sidewall member 20c and the fourth sidewall member 20d in the left-right direction Y.
[0076] As shown in FIG. 1, the tabletop member 30 is a generally rectangular plate-like member that is long in the left-right direction Y. The plate surface of the tabletop member 30 faces the vertical direction Z. The tabletop member 30 is disposed above a plurality of side wall members 20. The tabletop member 30 is supported from below by the plurality of side wall members 20. The tabletop member 30 has a generally rectangular tabletop main body portion 31 that is long in the left-right direction Y and has a plate surface facing the vertical direction Z, and a flange portion 32 that protrudes upward from the rear edge portion, which is the -X side, of the tabletop main body portion 31. The flange portion 32 is generally rectangular plate-like that is long in the left-right direction Y. The plate surface of the flange portion 32 faces the front-rear direction X.
[0077] The top plate main body 31 has a first mounting hole 31a and a second mounting hole 31b penetrating the top plate main body 31 in the vertical direction Z. The first mounting hole 31a is provided in a portion of the top plate main body 31 that constitutes a wall portion located above the first storage section 70a. The second mounting hole 31b is provided in a portion of the top plate main body 31 that constitutes a wall portion located above the second storage section 70b. A stove 51 is attached to the first mounting hole 31a. A kitchen sink 52 is attached to the second mounting hole 31b. The top plate main body 31 forms the portion located above each storage section 70.
[0078] As shown in FIG. 21, the top plate member 30 has a second hole 31c into which the second protrusion 25 is inserted. The second hole 31c is provided in the top plate main body 31. The second hole 31c is a hole that is recessed upward from the lower surface of the top plate main body 31 and has a bottom on the upper side. The second hole 31c is a circular hole when viewed in the vertical direction Z. The second protrusion 25 is fitted into the second hole 31c. The second protrusion 25 may be loosely fitted into the second hole 31c, or the second protrusion 25 may be lightly press-fitted.
[0079] As shown in FIG. 1, the plurality of drawers 40 include a first drawer 41, a second drawer 42, and a third drawer 43. A plurality of first drawers 41 are provided. There are four first drawers 41, two of which are stored in the first storage section 70a and two of which are stored in the second storage section 70b. The two first drawers 41 stored in the first storage section 70a are arranged side by side in the vertical direction Z. The two first drawers 41 stored in the second storage section 70b are arranged side by side in the vertical direction Z. The plurality of first drawers 41 have the same shape and size as each other. As shown in FIG. 2, the first drawer 41 is long in the left-right direction Y and has a box shape that opens upward.
[0080] "The multiple first drawer portions 41 have the same shape and size" does not mean that the multiple first drawer portions 41 have exactly the same shape and size, but includes cases where the multiple first drawer portions 41 have approximately the same shape and size. "The multiple first drawer portions 41 have approximately the same shape and size" includes cases where the multiple first drawer portions 41 have slightly different shapes and sizes within the tolerance range that occurs when manufacturing each of the first drawer portions 41.
[0081] 41b The first drawer section 41 has a drawer main body section 41a and an end plate section 41b. The drawer main body section 41a is supported movably in the front-rear direction X by a pair of rail members 22 arranged opposite each other in the left-right direction Y inside the storage section 70. The drawer main body section 41a in the first drawer section 41 stored in the first storage section 70a is supported by the rail member 22 of the first side wall member 20a and the rail member 22 of the third side wall member 20c. The drawer main body section 41a in the first drawer section 41 stored in the second storage section 70b is supported by the rail member 22 of the second side wall member 20b and the rail member 22 of the fourth side wall member 20d. The drawer main body sections 41a in the multiple first drawers 41 have the same shape and size as each other. The end plate section 41b is a rectangular plate extending in the left-right direction Y with the plate surface facing the front-rear direction X. The end plate portion 41b is fixed to the front (+X side) end of the drawer main body portion 41a. The end plate portion 41b protrudes upward beyond the drawer main body portion 41a. The end plate portions 41b of the multiple first drawers 41 have the same shape and size as one another.
[0082] The second drawer section 42 is stored in a portion of the first storage section 70a between the third side wall member 20c and the fifth side wall member 20e in the left-right direction Y. The second drawer section 42 is supported so as to be movable in the front-rear direction X by the uppermost rail member 22 among the rail members 22 provided on the third side wall member 20c and the rail member 22 provided on the fifth side wall member 20e. The dimension of the second drawer section 42 in the left-right direction Y is smaller than the dimension of the first drawer section 41 in the left-right direction Y.
[0083] The third drawer section 43 has a drawer main body section 43a and an end panel section 43b. The drawer main body section 43a is supported movably in the front-rear direction X by a drawer rail unit 90 disposed inside the storage section 70 between the stove 51 and the first side wall member 20a.
[0084] As shown in Fig. 1, the kitchen unit main body 100a has a front panel 61 that covers the upper end of the inside of the second storage section 70b from the front, which is in the +X direction. The front panel 61 is a rectangular plate that is long in the left-right direction Y and has a plate surface facing the front-rear direction X. The front panel 61 covers the portion of the kitchen sink 52 that protrudes downward from the second mounting hole 31b from the front.
[0085] 15, the method for constructing the kitchen unit 100 includes a support fixing step S1, a sidewall member mounting step S2, a top board member mounting step S3, a fascia mounting step S4, a drawer installation step S5, a dishwasher installation step S6, and a stove installation step S7. The method for constructing the kitchen unit 100 in this embodiment can be performed by, for example, one worker. The kitchen unit 100 may be constructed by multiple workers.
[0086] The support part fixing step S1 is a step of fixing the support part 10 to a wall surface WS. As shown in Fig. 16, the support part fixing step S1 fixes the first plate-shaped member 10a and the second plate-shaped member 10b to the wall surface WS. In the support part fixing step S1, a worker fixes the first plate-shaped member 10a and the second plate-shaped member 10b to the wall surface WS with a plurality of screw members.
[0087] The sidewall member mounting step S2 is a step of mounting the multiple sidewall members 20 to the support portion 10. In the sidewall member mounting step S2, the worker engages the multiple sidewall members 20 with the support portion 10 in a state of being spaced upward from the floor surface FS by engaging the engaging portion 23h with the support portion 10 from above. As shown in FIG. 17, the worker brings the engaging portions 23h of the two fixing members 23 provided on the sidewall member 20 close to the first plate-shaped member 10a and the second plate-shaped member 10b from above, respectively, to engage the sidewall member 20 with the first plate-shaped member 10a and the second plate-shaped member 10b from above. As shown in FIG. 18, when engaging the multiple sidewall members 20 with the support portion 10, the worker fits each first protrusion 12 provided on the support portion 10 into a first hole portion 23g provided in the engaging portion 23h of each fixing member 23 from below. The worker fits the first protrusion 12 of the first plate-shaped member 10a and the first protrusion 12 of the second plate-shaped member 10b into the first hole portions 23g of the pair of fixing members 23 for each side wall member 20. The multiple side wall members 20 are provisionally fixed to the support portion 10 by engaging the respective engagement portions 23h with the support portion 10 from above.
[0088] The worker engages the five sidewall members 20 with the support portion 10 to provisionally fix them, and then permanently fixes the multiple sidewall members 20 to the support portion 10. As shown in FIG. 19, the worker fixes the first fixing portion 23b of each sidewall member 20 to the support portion 10 with multiple screw members 82, thereby fixing the multiple sidewall members 20 to the support portion 10. When fixing the multiple sidewall members 20 to the support portion 10, the worker passes the multiple screw members 82 through the first fixing portion 23b of the fixing member 23 and the support portion 10, and tightens them to the wall surface WS. In the sidewall member mounting step S2, after engaging one sidewall member 20 with the support portion 10, the worker may fix the sidewall member 20 engaged with the support portion 10 to the support portion 10 with the multiple screw members 82 before engaging another sidewall member 20 with the support portion 10.
[0089] In the sidewall member mounting step S2, after engaging the third sidewall member 20c and the fourth sidewall member 20d with the support portion 10, and before fixing the third sidewall member 20c and the fourth sidewall member 20d with the screw member 82, the worker places the bottom wall portion 26 between the third sidewall member 20c and the fourth sidewall member 20d. The bottom wall portion 26 is mounted between the third sidewall member 20c and the fourth sidewall member 20d by fitting the dowels provided on the bottom wall portion 26 into the dowel holes provided on the sidewall main body portion 21 of the third sidewall member 20c and the sidewall main body portion 21 of the fourth sidewall member 20d. In the sidewall member mounting step S2, the five sidewall members 20 and the bottom wall portion 26 are mounted to the support portion 10 as shown in FIG.
[0090] In the side wall member installation process S2, when the first side wall member 20a is finally fixed, the worker inserts the first locking portions 93C of the two locking members 93 provided on the first side wall member 20a into the insertion holes 96A in the pair of support members 92A, 92B of the drawer rail unit 90, and then moves the pair of support members 92A, 92B until the shaft portion 93B is positioned in the locking hole 96B, thereby causing the pair of support members 92A, 92B to be cantilevered on the first side wall member 20a.
[0091] The top plate member attachment step S3 is a step of attaching the top plate member 30 above the multiple side wall members 20. As shown in FIG. 20, in the top plate member attachment step S3, the worker brings the top plate member 30, to which the kitchen sink 52 is attached, close to the multiple side wall members 20 from above, and places the top plate member 30 above the multiple side wall members 20. As shown in FIG. 21, when placing the top plate member 30 above the multiple side wall members 20, the worker fits the second protrusions 25 provided on each side wall member 20 into the second hole portions 31c provided in the top plate member 30. By fitting the second protrusions 25 into the second hole portions 31c, the positions of each side wall member 20 in the left-right direction Y are determined relative to the top plate member 30. After placing the top plate member 30 above the multiple side wall members 20, the worker fixes the fourth fixing portion 24b of the second fixing member 24 to the top plate main body portion 31 of the top plate member 30 with multiple screw members 84, as shown in Fig. 22. Although not shown in the figure, the worker also fixes the fixed portion 23i of the fixing member 23 to the top plate main body portion 31 of the top plate member 30 with screw members.
[0092] The fascia attachment process S4 is a process of attaching the fascia 61. In the fascia attachment process S4, the worker fixes the fascia 61 to the second side wall member 20b and the fourth side wall member 20d, and covers a part of the kitchen sink 52 exposed inside the second storage section 70b with the fascia 61 from the front, which is in the +X direction.
[0093] The drawer installation step S5 is a step of installing the drawer 40. In the drawer installation step S5, the worker installs the first drawer 41, the second drawer 42, and the third drawer 43. The worker places the drawer main body 41a of the first drawer 41 in each storage section 70 by supporting it on a pair of rail members 22, and then attaches the end plate 41b to each drawer main body 41a from the front, which is the +X direction. The worker also installs the second drawer 42 in the same manner as the first drawer 41. The worker places the drawer main body 43a of the third drawer 43 in each storage section 70 by supporting it on a pair of rail members 91A, 91B, and then attaches the end plate 43b to the drawer main body 43a from the front, which is the +X direction.
[0094] In the drawer installation step S5, the worker may first install any of the first drawer section 41, the second drawer section 42, and the third drawer section 43. In the drawer installation step S5, the worker may first install the drawer main body section 41a of the first drawer section 41, the drawer main body section of the second drawer section 42, and the drawer main body section 43a of the third drawer section 43, and then attach each end panel section to each drawer main body section.
[0095] The dishwasher installation step S6 is a step of installing dishwasher 53. In the dishwasher installation step S6, the worker stores dishwasher 53 in third storage section 70c, and attaches end panel section 63 to the front side of dishwasher 53.
[0096] The stove installation step S7 is a step of installing the stove 51. In the stove installation step S7, the worker installs the stove 51 in the first mounting hole 31a of the top plate member 30. In this manner, the kitchen unit 100 is assembled, and the construction of the kitchen unit 100 is completed.
[0097] In the drawer rail unit 90 of the embodiment, the first locking portions 93C of the two locking members 93 provided on the first side wall member 20a are inserted into the insertion holes 96A in the pair of support members 92A, 92B, and then the pair of support members 92A, 92B are moved until the shaft portion 93B is positioned in the locking hole 96B, thereby simplifying the installation work of the pair of support members 92A, 92B and the pair of rail members 91A, 91B to the first side wall member 20a while contributing to cost reduction with a reduced number of parts.
[0098] [Second embodiment] A second embodiment of the drawer rail unit 90 and the kitchen unit 100 will be described with reference to Fig. 23. In this figure, the same elements as those in the first embodiment shown in Figs. 1 to 22 are given the same reference numerals, and the description thereof will be omitted.
[0099] 23 and 24, the locking member 93 is fixed to a surface facing the right side of the first side wall member 20a. The locking member 93 has a central portion 93E disposed in the center in the front-rear direction, and a pair of retaining walls 93F provided on both sides of the central portion 93E in the front-rear direction. The pair of retaining walls 93F are provided to protrude upward from the central portion 93E. The space between the pair of retaining walls 93F is a retaining space.
[0100] The central portion 93E has a first locking portion 93G at a position away to the right of the contact surface with the first sidewall member 20a. The first locking portion 93G protrudes upward from the central portion 93E. The first locking portion 93G forms a gap 93H that opens upward between the first sidewall member 20a and the first locking portion 93G.
[0101] The first structural wall 95A of the support member 92A has an extension wall 95F extending leftward from the upper end, and a second locking portion 96 extending downward from the tip of the extension wall 95F. The dimension of the second locking portion 96 in the left-right direction is smaller than the dimension of the gap 93H. The extension wall 95F and the second locking portion 96 are fitted between a pair of retaining walls 93F and positioned in the front-rear direction. When the second locking portion 96 is inserted into the gap 93H, it locks with the first locking portion 93G from the left side in the left-right direction.
[0102] In the drawer rail unit 90 of the embodiment, the second engagement portions 96 of the pair of support members 92A, 92B are inserted from above into the gap 93H and engaged from the left side, thereby contributing to cost reduction with a reduced number of parts and simplifying the installation work of the pair of support members 92A, 92B and the pair of rail members 91A, 91B to the first side wall member 20a.
[0103] Although the preferred embodiments of the present disclosure have been described above with reference to the accompanying drawings, it goes without saying that the present disclosure is not limited to the examples. The shapes and combinations of the components shown in the above examples are merely examples, and various modifications can be made based on design requirements, etc., without departing from the spirit of the present disclosure.
[0104] The furniture according to the present disclosure may be any furniture other than a kitchen unit as long as it has a storage section. The furniture according to the present disclosure may be, for example, a chest of drawers, a bookshelf, a desk with a storage section, a TV stand with a storage section, a wall cupboard installed in a washroom, etc. The method of constructing the furniture is not limited to the above-mentioned method.
[0105] The present disclosure includes the following aspects.
[0106] [1] A drawer rail unit comprising a pair of rail members extending in a front-to-rear direction and spaced apart in a left-right direction; a pair of support members supporting the pair of rail members, the support members being spaced apart in the front-to-rear direction and cantilevered on one side of a sidewall member in the left-right direction; and locking members provided on the sidewall members at positions facing the pair of support members in the left-right direction and protruding from the sidewall members to the other side in the left-right direction, wherein the locking members have a first locking portion located on the other side of the sidewall member in the left-right direction and forming a gap between the sidewall member and the support members, and the support members have a second locking portion whose dimension in the left-right direction is smaller than the dimension of the gap and which locks with the first locking portion from one side in the left-right direction when inserted into the gap.
[0107] [2] The drawer rail unit described in [1], wherein the locking member has an axis portion extending from the side wall member to the other side in the left-right direction, and a first locking portion formed at the tip of the axis portion with a diameter larger than the diameter of the axis portion and forming the gap between the side wall member, and the second locking portion has an insertion hole larger than the diameter of the first locking portion and penetrating the second locking portion in the left-right direction, and a locking hole located above the insertion hole and connected to the insertion hole, the minimum dimension in a direction perpendicular to the direction connected to the insertion hole being larger than the diameter of the axis portion and smaller than the diameter of the first locking portion.
[0108] [3] The drawer rail unit described in [2], wherein the insertion hole is offset from the locking hole in the front-to-rear direction.
[0109] [4] A drawer rail unit as described in [2] or [3], wherein the side wall members each have a mating hole portion on both sides of the locking member in the vertical direction, and the support members each have a protrusion portion that fits into the mating hole portion when the shaft portion is positioned in the locking hole.
[0110] [5] A drawer rail unit as described in [4], wherein each of the pair of support members has either a second protrusion protruding in the left-right direction or a second fitting hole portion recessed in the left-right direction into which the second protrusion fits, and each of the pair of rail members has the second protrusion and the other of the second fitting hole portions.
[0111] [6] The drawer rail unit described in [5], wherein each of the pair of support members has a first retaining wall located inside the second engaging portion in the left-right direction, extending in the up-down direction and holding the rail member from the outside in the left-right direction, a second retaining wall that is elastically deformable in the up-down direction and extends inward in the left-right direction from an upper end of the first retaining wall and holds the rail member from above, a third retaining wall that extends inward in the left-right direction from a lower end of the first retaining wall and holds the rail member from below, a first claw portion that protrudes downward from an inner end of the second retaining wall in the left-right direction and engages with the rail member from the inside in the left-right direction, and a second claw portion that protrudes upward from an inner end of the third retaining wall in the left-right direction and engages with the rail member from the inside in the left-right direction.
[0112] [7] The drawer rail unit described in [6], wherein the first claw portions are arranged at intervals in the left-right direction.
[0113] [8] The drawer rail unit according to [7], wherein the multiple first claw portions are elastically deformable independently of each other.
[0114] [9] A drawer rail unit as described in any one of [6] to [8], wherein the support member has a first structural wall located on one side of the left-right direction, extending in the vertical direction and supported by the side wall member, a second structural wall located on the other side of the left-right direction and extending in the vertical direction, and a third structural wall connecting a lower end of the first structural wall and a lower end of the second structural wall and extending in the left-right direction, wherein a cross-sectional area of the third structural wall increases from the other side to one side in the left-right direction.
[10] A piece of furniture comprising a drawer rail unit according to any one of [1] to [9] above, and a drawer main body supported by the drawer rail unit. [Explanation of symbols]
[0115] 10...support portion, 20...side wall member, 20a...first side wall member, 90...drawer rail unit, 91A, 91B...rail member, 91C...second fitting hole portion, 92A, 92B...support member, 93...locking member, 93B...shaft portion, 93C, 93G...first locking portion, 93D, 93H...gap, 94...fitting hole portion, 95A...first structural wall, 95B...second structural wall, 95C...third structural wall, 96...second locking portion, 96A...insertion hole, 96B...locking hole, 96C...projection portion, 97A...first retaining wall, 97B...second retaining wall, 97C...third retaining wall, 97D...first claw portion, 97E...second claw portion, 97J...second protrusion portion, 100...kitchen unit, WS...wall surface
Claims
1. A pair of rail members extending in the front-rear direction and spaced apart in the left-right direction; a pair of support members that support the pair of rail members, respectively, are disposed apart in the front-rear direction, and are cantilevered by a sidewall member on one side in the left-right direction; Equipped with The support member is attached to the sidewall member. Drawer rail unit.
2. a locking member provided on each of the sidewall members at a position facing the pair of support members in the left-right direction and protruding from each of the sidewall members to the other side in the left-right direction; Equipped with the locking member has a first locking portion located on the other side of the side wall member in the left-right direction and forming a gap between the first locking portion and the side wall member, The drawer rail unit of claim 1, wherein the support member has a second engaging portion whose left-right dimension is smaller than the dimension of the gap and which engages with the first engaging portion from one side in the left-right direction when inserted into the gap.
3. The locking member is a shaft portion extending from the side wall member to the other side in the left-right direction; the first engaging portion is formed at a tip of the shaft portion with a diameter larger than a diameter of the shaft portion, and forms the gap between the first engaging portion and the side wall member; having The second locking portion is an insertion hole that is larger than a diameter of the first engaging portion and penetrates the second engaging portion in the left-right direction; a locking hole located above the insertion hole, connected to the insertion hole, the minimum dimension of which in a direction perpendicular to the direction of connection to the insertion hole is greater than the diameter of the shaft portion and smaller than the diameter of the first locking portion; having 3. The drawer rail unit of claim 2.
4. Each of the pair of support members is a first retaining wall that is located inside the second engaging portion in the left-right direction, extends in a vertical direction, and retains the rail member from an outer side in the left-right direction; a second retaining wall that is elastically deformable in the up-down direction, extends inward in the left-right direction from an upper end of the first retaining wall, and retains the rail member from above; a third retaining wall extending inward in the left-right direction from a lower end of the first retaining wall and retaining the rail member from below; a first claw portion that protrudes downward from an inner end portion of the second retaining wall in the left-right direction and engages with the rail member from the inner side in the left-right direction; a second claw portion that protrudes upward from an inner end portion of the third retaining wall in the left-right direction and engages with the rail member from the inner side in the left-right direction; having 3. The drawer rail unit of claim 2.
5. The support member is a first structural wall located on one side in the left-right direction, extending in the up-down direction, and supported by the side wall member; a second structural wall located on the other side in the left-right direction and extending in the up-down direction; a third structural wall that connects a lower end of the first structural wall and a lower end of the second structural wall and extends in the left-right direction; having The drawer rail unit of claim 1 .
6. A cross-sectional area of the third structural wall increases from the other side to the one side in the left-right direction.
6. The drawer rail unit of claim 5.
7. A drawer rail unit according to any one of claims 1 to 6; a drawer main body supported by the drawer rail unit; Furniture equipped with:
Citation Information
Patent Citations
Fitting structure of drawer in cabinet
JP2011036534A