High-density vertical cultivation system for plants and seedlings
The high-density vertical plant and seedling cultivation system addresses low density and long growth cycles by integrating a support structure, irrigation mechanism, and control system to optimize lighting and nutrient circulation, enhancing efficiency and safety.
Patent Information
- Application Number
- JP2024024177
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-02-14
- Filing Date
- 2024-02-21
- Publication Date
- 2025-08-26
AI Technical Summary
Existing vertical planting systems suffer from low planting density and long growth cycles, along with inconvenient operation processes due to limited agricultural land and harsh environmental conditions.
A high-density vertical plant and seedling cultivation system with a seedling cultivation support structure, irrigation mechanism, and control main box, featuring horizontal planting stages, pull-out tracks, LED cultivation lights, and sensors for temperature, humidity, and water level control, enabling efficient nutrient solution circulation and lighting optimization.
The system enhances planting density, shortens growth cycles, improves operational convenience, and ensures safety through automated monitoring and irrigation control, while maintaining continuous nutrient solution flow during planting and harvesting.
Smart Images

Figure 2025124561000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to a novel plant rack or frame construction, and more particularly to a novel high density vertical plant and seedling growing structure and system. [Background technology]
[0002] Due to the increasingly harsh natural environment suitable for agricultural management, the growing population, and the reduction of available agricultural land, the quality and production volume of vegetables grown through traditional agriculture are no longer able to meet people's needs. Although vertical planting systems have existed in the past, the planting density of these systems is low, resulting in a long vegetable growth cycle and inconvenient operation processes. As a result, technological innovations are being utilized based on the existing seedling cultivation structure. Summary of the Invention [Problem to be solved by the invention]
[0003] The main objective of the present invention is to provide a structure and system for growing and planting high density vertical plants and seedlings, which solves the above-mentioned shortcomings of existing vertical planting systems by using this system to solve the existing low planting density and the long growing cycle of crops and labor in the cultivation process. [Means for solving the problem]
[0004] The objective of the present invention is to provide a high-density vertical plant and seedling cultivation system, comprising a seedling cultivation support structure (1), an irrigation mechanism (6), a control main box (9) arranged on the seedling cultivation support structure (1), and a plurality of horizontal planting stages, wherein the culture tanks (4) are provided with horizontal planting stages and a plurality of pull-out tracks (7) located on both sides of the culture tanks (4), and fixed push blocks (8) associated with the pull-out tracks (7) are arranged between the culture tanks (4), and the fixed push blocks (8) are fixed on the culture tanks (4) using bolts.
[0005] A further object of the present invention is to provide a high density vertical plant and seedling cultivation system, the irrigation mechanism (6) comprising a liquid supply tank (601), a liquid supply pump (602) having a liquid inlet and a liquid outlet, a pump liquid pipe (603), a branch pipe (604), a plurality of fixed pipes (605), a spray pipe (606), a spray nozzle (607), a fixed bracket piece (608), a return inclined pipe (609), a return main pipe (610), and a return tank (611), the liquid supply tank (601) is provided with the liquid supply pump (602) and the return main pipe (610) having two ends, The liquid inlet is connected to a liquid supply tank (601), the liquid outlet of the liquid supply pump (602) is connected to a pump liquid pipe (603), the pump liquid pipe (603) is connected to two branch pipes (604) arranged in parallel, the axial direction of the branch pipes (604) is mounted in an upward position, the fixed pipe (605) is arranged corresponding to the culture tank (4), two ends of the fixed pipe (605) are respectively connected to the two branch pipes (604), each of the fixed pipes (605) is provided with a spray pipe (606), the ends of the spray pipes (606) are connected to a spray nozzle (607), and a plurality of return grooves (611) are provided on both sides of the planting horizontal stage.
[0006] It is yet another object of the present invention to provide a high density vertical plant and seedling cultivation system, wherein the control main box (9) comprises a control box shell (901), a microcontroller chip (902), a temperature sensor (903), a humidity sensor (904), a water level and pressure sensor (905), a water pressure sensor (906), a light brightness sensor (907), a PLC controller (908), a smoke alarm (909), a warning light (910), and a buzzer alarm (911), and the control box housing (901) contains the microcontroller chip (902) and the microcontroller chip (902). The control chip (902) is connected to a temperature sensor (903), a humidity sensor (904), a water level and pressure sensor (905), a water pressure sensor (906), and a light brightness sensor (907). The output terminal of the microcontroller chip (902) is connected to a PLC controller (908), a smoke alarm device (909), a warning light (910), and a buzzer alarm (911). The microcontroller chip (902) is electrically connected to a plurality of LED cultivation light sources (3). The PLC controller (908) is electrically connected to the liquid supply pump (602).
[0007] To achieve the above objectives, the present invention provides the following technical solution: The technical solution includes a novel high-density vertical plant and seedling planting structure and system, which includes a seedling cultivation support structure and an irrigation mechanism, and a control main box disposed on the seedling cultivation support structure. A plurality of horizontal planting stages are provided with a culture tank and pull-out rails located on both sides of the culture tank. A fixed push block adapted to the pull-out rails is disposed between the culture tank and the pull-out rails. The fixed push block is fastened to the culture tank by bolts.
[0008] Preferably, the horizontal planting stage is provided with a plurality of LED cultivation light sources and a plurality of lamp tube fixing plates arranged in parallel, the lamp tube fixing plates are fixed to the seedling support structure by bolts, and the LED cultivation lamps are fixed to the lamp tube fixing plates by bolts.
[0009] More preferably, the cultivation tank is provided with a planting plate and a plurality of planting holes.
[0010] Preferably, the irrigation mechanism includes a liquid supply tank, a liquid supply pump, a pump liquid pipe, branch pipes, fixed pipes, spray pipes, spray nozzles, a fixed bracket sheet, a return slope pipe, a return main pipe, and a return tank. The tank is provided with a liquid supply pump and a return main pipe, the liquid inlet of the liquid supply pump is connected to the liquid supply tank, the liquid outlet of the liquid supply pump is connected to the pump liquid pipe, and the pump liquid pipe is connected to two parallel branch pipes, and several fixed pipes corresponding to the culture tank are provided axially of the branch pipes, two ends of the fixed pipes are respectively connected to two branch pipes, each of which is provided with two nozzles, the ends of each nozzle are connected to spray nozzles, and a return groove is provided in the planting horizontal stage.
[0011] Preferably, each of the injection pipes is inserted into the inside of the fixed bracket sheet in one-to-one correspondence, and the fixed bracket sheet is fixed to the seedling support structure by a bolt.
[0012] Most preferably, the main return pipe is provided with a plurality of return inclined pipes in the axial direction corresponding to the return grooves, one end of the return inclined pipes being connected to the return grooves and the other end being connected to the return main pipe.
[0013] The high-density vertical plant and seedling cultivation and planting system of the present invention comprises a control main box, which includes a control box shell, a microcontroller chip, a temperature sensor, a humidity sensor, a water level and pressure sensor, a water pressure sensor, a light brightness sensor, a PLC controller, a smoke alarm, a warning light, and a buzzer alarm; the control box housing is provided with a microcontroller chip, a temperature sensor, a humidity sensor, a water level and pressure sensor, a water pressure sensor connected to the microcontroller chip sensor, and a light brightness sensor; the output terminal of the microcontroller chip is connected to the PLC controller, the smoke alarm, the warning light, and the buzzer alarm; the microcontroller chip is electrically connected to several LED cultivation light sources and the PLC control unit; and the device is electrically connected to a liquid supply pump. [Effects of the Invention]
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] In the present invention, the fixed push block on the culture tank can move along the central axis of the pull-out track, and the two pull-out tracks effectively limit the movement trajectory of the culture tank to prevent the culture tank from being tilted. As a result, the culture tank can be pulled out of the seedling support structure or pushed into the seedling support structure. Due to the coordination between the culture tank and various positions of the nozzles, there is no need to stop the circulation of the culture solution during planting or harvesting, which improves the convenience of planting.
[0016] The present invention uses multiple LED grow lamps to effectively provide plants with the lighting conditions necessary for plant growth, thereby increasing the light coverage area, improving plant growth efficiency, and shortening the plant growth cycle.
[0017] In the present invention, when the culture tank is pushed into the seedling support structure, it matches the planting plates of the culture tank and the through-holes of the culture tank, and cooperates with several planting plates to provide several plant positions for the plants, maximizing the planting area, thereby improving the cultivation efficiency and shortening the plant growth cycle.
[0018] By the action of the liquid supply pump, the culture solution in the liquid supply tank can be introduced into the inside of the branch pipe along the pump liquid pipe, the culture solution can be divided into the inside of the fixed pipe, and the culture solution can be sprayed using the spray nozzle of the spray pipe. By using the fixed bracket sheet to limit the position of the nozzle, the spray nozzle can provide the spray solution to plants to support their growth, and the culture solution can be flowed along the culture tank into the planting holes of the planting plate, and the culture solution can be used to promote plant growth. The remaining culture solution can flow out through the drainage holes inside the culture tank, then return to the inside of the return main pipe through several return inclined pipes, and then be led into the inside of the liquid supply tank, realizing a recirculation flow of the culture solution.
[0019] Using the present invention, the temperature sensor and humidity sensor can detect changes in the temperature and humidity of the seedling support structure, and send the detected data back to the microcontroller chip. The microcontroller chip controls the liquid supply pump through the PLC controller, and cooperates with the water pressure sensor to control the spray nozzle's injection pressure. The water level pressure sensor detects the water level inside the liquid supply tank, and the detected water level pressure data can be reused by the microcontroller chip. When the pressure is lower than the preset water level, the microcontroller chip controls the warning light to light up, operates the buzzer alarm to remind the user to refill the liquid inside the liquid supply tank, and uses the smoke alarm to detect whether there is a fire, improving planting safety. [Brief explanation of the drawings]
[0020] [Figure 1] 1 shows a perspective view of the present invention. [Figure 2]FIG. 1 is a front view of the present invention. [Figure 3] FIG. 1 is a side view of the present invention. [Figure 4] 2 is a partially enlarged structural view taken along the direction A shown in FIG. 1 of the present invention. FIG. [Figure 5] 1 is a schematic diagram of the present invention. [Figure 6] 1 is a schematic structural diagram of a drainage hole of the present invention; DETAILED DESCRIPTION OF THE INVENTION
[0021] The technical solutions of the embodiments of the present invention are clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. The embodiments shown and described below are only some of the embodiments of the present invention, but the present invention is not limited to only a few embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts should fall within the protection scope of the present invention. [Example]
[0022] Preferred Embodiment 1 As shown in the accompanying Figures 1, 2, 3 and 6, the present invention relates to a novel structure and system for planting high-density vertical plants and seedlings. According to the present invention, the plant structure and system for planting high-density vertical plants and seedlings includes a seedling support structure 1 and an irrigation mechanism 6, a control main box 9 is disposed on the seedling support structure 1 and a plurality of horizontal planting stages, a culture tank 4 is provided on the horizontal planting stage, and a drawer track is positioned on both sides of the culture tank 4. Between the culture tank 4 and the drawer rails 7, there is a fixed push block 8 that mates with the drawer rails 7. The fixed push block 8 is fixed to the culture tank 4 with bolts, allowing the culture tank 4 to be pushed into the seedling support structure 1. The fixed push block 8 on the culture tank 4 can move along the central axis of the drawer rails 7. The two drawer rails 7 effectively limit the movement trajectory of the culture tank 4 and prevent it from deflecting. Coordination between the culture tank 4 and various positions of the nozzles 606 allows the culture tank 4 to be extended or pushed into the seedling support structure 1. There is no need to stop the circulation of the nutrient solution during planting or harvesting, which improves planting convenience. Several LED cultivation light sources 3 and lamp tube fixing plates 2 are arranged in parallel on the planting level. The lamp tube fixing plate 2 is fixed to the seedling support structure 1, and the LED cultivation light source 3 is fixed to the lamp tube fixing plate 2 with bolts. The multiple LED cultivation light sources 3 can effectively provide the plants with the lighting conditions required for plant growth, increase the light coverage area, improve plant growth efficiency, and shorten the plant growth cycle. The cultivation tank 4 is provided with a planting plate 5, and several drainage holes 401 and several planting holes are opened in the planting plate 5. Each layer of the planting horizontal stage is provided with culture slots 4 and an equal number of plant trays 5, and the plant trays 5 are provided with several planting holes. The planting holes provide space for plant cultivation, effectively improving the utilization efficiency of the internal space of the cultivation tank 4, realizing high-density planting and increasing the planting area, so as to effectively increase the planting area and improve cultivation efficiency. [Example]
[0023] Preferred Embodiment 2 The scheme of the first embodiment is further introduced below in conjunction with specific examples, and the details are as follows:
[0024] Based on the above method, as a preferred embodiment, as shown in Figures 1, 2, 3, and 4, the irrigation mechanism 6 further includes a liquid supply tank 601, a liquid supply pump 602, a pump liquid pipe 603, a branch pipe 604, a fixed pipe 605, a spray pipe 606, a spray nozzle 607, a fixed bracket piece 608, a return inclined pipe 609, a return main pipe 610, and a return tank 611, and the liquid supply tank 601 is provided with the liquid supply pump 602 and the return main pipe 610. The liquid inlet of the liquid supply pump 602 is connected to the liquid supply tank 601, and the liquid outlet of the liquid supply pump 602 is connected to the pump liquid pipe 603, which is connected to two branch pipes 604 arranged in parallel. There are several fixed pipes 605 corresponding to the culture tanks 4, and two ends of the fixed pipes 605 are respectively connected to two branch pipes 604. Each fixed pipe 605 is provided with two nozzles 606, each end of which is connected to a spray nozzle 607. Both of them are provided with return grooves 611, and each nozzle 606 is inserted into a fixed bracket seat 608 in a corresponding manner. One end of a return inclined pipe 609 is connected to a return tank 611, and the other end is connected to a return main pipe 610. By the action of the liquid supply pump 602, the culture solution inside is introduced into the branch pipe 604 along the pump liquid pipe 603, and the culture solution is divided into the inside of the fixed pipe 605. The culture solution is sprayed using the spray nozzle 607 of the nozzle 606, and the nozzle 606 can be restricted using a fixed support piece 608. The position of the spray nozzle 607 is determined so that the spray nozzle 607 can provide the spray solution to the plants to support their growth. The culture solution flows along the culture tank 4, into the planting holes in the planting plate 5, and through the drainage channel of the culture tank 4. The hole 401 flows into the inside of the return tank 611, and the return tank 611 communicates with the return inclined pipes 609, and the remaining culture solution is returned to the inside of the return main pipe 610 through some of the return inclined pipes 609, and then can be introduced into the liquid supply tank 601. This realizes the recirculation of the culture solution. [Example]
[0025] Preferred Embodiment 3 The schemes of embodiment 1 and embodiment 2 are further introduced below in conjunction with specific examples, and the details are as follows:
[0026] As shown in FIG. 5 , the novel high-density vertical plant and seedling cultivation planting system includes a control main box 9, and the control main box 9 includes a control box housing 901, a microcontroller chip 902, a temperature sensor 903, a humidity sensor 904, a water level pressure sensor 905, a water pressure sensor 906, a light brightness sensor 907, a PLC controller 908, a smoke alarm 909, a warning light 910, and a buzzer alarm 911. The control box housing 901 is provided with the microcontroller chip 902, and the temperature sensor 903, humidity sensor 904, water level pressure sensor 905, water pressure sensor 906, light brightness sensor 907, a PLC controller 908, a smoke alarm 909, a warning light 910, and a buzzer alarm 911. 903, humidity sensor 904, water level pressure sensor 905, water pressure sensor 906, and light brightness sensor 907 are connected to microcontroller chip 902, and the output terminal of microcontroller chip 902 is connected to PLC controller 908, smoke alarm 909, warning light 910, and buzzer alarm 911, and microcontroller chip 902 is electrically connected to several LED cultivation light sources 3, and PLC controller 908 is electrically connected to liquid supply pump 602 and is made available by temperature sensor 903 and humidity sensor 904. In order to detect changes in temperature and humidity of seedling support structure 1 and feed the detected data back to microcontroller chip 902, microcontroller chip 902 controls liquid supply pump 602 through PLC controller 908, controls spray nozzle 607 in cooperation with water pressure sensor 906, and uses water level pressure sensor 905 to detect the water level inside liquid supply tank 601 and transmits the detected water level pressure data back to microcontroller chip 902. When the pressure is lower than the preset water level, the microcontroller chip 902 controls the warning light 910 to light up, and cooperates with the buzzer alarm 911 to remind the user to refill the liquid inside the liquid supply tank 601, and the smoke alarm 909 can be used to detect whether there is a fire, so as to improve the safety of the planting system.
[0027] An embodiment of the novel high-density vertical plant and seedling planting structure and system is as follows: First, the culture tank 4 can be pushed into the seedling cultivation support structure 1, and the planting plates 5 of the culture tank 4 can be matched to the culture tank 4 and coordinated with each other. Multiple plant trays 5 can provide several planting positions for plants. Next, a temperature sensor 903 and a humidity sensor 904 can be used to detect changes in temperature and humidity of the seedling support structure 1, and the detected data is fed back to the microcontroller chip 902. The microcontroller chip 902 then controls the liquid supply pump 602 via the PLC controller 908 and controls the spray pressure of the spray nozzle 607 in cooperation with the water pressure sensor 906. The water level sensor 905 can detect the water level inside the liquid supply tank 601 and feed the detected water level pressure data back to the microcontroller chip 902, which then controls the warning light 910 to light up and the buzzer alarm 911 to sound. The liquid supply pump 602 operates to pump the culture solution from the liquid supply tank 601 into the branch pipe 604 along the pump liquid pipe 603, splitting the solution into the fixed pipe 605 and spraying it in cooperation with the spray nozzle 607 of the spray pipe 606. The fixed bracket sheet 608 restricts the position of the spray pipe 606, allowing the spray nozzle 607 to spray the plants. The culture solution is used to support plant growth, and flows into the culture tank 4 along the planting holes in the planting plate 5, through the drainage holes 401 of the culture tank 4, into the return tank 611, and then into the return tank 611 and the return flow tank 612. The inclined pipes 609 are connected, and the remaining culture solution can be returned to the inside of the return main pipe 610 through several return inclined pipes 609, and then introduced into the liquid supply tank 601, thereby realizing a circulating flow of the culture solution. When planting or harvesting seedlings, there is no need to stop the flow of the culture solution, and the circulating flow of the culture solution can be continued.Next, the multiple LED cultivation light sources 3 can effectively provide plants with the lighting conditions required for plant growth, increase the light coverage area, improve plant growth efficiency, and shorten the plant growth cycle.
[0028] While embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principles and spirit and modifications of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. 1. A high-density vertical plant and seedling cultivation system comprising a seedling cultivation support structure (1), an irrigation mechanism (6), a control main box (9) disposed on the seedling cultivation support structure (1), and a plurality of horizontal planting stages, characterized in that a culture tank (4) is provided with the horizontal planting stages and a plurality of pull-out tracks (7) located on both sides of the culture tank (4), fixed push blocks (8) associated with the pull-out tracks (7) are disposed between the culture tanks (4), and the fixed push blocks (8) are fixed on the culture tanks (4) using bolts.
2. 2. The high-density vertical plant and seedling cultivation system according to claim 1, characterized in that the horizontal planting stage is provided with a plurality of LED cultivation light sources (3) and a plurality of parallel-arranged lamp tube fixing plates (2), the lamp tube fixing plates (2) are fixed on the seedling cultivation support structure (1) with bolts, and the LED cultivation light sources (3) are mounted on the lamp tube fixing plates (2) with bolts.
3. 2. The high-density vertical plant and seedling cultivation system according to claim 1, characterized in that the cultivation tank (4) is provided with a plant tray (5), and several drainage holes (401) and a plurality of planting holes are opened in the plant tray (5).
4. The irrigation mechanism (6) comprises a liquid supply tank (601), a liquid supply pump (602) having a liquid inlet and a liquid outlet, a pump liquid pipe (603), a branch pipe (604), a plurality of fixed pipes (605), a jet pipe (606), a spray nozzle (607), a fixed bracket piece (608), a return inclined pipe (609), a return main pipe (610), and a return tank (611), wherein the liquid supply tank (601) is provided with a liquid supply pump (602) and the return main pipe (610) having two ends, the liquid inlet of the liquid supply pump (602) is connected to the liquid supply tank (601), and the liquid outlet of the liquid supply pump (602) is connected to the liquid supply tank (601).
2. The high-density vertical plant and seedling cultivation system according to claim 1, characterized in that: the pump liquid pipe (603) is connected to the two parallel branch pipes (604), the branch pipes (604) are mounted in an upward axial position; the fixed pipe (605) is arranged corresponding to the culture tank (4), two ends of the fixed pipe (605) are respectively connected to the two branch pipes (604), each of the fixed pipes (605) is provided with a spray pipe (606), the ends of the spray pipe (606) are connected to a spray nozzle (607); and a plurality of return grooves (611) are provided on both sides of the planting horizontal stage.
5. 5. The high-density vertical plant and seedling cultivation system according to claim 4, characterized in that each of the injection pipes (606) is inserted into the inside of the fixed bracket sheet (608) in a one-to-one correspondence, and the fixed bracket sheet (608) is fixed to the seedling support structure (1) by bolts.
6. 5. The high-density vertical plant and seedling cultivation system according to claim 4, characterized in that the return main pipe (610) is provided with a return groove (611) corresponding to the axial direction, and one end of the return inclined pipe (609) is connected to the return tank (611) and the other end is connected to the return main pipe (610).
7. The control main box (9) comprises a control box shell (901), a microcontroller chip (902), a temperature sensor (903), a humidity sensor (904), a water level and pressure sensor (905), a water pressure sensor (906), a light brightness sensor (907), a PLC controller (908), a smoke alarm (909), a warning light (910), and a buzzer alarm (911). The control box housing (901) contains the microcontroller chip (902), as well as the temperature sensor (903), the humidity sensor (904), the water level and pressure sensor (905), the water pressure sensor (906), a light brightness sensor (907), a PLC controller (908), a smoke alarm (909), a warning light (910), and a buzzer alarm (911) connected to the microcontroller chip (902).
10. The high-density vertical plant and seedling cultivation system of claim 1, 2, or 6, wherein the system further comprises a sensor (905), the water pressure sensor (906), and a light brightness sensor (907), the output end of the microcontroller chip (902) is connected to the PLC controller (908), the smoke alarm device (909), the warning light (910), and the buzzer alarm (911), the microcontroller chip (902) is electrically connected to the plurality of LED cultivation light sources (3), and the PLC controller (908) is electrically connected to the liquid supply pump (602).
Citation Information
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