Treadmill with integrated base and manufacturing method for integrated base

Abstract

To provide a treadmill with an integrated base and a manufacturing method for the integrated base.SOLUTION: A treadmill includes an integrated base 100, a running board, a running belt, an electric motor, an electric control, and a drum. The integrated base 100 includes a horizontally and longitudinally arranged strut rod that is integrally formed, the strut rod is enclosed to form a rectangular integrated base 100. The horizontally and / or longitudinally arranged strut rod is wrapped with a metal member, the integrated base 100 is preliminarily provided with an installation part for installing the running board, running belt, electric motor, electric control, and drum.SELECTED DRAWING: Figure 1

Description

[Technical Field]

[0001] The present invention relates to the field of treadmills, and more particularly to integrally based treadmills and integrally based Regarding the manufacturing method. [Background technology]

[0002] A conventional treadmill (or walking machine) has a base main frame, It consists of a running platform, handrails and a control platform that can be attached to the base. The gait plane is fixed parallel to the ground, forming the plane of movement for walking or running.

[0003] The main frame of a conventional treadmill base is generally made up of two metal cross beams and two side beams. It consists of longitudinal beams that connect between the beams, and the horizontal beams and longitudinal beams are connected by a welding process.

[0004] The base is connected by welding process, and the assembly process is complicated and requires experienced welding workers. Furthermore, the welding process requires a sophisticated and standardized process due to the different welding levels. This will hinder production based on the existing technology.

[0005] Therefore, it is necessary to design a treadmill with an integral base and a method for manufacturing the integral base. , thereby solving the above problem. Summary of the Invention

[0006] The object of the present invention is to provide a device that is low in pollution and has low requirements on the skill of the manufacturer, is easy to assemble, To provide a treadmill with an integral base that is low in manufacturing cost.

[0007] To achieve the above objectives, the present invention uses the following technical solutions: A treadmill comprising an integral base, running plate, running belt, motor, electric control and drum. The one-piece base includes a horizontally and vertically arranged strut rod formed as a single piece, and the strut rod surrounds and forms a rectangular base and is fitted with horizontally and / or vertically placed strut rods The metal fittings are covered, and the running plate, running belt, motor, electric control, and drum are mounted in the integrated base. A mounting portion for mounting the device is provided in advance.

[0008] Preferably, the support rod includes a top plate and two side plates, and the top plate and the two side plates are reinforced. The plates are arranged to intersect, and the metal member passes through the intersection of the reinforcing plates.

[0009] Preferably, the support rod is made of plastic material, and the metal member is made of steel or aluminum. It is a nickel alloy.

[0010] Preferably, a support stand is integrally formed with the bottom of the base.

[0011] Preferably, reinforcing horizontal pipes are connected to both ends of the support base.

[0012] Preferably, an internally fitted nut is located within the mounting portion.

[0013] Preferably, the drum includes a rotating body and a rotating shaft, and a mounting portion for assembling the drum. The arch-shaped groove is provided to fit the rotating shaft, and the arch-shaped groove corresponds to the rotating shaft. A screw hole is provided, and a screw is used to fixedly connect the rotating shaft and the integrated base.

[0014] Preferably, a motor fixing base is fitted into the mounting portion for mounting the motor. The motor support base is fixed to the outside of the motor fixing base with screws.

[0015] In order to achieve the above object, the present invention uses the following technical solutions to manufacture an integrated base: and the steps include:

[0016] S1: Place the metal part into the jig. The manipulator automatically lowers the metal part into the jig. and placed in a base mold.

[0017] S2: Close the base mold and inject the liquid plastic material into the mold. Then hold the pressure.

[0018] S3: Feeding and cooling are performed after packing is completed.

[0019] S4: After cooling to room temperature, the base mold is opened and the base is released.

[0020] S5, the manipulator removes the molded base.

[0021] As is apparent from the claims above, the one-piece base structure of the present invention is a step-down design that is superior to conventional treadmill bases. It overcomes the drawback of a complicated base structure and eliminates the high manufacturing costs of welding and assembly. It can reduce pollution to the environment and has low requirements for worker skills, making assembly easy. It has the advantages of being simple and low manufacturing cost. [Brief explanation of the drawings]

[0022] [Figure 1] 1 is a schematic diagram of a one-piece base of the present invention.

[0023] [Figure 2] FIG. 2 is a partial enlarged view of the integral base of the present invention.

[0024] [Figure 3] 1 is a schematic diagram of a treadmill with an integral base according to the present invention;

[0025] [Figure 4] FIG. 1 is an exploded view of the integral base treadmill of the present invention.

[0026] [Figure 5] 1 is a cross-sectional view of a treadmill with an integral base according to the present invention;

[0027] [Figure 6] 1 is a schematic diagram of roller mounting for the integrally based treadmill of the present invention; FIG.

[0028] [Figure 7] 1 is a schematic diagram of the motor support platform of the integrated base treadmill of the present invention; FIG. DETAILED DESCRIPTION OF THE INVENTION

[0029] In order to make the objectives, technical solutions and advantages of the present invention clearer, the following description will be given with reference to the drawings and specific examples. The present invention will now be described in detail with reference to illustrative examples.

[0030] As shown in Figures 1-7, the present invention provides a treadmill with an integrated base, 00, running plate 200, running belt 300, motor 400, electric control and roller 500. The one-piece base 100 includes integrally formed support rods 110 arranged lengthwise and widthwise. The support rod 110 is formed around the rectangular base 100 and, depending on its length, It is understood that the support rods can be divided into long and short support rods. And / or the metal member 120 is covered in the support rod 110 installed in the vertical direction, and the metal part The material 120 provides increased support strength to the support rod 120, and when the support rod 110 is under pressure, In this case, it is possible to prevent a large deformation from occurring. 200, running belt 300, motor 400, electrical control, for mounting roller 500 Pre-installed mounting points make it easy to assemble a complete treadmill. It overcomes the drawback of the conventional treadmill base being complicated in structure and is a high-performance treadmill that can be assembled by welding. It can reduce the manufacturing cost, reduce the pollution to the environment and reduce the requirement for the skill of the workers. The integrated base has the advantages of low cost, easy assembly, and low manufacturing costs. It will be understood that the present invention can also be applied to walkers having similar functions.

[0031] In this embodiment, the support rod 110 includes a top plate 111 and two side plates 112. The reinforcing plate 113 is installed between the plate 111 and the two side plates 112, and the metal member 12 0 passes through the intersection of the reinforcing plate 113. The reinforcing plate 113 provides support and strength to the support rod 110. Costs can be saved by using less manufacturing material in situations where the degree of focus does not change, and the It is easier to extrude.

[0032] In this embodiment, the support rod 110 is made of plastic material, and the metal member 120 is made of The metal member is a steel material or an aluminum alloy, and the preferred metal member is an aluminum alloy. Compared to more conventional solid steel bases, the present invention is lighter in weight and less expensive to manufacture.

[0033] In this embodiment, a support 130 is integrally formed at the bottom of the base 100. The support base 130 is installed between two long support rods 110 that are installed in parallel. The problem of insufficient support strength at the center of the support rod 110 due to its excessive length was solved. This can avoid the problem.

[0034] In this embodiment, the support base 130 has a reinforcing horizontal pipe 140 connected to both ends thereof, and the support base 130 has a single-piece base 140. It is used to increase the support strength of 100.

[0035] In this embodiment, an internal fitting nut 150 is installed in the mounting portion, and as can be seen, The one-piece base 100 is manufactured using an injection molding process. The locking nut 150 is pre-mounted to simplify the assembly process and reduce the risk of damage during assembly. This avoids the problem of inaccurate alignment that can occur.

[0036] In this embodiment, the drum 500 includes a rotating body 510 and a rotating shaft 520. An arc-shaped groove for fitting the rotating shaft 520 is provided in the mounting portion for assembling the 00. The arc-shaped groove and the screw hole are provided corresponding to the rotating shaft, and the rotating shaft and the integrated type are connected by screws. The base can be fixed and connected, allowing for modular assembly of the treadmill for added convenience. Glass.

[0037] In this embodiment, a motor fixing base is provided in the mounting portion for mounting the motor 200. The motor support base 210 is attached to the outside of the motor fixing base by screws. It is fixed, supports the motor, and damps vibrations.

[0038] A manufacturing method for a treadmill integrated base structure, the specific steps of which are as follows: be,

[0039] S1: Place the metal part into the jig. The manipulator automatically lowers the metal part into the jig. and placed in a base mold.

[0040] S2: Close the base mold and inject the liquid plastic material into the mold. Then hold the pressure.

[0041] S3: Feeding and cooling are performed after packing is completed.

[0042] S4: After cooling to room temperature, the base mold is opened and the base is released.

[0043] S5, the manipulator removes the molded base.

[0044] Terms such as "above," "below," "front," and "back" are used herein to indicate relative spatial positions. For ease of explanation, the terms used may be interchangeable from one feature to another as shown in the figures. The term spatially relative location is used to describe the relationship between the product and the Depending on where it is located, different orientations other than those shown in the figures may be intended and the claims It should be understood that this should not be construed as limiting the scope of the claims.

[0045] Furthermore, the above embodiments are merely for the purpose of illustrating the present invention and are not intended to limit the scope of the technical solutions described in the present invention. The present invention is not intended to limit the scope of the present invention, and an understanding of the present invention should be based on the knowledge of a person skilled in the art. Although the present invention has been described in detail with reference to the above examples, those skilled in the art will still appreciate that Modifications or equivalent substitutions may be made to the present invention without departing from the spirit and scope of the present invention. All technical solutions and improvements thereof are intended to be included within the scope of the claims of the present invention. It should be understood that:

Claims

1. 1. A treadmill with an integral base, comprising: It includes an integrated base, a running plate, a running belt, a motor, an electric control device, and a roller. fruit, The one-piece base includes integrally formed longitudinal and transverse arrays of support rods; The support rods surround and form a rectangular base; The metal fittings are enclosed within the horizontally and / or vertically installed support rods, The integrated base accommodates the running plate, running belt, motor, electric control device, and rollers. There is a mounting part for Integrated base treadmill.

2. 2. The integrated base treadmill of claim 1, wherein the support rod comprises a top plate and two The side panels include a top panel and two side panels, and a reinforcing plate is installed between the top panel and the two side panels, and the metal fittings are attached to the reinforcing plate. Penetrates the intersection of the plates, Integrated base treadmill.

3. 3. The monolithic base treadmill of claim 2, wherein the support rod is made of plastic. The metal fitting is made of steel or aluminum alloy. Integrated base treadmill.

4. 4. The treadmill with an integrated base according to claim 3, wherein the integrated base is supported on the bottom of the base. The base is integrally molded, Integrated base treadmill.

5. 5. The integral base treadmill of claim 4, wherein said support platform has reinforcing cross tubes at both ends. Connected, Integrated base treadmill.

6. 2. The integral base treadmill of claim 1, further comprising an inner fitting nut within said mounting portion. will be installed, Integrated base treadmill.

7. 2. The integral base treadmill of claim 1, wherein the drum includes a rotating body and a rotating shaft. An arch-shaped groove for fitting the rotating shaft is provided in the mounting portion for assembling the drum. The arch-shaped groove and the screw hole are provided corresponding to the rotating shaft, and the rotating shaft and the integrated part are connected by screws. Fixed connection of the formula base, Integrated base treadmill.

8. 10. The treadmill of claim 1, further comprising: an integral base for mounting said motor; The motor fixing base is fitted into the mounting part and fixed, and a screw is inserted into the outside of the motor fixing base. The motor support base is fixed by Integrated base treadmill.

9. 1. A method for manufacturing a monolithic base, comprising: The base according to any one of claims 1 to 4 is used for manufacturing the base, S1: Place the metal part in the jig and use the manipulator to automatically lower the metal part into the jig. and placing the molded article into a base mold. S2: The base mold is closed and the liquid plastic material is injected into the mold. and a step of performing pressure dwell after the pressure dwell. S3: A step of supplying and cooling material after pressure dwell is completed; S4: After cooling to room temperature, the base mold is opened and the base is released; S5: The manipulator removes the molded base; A method for manufacturing a monolithic base, comprising:

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