Wire fixing member and wire harness
A modular wire fixing member with a contact portion and cable tie design addresses the need for customization, enhancing versatility and reducing costs by enabling adaptable fastening and minimizing rattling.
Patent Information
- Application Number
- JP2024035083
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2025-09-19
AI Technical Summary
Existing wire fixing members require customization based on environmental conditions and wire type, leading to increased costs due to the need for specific designs and materials.
A modular design comprising a fixing member with a contact portion and a separate cable tie, allowing selection of cable ties based on environment and wire type, with features like arcuate surfaces and insertion holes for secure fastening.
Enhances versatility and reduces costs by allowing general-purpose use of fixing members, while minimizing rattling and collisions with other components.
Smart Images

Figure 2025136476000001_ABST
Abstract
Description
[Technical Field]
[0001] The present disclosure relates to a wire fixing member and a wire harness. [Background technology]
[0002] Conventionally, some wire harnesses include a wire fixing member that holds electric wire members and is fixed to a vehicle body. Such wire fixing members include a fixing portion that can be fixed to a vehicle and a band portion that is integrally molded with the fixing portion and can bind the electric wire members (see, for example, Patent Document 1). [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Japanese Patent Application Publication No. 9-196236 Summary of the Invention [Problem to be solved by the invention]
[0004] However, the material, thickness, width, etc. required for the band portion of the above-mentioned wire fixing member vary depending on the environment, such as the ambient temperature of the area where the wire fixing member is fixed, and the type of wire member to be fixed, such as its weight. Therefore, it has been necessary to design and manufacture the entire wire fixing member depending on the environment and the type of wire member to be fixed. Designing and manufacturing the entire wire fixing member results in, for example, increased costs, so there is a demand for improved versatility of wire fixing members.
[0005] An object of the present disclosure is to provide a wire fixing member and a wire harness that can improve versatility. [Means for solving the problem]
[0006] The wire fixing member of the present disclosure comprises a fixing member having a fixing portion that can be fixed to a fixing object, and a cable tie that is a separate part from the fixing member, and the fixing member has a contact portion that can come into contact with a portion of the outer surface of the wire member, and an insertion hole through which the cable tie can be inserted so that the wire member can be fixed to the contact portion by the cable tie. [Effects of the Invention]
[0007] The wire fixing member of the present disclosure has improved versatility. [Brief explanation of the drawings]
[0008] [Figure 1] FIG. 1 is a schematic diagram showing a wiring path of a wire harness according to an embodiment. [Figure 2] FIG. 2 is a partially exploded perspective view of the wire harness according to the embodiment. [Figure 3] FIG. 3 is a cross-sectional view of a wire harness according to an embodiment. [Figure 4] FIG. 4 is a perspective view of a fixing member according to one embodiment. [Figure 5] FIG. 5 is a partial cross-sectional view of the wire harness according to the embodiment. DETAILED DESCRIPTION OF THE INVENTION
[0009] [Description of the embodiments of the present disclosure] First, embodiments of the present disclosure will be listed and described. The electric wire fixing member of the present disclosure includes: [1] A fixing member having a fixing portion that can be fixed to a fixing object, and a cable tie that is a separate part from the fixing member, wherein the fixing member has a contact portion that can come into contact with a part of the outer surface of an electric wire member, and an insertion hole through which the cable tie can be inserted so that the electric wire member can be tied to the contact portion by the cable tie.
[0010] According to this configuration, the fixing member has a contact portion that can contact a portion of the outer circumferential surface of the electric wire member and an insertion hole through which the cable tie can be inserted so that the electric wire member can be fastened to the contact portion with the cable tie, thereby making it easy to fasten the electric wire member with the cable tie. Furthermore, because the cable tie is a separate component from the fixing member, for example, it is possible to select the necessary cable tie depending on the environment and the type of electric wire member to be fastened while using the same fixing member. In other words, the material, thickness, and width of the cable tie can be changed to stably fasten the electric wire member depending on the environment and the type of electric wire member to be fastened. Therefore, the fixing member can be a general-purpose product, eliminating the need to design and manufacture the entire electric wire fixing member.
[0011] [2] In the above [1], the electric wire member may have a circular outer periphery, and the contact portion may have an arcuate surface that can come into surface contact with the outer periphery of the electric wire member. According to this configuration, the contact portion has an arcuate surface that can come into surface contact with the outer circumferential surface of the electric wire member, which can reduce rattling of the electric wire member relative to the electric wire fixing member, thereby reducing, for example, collision of the electric wire member with other members.
[0012] [3] In the above [2], the arcuate surface may be formed so as to be able to come into contact with a range of at least one-fourth of the outer periphery of the electric wire member. According to this configuration, the arcuate surface is formed so as to be able to come into contact with at least one-fourth of the outer periphery of the electric wire member, which further reduces rattling of the electric wire member relative to the electric wire fastening member, thereby further reducing, for example, collision of the electric wire member with other members.
[0013] [4] In the above [2] or [3], an opening communicating with the insertion hole may be provided in a middle portion of the arcuate surface along the extending direction of the electric wire member. According to this configuration, an opening communicating with the insertion hole is provided in the middle portion of the arcuate surface along the extension direction of the electric wire member, thereby reducing the material cost of the fixing member compared to a configuration without an opening. Furthermore, since the arcuate surface contacts the electric wire member on both sides of the opening along the extension direction of the electric wire member, the contact with the electric wire member is achieved over a long range along the extension direction of the electric wire member. Therefore, rattle of the electric wire member relative to the wire fixing member is not increased compared to a configuration without an opening.
[0014] [5] In any one of the above [1] to [4], the contact portion and the insertion hole may be provided as a pair symmetrically with respect to the fixing portion. According to this configuration, the contact portion and the insertion hole are provided in pairs symmetrically around the fixing portion, so that, for example, one fixing member can hold two electric wire members in a balanced manner and fix them to a fixing object.
[0015] [6] In any one of [1] to [5] above, the wire member may have a corrugated tube in which large diameter portions and small diameter portions are alternately arranged along the extension direction, and the fixing member may have a restricting protrusion that restricts movement of the corrugated tube along the extension direction by entering between the large diameter portions.
[0016] According to this configuration, the fixing member has a restricting protrusion that restricts movement along the extension direction of the corrugated tube by entering between the large diameter portions of the corrugated tube, thereby restricting movement along the extension direction of the corrugated tube.
[0017] The wire harness of the present disclosure includes: [7] The electric wire fixing member according to any one of [1] to [6] above and the electric wire member are included.
[0018] According to this configuration, the fixing member of the wire harness can be a general-purpose product, and it is not necessary to design and manufacture the entire wire fixing member. [Details of the embodiments of the present disclosure] Specific examples of the present disclosure will be described below with reference to the drawings. In each drawing, for the convenience of explanation, some components may be exaggerated or simplified. Furthermore, the dimensional proportions of each part may differ from one drawing to another. Furthermore, the present invention is not limited to these examples, but is defined by the claims, and is intended to include all modifications within the meaning and scope equivalent to the claims.
[0019] (Overall configuration of the wire harness 10) 1 electrically connects two or more electrical devices. The wire harness 10 of this embodiment electrically connects an inverter 11 installed in the front of a vehicle V, such as a hybrid vehicle or an electric vehicle, to a high-voltage battery 12 installed behind the inverter 11 on the vehicle V.
[0020] The inverter 11 is connected to a wheel drive motor (not shown) that serves as a power source for running the vehicle. The inverter 11 generates AC power from DC power from a high-voltage battery 12 and supplies the AC power to the motor. The high-voltage battery 12 is a battery capable of supplying a voltage of, for example, several hundred volts.
[0021] The wire harness 10 is routed, for example, so as to pass under the floor of the vehicle V. Specifically, for example, the wire harness 10 is routed so as to extend from the inverter 11 to below an underfloor panel 13 of the vehicle V, further pass under the underfloor panel 13 to extend to the rear of the vehicle V, and further extend upward to the high-voltage battery 12. Note that the terms "upper" and "lower" used in describing the wire harness 10 in this embodiment refer to the upper and lower sides in a state in which the wire harness 10 is fixed to the vehicle V.
[0022] As shown in FIGS. 2 and 3, the wire harness 10 includes an electric wire member 20 and an electric wire fixing member 30. (Configuration of the electric wire member 20) 2 and 3, the electric wire member 20 has one or more electric wires 21, a cylindrical braided wire 22 covering the outer periphery of the electric wires 21, and a corrugated tube 23 serving as an outer covering material. The electric wire member 20 of this embodiment has two electric wires 21. One end of the electric wire 21 is connected to the inverter 11, and the other end of the electric wire 21 is connected to the high-voltage battery 12. The electric wire 21 is, for example, a high-voltage wire capable of handling high voltage and large current.
[0023] (Configuration of electric wire 21) Each of the electric wires 21 is a coated electric wire having a core wire 24 made of a conductor and an insulating coating 25 that coats the outer periphery of the core wire 24 .
[0024] The core wire 24 is formed, for example, from a twisted wire made by twisting together a plurality of conductive wires, a single-core wire, etc. The core wire 24 is made of a metal material such as copper or aluminum. The cross section of the core wire 24 in this embodiment is formed to have a perfect circular shape.
[0025] The insulating coating 25 covers the entire outer periphery of the core wire 24. The insulating coating 25 is made of an insulating material such as a synthetic resin containing, as a main component, a polyolefin resin such as cross-linked polyethylene or cross-linked polypropylene.
[0026] (Configuration of braided wire 22) The braided wire 22 is formed by weaving conductive wires. For example, a copper-based or aluminum-based metal material can be used as the material for the braided wire 22. The braided wire 22 of this embodiment covers two electric wires 21 together. That is, the braided wire 22 of this embodiment is a multi-core lumped shield braided wire. Note that each figure shows a schematic diagram of the weaving of the wires of the braided wire 22. Furthermore, each end of the braided wire 22 is directly or indirectly connected to an earth member (not shown) such as a vehicle body or a metal case.
[0027] (Configuration of corrugated tube 23) The corrugated tube 23 is made of a resin material such as polyolefin, polyamide, polyester, or ABS resin. The corrugated tube 23 is cylindrical and has a bellows structure in which large diameter portions 23a and small diameter portions 23b are alternately connected along the extending direction of the corrugated tube 23. The bellows structure gives the corrugated tube 23 flexibility and makes it easily bendable. The corrugated tube 23 is arranged to cover the two electric wires 21 and the braided wire 22. The corrugated tube 23 protects the two electric wires 21 and the braided wire 22 from, for example, flying stones from the ground. The outer periphery of the corrugated tube 23 is circular and forms the outer periphery of the electric wire member 20.
[0028] (Configuration of electric wire fixing member 30) The electric wire fixing member 30 includes a fixing member 31 and a binding band 32 which is a separate part from the fixing member 31 .
[0029] (Configuration of fixing member 31) The fixing member 31 is made of a resin material. The fixing member 31 has a fixing portion 33 that can be fixed to the underfloor panel 13 as a fixing target. The fixing member 31 also has a contact portion 34 that can come into contact with a part of the outer surface of the electric wire member 20, and an insertion hole 35 through which the cable tie 32 can be inserted so that the electric wire member 20 can be tied to the contact portion 34 by the cable tie 32.
[0030] More specifically, as shown in Fig. 3, a stud bolt 14 is first provided on the underfloor panel 13. The stud bolt 14 is provided such that a shaft portion 15 protrudes downward from the underfloor panel 13 toward the ground.
[0031] The fixing portion 33 has an insertion portion 33a into which the shank 15 of the stud bolt 14 can be inserted, and multiple engagement claws 33b that protrude from the inner surface of the insertion portion 33a and can elastically engage with the thread groove or circumferential groove of the shank 15 of the stud bolt 14. In this embodiment, the multiple engagement claws 33b are provided in pairs, one above the other, on two tiers, with the shank 15 sandwiched between them in the radial direction. This allows the fixing portion 33 to be fixed to the stud bolt 14 and underfloor panel 13 by the engagement claws 33b engaging with the shank 15 when the shank 15 is inserted into the insertion portion 33a.
[0032] The contact portions 34 and the insertion holes 35 are provided in pairs symmetrically with respect to the fixed portion 33. In this embodiment, the contact portions 34 and the insertion holes 35 are provided outside of the portions corresponding to the pair of engaging claws 33b that are provided on either side of the shaft portion 15 in the radial direction. More specifically, the fixed member 31 has a pair of bulging portions 36 that bulge out laterally outside of the portions of the fixed portion 33 that correspond to the pair of engaging claws 33b that are provided on either side of the shaft portion 15 in the radial direction, and the contact portions 34 and the insertion holes 35 are provided in each of the bulging portions 36.
[0033] The contact portion 34 is an end surface of the bulging portion 36 in the bulging direction. The contact portion 34 has an arcuate surface 37 that can come into surface contact with the outer circumferential surface of the wire member 20, more specifically, the outer circumferential surface of the large diameter portion 23a of the corrugated tube 23. In this embodiment, the entire contact portion 34 is the arcuate surface 37. The arcuate surface 37 is formed so as to be able to come into contact with the outer periphery of the wire member 20, more specifically, with an area of at least ¼ of the outer periphery of the large diameter portion 23a of the corrugated tube 23. The insertion hole 35 is provided so as to pass through the bulging portion 36 in the vertical direction.
[0034] 2 and 4, an opening 38 communicating with the insertion hole 35 is provided in an intermediate portion of the arcuate surface 37 along the extending direction of the electric wire member 20 (see FIG. 2). With this configuration, the arcuate surface 37 can come into contact with the electric wire member 20 on both sides of the opening 38 along the extending direction of the electric wire member 20.
[0035] 4 and 5, the fixing member 31 has restricting protrusions 39 that restrict movement of the corrugated tube 23 along the extension direction by getting between the large diameter portions 23a (see FIG. 5) of the corrugated tube 23. The restricting protrusions 39 protrude from the arc surface 37. In this embodiment, a pair of restricting protrusions 39 are provided along the extension direction of the corrugated tube 23. As shown in FIGS. 3 and 4, the restricting protrusions 39 are provided in two stages, one above the other, with an opening 38 sandwiched between them.
[0036] (Configuration of cable tie 32) 2 and 3, the cable tie 32 has a flexible strip-shaped portion 32a and a locking portion 32b that is provided at a base end in the longitudinal direction of the strip-shaped portion 32a and locks the strip-shaped portion 32a that has been passed through. The cable tie 32 is configured such that the strip-shaped portion 32a is passed through the insertion hole 35 and passed through the locking portion 32b so as to surround the electric wire member 20, more specifically, the corrugated tube 23, thereby binding the electric wire member 20 to the contact portion 34. The cable tie 32 of this embodiment is made of a resin material.
[0037] (Operation of the embodiment) Next, the operation of the wire harness 10 configured as above will be described. The electric wire member 20 is fixed to the underfloor panel 13 by an electric wire fixing member 30 consisting of a fixing member 31 and a cable tie 32.
[0038] Here, the cable tie 32 is selected depending on, for example, the environment, such as the ambient temperature, of the portion where the electric wire fixing member 30 is fixed, and the weight and other characteristics of the electric wire member 20 to be fixed. That is, for example, if the electric wire fixing member 30 is fixed to a portion where the ambient temperature is high, a cable tie 32 made of a material that can withstand that high temperature is selected. Also, for example, if the electric wire member 20 is heavy, a cable tie 32 with a thickness and width corresponding to that weight is selected. This allows the electric wire member 20 to be stably fixed to the electric wire fixing member 30.
[0039] (Effects of the embodiment) Next, the effects of the above embodiment will be described below. (1) The fixing member 31 has a contact portion 34 that can come into contact with a portion of the outer circumferential surface of the electric wire member 20 and an insertion hole 35 through which the cable tie 32 can be inserted so that the electric wire member 20 can be fastened to the contact portion 34 by the cable tie 32. Therefore, the electric wire member 20 can be easily fastened with the cable tie 32. Furthermore, because the cable tie 32 is a separate component from the fixing member 31, for example, while using the same fixing member 31, it is possible to select the necessary cable tie 32 depending on the environment and the type of electric wire member 20 to be fastened. In other words, the material, thickness, and width of the cable tie 32 can be changed depending on the environment and the type of electric wire member 20 to be fastened so as to stably fasten the electric wire member 20. Therefore, the fixing member 31 can be a general-purpose product, eliminating the need to design and manufacture the entire electric wire fixing member 30. As a result, for example, increases in costs can be suppressed.
[0040] (2) The contact portion 34 has the arcuate surface 37 that can come into surface contact with the outer circumferential surface of the electric wire member 20, which can prevent the electric wire member 20 from rattling relative to the electric wire fastening member 30. Therefore, for example, it is possible to prevent the electric wire member 20 from colliding with other members.
[0041] (3) The arcuate surface 37 is formed so as to be able to come into contact with at least one-fourth of the outer periphery of the electric wire member 20, which can further reduce rattling of the electric wire member 20 relative to the electric wire fastening member 30. Therefore, for example, it can further reduce collision of the electric wire member 20 with other members.
[0042] (4) The opening 38 communicating with the insertion hole 35 is provided in the middle portion of the arcuate surface 37 along the extension direction of the electric wire member 20, and therefore, the material cost of the fixing member 31 can be reduced compared to a configuration without the opening 38. The arcuate surface 37 contacts the electric wire member 20 on both sides of the opening 38 along the extension direction of the electric wire member 20, and therefore contacts the electric wire member 20 over a long range along the extension direction of the electric wire member 20. Therefore, rattle of the electric wire member 20 with respect to the wire fixing member 30 does not increase compared to a configuration without the opening 38.
[0043] (5) The contact portion 34 and the insertion hole 35 are arranged in pairs symmetrically around the fixing portion 33, so that, for example, one fixing member 31 can fix two electric wire members 20 to the underfloor panel 13 while holding them in a balanced manner.
[0044] (6) The fixing member 31 has a restricting protrusion 39 that restricts movement of the corrugated tube 23 along the extension direction by entering between the large diameter portions 23a of the corrugated tube 23, thereby restricting movement of the corrugated tube 23 along the extension direction.
[0045] (Example of change) The above embodiment can be modified as follows: The above embodiment and the following modifications can be combined with each other within the scope of technical compatibility.
[0046] In the above embodiment, the contact portion 34 has the arcuate surface 37 that can come into surface contact with the outer circumferential surface of the electric wire member 20, but this is not limited thereto, and the contact portion 34 may be configured without the arcuate surface 37. For example, the contact portion 34 may be configured with one or more flat surfaces.
[0047] In the above embodiment, the arc surface 37 is formed so as to be able to come into contact with an area of at least 1 / 4 of the circumference of the wire member 20, but this is not limited thereto, and the arc surface 37 may be formed so as to come into contact with an area of less than 1 / 4 of the circumference of the wire member 20.
[0048] In the above embodiment, an opening 38 communicating with the insertion hole 35 is provided in the middle portion of the arc surface 37 along the extension direction of the electric wire member 20, but this is not limited to this, and a configuration in which the opening 38 is not provided may also be used.
[0049] In the above embodiment, the contact portion 34 and the insertion hole 35 are provided as a pair symmetrically with respect to the fixing portion 33, but this is not limited thereto, and the contact portion 34 and the insertion hole 35 may not be provided as a pair.
[0050] In the above embodiment, the fixing member 31 has the restricting protrusion 39 that fits between the large diameter portions 23a of the corrugated tube 23, but this is not limited to this, and the fixing member 31 may be configured without the restricting protrusion 39.
[0051] In the above embodiment, the cable tie 32 is made of a resin material, but is not limited to this and may be made of, for example, a metal material. That is, whether the cable tie 32 is made of a resin material or a metal material may be selected depending on the environment and the type of electric wire member 20 to be fixed.
[0052] In the above embodiment, the electric wire member 20 includes two electric wires 21, a cylindrical braided wire 22, and a corrugated tube 23 as an exterior material. However, the electric wire member may have another configuration as long as it includes at least one electric wire 21. For example, the electric wire member may include three or more electric wires 21. Furthermore, for example, the electric wire member may not include the cylindrical braided wire 22. Furthermore, for example, the electric wire member may not include the corrugated tube 23. Furthermore, the electric wire member may include an exterior material other than the corrugated tube 23.
[0053] In the above embodiment, the fixing object to which the fixing member 31 is fixed is the underfloor panel 13, but this is not limited thereto and other fixing objects may be used. Also, the fixing member 31 is configured to have the fixing portion 33 that can be fixed to the stud bolt 14 provided on the underfloor panel 13, but the configuration of the fixing portion 33 may be changed depending on the fixing object. That is, the fixing portion 33 is configured to have the insertion portion 33a and the engagement claw 33b, but this is not limited thereto and may be configured to be able to be fixed to the fixing object by other configurations without the insertion portion 33a and the engagement claw 33b. [Explanation of symbols]
[0054] 10 Wire harness 11 Inverter 12 High-voltage battery 13 Underfloor panel (fixed object) 14 Stud bolt 15 Shaft 20 Electrical wiring components 21 Electric wire 22 Braided wire 23 Corrugated tube 23a Large diameter section 23b Small diameter section 24 core wire 25 Insulation coating 30 Electric wire fixing member 31 Fixing member 32 Cable ties 32a Belt 32b Lock section 33 Fixed part 33a Insertion part 33b Engagement claw 34 Contact area 35 Insertion hole 36 Bulge 37 Arc Surface 38 Opening 39 Regulating protrusion V vehicle
Claims
1. a fixing member having a fixing portion that can be fixed to a fixing object; a binding band that is a separate part from the fixing member, The fixing member has a contact portion that can come into contact with a part of an outer peripheral surface of the electric wire member, and an insertion hole through which the cable tie can be inserted so that the electric wire member can be tied to the contact portion by the cable tie. Wire fixing component.
2. The electric wire member has a circular outer periphery, The contact portion has an arcuate surface that can come into surface contact with an outer circumferential surface of the electric wire member. The electric wire fixing member according to claim 1 .
3. The arcuate surface is formed so as to be able to come into contact with an area of at least one-fourth of the outer periphery of the electric wire member. The electric wire fixing member according to claim 2 .
4. an opening communicating with the insertion hole is provided in a middle portion of the arcuate surface along the extending direction of the electric wire member; The electric wire fixing member according to claim 2 .
5. The contact portion and the insertion hole are provided as a pair symmetrically with respect to the fixing portion. The electric wire fixing member according to claim 1 .
6. The electric wire member has a corrugated tube in which large diameter portions and small diameter portions are alternately connected along an extending direction, The fixing member has a restricting protrusion that restricts movement of the corrugated tube along the extending direction by entering between the large diameter portions. The electric wire fixing member according to claim 1 .
7. The wire fixing member according to claim 1 ; The electric wire member, Wire harness.
Citation Information
Patent Citations
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JP1997196236A