Resin composition, molded article, and method for producing resin composition
By incorporating a compound with a specific group into a resin composition, particularly using recycled polyolefin resin, the mechanical properties of the resin are enhanced, resulting in improved molded articles.
Patent Information
- Application Number
- JP2025116925
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2025-07-11
- Publication Date
- 2025-09-19
AI Technical Summary
The resin composition proposed in existing technologies, such as that disclosed in Patent Document 1, lacks improvements in mechanical properties.
A resin composition comprising a synthetic resin, preferably a thermoplastic resin like polyolefin, blended with a compound containing a specific group represented by general formula (1), which includes recycled resin, and optionally an elastomer, to enhance mechanical properties.
The resulting resin composition exhibits excellent mechanical properties and processability, enabling the production of high-quality molded articles with improved impact resistance and heat resistance.
Smart Images

Figure 2025137610000001 
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Figure 2025137610000003
Abstract
Description
[Technical Field]
[0001] The present invention relates to a resin composition, a molded article, and a method for producing a resin composition. [Background technology]
[0002] In recent years, growing environmental awareness has led to a demand for material recycling of plastics. As a technology relating to material recycling, for example, Patent Document 1 listed below discloses a resin composition containing virgin resin and recycled resin. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2024-137636 Summary of the Invention [Problem to be solved by the invention]
[0004] However, the resin composition proposed in Patent Document 1 leaves room for further improvement in properties such as mechanical properties.
[0005] SUMMARY OF THE INVENTION It is therefore an object of the present invention to provide a resin composition having excellent properties, a molded article thereof, and a method for producing the resin composition. [Means for solving the problem]
[0006] As a result of extensive research into solving the above problems, the present inventors have found that the above problems can be solved by using a specific compound as an additive, and have thus completed the present invention.
[0007] That is, the present invention is a resin composition comprising a synthetic resin and a compound containing a group represented by the following general formula (1), wherein the synthetic resin comprises a recycled resin.
[0008] [ka]
[0009] (In general formula (1), X 1 , X 2 and X 3 each independently represents an unsubstituted or substituted phenylene group, and *, **, and *** represent bonding sites with other atoms.)
[0010] The present invention also relates to a molded article obtained by molding the above resin composition.
[0011] Furthermore, the present invention is a method for producing a resin composition, which includes a blending step of blending a synthetic resin with a compound containing a group represented by the above general formula (1), wherein the synthetic resin includes a recycled resin. [Effects of the Invention]
[0012] According to the present invention, it is possible to provide a resin composition having excellent properties, a molded article thereof, and a method for producing the resin composition. DETAILED DESCRIPTION OF THE INVENTION
[0013] Hereinafter, embodiments of the present invention will be described in detail.
[0014] <Resin composition> The resin composition of the present embodiment contains a synthetic resin and a compound containing a group represented by the following general formula (1): Here, the synthetic resin includes a recycled resin.
[0015] [ka]
[0016] Here, in the general formula (1), X 1 , X 2 and X 3 each independently represents an unsubstituted or substituted phenylene group, and *, **, and *** represent a bonding site with another atom.
[0017] The resin composition of this embodiment has excellent properties.
[0018] The synthetic resin may be a thermoplastic resin or a thermosetting resin. Examples of thermoplastic resins include crystalline resins such as polyolefin resins, polyamide resins, polyester resins, polyacetal resins, polylactic acid, and polyphenylene sulfide; amorphous resins such as polycarbonate resins, styrene resins, acrylic resins, urethane resins, halogen-containing resins, petroleum resins, coumarone resins, polyvinyl alcohol, polyvinyl acetate, and polyphenylene oxide; and thermoplastic elastomers. Examples of thermosetting resins include phenol resins, urea resins, melamine resins, epoxy resins, unsaturated polyester resins, alkyd resins, and synthetic rubber. One type of synthetic resin may be used alone, or two or more types may be used in combination. The synthetic resin may be a copolymer or a polymer alloy.
[0019] The synthetic resin is preferably a thermoplastic resin, more preferably a crystalline resin, and even more preferably a polyolefin resin.
[0020] Examples of polyolefin resins include polyethylene resins such as low-density polyethylene, linear low-density polyethylene, high-density polyethylene, cross-linked polyethylene, and ultra-high molecular weight polyethylene; polypropylene (PP) resins such as homopolypropylene, random copolymer polypropylene, block copolymer polypropylene, impact copolymer polypropylene, high-impact copolymer polypropylene, and maleic anhydride-modified polypropylene; α-olefin polymers such as polybutene-1, cycloolefin polymer, poly-3-methyl-1-butene, poly-3-methyl-1-pentene, and poly-4-methyl-1-pentene; and α-olefin copolymers such as ethylene-methyl methacrylate copolymer and ethylene-vinyl acetate copolymer. From the viewpoint of improving the heat resistance of the resin composition, the polyolefin resin preferably contains at least one selected from the group consisting of polyethylene resins and polypropylene resins, and more preferably contains a polypropylene resin. The molecular weight, degree of polymerization, density, softening point, proportion of solvent-insoluble matter, degree of stereoregularity, presence or absence of catalyst residue, types and blending ratios of raw material monomers, type of catalyst used in polymerization (e.g., Ziegler catalyst, metallocene catalyst, etc.), etc. of the polyolefin resin are not particularly limited and may be selected appropriately.
[0021] In the resin composition of this embodiment, the synthetic resin may contain an elastomer. In this case, the resin composition has excellent impact resistance. Examples of elastomers include synthetic rubbers such as isoprene rubber, butadiene rubber, acrylonitrile-butadiene copolymer rubber, styrene-butadiene copolymer rubber, fluororubber, and silicone rubber, as well as thermoplastic elastomers such as polyolefin-based thermoplastic elastomers, polystyrene-based thermoplastic elastomers, polyvinyl chloride-based thermoplastic elastomers, polyurethane-based thermoplastic elastomers, polyester-based thermoplastic elastomers, and polyamide-based thermoplastic elastomers. Among these, thermoplastic elastomers are preferred from the viewpoints of improving the processability of the resin composition and reducing the weight of molded products obtained by molding the resin composition. Furthermore, among thermoplastic elastomers, polyolefin-based thermoplastic elastomers are particularly preferred. In the resin composition of this embodiment, when the synthetic resin contains an elastomer, the content of the elastomer can be, for example, 5 to 50% by mass of the total synthetic resin, preferably 10 to 30% by mass, and more preferably 15 to 25% by mass.
[0022] As described above, in the resin composition of the present embodiment, the synthetic resin includes a recycled resin.
[0023] Recycled resins are resins obtained by crushing synthetic resin molded articles for reuse. Examples of recycled resins include post-consumer recycled (PCR) resins, post-industrial recycled (PIR) resins, and in-process crushed recycled (regrind) resins. In the resin composition of this embodiment, the recycled resin preferably comprises at least one resin selected from the group consisting of PCR high-density polyethylene resin, PIR high-density polyethylene resin, regrind high-density polyethylene resin, PCR linear low-density polyethylene resin, PIR linear low-density polyethylene resin, regrind linear low-density polyethylene resin, PCR low-density polyethylene resin, PIR low-density polyethylene resin, regrind low-density polyethylene resin, PCR polypropylene resin, PIR polypropylene resin, and regrind polypropylene resin. More preferably, the recycled resin comprises at least one resin selected from the group consisting of PCR high-density polyethylene resin, PIR high-density polyethylene resin, regrind high-density polyethylene resin, PCR polypropylene resin, PIR polypropylene resin, and regrind polypropylene resin. Even more preferably, the recycled resin comprises at least one resin selected from the group consisting of PCR high-density polyethylene resin, PIR high-density polyethylene resin, PCR polypropylene resin, and PIR polypropylene resin.
[0024] In the resin composition of this embodiment, the content of the recycled resin can be, for example, 5% by mass or more of the total synthetic resin, and is preferably 5 to 100% by mass, more preferably 10 to 90% by mass, and even more preferably 20 to 80% by mass of the total synthetic resin.
[0025] As described above, the resin composition of the present embodiment contains a compound containing a group represented by the following general formula (1).
[0026] [ka]
[0027] Here, in the general formula (1), X 1, X 2 and X 3 each independently represents an unsubstituted or substituted phenylene group, and *, **, and *** represent a bonding site with another atom. X 1 , X 2 and X 3 When X is a phenylene group having a substituent, examples of the substituent include an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, an alkylcarbonyl group having 2 to 11 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aryloxy group having 6 to 20 carbon atoms, an arylcarbonyl group having 7 to 21 carbon atoms, a heterocyclic group having 2 to 20 carbon atoms, an amino group, an aminocarbonyl group, a halogen atom, a hydroxy group, a nitro group, a cyano group, a formyl group, a carboxy group, a sulfo group, and a sulfonamide group. Here, the carboxy group and the sulfo group may form a salt. 1 , X 2 and X 3 When X is a phenylene group having a substituent, the substituent is preferably an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aryloxy group having 6 to 20 carbon atoms, or a halogen atom, more preferably an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen atom, and even more preferably an alkyl group having 1 to 10 carbon atoms, or an aryl group having 6 to 20 carbon atoms. 1 , X 2 and X 3 When is a phenylene group having a substituent, the number of substituents is not particularly limited and can be 1 to 4, and from the viewpoint of obtaining a resin composition having further excellent properties, it is preferably 1 to 2, and more preferably 1.
[0028] Examples of the alkyl group having 1 to 10 carbon atoms include linear alkyl groups such as methyl, ethyl, n-propyl, n-butyl, n-pentyl, n-hexyl, n-heptyl, n-octyl, n-nonyl, and n-decyl groups; isopropyl, isobutyl, sec-butyl, tert-butyl, isopentyl, neopentyl, and tert and branched alkyl groups such as 2-amyl, 2-heptyl, tert-heptyl, tert-octyl, isononyl, and isodecyl groups, and cyclic alkyl groups such as cyclopentyl, cyclohexyl, cyclooctyl, and adamantyl groups. From the viewpoint of obtaining a resin composition with even better properties, among these, methyl, ethyl, n-propyl, n-butyl, isopropyl, isobutyl, sec-butyl, tert-butyl, cyclopentyl, and cyclohexyl groups are preferred, methyl, ethyl, isopropyl, tert-butyl, and cyclohexyl groups are more preferred, methyl and cyclohexyl groups are even more preferred, and cyclohexyl groups are particularly preferred.
[0029] Examples of the alkoxy group having 1 to 10 carbon atoms include groups having a structure in which the above alkyl group having 1 to 10 carbon atoms is bonded to an oxygen atom.
[0030] Examples of the alkylcarbonyl group having 2 to 11 carbon atoms include groups having a structure in which the above alkyl group having 1 to 10 carbon atoms is bonded to a carbonyl group.
[0031] Examples of the aryl group having 6 to 20 carbon atoms include unsubstituted aryl groups such as phenyl, o-biphenylyl, m-biphenylyl, p-biphenylyl, α-naphthyl, β-naphthyl, 1-anthryl, 2-anthryl, 9-anthryl, 1-phenanthryl, 2-phenanthryl, 3-phenanthryl, 4-phenanthryl, and 9-phenanthryl, and aryl groups having a substituent such as p-methylphenyl, o-methylphenyl, p-tert-butylphenyl, p-methoxyphenyl, p-chlorophenyl, p-nitrophenyl, and p-cyanophenyl. From the viewpoint of obtaining a resin composition with even better properties, unsubstituted aryl groups are preferred, and phenyl groups are more preferred.
[0032] Examples of the aryloxy group having 6 to 20 carbon atoms include groups having a structure in which the above-mentioned aryl group having 6 to 20 carbon atoms is bonded to an oxygen atom.
[0033] Examples of the arylcarbonyl group having 7 to 21 carbon atoms include groups having a structure in which the above-mentioned aryl group having 6 to 20 carbon atoms is bonded to a carbonyl group.
[0034] Examples of the heterocyclic group having 2 to 20 carbon atoms include a pyridyl group, a pyrimidyl group, a furyl group, a thienyl group, a tetrahydrofuryl group, a dioxolanyl group, a benzoxazol-2-yl group, a tetrahydropyranyl group, a pyrrolidyl group, an imidazolidyl group, a pyrazolidyl group, a thiazolidyl group, an isothiazolidyl group, an oxazolidyl group, an isoxazolidyl group, a piperidyl group, a piperazyl group, and a morpholinyl group.
[0035] The amino group is -NY 1 Y 2 where N is a nitrogen atom and Y is a group having the structure 1 and Y 2 each independently represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, or the like. 1 and Y 2may be linked to form a ring. Examples of the alkyl group having 1 to 10 carbon atoms and the aryl group having 6 to 20 carbon atoms include the same as those exemplified above.
[0036] Examples of the aminocarbonyl group include groups having a structure in which the above-mentioned amino group is bonded to a carbonyl group.
[0037] Examples of halogen atoms include fluorine, chlorine, bromine, and iodine.
[0038] From the viewpoint of obtaining a resin composition having even better properties, X 1 , X 2 and X 3 is preferably an unsubstituted phenylene group.
[0039] In the resin composition of the present embodiment, the compound containing a group represented by general formula (1) is preferably a compound represented by the following general formula (2).
[0040] [ka]
[0041] Here, in the general formula (2), W 1 ~W 3 each independently represents a group represented by the following general formula (3):
[0042] [ka]
[0043] Here, in the general formula (3), Ar 1 represents an unsubstituted or substituted phenyl group, R 1 represents a hydrogen atom or a monovalent substituent, and L 1 and L 2 each independently represents a group represented by the following general formula (4), m represents 0 or an integer of 1 or more, and **** represents a site bonding to an oxygen atom.
[0044] [ka]
[0045] Here, in the general formula (4), X 4 and X 5 each independently represents an unsubstituted or substituted phenylene group; A 1 represents a direct bond or an alkanediyl group having 1 to 30 carbon atoms, and n represents 0 or 1.
[0046] Ar 1 is a substituted phenyl group, R 1 a monovalent substituent represented by X 4 and X 5 When X is a phenylene group having a substituent, the substituent may be 1 , X 2 and X 3 When is a phenylene group having a substituent, examples of the substituent include the same as those mentioned above.
[0047] In order to obtain a resin composition with even better properties, Ar 1 When Ar is a phenyl group having a substituent, the substituent is preferably an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aryloxy group having 6 to 20 carbon atoms, or a halogen atom, more preferably an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen atom, and even more preferably an alkyl group having 1 to 10 carbon atoms, or an aryl group having 6 to 20 carbon atoms. 1When is a phenyl group having a substituent, the number of substituents is not particularly limited and can be 1 to 5, and from the viewpoint of obtaining a resin composition with even better properties, the number of substituents is preferably 1 to 3, more preferably 1 or 2, and even more preferably 1. Furthermore, when the number of substituents is 1, the position of the substituent is not particularly limited and can be any of the o-position, m-position, and p-position, but from the viewpoint of obtaining a resin composition with even better properties, the position of the substituent is preferably the p-position.
[0048] In addition, from the viewpoint of obtaining a resin composition having even more excellent properties, R 1 is preferably a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aryloxy group having 6 to 20 carbon atoms, or a halogen atom, more preferably a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen atom, even more preferably an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen atom, and even more preferably an alkyl group having 1 to 10 carbon atoms, or an aryl group having 6 to 20 carbon atoms.
[0049] Furthermore, in order to obtain a resin composition having even more excellent properties, X 4 and X 5 When X is a phenylene group having a substituent, the substituent is preferably an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aryloxy group having 6 to 20 carbon atoms, or a halogen atom, more preferably an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen atom, and even more preferably an alkyl group having 1 to 10 carbon atoms, or an aryl group having 6 to 20 carbon atoms. 4 and X 5When is a phenylene group having a substituent, the number of the substituents is not particularly limited and can be 1 to 4, and from the viewpoint of obtaining a resin composition having further excellent properties, it is preferably 1 to 2, and more preferably 1.
[0050] From the viewpoint of obtaining a resin composition having even better properties, X 4 and X 5 is preferably an unsubstituted phenylene group.
[0051] A 1 Examples of the alkanediyl group represented by include alkylene groups such as methylene, ethylene, propylene, and butylene, and alkylidene groups such as ethylidene, propan-1-ylidene, propan-2-ylidene, butan-1-ylidene, butan-2-ylidene, and cyclohexylidene. The number of carbon atoms in the alkanediyl group can be, for example, 1 to 10, and from the viewpoint of obtaining a resin composition with even better properties, it is preferably 1 to 6, and more preferably 1 to 3. From the same viewpoint, A 1 The alkanediyl group represented by is preferably a methylene group, an ethylene group, a propylene group, a butylene group, an ethylidene group, a propan-1-ylidene group, a propan-2-ylidene group, a butan-1-ylidene group, a butan-2-ylidene group or a cyclohexylidene group, more preferably a methylene group, an ethylene group, a propylene group, an ethylidene group, a propan-1-ylidene group or a propan-2-ylidene group, and even more preferably a methylene group or a propan-2-ylidene group. When the alkanediyl group has a substituent, examples of the substituent include X 1 , X 2 and X 3 When is a phenylene group having a substituent, examples of the substituent include the same as those mentioned above.
[0052] In the resin composition of this embodiment, from the viewpoint of obtaining a resin composition having even more excellent properties, A 1 is preferably a direct bond.
[0053] The value of m can be, for example, 0 or an integer from 1 to 100. From the viewpoint of obtaining a resin composition with even better properties, the value of m is preferably 0 or an integer from 1 to 5, more preferably 0 or an integer from 1 to 2, and even more preferably 0 or 1.
[0054] In the resin composition of the present embodiment, from the viewpoint of obtaining a resin composition having even more excellent properties, W 1 is a group in which m is 1 in general formula (3), and W 2 and W 3 are each independently a group represented by general formula (3) in which m is 0. That is, in the resin composition of the present embodiment, the compound containing a group represented by general formula (1) is preferably a compound represented by the following general formula (2'):
[0055] [ka]
[0056] Here, in the general formula (2'), L 11 , L 12 , L 13 and L 21 each independently represents a group represented by the above general formula (4), and R 11 , R 12 and R 13 each independently represents a hydrogen atom or a monovalent substituent, Ar 11 represents an unsubstituted or substituted phenyl group.
[0057] In addition, R 11 , R 12 and R 13 and Ar 11 When X is a substituted phenyl group, the substituents are 1 , X 2 and X 3 When is a phenylene group having a substituent, examples of the substituent include the same as those mentioned above.
[0058] In order to obtain a resin composition with even better properties, Ar 11 When Ar is a phenyl group having a substituent, the substituent is preferably an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aryloxy group having 6 to 20 carbon atoms, or a halogen atom, more preferably an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen atom, and even more preferably an alkyl group having 1 to 10 carbon atoms, or an aryl group having 6 to 20 carbon atoms. 1 When is a phenyl group having a substituent, the number of substituents is not particularly limited and can be 1 to 5. From the viewpoint of obtaining a resin composition with even better properties, the number of substituents is preferably 1 to 3, more preferably 1 or 2, and even more preferably 1. Furthermore, when the number of substituents is 1, the position of the substituent is not particularly limited and can be any of the o-position, m-position, and p-position, but from the viewpoint of obtaining a resin composition with even better properties, the position of the substituent is preferably the p-position.
[0059] In addition, from the viewpoint of obtaining a resin composition having even more excellent properties, R 11 , R 12 and R 13 is preferably a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aryloxy group having 6 to 20 carbon atoms, or a halogen atom, more preferably a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen atom, even more preferably an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen atom, and even more preferably an alkyl group having 1 to 10 carbon atoms, or an aryl group having 6 to 20 carbon atoms.
[0060] Furthermore, from the viewpoint of obtaining a resin composition having even more excellent properties, L 11 , L 12 , L 13 and L 21In the group represented by the general formula (5), X 4 and X 5 is preferably an unsubstituted phenylene group. 11 , L 12 , L 13 and L 21 In the group represented by the general formula (5), A 1 is preferably a direct bond.
[0061] In addition, in the resin composition of the present embodiment, from the viewpoint of obtaining a resin composition having even more excellent properties, W 1 is a group in which m is 1 in general formula (3), and W 2 and W 3 are each independently a group represented by general formula (3) in which m is 0. That is, in the resin composition of the present embodiment, it is also preferable that the compound containing a group represented by general formula (1) is a compound represented by the following general formula (2″).
[0062] [ka]
[0063] Here, in the general formula (2″), L 11 , L 12 , L 13 , L 21 and L 22 each independently represents a group represented by the above general formula (4), and R 11 , R 12 and R 13 each independently represents a hydrogen atom or a monovalent substituent, Ar 11 and Ar 12 each independently represents an unsubstituted or substituted phenyl group.
[0064] In addition, R 11 , R 12 and R 13 and Ar 11 and Ar 12When X is a substituted phenyl group, the substituents are 1 , X 2 and X 3 When is a phenylene group having a substituent, examples of the substituent include the same as those mentioned above.
[0065] In order to obtain a resin composition with even better properties, Ar 11 and Ar 12 When Ar is a phenyl group having a substituent, the substituent is preferably an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aryloxy group having 6 to 20 carbon atoms, or a halogen atom, more preferably an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen atom, and even more preferably an alkyl group having 1 to 10 carbon atoms, or an aryl group having 6 to 20 carbon atoms. 11 and Ar 12 When is a phenyl group having a substituent, the number of substituents is not particularly limited and can be 1 to 5. From the viewpoint of obtaining a resin composition with even better properties, the number of substituents is preferably 1 to 3, more preferably 1 or 2, and even more preferably 1. Furthermore, when the number of substituents is 1, the position of the substituent is not particularly limited and can be any of the o-position, m-position, and p-position, but from the viewpoint of obtaining a resin composition with even better properties, the position of the substituent is preferably the p-position.
[0066] In addition, from the viewpoint of obtaining a resin composition having even more excellent properties, R 11 , R 12 and R 13is preferably a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aryloxy group having 6 to 20 carbon atoms, or a halogen atom, more preferably a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen atom, even more preferably an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen atom, and even more preferably an alkyl group having 1 to 10 carbon atoms, or an aryl group having 6 to 20 carbon atoms.
[0067] Furthermore, from the viewpoint of obtaining a resin composition having even more excellent properties, L 11 , L 12 , L 13 , L 21 and L 22 In the group represented by the general formula (4), X 1 and X 2 is preferably an unsubstituted phenylene group. 11 , L 12 , L 13 , L 21 and L 22 In the group represented by the general formula (4), A 1 is preferably a direct bond.
[0068] Specific examples of the compound containing a group represented by general formula (1) include, for example, the following compounds No. 1 to No. 89, but the compound containing a group represented by general formula (1) is not limited to the following compounds.
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[0087] The compound containing the group represented by general formula (1) can be produced by known methods such as those described in WO 2020 / 067144 and WO 2022 / 039244.
[0088] In the resin composition of this embodiment, the content of the compound containing a group represented by general formula (1) can be, for example, 0.001 to 10 parts by mass per 100 parts by mass of synthetic resin. From the viewpoint of improving the properties of the resin composition and sufficiently suppressing the occurrence of bloom and migration of the compound containing a group represented by general formula (1), the content of the compound containing a group represented by general formula (1) is preferably 0.002 to 5 parts by mass, more preferably 0.003 to 3 parts by mass, even more preferably 0.005 to 1 part by mass, still more preferably 0.01 to 0.5 parts by mass, even more preferably 0.02 to 0.2 parts by mass, and particularly preferably 0.03 to 0.1 parts by mass per 100 parts by mass of synthetic resin.
[0089] In the resin composition of the present embodiment, the compound containing a group represented by general formula (1) is used, for example, as a nucleating agent, a clarifying agent, etc., but the uses of the compound containing a group represented by general formula (1) are not limited to these.
[0090] The resin composition of this embodiment may further contain additives other than the compound containing a group represented by general formula (1) (hereinafter referred to as "other additives"), such as nucleating agents, phenolic antioxidants, phosphorus-based antioxidants, thioether-based antioxidants, hindered amine compounds, ultraviolet absorbers, fatty acid metal salts, lubricants, hydrotalcites, flame retardants, flame retardant aids, fillers, antistatic agents, antifogging agents, fluorescent brighteners, pigments, and dyes, as needed. The content of the other additives in the resin composition of this embodiment can be set within a range that does not impair the effects of the resin composition of this embodiment.
[0091] <Method of manufacturing resin composition> The method for producing a resin composition according to the present embodiment includes a blending step of blending a synthetic resin with a compound containing a group represented by the general formula (1). The synthetic resin includes a recycled resin.
[0092] According to the method for producing a resin composition of this embodiment, a resin composition having excellent properties can be produced.
[0093] The method for mixing the components in the compounding step is not particularly limited. Examples include premixing the synthetic resin, the compound containing the group represented by general formula (1), and, if necessary, the other additives using a mixer such as a tumbler mixer or an FM mixer, followed by melt-kneading using a Banbury mixer, roll mill, Brabender, single-screw kneading extruder, twin-screw kneading extruder, or kneader. The melt-kneading temperature can be, for example, 200°C to 300°C. Alternatively, the resin composition can be produced without premixing the components, or by premixing only some of the components, and then feeding the mixture into an extruder using a feeder and melt-kneading. Furthermore, a masterbatch can be produced by premixing some of the components and feeding it into an extruder and melt-kneading it, and then mixing this masterbatch with the other components to produce the resin composition.
[0094] <Molded products> The molded article of this embodiment is obtained by molding the above-described resin composition.
[0095] The molded article of this embodiment has excellent properties.
[0096] The method for molding the resin composition is not particularly limited, and examples thereof include extrusion molding, calendar molding, injection molding, roll molding, compression molding, blow molding, and rotational molding.
[0097] Specific examples of the molded article of this embodiment include, for example, optical parts, machine parts, electrical and electronic parts, automobile parts, containers, packaging containers, resin glass, and building materials. More specific examples include bumpers, chassis, bodies, lampshades, light guide tubes, radiator grilles, front grilles, front panels, fenders, pillars, pillar covers, door mirror stay covers, glass run channels, door mirror housings, lamp housings, wheel covers, spoilers, air spoilers, weather strips, window moldings, belt moldings, sunroofs, front end modules, door modules, back door modules, outer panels, instrument panels, door trim panels, pillar trims, door trim, pillar garnishes, package trays, rear trays, console boxes, air conditioning ducts, engine cooling water tanks, room lamp covers, curl top covers, door moldings, roof side moldings, fillet moldings, rear lower bumpers, fuel tanks, engine parts, transmission parts, steering parts, suspension parts, bumper parts, battery-related parts, and automotive electronic parts. Automotive electrical components, brake parts, bracket parts, chassis parts, fuel cell parts, motor parts, airbag parts, transmission parts, in-vehicle camera parts, in-vehicle monitor parts, headlights, auxiliary headlights, signal lights, automotive instruments, automotive clocks, in-vehicle motor parts, automotive electric wires, automotive wire harnesses, automotive audio equipment, automotive seats, automotive air conditioners, automotive air conditioning equipment, radiator-related parts, engine coolant tanks, room lamp covers, curl top covers, door moldings, roof side moldings, fillet moldings automotive parts such as rear lower bumpers; medicine containers, pharmaceutical containers, prefilled syringes, vials, P vials, infusion bags, infusion bottles, blood bags, vacuum blood collection tubes, kit preparations, drug containers, medical containers, test tubes, contact lens cases, eye drop containers, drug solution containers, long-term liquid storage containers, urine test containers, stool test containers, urinal bottles, petri dishes, cell culture bags, medical packaging materials, stool collection containers, urine collection containers, blood collection tubes, liquid level meters, cylinders, droppers, specimen containers, spittoons (centrifuge tubes), serum tubes, sampling tubes, balance trays, balance dishes, weighing dishes,Eyewash bottles, dropper medicine bottles, vacuum blood collection tubes, sterilization bags, cup scales (measuring cups), eye drop containers, nasal drop containers, ointment bottles, prescription bottles, throat containers, medicine bags, pill cases, medicine cups, face wash cups, eyewash cups, detergent containers, disinfectant containers, disinfectant alcohol containers, disinfectant spray containers, hand soap containers, razor cases, cosmetic containers, cosmetic liquid containers, nail polish containers, cosmetic bottles, compact cases, lipstick cases, lipstick cases, cosmetic pouches, makeup palettes, perfume containers, sunscreen containers, hand cream containers, face cream containers, body cream containers, hair care containers drug containers, food containers, edible oil containers, vegetable oil containers, animal oil containers, lunch boxes, lunch bags, water bottles, food storage containers, Tupperware, tableware, condiment containers, cups, disposable tableware, glasses, tumblers, stacked boxes, side dish cups, teapots, mugs, teacups, butter cases, soy sauce dispensers, sauce dispensers, canister air pots, moisture retaining pots, rice containers, refrigerated containers, freezer containers, frozen food containers, cooler boxes, supplement containers, health food containers, beverage containers, alcoholic beverage containers, carbonated beverage containers, soft drink containers, drinking water containers, baby bottles, silicon wafers, hard Hard disks, disk substrates, glass substrates, IC chips, semiconductors, optical storage disks, color filters, transport containers, storage containers, trays, cases for hard disk magnetic head elements or CCD elements, containers (reagent bottles, containers, bulk containers) used to preserve, transport or store chemical raw materials, chemicals, industrial chemicals, industrial materials, solvents, resins, industrial oils, minerals, radioactive substances, industrial effluent or industrial waste, storage containers and transport containers for electronic devices, electrical equipment, precision instruments or electrical appliances, fuels (petroleum, shale oil, kerosene, gasoline, diesel, heavy oil, jet fuel, naphtha, benzyl alcohol, etc.) containers used to preserve, transport or store fuels (liquefied gin, liquefied natural gas, liquefied petroleum gas, liquefied propane gas, liquefied shale gas, petroleum-based solvents or flammable organic solvents); containers used to preserve, transport or store feed, fertilizer, grains, rice, vegetables, fruits, meat, fish, shellfish, seaweed or seafood; containers for kitchen detergent, toilet detergent, household detergent, shampoo, conditioner, body soap, soap, liquid soap, bath additives, laundry detergent, liquid laundry detergent, compact laundry detergent, air freshener, deodorant, garbage containers, etc.; food packaging film,Food wrap film, pharmaceutical packaging film, pharmaceutical and medical wrap film, product packaging film, electrical component packaging film, electronic component packaging film, packaging tape, polypropylene tape (PP tape), OPP tape, packaging string, packaging bags, wrapping supplies, stickers, labels, ribbons, cushioning material, cushioning sheets, bubble wrap, mirror mats, cushioning materials, cushion sheets, packaging tape, packaging string, packaging ribbon, stretch film, foam sheets, cooler bags, thermal bags, and other packaging materials and containers; printers, PCs, word processors, keyboards, PDAs (personal digital assistants), telephones, copiers, facsimiles, ECRs (electronic cash registers), calculators, electronic organizers, cards, holders, stationery, and other office and office equipment; washing machines, refrigerators, vacuum cleaners, microwave ovens, lighting fixtures, game consoles, irons, and other home appliances; TVs, VTRs, video cameras, boomboxes, tape recorders, minidiscs, CD players, speakers, LCD displays, and other audio-visual equipment; connectors, relays, capacitors, switches, printed circuit boards, and coil bobbins , semiconductor encapsulation materials, LED encapsulation materials, electric wires, cables, transformers, deflection yokes, distribution boards, clocks and other electrical and electronic components and communication equipment; optical products such as optical discs, CD discs, DVD discs, lenses; glass substitutes, seats (padding, outer surfaces, etc.), belts, ceiling coverings, convertible tops, armrests, door trim, rear package trays, carpets, mats, sun visors, wheel covers, mattress covers, airbags, insulation materials, hand straps, hand straps, wire coating materials, electrical insulation materials, paints, coating materials, Examples of materials for automobiles, vehicles, ships, aircraft, buildings, houses, and construction include upholstery, flooring, corner walls, carpets, wallpaper, wall coverings, exterior materials, interior materials, roofing materials, decking materials, wall materials, pillar materials, flooring boards, fence materials, frames and moldings, window and door shapes, shingles, paneling, terraces, balconies, soundproofing boards, heat insulating boards, and window materials; civil engineering materials, clothing, curtains, sheets, plywood, synthetic fiber boards, carpets, entrance mats, sheets, buckets, hoses, containers, eyeglasses, bags, cases, goggles, skis, rackets, tents, musical instruments, and other daily necessities and sporting goods.
[0098] Further embodiments of the present invention include, for example: [1] The composition comprises a synthetic resin and a compound containing a group represented by the following general formula (1): Synthetic resins include recycled resins, Resin composition. [ka] (In general formula (1), X 1 , X 2 and X 3 each independently represents an unsubstituted or substituted phenylene group, and *, **, and *** represent bonding sites with other atoms.) [2] The resin composition according to [1], wherein the synthetic resin is a polyolefin resin. [3] The resin composition according to [1] or [2], wherein the content of recycled resin is 5% by mass or more of the total synthetic resin. [4] A molded article obtained by molding the resin composition according to any one of [1] to [3]. [5] The method includes a blending step of blending a synthetic resin with a compound containing a group represented by the general formula (1), Synthetic resins include recycled resins, A method for producing a resin composition. [6] The method for producing a resin composition according to [5], wherein the synthetic resin is a polyolefin-based resin. [7] The method for producing a resin composition according to [5] or [6], wherein the content of recycled resin is 5% by mass or more of the total synthetic resin. [Example]
[0099] The present invention will be explained in more detail below by way of examples, but the present invention is not limited to the following examples in any way.
[0100] The synthetic resins and compounds containing a group represented by general formula (1) used in this example are as follows: [Synthetic resin] Recycled resin-1: PCR polypropylene resin, manufactured by Interzero, product name "Recythen PP" Recycled Resin-2: PIR polypropylene resin, manufactured by Takaroku Shoji Co., Ltd., crushed automobile bumpers Recycled resin-3: PCR polypropylene resin, manufactured by Takaroku Shoji Co., Ltd., product name "PP-MER-BK" Recycled resin-4: PCR polypropylene resin, manufactured by Ishizuka Chemical Industry Co., Ltd., product name "PP R Black" Recycled resin-5: PCR high-density polyethylene resin, manufactured by Ishizuka Chemical Industry Co., Ltd., product name "PE Hard R Black AP" Virgin resin-1: Virgin polypropylene resin, manufactured by Japan Polypropylene Corporation, product name "Novatec PP MA3" [Compound containing a group represented by general formula (1)] Compound 1: 4'',4''''-bis[4',6'-bis(4-cyclohexylphenoxy)-1',3',5'-triazine-2'-oxy]biphenyl (CAS Registry Number 2761026-52-0)
[0101] (Examples 1 to 100) The synthetic resins and compounds containing a group represented by general formula (1) shown in Tables 1-10 were blended in the amounts shown in Tables 1-10, along with 0.05 parts by mass of a phenolic antioxidant (tetrakis[methylene-3-(3',5'-tert-butyl-4'-hydroxyphenyl)propionate]methane) and 0.1 parts by mass of a phosphorus-based antioxidant (tris(2,4-di-tert-butylphenyl)phosphite), and then mixed for 1 minute at a rotation speed of 1000 rpm using an FM mixer (FM200, manufactured by Mitsui Mining Co., Ltd.). The resulting mixture was melt-kneaded using a twin-screw extruder (TEX-28V, manufactured by The Japan Steel Works, Ltd.) at a resin temperature of 230°C and a screw speed of 150 rpm, and then granulated to obtain pelletized resin compositions. In Tables 1-10, the blend amounts are expressed in parts by mass. The resin compositions of Examples 1 to 100 obtained as described above had superior properties compared to control samples obtained under the same conditions as the respective Examples except that they did not contain a compound containing a group represented by general formula (1).
[0102]
Table 1
[0103]
Table 2
[0104]
Table 3
[0105]
Table 4
[0106]
Table 5
[0107]
Table 6
[0108]
Table 7
[0109]
Table 8
[0110]
Table 9
[0111]
Table 10
Claims
1. The composition includes a synthetic resin and a compound including a group represented by the following general formula (1): The synthetic resin includes a recycled resin. Resin composition. 【Chemical 1】 (In general formula (1), X 1 , X 2 and X 3 each independently represents an unsubstituted or substituted phenylene group, and *, **, and *** represent bonding sites with other atoms.)
2. The resin composition according to claim 1 , wherein the synthetic resin is a polyolefin resin.
3. The resin composition according to claim 1 , wherein the content of the recycled resin is 5% by mass or more of the total synthetic resin.
4. A molded article obtained by molding the resin composition according to any one of claims 1 to 3.
5. The method includes a blending step of blending a synthetic resin with a compound containing a group represented by the following general formula (1), The synthetic resin includes a recycled resin. A method for producing a resin composition. 【Chemistry 2】 (In general formula (1), X 1 , X 2 and X 3 each independently represents an unsubstituted or substituted phenylene group, and *, **, and *** represent bonding sites with other atoms.)
6. The method for producing a resin composition according to claim 5 , wherein the synthetic resin is a polyolefin-based resin.
7. The method for producing a resin composition according to claim 5 , wherein the content of the recycled resin is 5% by mass or more of the total synthetic resin.
Citation Information
Patent Citations
Propylene resin composition and molded product
JP2024137636A