Automatic adjustment device for battery having different thickness and lateral terminal applied to expansion and contraction
The automatic adjustment device for battery terminals addresses misalignment and thickness variation issues, ensuring reliable contact and reducing maintenance by separating the lift table for submersion during fires, thus improving battery manufacturing efficiency and safety.
Patent Information
- Application Number
- JP2024204458
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-11-15
- Filing Date
- 2024-11-25
- Publication Date
- 2025-10-16
- Estimated Expiration
- 2044-11-25
AI Technical Summary
Conventional battery manufacturing equipment struggles with misalignment of probes and battery poles, inability to accommodate batteries of varying thicknesses, and inadequate fire extinguishing methods that pose safety hazards and increase maintenance costs.
An automatic adjustment device for horizontal terminals that includes a frame assembly with a lift table and probe mechanism, allowing precise alignment of probes with battery poles and separate submersion of the battery tray during fires, using a water tank assembly for effective fire extinguishing without submerging the entire frame.
Ensures consistent contact between probes and battery poles, accommodates batteries of different thicknesses, and reduces equipment maintenance by minimizing submerged parts, enhancing safety and reducing costs.
Smart Images

Figure 2025158072000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to the field of battery manufacturing, and more particularly to an automatic adjustment device for lateral terminals used in the formation of batteries to accommodate batteries of different thicknesses and expansion and contraction. [Background technology]
[0002] During the manufacturing process of lithium batteries, it is necessary to continuously charge and discharge the lithium batteries to adjust and test their performance. The charge and discharge process typically uses a crimping mechanism, which includes positive and negative pin plate assemblies that can be opened and closed facing each other. The positive and negative pin plate assemblies are horizontally and mirror-imagely installed. During charge and discharge, lithium batteries are placed in the storage space between the separators to form a row. Probes are arranged in a row on the upper frame, with the probe rows located on the left and right sides of the lithium battery row. When the pin plate assembly is closed, the probes contact the poles of the lithium batteries, allowing the lithium batteries to be charged and discharged.
[0003] To ensure stable and reliable charging and discharging of lithium batteries, attention must be paid to the stability of the contact between the battery pole and the probe, that is, the vertical projection positions of the probe and the lithium battery pole must be aligned. If the probe and the lithium battery pole are misaligned, the probe will not be able to make effective contact with the lithium battery pole, which will affect the charging and discharging of the lithium battery.
[0004] "At the same time, conventional battery capacity grading equipment has a restraint tray that cannot accommodate batteries with large material battery tolerances, and is unable to provide constant pressure for the batteries during operation. Furthermore, when the batteries expand during the capacity grading process, they cannot be positioned accordingly, which affects the displacement of the batteries and probes, thereby affecting the performance and appearance of the batteries. Conventional capacity grading equipment uses sprinkler fire extinguishing, which uses an automatically triggered sprinkler system to first extinguish the fire with gas and then with water. However, this type of fire extinguishing method cannot completely cool the heat inside the batteries, making them prone to secondary battery fires and posing a hidden safety hazard to the equipment and factory buildings."
[0005] Patent Document 1 discloses a submerged charging / discharging mechanism in which a battery tray is placed on a three-layer frame inner section, which has a top, middle, and bottom frame. A downward-facing probe used for charging / discharging is installed on the frame inner section. A fire extinguishing cylinder is pushed to submerge the frame inner section into a water tank assembly, immersing the entire battery tray and frame inner section and blocking air, thereby achieving the goal of safe fire extinguishing. In actual operation, the probe, which is still in the charging / discharging process, is submerged in the water tank assembly, creating a hidden safety hazard and adding an unnecessary equipment replacement step, which is not conducive to reducing production costs. Furthermore, the conventional probe used in this invention has a moving cylinder, making it difficult to accurately align the battery poles on the battery tray. Therefore, outside personnel must often manually adjust the battery tray position, which can easily lead to poor contact between the probe and the battery. [Prior art documents] [Patent documents]
[0006] [Patent Document 1] China patent CN117810511A Summary of the Invention
[0007] To solve the above problems, the present invention proposes an automatic adjustment device for horizontal terminals that is suitable for batteries of different thicknesses and for expansion and contraction.The concept is to separate the table that raises and lowers the battery tray from the frame middle section, and to improve the probe mechanism that docks with the battery tray, thereby increasing the docking accuracy with the battery when charging and discharging the equipment and reducing damage to the equipment when it is submerged in fire.
[0008] The automatic adjustment device for horizontal terminals of the present invention, which is suitable for batteries of different thicknesses and for expansion and contraction, includes a frame assembly 1, which includes a rectangular frame bottom frame 17, which is connected to an upper frame member 10 above by a support pillar 12, a frame middle frame 19 between the frame bottom frame 17 and the upper frame member 10, a water tank assembly 3 between the frame bottom frame 17 and the frame middle frame 19, and a pin plate movement cylinder 11 installed at each of the lateral ends of the frame middle frame 19. The side where the two pin plate movement cylinders 11 face each other is defined as the inside, and the side where they are apart is defined as the outside. A load roller 13 for introducing the battery trays 6 is attached to one vertical end of the middle frame 19 of the frame, the end where the load roller 13 is located is the front end, and the other end is the rear end. The upper frame member 10 is provided with a power supply facility for charging and discharging the batteries, a flue exhaust port 102, a probe heat dissipation fan 103 for dissipating heat from the batteries, a static electricity detection sensor 104, and a tray clamp cylinder 105 for supporting the battery trays 6. A water tank assembly 3 is provided on the top of the frame bottom frame 17, and a bottom plate mechanism 16 is provided at the bottom of the cavity of the water tank assembly 3. A vertical guide column 404 is connected to the bottom plate mechanism 16, and a horizontal feed member 400 is installed on the guide column 404. Two rows of feed pulleys 4001 are arranged vertically on the top of the feed member 400, and an infrared temperature sensor 406 and a tool power attachment pin 403 are installed between the two rows of feed pulleys 4001. A lift table 408 is mounted on the top of the feed member 400, and a through hole 409 is left in the center of the lift table 408, through which the feed pulleys 4001, the infrared temperature sensor 406 and the tool power attachment pin 403 pass upward. a load cylinder 407 that adjusts the distance between the feed member 400 and the lift table 408 is connected to the top of the lift table 408, one battery tray 6 is placed on the top of the lift table 408, the battery tray 6 is located between the two probe mechanisms 2 and at the same height as the probe mechanisms 2, a position limiting stopper 402 for the battery tray 6 is provided at the rear end of the upper surface of the lift table 408, a piston rod of a submerged cylinder 401 is connected to the lift table 408, the submerged cylinder 401 is fixedly connected to the frame middle frame 19, the feed member 400 and the lift table 408 are installed on guide posts 404 so as to be slidable up and down, and a tray damping block 4002 is provided on the top of the feed member 400 to limit the lateral position of the battery tray when it is transported, When an abnormality in the battery temperature is detected, the infrared temperature sensor 406 transmits a battery fire alarm signal to an external industrial PC, which then sends a command signal to the submerged cylinder 401, which then pushes the feed member 400, lift table 408 and battery tray 6 into the water tank assembly 3.
[0009] More specifically, the probe mechanism 2 includes a pin plate mounting base 211 and a pin plate assembly 214, the pin plate assembly 214 being detachably coupled to the pin plate mounting base 211, and a vertical operating surface that interacts with the battery tray 6 is formed on one side of the pin plate assembly 214, and the end of the vertical operating surface that is closer to the screw 606 attached to the battery tray 6 is defined as the front, the side of the pin plate assembly 214 that faces the battery tray 6 is defined as the inside, and the opposite side is defined as the outside. The bottom of the pin plate mounting base 211 is slidably installed on the pin plate movement slide rail 208 installed horizontally so that the vertical moving surface of the pin plate assembly 214 can easily approach or move away from the battery tray 6, and the bottom of the pin plate movement slide rail 208 is connected to the frame middle frame 19 via the slide rail fixing base 15, A vertical probe slide rail 212 is provided on the vertical operating surface of the pin plate assembly 214, and a probe member 200 is slidably installed on the probe slide rail 212. A probe member initial position holding device 213 and a guide block 201 are provided in front of the probe slide rail 212. A number of tray liner plates 611 for holding batteries are arranged front and rear inside the external battery tray 6. The tray liner plates 611 can slide back and forth inside the battery tray 6. Tray heads 602 are provided on both left and right ends of the tray liner plate 611. The guide block 201 is provided with a slope that engages with the tray head 602 of the tray liner plate 611 at the forefront of the battery tray 6. A tension spring 203 is connected between adjacent probe members 200, and the forefront probe member 200 and the guide block 201 are connected by the tension spring 203. The probe member 200 includes a probe slider 2006, which is slidably installed on a probe slide rail 212, and on the probe slider 2006 are provided an equally divided rod combining member 2003 which engages with the tray head 602 of the tray liner plate, and a probe 2001 which aligns the battery pole, and both the equally divided rod combining member 2003 and the probe 2001 are installed facing the battery tray 6, and spring pins 2005 for connecting tension springs 203 are provided on the top and bottom of the probe slider 2006, The probe member initial position holding device 213 includes an initial positioning plate 2130 slidably installed on the probe slide rail 212, and an initial position cylinder 2134 fixed on the frame of the pin plate assembly 214. The cylinder extension shaft 2132 of the initial position cylinder 2134 passes through an axial hole of a cylinder base 2133 on the initial position cylinder 2134, and a shoulder is provided at the end of the cylinder extension shaft 2132 to prevent the cylinder extension shaft 2132 from coming out of the cylinder base 2133. The initial positioning plate 2130 is connected to the guide block 201. In the initial position, the initial position cylinder 2134 pulls the initial positioning plate 2130, thereby holding the probe member 200 in its position. When the initial position cylinder 2134 is activated, the cylinder extension shaft 2132 extends, releasing the initial positioning plate 2130 and the guide block 201. The probe member 200 is then pulled by the tension spring 203 and reset.
[0010] More specifically, a vertical drawer pin plate slide rail 202 is provided on the pin plate mounting base 211, and a pin plate pull tab 204 is provided at the front end of the pin plate assembly 214. The pin plate assembly 214 is slidably installed on the drawer pin plate slide rail 202 and can be removed from the drawer pin plate slide rail 202.
[0011] More specifically, a displacement sensor 2004 is provided on the top surface of the probe slider 2006. When the battery swelling reaches the probe member 200, the displacement sensor 2004 is moved by the movement of the probe member 200, and the detection result is fed back to the host machine, and when the battery swelling value exceeds the maximum displacement threshold, the system issues an alarm.
[0012] More specifically, a temperature gauge 2002 facing the battery tray 6 is provided on the probe slider 2006, and the temperature gauge 2002 senses the temperature of the battery and transmits it to the host machine.
[0013] More specifically, in order to prevent a large misalignment between the front-end equally divided rod combined member and the tray head 602 of the battery tray 6, the rear-end equally divided rod combined member 2003 of the multiple probe members 200 is made slightly longer than the rear-end equally divided rod combined member 2003 of the other probe members 200, so that the rear-end equally divided rod combined member 2003 is first aligned with the battery pole post 601, and then the front-end equally divided rod combined member 2003 is pushed forward to move it, thereby ensuring guiding compatibility.
[0014] More specifically, the equally divided rod combining member 2003 includes an equally divided rod fixing base 20033, which is connected to the probe member 200, and which has an equally divided rod stopper 20034 on the outside and is connected to a positioning locking block 20031 on the inside via an equally divided rod 20030, which positioning locking block 20031 has a V-shaped jaw that can dock with the tray head 602 of the battery tray 6, and which has an equally divided rod spring 20032 mounted on the equally divided rod 20030.
[0015] More specifically, the temperature collection module 205 is mounted at the front end of the pin plate assembly 214 .
[0016] More specifically, a current connector 206 and an adapter plate 207 for connecting an external circuit are provided on the top of the pin plate assembly 214 .
[0017] More specifically, the water tank assembly 3 includes a water tank body 301, the side of which is provided with a water intake 302 and an overflow port 303 to prevent the water level from rising too high, and the bottom is provided with a water outlet 304 for drainage. The valve structure at the front of the water tank body 301 can be opened to facilitate removal of submerged equipment for cleaning and replacement.
[0018] In the present invention, before the battery tray 6 is inserted, the distance between the feed member 400 and the lift table 408 is adjusted and reduced by the load cylinder 407, so that the feed pulley 4001, infrared temperature sensor 406, and tool power supply pin 403 on the feed member 400 pass through the through hole 409 on the lift table 408 and are exposed on the upper surface of the lift table 408.
[0019] When loading begins, the battery tray 6 is inserted into the feed member 400 through the load roller 13 at the front end of the frame middle frame 19 via an external load mechanism. As the battery tray 6 is pushed in, it is transported backward by the feed pulley 4001 located on the top of the lift table 408, and its position is limited by the position limiting stopper 402. When the infrared temperature sensor 406 detects the arrival of the battery tray 6, the load cylinder 407 pushes the lift table 408 and feed member 400 apart. The feed pulley 4001, which passes through the lift table 408 and is in contact with the bottom of the battery tray 6, descends together with the feed member 400 and is no longer in contact with the battery tray 6. At this point, the battery tray 6 is placed completely flat on the lift table 408. The piston rod of the tray clamp cylinder 105 on the upper frame member 10 is then pushed out, clamping the battery tray 6 between the tray clamp cylinder 105 and the lift table 408. Thereafter, the pin plate moving cylinder 11 pushes the probe mechanism 2 to bring it into pressure contact with the poles of the battery on the battery tray 6, thereby carrying out charging and discharging.
[0020] If the temperature of the battery tray 6 becomes too high during the battery charging / discharging process and a fire occurs, the infrared temperature sensor 406 detects the abnormal temperature and transmits a fire alarm signal to the host machine. The host machine then controls the submersion cylinder 401, which pushes the piston rod of the submersion cylinder 401, which is fixed to the frame inner frame 19, downward, pushing the lift table 408, battery tray 6, and feed member 400 together and submerging them into the water tank assembly 3. The probe mechanism 2 and frame inner frame 19 remain in their original positions and do not submerge. Once the fire in the battery tray 6 has been extinguished by cutting off the air, an outside worker opens the valve at the rear end of the water tank assembly 3 and replaces the submerged members.
[0021] When the pin plate movement cylinder 11 pushes the probe mechanism 2 toward the battery tray 6, the probes 2001 of the probe mechanism 2 precisely track and align with the battery poles 601 of the battery tray 6 one by one. The pin plate movement cylinder 11 pushes the probe mechanism 2 to contact the battery poles 601 on the battery tray 6, and aligns the guide block 201 with the tray head 602 at the forefront of the battery tray, so that the equally divided rod combination member 2003 on the probe member is aligned with the other tray head 602 of the battery tray. At this time, the guide block 201 contacts the forefront tray head 602, and the probe member 200 pulled backward by the tension spring 203 slides forward along the probe slide rail 212, and the initial position cylinder 2134 pulls the guide block 201 via the cylinder extension shaft 2132 and the initial positioning plate 2130, thereby holding the guide block and the row of probe members in their initial positions. The four longer equally divided rod combining members 2003 on the rear probe member 200 first come into contact with the tray head 602 of the battery tray 6, and push out the equally divided rod combining members 2003 of the other probe members to align with the other tray heads 602 one by one, thereby completing the precise alignment of the probes 2001 and the battery poles 601.
[0022] The technical effects of the present invention are that the lift table for submerging the battery tray in water to extinguish the fire is separated from the frame middle section, and when extinguishing a fire, only the battery tray, lift table, and feed member are submerged and replaced by external workers, eliminating the need to submerge the charging / discharging probe or the entire frame middle section, improving equipment safety and reducing the number of parts that need to be cleaned, thereby saving equipment maintenance time and costs; and that by establishing one-to-one tracking positioning between the probe and the battery, the probe is always aligned with the battery electrode, ensuring effective contact with the electrode, even if expansion or contraction occurs during the battery charging / discharging process or if there is an error in the battery thickness, thereby ensuring the quality of the battery charging / discharging operation. [Brief explanation of the drawings]
[0023] [Figure 1] FIG. 1 is a structural schematic diagram of the automatic adjustment device for horizontal terminals of the present invention, which is applicable to batteries with different thicknesses and expansion / contraction. [Figure 2] FIG. 2 is a structural schematic diagram of the frame assembly of the present invention. [Figure 3a] FIG. 3a is a structural schematic diagram of the upper frame member of the present invention. [Figure 3b] FIG. 3b is a front view of the top frame member of the present invention. [Figure 4] FIG. 4 is a structural diagram of the probe-compatible mechanism of the present invention. [Figure 5] FIG. 5 is a structural schematic diagram of the base portion of the probe-compatible mechanism of the present invention. [Figure 6] FIG. 6 is a structural schematic diagram of the probe member of the present invention. [Figure 7] FIG. 7 is a structural schematic diagram of the reset cylinder of the present invention. [Figure 8] FIG. 8 is a structural schematic diagram of the equally divided rod united member of the present invention. [Figure 9] FIG. 9 is a structural schematic diagram of the lift table of the present invention. [Figure 10] FIG. 10 is a structural schematic diagram of the feed member of the present invention. [Figure 11]FIG. 11 is a schematic diagram of the alignment of the equally divided rod uniting member and the tray when batteries of various thicknesses are placed on the tray in the present invention. [Figure 12a] FIG. 12a is a structural schematic diagram of the water tank assembly of the present invention. [Figure 12b] FIG. 12b is a structural plan view of the water tank assembly of the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0024] In the following, specific embodiments of the present invention will be described in detail in conjunction with the drawings. It should be understood that the specific embodiments described herein are merely for the purpose of explaining and interpreting the present invention, and are not intended to limit the present invention.
[0025] In describing the present invention, it should be understood that the orientations or positional relationships indicated by terms such as "center," "longitudinal," "lateral," "length," "width," "thickness," "up," "down," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" are based on the orientations or positional relationships shown in the drawings, and are intended merely to facilitate and simplify the description of the present invention, and do not represent or imply that the devices or elements referred to necessarily have a particular orientation or must be constructed or operated in a particular orientation, and therefore should not be understood as limitations on the present invention.
[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and cannot be understood to indicate or imply relative importance or the number of technical features being referred to. Thus, a feature qualified as "first" or "second" can explicitly or implicitly include at least one of that feature. In describing the present invention, "plurality" means at least two, e.g., two, three, etc., unless otherwise clearly and specifically limited.
[0027] In the present invention, unless otherwise clearly specified or limited, the terms "attached," "coupled," "connected," "fixed," etc. should be understood in a broad sense, and may refer to, for example, a fixed connection, a detachable connection, an integral connection, a mechanical connection, an electrical connection, or mutual communication, and, unless otherwise clearly limited, may refer to a direct connection, an indirect connection via an intermediate medium, internal communication between two elements, or an interactive relationship between two elements. Those skilled in the art can understand the specific meanings of the above terms in the present invention according to specific circumstances.
[0028] In the present invention, unless otherwise clearly specified or limited, when a first feature is "above" or "below" a second feature, the first and second features may be in direct contact, or the first and second features may be in indirect contact via an intermediate medium. Furthermore, when a first feature is "above," "upper," or "on the upper surface" of a second feature, the first feature may be directly above or diagonally above the second feature, or may simply indicate that the horizontal height of the first feature is higher than that of the second feature. When a first feature is "below," "below," or "on the lower surface" of a second feature, the first feature may be directly below or diagonally below the second feature, or may simply indicate that the horizontal height of the first feature is lower than that of the second feature.
[0029] In the description herein, references to the terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples" mean that the specific features, structures, materials, or characteristics described in the embodiment or example are included in at least one embodiment or example of the present invention in association with the specific features, structures, materials, or characteristics described in the embodiment or example. In the description herein, general expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in an appropriate manner in one or more embodiments or examples. Furthermore, in situations where they are not mutually inconsistent, those skilled in the art may combine or combine different embodiments or examples described herein and features of different embodiments or examples.
[0030] The invention will now be described in detail in connection with exemplary embodiments with reference to the drawings. Example 1
[0031] 1 and 2, the automatic horizontal terminal adjustment device adapted for batteries of different thicknesses and for expansion and contraction includes a frame assembly 1. The frame assembly 1 includes a rectangular frame bottom frame 17. The frame bottom frame 17 is connected to an upper frame member 10 above by support pillars 12. A frame middle frame 19 is provided between the frame bottom frame 17 and the upper frame member 10. Pin plate movement cylinders 11 are installed at both lateral ends of the frame middle frame 19. A movement mechanism wiring groove 14 is provided from the upper frame member 10 to the frame bottom frame 17. The sides where the pin plate movement cylinders 11 face each other are defined as the inside, and the sides away from each other are defined as the outside. A load roller 13 for introducing battery trays 6 is provided at one longitudinal end of the frame middle frame 19. are attached, and the end where the load roller 13 is located is defined as the front end, and the other end as the rear end. A PCS camera 100, an inverter 101, and a flue exhaust port 102 are provided on the upper frame member 10. A tray clamp cylinder 105 for supporting the battery tray 6, a static electricity detection sensor 104, and a downward probe heat dissipation fan 103 are provided on the bottom of the upper frame member 10. Probe mechanisms 2 for supplying power to the battery electrodes in the battery tray 6 are connected to the inside of the two pin plate movement cylinders 11 via cylinder fixing plates 209. A slide rail fixing base 15 is provided on the frame middle frame 19, and a pin plate movement slide rail 208 is connected to the top of the slide rail fixing base 15. 12a to 12b, a water tank assembly 3 is provided between the frame bottom frame 17 and the frame middle frame 19. The water tank assembly 3 includes a water tank body 301. The side of the water tank body 301 is provided with a water intake port 302 and an overflow port 303 to prevent the water level from rising too high. The bottom is provided with a water discharge port 304 for draining water. A valve at the front of the water tank body 301 can be opened to facilitate removal of submerged equipment for cleaning and replacement. 9 and 10, a lifting and transporting mechanism 4 connected to the frame bottom frame 17 is provided in the center of the frame middle frame 19. The lifting and transporting mechanism 4 moves up and down independently of the frame middle frame 19, and can serve to lift and transport the battery tray 6. A vertical guide column 404 is connected to the frame bottom frame 17 via a movement axis fixing welded plate 16 and a guide column fixing member 405 in this order. The guide column 404 passes through the water tank assembly 3, and the upper part of the guide column 404 A horizontal feed member 400 is provided on the top of the feed member 400, and two rows of feed pulleys 4001 arranged vertically, an infrared temperature sensor 406, and a tool power attachment pin 403 are provided on the top of the feed member 400. A lift table 408 is mounted on the top of the feed member 400, and the feed pulleys 4001, the infrared temperature sensor 406, and the tool power attachment pin 403 pass through through holes 409 on the lift table 408, and a space between the feed member 400 and the lift table 408 is provided. a load cylinder 407 is provided on the top of the lift table 408, one battery tray 6 is placed on the top of the lift table 408, the battery tray 6 is located between the two probe mechanisms 2 and is located at the same height as the probe mechanisms 2, a position limiting stopper 402 for the battery tray 6 is provided at the rear end of the upper surface of the lift table 408, a piston rod of a submerged cylinder 401 is connected to the lift table 408, the submerged cylinder 401 is connected to the frame middle frame 19, the feed member 400 and lift table 408 are slidably installed on guide columns 404, a tray damping block 4002 is provided on the top of the feed member 400 to limit the left and right position of the battery tray 6 when the battery tray 6 is carried in from the load rollers 13, and a buffer block 4003 is further provided on the top of the feed member to prevent a violent collision when the feed member 400 approaches the lift table 408, In the specific operation process, the battery tray 6 is carried into the load member from the load roller 13 at the front end of the frame middle section 19 through an external load mechanism. When the battery tray 6 is pushed in, it is transported backward by the feed pulley 4001 located at the top of the lift table 408, and its position is limited by the position limiting stopper 402. When the infrared temperature sensor 406 detects the arrival of the battery tray 6, the load cylinder 407 installed between the lift table 408 and the feed member 400 is pushed out, separating the lift table 408 and the feed member 400, penetrating the lift table 408 and making contact with the bottom of the battery tray 6. The feed pulley 4001, which is connected to the battery tray 6, descends together with the feed member 400 and is no longer in contact with the battery tray 6. At this time, the battery tray 6 is placed completely flat on the lift table 408, the upper frame member 10 lowers the tray clamp cylinder 105, and the tray clamp cylinder 105 and the lift table 408 clamp and fix the battery tray 6 from above and below, respectively. The external constant pressure mechanism 5 comes into contact with the battery tray 6 from the rear, keeping the pressure on the batteries inside the battery tray 6 constant, and the pin plate movement cylinder 11 pushes and moves the probe mechanism 2, bringing it into pressure contact with the battery pole 601 on the battery tray 6, thereby performing charging and discharging.
[0032] If the temperature of the battery tray 6 becomes too high and a fire occurs, the infrared temperature sensor 406 detects the abnormal temperature and transmits a fire alarm signal to the host machine. The host machine then controls the submersion cylinder 401, pushing the piston rod of the submersion cylinder 401, which is fixed to the frame middle frame 19, downward, pushing the lift table 408, battery tray 6, and feed member 400 together and submerging them into the water tank assembly 3. However, the probe mechanism 2 and frame middle frame 19 remain in their original positions and are not submerged, and once the fire in the battery tray 6 has been extinguished by cutting off the air, an external worker opens the valve at the rear end of the water tank assembly 3 and replaces the submerged members.
[0033] In this process, the lift table 408 for submerging the battery tray in water to extinguish the fire is separated from the frame middle section 19, and when extinguishing the fire, only the battery tray 6, lift table 408 and feed member 400 are submerged and replaced by external workers, so there is no need to submerge the charged / discharged probe member 200 or the entire frame middle section 19, improving the safety of the equipment and reducing the number of parts that need to be cleaned. Example 2
[0034] In this embodiment, the probe mechanism 2 is improved based on the automatic adjustment device for horizontal terminals in Example 1, which is applicable to batteries of different thicknesses and to expansion and contraction, and can automatically respond to and follow changes in thickness during the battery formation process.
[0035] 4 and 5, the probe mechanism 2 includes a pin plate mounting base 211 and a pin plate assembly 214. The pin plate assembly 214 is detachably coupled to the pin plate mounting base 211. One side of the pin plate assembly 214 is formed with a vertical operating surface that interacts with the battery tray 6. The end of the vertical operating surface that is closer to the screw 606 attached to the battery tray 6 is defined as the front, the side of the pin plate assembly 214 that faces the battery tray 6 is defined as the inside, and the opposite side is defined as the outside. The bottom of the pin plate mounting base 211 is slidably installed on the pin plate movement slide rail 208 installed horizontally so that the vertical moving surface of the pin plate assembly 214 can easily approach or move away from the battery tray 6, and the pin plate movement slide rail 208 is installed on the top of the pin plate movement slide rail 208, and the pin plate movement slide rail 208 is connected to the frame middle frame 19; A vertical probe slide rail 212 is provided on the vertical operating surface of the pin plate assembly 214, and a probe member 200 is slidably installed on the probe slide rail 212. A probe member initial position holding device 213 and a guide block 201 are provided in front of the probe slide rail 212, and the guide block 201 is provided with a slope that engages with the tray head 602 of the tray liner plate 611 at the forefront of the battery tray 6. Spring pins 2005 are provided on the probe members 200, and tension springs 203 are connected between the spring pins 2005 on adjacent probe members 200, and the forefront probe member 200 and the guide block 201 are connected by the tension springs 203. Referring to FIG. 6 , the probe member 200 includes a probe slider 2006, which is slidably mounted on a probe slide rail 212. The probe slider 2006 is provided with an equally divided rod combining member 2003 that engages with the tray head 602 of the tray liner plate 611, and a probe 2001 that aligns the battery pole 601. The equally divided rod combining member 2003 and the probe 2001 are both mounted facing the battery tray 6. 7, the probe member initial position holding device 213 includes an initial positioning plate 2130 slidably installed on the probe slide rail 212 via a positioning slider 2131, and an initial position cylinder 2134 fixed on the frame of the pin plate assembly 214. A cylinder extension shaft 2132 of the initial position cylinder 2134 passes through an axial hole of a cylinder base 2133 on the initial position cylinder 2134, and the cylinder extension shaft 2132 is provided at the end of the cylinder extension shaft 2132. A shoulder is provided to prevent the probe member 200 from coming off the under base 2133, and the initial positioning plate 2130 is connected to the guide block 201. In the initial position, the initial position cylinder 2134 pulls the initial positioning plate 2130, thereby holding the probe member 200 in position. When the initial position cylinder 2134 is activated, the cylinder extension shaft 2132 extends, the initial positioning plate 2130 and the guide block 201 are released, and the probe member 200 is pulled by the tension spring 203 and reset.
[0036] The pin plate mounting base 211 is provided with a vertical drawer pin plate slide rail 202, and the pin plate assembly 214 is slidably installed on the drawer pin plate slide rail 202 and can be removed from the drawer pin plate slide rail 202.
[0037] A displacement sensor 2004 is provided on the top surface of the probe slider 2006. When the battery expansion reaches the probe member 200, the displacement sensor 2004 is moved by the movement of the probe member 200, and the detection result is fed back to the host machine, and when the battery expansion value exceeds the maximum displacement threshold, the system issues an alarm.
[0038] A temperature gauge 2002 facing the battery tray 6 is provided on the probe slider 2006, and the temperature gauge 2002 detects the temperature of the battery and transmits it to a host machine.
[0039] Referring to FIG. 8, the equally divided rod combining member 2003 includes an equally divided rod fixing base 20033, which is connected to the probe member 200, and which has an equally divided rod stopper 20034 on the outside and is connected to a positioning locking block 20031 via an equally divided rod 20030 on the inside. The positioning locking block 20031 has a V-shaped jaw that can be docked with the tray head 602 of the battery tray 6. An equally divided rod spring 20032 is mounted on the equally divided rod 20030, which can be reset after the equally divided rod 20030 comes into contact with the tray head 602 and is displaced.
[0040] In some embodiments, the top of the pin plate assembly 214 is provided with a current connector 206 and an adapter plate 207 for connecting to external current lines, and the front end of the pin plate assembly 214 is provided with a temperature collection module 205 and a pin plate puller 204.
[0041] Referring to FIG. 11 , the probe member 200 is docked with the tray head 602 via the guide block 201 and the equally divided rod combining member 2003, thereby adjusting the alignment of the battery pole 601 and the probe 2001 in real time and automatically adapting to batteries of various thicknesses, thereby ensuring stable and reliable electrical contact between the probe 2001 and the battery pole 601 and preventing deviation of the battery pole 601 and the probe 2001 due to expansion during the battery charge / discharge process, and ensuring high-quality performance of the battery charge / discharge process.
[0042] Although the embodiments of the present invention have been shown and described as above, the above embodiments are illustrative and should not be construed as limiting the present invention, and it will be understood that those skilled in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.
Claims
1. The automatic adjustment device for horizontal terminals, adapted for batteries of different thicknesses and for expansion and contraction, comprises one frame assembly (1), the frame assembly (1) comprising a rectangular frame bottom frame (17), the frame bottom frame (17) being connected to an upper frame member (10) above by a support pillar (12), a frame middle frame (19) being provided between the frame bottom frame (17) and the upper frame member (10), one pin plate movement cylinder (11) being provided at each of the lateral ends of the frame middle frame (19), the sides where the two pin plate movement cylinders (11) face each other being defined as the inside, and the sides where they are apart being defined as the outside, the frame middle frame ( A load roller (13) for introducing an external battery tray (6) is attached to one vertical end of the upper frame member (19), the end where the load roller (13) is located being defined as the front end and the other end as the rear end, the upper frame member (10) is provided with a power supply facility for charging and discharging the batteries, a flue exhaust port (102), a probe heat dissipation fan (103) for dissipating heat from the batteries, a static electricity detection sensor (104), and a tray clamp cylinder (105) for supporting the battery tray (6), and one probe mechanism (2) for supplying power to the battery electrodes in the battery tray (6) is connected to the inside of each of the two pin plate movement cylinders (11). A water tank assembly (3) is provided between the frame bottom frame (17) and the frame middle frame (19). A bottom plate mechanism (16) is provided at the bottom of the cavity of the water tank assembly (3). A lifting and transporting mechanism (4) is connected to the bottom plate mechanism (16). The lifting and transporting mechanism (4) includes a vertical guide column (404). The bottom of the guide column (404) is connected to the bottom plate mechanism (16). A horizontal feed member (400) is provided at the top of the guide column (404). On the top of the material (400), two rows of feed pulleys (4001) arranged in the vertical direction are provided, and an infrared temperature sensor (406) and a tool charging pin (403) are provided between the two rows of feed pulleys (4001). A lift table (408) is provided on the top of the feed member (400), and a through hole (409) is left in the center of the lift table (408). The through hole (409) connects the feed pulleys (4001) and the infrared temperature sensor. a load cylinder (407) for adjusting the distance between the feed member (400) and the lift table (408) is connected between the feed member (400) and the lift table (408); one battery tray (6) is placed on the top of the lift table (408); the battery tray (6) is located between two probe mechanisms (2) and at the same height as the probe mechanisms (2); a piston rod of a submerged cylinder (401) is connected to the lift table (408); the submerged cylinder (401) is fixedly connected to a frame inner frame (19); the feed member (400) and the lift table (408) are installed on guide columns (404) so as to be slidable up and down; and a tray damping block (4002) is provided on the top of the feed member (400) for limiting the lateral position of the battery tray (6) when transporting it. When the infrared temperature sensor (406) detects an abnormality in the battery temperature, it transmits a battery fire alarm signal to an external industrial PC, and the external industrial PC transmits a command signal to the submerged cylinder (401), causing the submerged cylinder (401) to push the feed member (400) and the lift table (408) into the water tank assembly (3). Automatic adjustment device for horizontal terminals to accommodate batteries of different thicknesses and expansion / contraction.
2. The probe mechanism (2) includes a pin plate mounting base (211) and a pin plate assembly (214), the pin plate assembly (214) being detachably coupled to the pin plate mounting base (211), a vertical operating surface that interacts with the battery tray (6) is formed on one side of the pin plate assembly (214), and the end of the vertical operating surface that is closer to the screw (606) attached to the battery tray (6) is defined as the front, the side of the pin plate assembly (214) facing the battery tray (6) is defined as the inside, and the opposite side is defined as the outside; The bottom of the pin plate mounting base (211) is slidably installed on the pin plate movement slide rail (208) installed horizontally so that the vertical moving surface of the pin plate assembly (214) can easily approach or move away from the battery tray (6), and the bottom of the pin plate movement slide rail (208) is connected to the frame middle frame (19) via the slide rail fixing base (15); A vertical probe slide rail (212) is provided on the vertical operating surface of the pin plate assembly (214), and a number of probe members (200) are slidably installed on the probe slide rail (212). A probe member initial position holding device (213) and a guide block (201) are provided at the front of the probe slide rail (212), and the guide block (201) has a slope that engages with the tray head (602) of the tray liner plate (611) at the forefront of the battery tray (6). A tension spring (203) is connected between adjacent probe members (200), and the forefront probe member (200) and the guide block (201) are connected by the tension spring (203). The probe member (200) includes a probe slider (2006), which is slidably mounted on a probe slide rail (212). The probe slider (2006) is provided with an equally divided rod assembly (2003) that engages with the tray head (602) of the tray liner plate (611) and a probe (2001) that aligns the battery pole (601). The equally divided rod assembly (2003) and the probe (2001) are both mounted facing the battery tray (6). Spring pins (2005) for connecting tension springs (203) are provided on the top and bottom of the probe slider (2006). The probe member initial position holding device (213) includes an initial positioning plate (2130) slidably installed on the probe slide rail (212) and an initial position cylinder (2134) fixed on the frame of the pin plate assembly (214). The cylinder extension shaft (2132) of the initial position cylinder (2134) passes through the shaft hole of the cylinder base (2133) on the initial position cylinder (2134), and the end of the cylinder extension shaft (2132) is provided with a hole that allows the cylinder extension shaft (2132) to be removed from the cylinder base (2133). and a shoulder is provided to prevent the probe member (200) from being pulled by the initial positioning plate (2130), and a guide block (201) is connected to the initial positioning plate (2130). At the initial position, an initial position cylinder (2134) pulls the initial positioning plate (2130), thereby holding the probe member (200) in position. When the initial position cylinder (2134) is activated, the cylinder extension shaft (2132) extends, the initial positioning plate (2130) and the guide block (201) are released, and the probe member (200) is pulled by the tension spring (203) and reset.
2. The automatic adjustment device for horizontal terminals according to claim 1, adapted to batteries of different thicknesses and expansion and contraction.
3. 3. The automatic adjusting device for horizontal terminals suitable for batteries of different thicknesses and for expansion and contraction according to claim 2, characterized in that the pin plate mounting base (211) is provided with a vertical pull-out pin plate slide rail (202), the front end of the pin plate assembly (214) is provided with a pin plate pull handle (204), the pin plate assembly (214) is slidably installed on the pull-out pin plate slide rail (202) and can be removed from the pull-out pin plate slide rail (202).
4. The automatic adjustment device for horizontal terminals applicable to batteries of different thicknesses and for expansion and contraction according to claim 2, characterized in that a displacement sensor (2004) is provided on the top surface of the probe slider (2006), and when the battery expansion reacts up to the probe member (200), the movement of the probe member (200) moves the displacement sensor (2004), the detection result is fed back to a host machine, and when the battery expansion value exceeds the maximum displacement threshold, the system issues an alarm.
5. 3. The automatic adjustment device for horizontal terminals applicable to batteries of different thicknesses and expansion / contraction as claimed in claim 2, wherein an outward-facing temperature gauge (2002) is provided on the probe slider (2006), and the temperature gauge (2002) senses the temperature of the battery and transmits it to a host machine.
6. 3. The automatic adjustment device for horizontal terminals applicable to batteries of different thicknesses and for expansion and contraction, as claimed in claim 2, characterized in that in order to prevent a large misalignment between the front equally divided rod combining member (2003) and the tray head (602) of the battery tray (6), the rear equally divided rod combining member (2003) of the plurality of probe members (200) is made slightly longer than the rear equally divided rod combining members (2003) of the plurality of probe members (200), so that the rear equally divided rod combining member (2003) is first aligned with the battery pole (601) and then the front equally divided rod combining member (2003) is pushed forward to move it, thereby ensuring guiding compatibility.
7. The automatic adjusting device for a transverse terminal adapted to batteries of different thicknesses and expansion / contraction as described in claim 2, characterized in that the equally divided rod combining member (2003) includes an equally divided rod fixing base (20033), the equally divided rod fixing base (20033) is connected to the probe member (200), an equally divided rod stopper (20034) is provided on the inside of the equally divided rod fixing base (20033), and the outside is connected to a positioning locking block (20031) via equally divided rods (20030), the positioning locking block (20031) has a V-shaped jaw that can be docked with the tray head (602) of the battery tray (6), and an equally divided rod spring (20032) is mounted on the equally divided rods (20030).
8. 3. The automatic adjustment device for horizontal terminals adapted to batteries of different thicknesses and expansion / contraction as claimed in claim 2, characterized in that a temperature collection module (205) is installed at the front end of the pin plate assembly (214).
9. 3. The automatic adjustment device for horizontal terminals adapted to batteries of different thicknesses and expansion / contraction, as set forth in claim 2, characterized in that a current connector (206) for connecting to an external circuit and an adapter plate (207) are provided on the top of the pin plate assembly (214).
10. The water tank assembly (3) comprises a water tank body (301), the side of which is provided with a water intake (302) and an overflow port (303) for preventing the water level from rising too high, and the bottom is provided with a water outlet (304) for draining water. The valve structure at the front of the water tank body (301) can be opened to facilitate removal of submerged equipment for cleaning and replacement.
Citation Information
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