Assembling structure of battery connector, battery unit, and support structure of battery unit
The battery connector assembly structure ensures watertightness by employing a fastener with a threaded portion and a waterproof portion to secure the battery connector to the standing wall, addressing space constraints and sealant limitations in existing designs.
Patent Information
- Application Number
- JP2024073930
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-11-12
AI Technical Summary
Existing battery connector assembly structures face challenges in ensuring watertightness due to insufficient space for bolt holes and limitations in using sealants, which can compromise the integrity of the battery unit.
A battery connector assembly structure with a battery cover featuring a standing wall and a through hole, a battery connector with a pilot hole, and a fastener with a threaded portion, along with a waterproof portion between the battery cover and plate, ensures watertightness by fastening the battery connector to the standing wall.
The solution effectively maintains watertightness by using a fastener with a threaded portion and a waterproof portion to secure the battery connector, preventing moisture ingress.
Smart Images

Figure 2025168996000001_ABST
Abstract
Description
[Technical Field]
[0001] The present disclosure relates to a battery connector assembly structure, a battery unit, and a support structure for the battery unit. [Background technology]
[0002] 2. Description of the Related Art Vehicles such as electric vehicles and hybrid vehicles are equipped with an electric motor as a drive source and a battery unit as a power source for driving the electric motor.
[0003] For example, the battery unit includes a battery pack, a battery case, a battery cover, a connector, and a bus bar. The battery case has a storage section that stores the battery pack. The battery pack has multiple battery modules. The storage section is open on the front side. The battery cover has a wall section. After the battery pack is stored in the storage section, the battery cover is assembled to the battery case so that the wall section covers the storage section from the front side. The battery connector is disposed on the outer surface side of the wall section. The battery connector is fastened to the battery cover by a fastener. The bolts used are stud bolts welded to a plate.
[0004] In addition, as an assembly structure for the battery connector, for example, a structure has been proposed in which the bolt holes provided in the plate are bag-shaped, and a waterproof seal is placed between the plate and the battery connector, preventing moisture such as rainwater adhering to the wall from moving from the battery connector side to the storage section side, thereby ensuring the watertightness of the battery unit.
[0005] It is also described that the battery unit includes, for example, a battery module, an upper frame member that holds the battery module in a suspended state, a battery case that houses the battery module held by the upper frame member, a battery cover that covers the upper opening of the battery case, and a sealing member that seals the battery case and the battery cover, thereby ensuring watertightness of the battery unit (see Patent Document 1). [Prior art documents] [Patent documents]
[0006] [Patent Document 1] Japanese Patent Application Laid-Open No. 2017-165301 Summary of the Invention [Problem to be solved by the invention]
[0007] However, in the above-mentioned battery connector assembly structure, if there is insufficient space behind the battery connector, the bolt holes in the plate cannot be made bag-shaped, which may make it difficult to ensure watertightness. Furthermore, in the battery unit described in Patent Document 1, it may not be possible to use a sealant depending on the shape of the battery unit, making it difficult to ensure watertightness.
[0008] For these reasons, it becomes difficult to ensure watertightness.
[0009] An object of the present disclosure is to provide a battery connector assembly structure, a battery unit, and a battery unit support structure that can ensure watertightness. [Means for solving the problem]
[0010] In order to achieve the above object, the battery connector assembly structure of the present disclosure comprises: a battery cover that houses the battery pack and has a standing wall with a through hole that penetrates from the outside to the inside; a battery connector having a pilot hole at a position corresponding to the through hole; a fastener having a threaded portion and a head; a plate having an outer surface to which the head is fixed at a position corresponding to the pilot hole; Equipped with a fastener having a threaded portion passing through the through hole and the pilot hole from the inside to the outside, the fastener fastening the battery connector to the outside of the standing wall, A waterproof portion is provided between the battery cover and the plate so as to surround the through hole.
[0011] The battery unit in the present disclosure includes: The battery connector assembly structure, a battery case having a housing portion for housing the battery pack; a battery cover having the standing wall and arranged so that an inner side of the standing wall faces the storage portion; Equipped with.
[0012] The support structure for the battery unit in the present disclosure includes: The battery unit is provided with a restraining member that restrains the battery unit in a state where it is retracted toward the vehicle so that, when the battery unit is retracted toward the vehicle with a predetermined force, the battery unit receives a reaction force against the predetermined force. [Effects of the Invention]
[0013] According to the present disclosure, watertightness can be ensured. [Brief explanation of the drawings]
[0014] [Figure 1] FIG. 1 is a plan view showing a frame structure and the like of a vehicle according to an embodiment of the present disclosure. [Figure 2]FIG. 2 is a side view showing a frame structure and the like of a vehicle according to an embodiment of the present disclosure. [Figure 3] FIG. 3 is a perspective view showing a support structure for a battery according to the embodiment of the present disclosure. [Figure 4] FIG. 4 is a perspective view showing a support structure for a battery according to the embodiment of the present disclosure. [Figure 5] FIG. 5 is a plan view showing a support structure for a battery according to the embodiment of the present disclosure. [Figure 6] FIG. 6 is a plan view showing a support structure for a battery when a frame is seen through in the embodiment of the present disclosure. [Figure 7] FIG. 7 is a plan view showing a support structure for a pair of batteries according to the embodiment of the present disclosure. [Figure 8] FIG. 8 is a plan view showing a support structure for a pair of batteries when the frame is seen through in the embodiment of the present disclosure. [Figure 9] FIG. 9 is a plan view showing a restraining member and the like according to the embodiment of the present disclosure. [Figure 10] FIG. 10 is a plan view showing the restraining members and the like when the frame is seen through in the embodiment of the present disclosure. [Figure 11] FIG. 11 is a perspective view showing a restraining member and the like according to the embodiment of the present disclosure. [Figure 12] FIG. 12 is a diagram showing the relationship between the position of the latch and the position of the lock pin. [Figure 13] FIG. 13 is a diagram showing the relationship between the position of the output rod and the position of the link. [Figure 14] FIG. 14 is a plan view showing a support structure for a battery according to an embodiment of the present disclosure. [Figure 15] FIG. 15 is a plan view showing an elastic member and the like according to the embodiment of the present disclosure. [Figure 16] FIG. 16 is a side view showing a support structure for a battery according to an embodiment of the present disclosure. [Figure 17]FIG. 17 is a plan view showing a support structure for a battery when the frame is seen through in the embodiment of the present disclosure. [Figure 18] FIG. 18 is a front view of the battery support structure according to the embodiment of the present disclosure as viewed from the front side of the vehicle. [Figure 19] FIG. 19 is a perspective view of the battery connector assembly structure according to the embodiment of the present disclosure, viewed obliquely from the other side in the short-side direction. [Figure 20] FIG. 20 is a partially exploded perspective view of a portion of the assembly structure of the battery connector according to the embodiment of the present disclosure, viewed obliquely from one side in the short direction. [Figure 21] FIG. 21 is a partial cross-sectional view partially showing a cross section along the up-down direction of the battery connector assembly structure according to the embodiment of the present disclosure. [Figure 22] FIG. 22 is a diagram illustrating the movement of moisture depicted on a partial cross-sectional view partially illustrating a cross section along the vertical direction of the battery connector assembly structure according to the embodiment of the present disclosure. DETAILED DESCRIPTION OF THE INVENTION
[0015] Hereinafter, embodiments of the present disclosure will be described with reference to the drawings. A vehicle in the embodiments of the present disclosure is a commercial electric vehicle equipped with a frame structure, a driving motor, and a drive battery, and used for delivering packages, etc. However, the present disclosure is not limited to commercial electric vehicles and may also be applied to general electric vehicles. The drive battery is a battery for supplying power to the driving motor. The battery support structure in the embodiments of the present disclosure is a support structure that supports the battery on the frame structure side.
[0016] FIG. 1 is a plan view showing a frame structure and the like of a vehicle according to an embodiment of the present disclosure. FIG. 2 is a side view showing a frame structure and the like of a vehicle according to an embodiment of the present disclosure. FIG. 3 is a perspective view showing a support structure for a battery according to an embodiment of the present disclosure. FIG. 4 is a perspective view showing a support structure for a battery according to an embodiment of the present disclosure. FIG. 1 depicts an X-axis, a Y-axis, and a Z-axis. The up-down direction in FIG. 1 is referred to as the vehicle width direction or X-direction, the direction away from the center side in the vehicle width direction is referred to as the outer side in the vehicle width direction or "+X-direction," and the direction approaching the center side in the vehicle width direction is referred to as the inner side in the vehicle width direction or "-X-direction." The left-right direction in FIG. 1 is referred to as the vehicle fore-aft direction or Y-direction, the right direction is referred to as the rear side of the vehicle, the rear direction of the vehicle, or "+Y-direction," and the left direction is referred to as the front side of the vehicle, the front direction of the vehicle, or "-Y-direction." The depth direction in Figure 1 is called the vehicle height direction, vertical direction or Z direction, the front direction is called the upward direction, upper side or "+Z direction", and the depth direction is called the downward direction, lower side or "-Z direction".
[0017] (frame structure) As shown in Figures 1, 2, 3, and 4, the frame structure includes a pair of frames 2 (side members), cross members 3a, 3b, 3c, 3d, and 3e, a bracket 4, a bracket 5a, a bracket 5b, a bracket 6, and a closing frame 7. The bracket 4 is disposed at the same position on each of the pair of frames 2 in the vehicle width direction (Y direction). In other words, the bracket 4 is disposed at positions symmetrical to each other on each of the pair of frames 2 in the vehicle width direction (X direction). Like the bracket 4, the bracket 5a, bracket 5b, bracket 6, and closing frame 7 are disposed at positions symmetrical to each other on each of the pair of frames 2 in the vehicle width direction (X direction).
[0018] The bracket 4 is a flat bracket having a substantially rectangular outer shape. The flat surface of the bracket 4 faces the vehicle width direction (X direction). The bracket 4 is used to fasten the frame 2 and the closing frame 7 together.
[0019] The bracket 5a is a flat bracket having a substantially rectangular outer shape. The bracket 5a is disposed with its flat surface facing the vehicle width direction (X direction). The upper part of the bracket 5a is fastened to a groove wall 2a (see FIG. 3) of the frame 2, which has a substantially U-shaped cross section. The lower part of the bracket 5a is fastened to the cross member 3a and the mounting base 8 (see FIG. 3). The mounting base 8 is a base for mounting the battery BTR (see FIG. 3). In other words, the cross member 3a and the bracket 5a are disposed at predetermined positions in the vehicle front-rear direction where the battery BTR is disposed. As shown in FIGS. 1 and 3, two batteries BTR are mounted on the vehicle 1. One battery BTR is mounted to one of a pair of frames from the outer side in the vehicle width direction. The other battery BTR is mounted to the other of the pair of frames from the outer side in the vehicle width direction.
[0020] Bracket 5b is disposed further forward of the vehicle (in the -Y direction) than bracket 5a. Like bracket 5a, bracket 5b is a flat bracket having a substantially rectangular outer shape. Like bracket 5a, bracket 5b is disposed with its flat surface facing the vehicle width direction (X direction). An upper portion of bracket 5b is fastened to groove wall 2a (see FIG. 3) of frame 2. A lower portion of bracket 5b is fastened to cross member 3b and mounting base 8 (see FIG. 3). In other words, like cross member 3a and bracket 5a, cross member 3b and bracket 5b are disposed in predetermined positions in the vehicle fore-and-aft direction where battery BTR is disposed.
[0021] The bracket 6 (see FIG. 2) is a flat bracket having a predetermined outer shape. The bracket 6 is disposed with its flat surface facing up and down (Z direction). The outer end of the bracket 6 in the vehicle width direction (+X direction) is fastened to the groove wall 2b (see FIG. 4) of the frame 2. The inner end of the bracket 6 in the vehicle width direction (-X direction) is fastened to the cross member 3d. The position in the vehicle longitudinal direction at which the bracket 6 is disposed is a central position between the positions in the vehicle longitudinal direction at which the bracket 5a is disposed and the positions in the vehicle longitudinal direction at which the bracket 5b is disposed. In other words, like the cross member 3a, the bracket 5a, the cross member 3b, and the bracket 5b, the bracket 6 and the cross member 3d are disposed in predetermined positions in the vehicle longitudinal direction where the battery BTR is disposed.
[0022] The pair of frames 2 each extend in the vehicle longitudinal direction and are spaced apart in the vehicle width direction. The frame 2 is formed in a groove shape with a U-shaped cross section whose opening faces inward in the vehicle width direction (-X direction), and has a groove wall 2a extending in the up-down direction (Z), a groove wall 2b bent at the upper end of groove wall 2a and extending in the -X direction, and a groove wall 2c bent at the lower end of groove wall 2a and extending in the -X direction. In other words, the pair of frames 2 are arranged so that the groove-shaped openings face each other in the vehicle width direction (X direction).
[0023] The cross members 3a, 3b, 3c, 3d, and 3e are arranged at predetermined intervals from one another and are mounted on the pair of frames 2. The cross members 3a, 3b, 3c, 3d, and 3e are collectively referred to as cross members 3 (see FIG. 2).
[0024] The frame structure in this embodiment further includes a closing frame 7. The closing frame 7 is provided in the opening of the frame 2, and the frame 2 and the closing frame 7 form a closed cross-sectional shape. This makes it possible to reinforce the frame structure. In the following description, the closed cross-sectional shape formed by the frame 2 and the closing frame is referred to as a "closed cross-sectional shape."
[0025] The frame structure in this embodiment is subject to various restrictions in order to ensure space for the battery BTR, electric motor MTR, and other components disposed on the frame 2. For example, the vehicle rear end of the closing frame 7 is shortened. This reduces the strength of the frame structure. Therefore, in the embodiment of the present disclosure, as shown in FIG. 3 , the vehicle rear end of the closing frame 7 is fastened to the frame 2 with a bracket 4 and fasteners (bolts and nuts). Furthermore, a cross member 3e is installed across the pair of frames 2 at a position in the vehicle fore-and-aft direction where the vehicle rear end of the closing frame 7 and the frame 2 are fastened. This makes it possible to reinforce the frame structure.
[0026] The cross member 3a has a U-shaped cross section with an opening facing upward (+Z direction), and includes a bottom wall 3a_1 extending in the vehicle width direction (X direction), one side wall 3a_2 bent at one end of the bottom wall 3a_1 on the outer side in the vehicle width direction and extending upward, and another side wall 3a_3 bent at the other end of the bottom wall 3a_1 on the outer side in the vehicle width direction and extending upward. The outer surface of the one side wall 3a_2 in the vehicle width direction is fastened to a lower part of a bracket 5a with fasteners (bolts, nuts). The outer surface of the other side wall 3a_3 in the vehicle width direction is fastened to a lower part of the bracket 5a with fasteners (bolts, nuts). As a result, the cross member 3a is mounted to the pair of frames 2 via the bracket 5a. The cross member 3a corresponds to the "first cross member" of this disclosure.
[0027] The cross member 3b is disposed a predetermined distance forward of the vehicle (in the -Y direction) than the cross member 3a. The cross member 3b has the same cross-sectional shape as the cross member 3a and includes a bottom wall 3b_1 extending in the vehicle width direction (X direction), one side wall 3b_2 bent at one end of the bottom wall 3b_1 on the outer side in the vehicle width direction and extending upward, and another side wall 3b_3 bent at the other end of the bottom wall 3b_1 on the outer side in the vehicle width direction and extending upward. The outer surface of the one side wall 3b_2 in the vehicle width direction is fastened to a lower part of a bracket 5b with fasteners (bolts and nuts). The outer surface of the other side wall 3b_3 in the vehicle width direction is fastened to a lower part of the bracket 5b with fasteners (bolts and nuts). Thus, the cross member 3b is mounted to the pair of frames 2 via the bracket 5b. The cross member 3b corresponds to the "first cross member" of this disclosure.
[0028] Cross member 3d is located above (in the +Z direction) the center between the positions in the vehicle longitudinal direction (Y direction) where cross member 3a is located and the positions in the vehicle longitudinal direction where cross member 3b is located. Cross member 3d is a flat member having a generally rectangular outer shape with the vehicle width direction (X direction) as its longitudinal direction. One end portion of cross member 3d on the outer side in the vehicle width direction is fastened to the end portion of bracket 6 on the inner side in the vehicle width direction (in the -X direction) with fasteners (bolts, nuts). Cross member 3d corresponds to the "second cross member" of the present disclosure.
[0029] As described above, the cross members 3a, 3b, brackets 5a, and 5b are arranged at predetermined positions in the vehicle's longitudinal direction. Furthermore, bracket 6 and cross member 3d are arranged at predetermined positions in the vehicle's longitudinal direction. This results in a double closed cross-sectional shape being formed at the predetermined position in the vehicle's longitudinal direction. A first closed cross-sectional shape is formed by the pair of frames 2, cross members 3a, 3d, brackets 5a, 5b, and bracket 6. A second closed cross-sectional shape is formed by the pair of frames 2, cross members 3b, 3d, brackets 5a, 5b, and bracket 6.
[0030] As a result, when a moment load around an axis extending in the vehicle longitudinal direction (Y direction) acts on the pair of frames 2 at a predetermined position in the vehicle longitudinal direction where the battery BTR is disposed, a force rotating in the opposite direction to the moment load is generated in the cross member 3a, which is a component that forms the closed cross-sectional shape, and deformation of the frame 2 can be suppressed. As a result, it is possible to increase the strength of the frame structure at the predetermined position in the vehicle longitudinal direction. Ultimately, it is possible to prevent a decrease in the support rigidity of the battery.
[0031] The cross member 3c (see FIG. 2) is disposed a predetermined distance forward of the vehicle (in the -Y direction) from a predetermined position in the vehicle longitudinal direction. The cross member 3c has the same cross-sectional shape as the cross member 3a and includes a bottom wall 3c_1, one side wall 3c_2, and the other side wall 3c_3. This allows the cross member 3c to be mounted across the pair of frames 2.
[0032] A motor MTR (see FIG. 1) is disposed on the cross member 3c. The motor MTR is disposed so as to be placed on the bottom wall 3c_1. The cross member 3c corresponds to the "third cross member" of the present disclosure.
[0033] (Placement table 8, slide mechanism 80, etc.) Next, the mounting base 8, the slide mechanism 80, etc. will be described with reference to Figures 3 and 4. The mounting base 8 is attached to the frame 2 at a position on the outer side in the vehicle width direction (+X direction) via the slide mechanism 80. As described above, two batteries BTR are attached to the vehicle 1. The mounting base 8, the slide mechanism 80, etc. are also arranged corresponding to each of the two batteries BTR. The following description will mainly focus on the battery BTR attached to the frame 2 shown on the lower side in Figure 3 from the outer side in the vehicle width direction, and the mounting base 8, the slide mechanism 80, etc. that are arranged corresponding to that battery BTR.
[0034] The mounting base 8 has a generally inverted U-shaped cross section and includes a top plate 8a with a generally rectangular plate surface facing upward (+Z direction), a flange 8b bent at the rear end of the top plate 8a and extending downward (-Z direction), and a flange 8c bent at the front end of the top plate 8a and extending downward (-Z direction). A battery BTR is placed on the top plate 8a. The battery BTR includes multiple modules and a box-shaped battery case BTRC that houses the modules. A striker (not shown) is provided at the bottom of the battery case BTRC. A WL latch 9 is located in the center of the top plate 8a. The WL latch 9 is engageable with the striker to restrict upward movement (+Z direction) of the battery BTR placed on the top plate 8a, and is disengageable from the striker to release the restriction on upward movement (+Z direction) of the battery BTR.
[0035] The slide mechanism 80 has a guide rail 81a, a guide rail 81b, a slider 82a, and a slider 82b. The guide rail 81a extends in the vehicle width direction (X direction). An end of the guide rail 81a on the inner side in the vehicle width direction (-X direction) has a flange that is bent and extends upward, and the flange is fastened to the frame 2 via a bracket 5a. The guide rail 81b is disposed closer to the front of the vehicle (-Y direction) than the guide rail 81a, and extends in the vehicle width direction (X direction). An end of the guide rail 81b on the inner side in the vehicle width direction (-X direction) has a flange that is bent and extends upward, and the flange is fastened to the frame 2 via a bracket 5b.
[0036] The slider 82a is arranged so as to be guided in the vehicle width direction (X direction) by the guide rail 81a. A flange 8b is fastened to the slider 82a. The slider 82b is arranged so as to be guided in the X direction by the guide rail 81b. A flange 8c is fastened to the slider 82b. As a result, the battery BTR, which is placed on the top plate 8a and whose movement in the upward direction (+Z direction) is restricted by the WL latch 9, can be guided in the vehicle width direction (X direction) by the guide rail 81a and the guide rail 81b together with the slider 82a and the slider 82b.
[0037] (Restraint member 10) Next, the restraint member 10, the link mechanism 200, and the like will be described with reference to Figures 5, 6, 7, and 8. Figure 5 is a plan view showing a support structure for a battery in an embodiment of the present disclosure. Figure 6 is a plan view showing a support structure for a battery when the frame in an embodiment of the present disclosure is seen through. Figure 7 is a plan view showing a support structure for a pair of batteries in an embodiment of the present disclosure. Figure 8 is a plan view showing a support structure for a pair of batteries when the frame in an embodiment of the present disclosure is seen through.
[0038] The retraction direction of the battery BTR in this disclosure is one direction DR1 along a horizontal plane. Note that the retraction direction of the battery BTR in this embodiment will be described as the inward direction in the vehicle width direction (-X direction). The one direction DR1 is not limited to this and is set according to the arrangement position of the battery BTR. For example, if the battery BTR is attached to the rear frame of the vehicle, the retraction direction may be from the rear side of the vehicle to the front side of the vehicle.
[0039] In this embodiment, the battery BTR is placed on the top plate 8a with its side wall facing inward in the vehicle width direction (-X direction). The battery BTR is restrained in a state where it is retracted into the frame 2. A first striker STR1 is disposed on the side wall of the battery BTR (the side wall retracted into the restraining member 10). The first striker STR1 is formed with a U-shaped cross section and includes a bracket STR1_BKT having an upper wall, a standing wall, and a lower wall, and a striker bar STR1_BER formed in a rod shape and installed between the upper wall and the lower wall. The standing wall of the bracket STR1_BKT is fixed to the side wall of the battery BTR so that the extension direction of the striker bar STR1_BER is oriented in the up-down direction (Z direction). The frame 2 has a through hole TH1 (see Figure 10) through which the first striker STR1 (the upper wall and lower wall of the bracket STR1_BKT and the striker bar STR1_BER) penetrates from the outer side in the vehicle width direction (+X direction) to the inner side in the vehicle width direction (-X direction) when the battery BTR is retracted toward the frame 2.
[0040] A second striker STR2 is disposed on a side wall of the battery BTR at a predetermined distance from the first striker STR1 in the vehicle forward direction (-Y direction). The second striker STR2 has a bracket STR2_BKT having the same shape as the bracket STR1_BKT and a striker bar STR2_BER having the same shape as the striker bar STR2_BER. The bracket STR2_BKT is fixed to the side wall of the battery BTR so that the extension direction of the striker bar STR2_BER is oriented in the up-down direction (Z direction). The frame 2 is provided with a through-hole TH2 (see FIG. 10) through which the second striker STR2 (the upper and lower walls of the bracket STR2_BKT and the striker bar STR2_BER) penetrates from the outer side in the vehicle width direction (+X direction) to the inner side in the vehicle width direction (-X direction) when the battery BTR is retracted toward the frame 2.
[0041] A battery connector BCN is disposed in a central position between the positions of the first striker STR1 and the second striker STR2 on the side wall of the battery BTR. When the battery BTR is restrained in a state where it is retracted toward the frame 2, the battery connector BCN is electrically connected to a vehicle-side connector FCN disposed on the frame 2 side. Furthermore, the frame 2 is provided with a through-hole TH3 (see FIG. 10 ) through which the battery connector BCN penetrates from the outer side in the vehicle width direction (+X direction) to the inner side in the vehicle width direction (−X direction) when the battery BTR is retracted toward the frame 2.
[0042] The restraining member 10 is disposed on the frame 2 side and restrains the battery BTR in a state where it is retracted toward the frame 2 so that, when the battery BTR is retracted toward the frame side (inward in the vehicle width direction, in the −X direction, in one direction DR1) with a predetermined force, the battery BTR receives a reaction force against the predetermined force. The restraining member 10 has a first latch 11 and a second latch 12. The first latch 11 is configured to be engageable with and disengageable from the first striker STR1. Specifically, the first latch 11 is configured to be engageable with and disengageable from the striker bar STR1_BER of the first striker STR1. The second latch 12 is configured to be engageable with and disengageable from the second striker STR2. Specifically, the second latch 12 is configured to be engageable with and disengageable from the striker bar STR2_BER of the second striker STR2. In the following description, the engagement / disengagement of the first latch 11 with the striker bar STR1_BER is referred to as the first latch 11 engaging with / disengaging from the first striker STR1. Similarly, the engagement / disengagement of the second latch 12 with the striker bar STR2_BER is referred to as the second latch 12 engaging with / disengaging from the second striker STR2.
[0043] The first latch 11 rotates between an unlocked position where it disengages from the first striker STR1 and a locked position where it engages with the first striker STR1, and is further rotatable between the locked position and a retracted position where it retracts the battery BTR toward the vehicle 1 via the first striker STR1.
[0044] The second latch 12 rotates between an unlocked position where it disengages from the second striker STR2 and a locked position where it engages with the second striker STR2, and is further rotatable between the locked position and a retracted position where it retracts the battery BTR toward the vehicle 1 via the second striker STR2.
[0045] (Link mechanism 200) FIG. 9 is a plan view showing a restraining member and the like in an embodiment of the present disclosure. FIG. 10 is a plan view showing a restraining member and the like when a frame in an embodiment of the present disclosure is seen through. FIG. 11 is a perspective view showing a restraining member and the like in an embodiment of the present disclosure. Link mechanism 200 has first link 210, second link 220, intermediate link 230, and fixed link 240. Link mechanism 200 in this embodiment is a parallel link mechanism. That is, the distance from one longitudinal end 211 to the other longitudinal end 212 of first link 210 is equal to the distance from one longitudinal end 221 to the other longitudinal end 222 of second link 220. Furthermore, the length of intermediate link 230 is equal to the distance between the position of one longitudinal end 211 of first link 210 and the position of one longitudinal end 221 of second link 220.
[0046] In this embodiment, the fixed link 240 is divided into a fixed link 240A and a fixed link 240B. The fixed link 240A is disposed on the frame 2 so as to correspond to the first latch 11. The fixed link 240B is disposed on the frame 2 so as to correspond to the second latch 12.
[0047] The first link 210 is composed of two members that are integrated with each other. One longitudinal end 211 of the first link 210 is rotatably connected to the fixed link 240A, and the other longitudinal end 212 is rotatably connected to the first latch 11.
[0048] The second link 220 is composed of two members that are integrated with each other. One longitudinal end 221 of the second link 220 is rotatably connected to the fixed link 240B, and the other longitudinal end 222 of the second link 220 is rotatably connected to the second latch 12.
[0049] The intermediate link 230 has a link bracket 231 and a link bar 232, and the link bracket 231 and the link bar 232 are connected to each other so that the length of the link can be adjusted. The intermediate link 230 connects an intermediate portion 213 (see FIG. 11 ) between one longitudinal end 211 and the other longitudinal end 212 of the first link 210 and an intermediate portion 213 between one longitudinal end 221 and the other longitudinal end 222 of the second link 220. Note that the connecting position of the intermediate link 230 is not limited thereto, and for example, the intermediate link 230 may connect the other longitudinal end 212 of the first link 210 and the other longitudinal end 222 of the second link 220.
[0050] Next, the operations of the first latch 11, the second latch 12, and the link mechanism 200 will be described with reference to Figures 12 and 13. In the following description, the first latch 11 and the second latch 12 will be collectively referred to as "latches." Furthermore, the first link 210 and the second link 220 will be collectively referred to as "links."
[0051] (Actuator 30) The battery support structure 100 in this embodiment includes one actuator 30 that operates each of the first latch 11 and the second latch 12 via a link mechanism 200. The actuator 30 has an output rod 31 (see FIG. 11). The actuator 30 in this embodiment is a hydraulic cylinder. Note that in this embodiment, part of the hydraulic circuit that drives the actuator 30 is omitted from the illustration. A link (not shown) that moves in conjunction with the output rod 31 is rotatably provided on the fixed link 240, and a lock pin PIN is fixed to the link. The stroke of the output rod 31 is limited by limiting / releasing the movement of the lock pin PIN using a stopper shape.
[0052] The output rod 31 is connected to the first link 210. The output rod 31 may be connected to the second link 220. The output rod 31 is reciprocally movable along the direction in which the intermediate link 230 extends. The output rod 31 is also reciprocally movable in a direction perpendicular to the retraction direction in which the battery BTR is retracted toward the vehicle 1.
[0053] FIG. 12 shows the relationship between the latch position and the lock pin position. In FIG. 12, the lock pin PIN is indicated by a dashed line, and a stopper shape for limiting / releasing the movement of the lock pin PIN is indicated by a solid line. In FIG. 12, the retraction direction of the battery BTR is indicated by a counterclockwise direction, and the retraction direction of the battery BTR is indicated by a clockwise direction. At the unlock full stroke, where the latch is rotated a predetermined angle clockwise from the unlock limit, the lock pin PIN abuts against the stopper shape. This limits the stroke of the output rod 31. The retraction start position is set at a position where the latch is rotated a predetermined angle counterclockwise from the unlock limit. The retraction maximum position is set at a position where the latch is rotated a predetermined angle counterclockwise from the retraction start position. The lock limit is set at a position where the latch is moved a predetermined angle counterclockwise from the retraction maximum position. At the lock full stroke, where the latch is rotated a predetermined angle counterclockwise from the lock limit, the lock pin PIN abuts against the stopper shape. This limits the stroke of the output rod 31.
[0054] FIG. 13 is a diagram showing the relationship between the position of the output rod and the position of the link. As described above, the link mechanism 200 in this embodiment is a parallel link mechanism, and the first link 210 and the second link 220 move in the same manner. In FIG. 13, the first link 210 is shown by a solid line as a representative link in the link mechanism 200, and one longitudinal end 211 and the other longitudinal end 212 of the first link 210 are shown by black circles. In FIG. 13, the arc that is the locus of the position of the other longitudinal end 212 of the first link 210 is shown by a dot-dash line, and the tangent to each position of the other end on the arc is shown by a dashed line, and the angle θ in the longitudinal direction of the first link 210 with respect to the direction of the tangent at each position of the other end is shown.
[0055] When the first latch 11 rotates between the unlocked position and the locked position, the longitudinal direction of the first link 210 forms an acute angle with respect to the direction of a tangent passing through the position of the other longitudinal end 212 of the first link 210 on a circumference concentric with the rotation center of the first latch 11. In other words, between the unlocked position and the locked position, the angle θ of the longitudinal direction of the first link 210 with respect to the direction of the tangent changes within an acute angle range (0°<θ<90°). As a result, the first link 210 can transmit a force from the actuator 30 to the first latch 11 in a direction required to rotate the first latch 11 between the unlocked position and the locked position. The force is reliably transmitted to the first latch, allowing the first latch to rotate smoothly, making it possible to avoid, for example, the occurrence of deadlock.
[0056] Furthermore, when the second latch 12 rotates between the unlocked position and the locked position, the longitudinal direction of the second link 220 forms an acute angle with respect to the direction of a tangent passing through the position of the other longitudinal end 222 of the second link 220 on a circumference concentric with the rotation center of the second latch 12. In other words, similar to the first latch 11, the angle θ of the longitudinal direction of the first link 210 with respect to the tangent direction changes within the acute angle range (0°<θ<90°) between the unlocked position and the locked position. This allows the second link 220 to transmit a force from the actuator 30 to the second latch 12 in the direction required to rotate the second latch 12 between the unlocked position and the locked position. Therefore, similar to the first latch 11, the second latch 12 can rotate smoothly.
[0057] When the first latch 11 is rotated to the retracted position (maximum retracted position shown in FIG. 13 ), the length direction of the first link 210 is substantially parallel to the direction of a tangent line passing through the position of the other end 212 of the first link 210 in the length direction on the circumference. In FIG. 13 , the parallelism between the length direction of the second link 220 and the tangent line is indicated by “θ (=0).” Similarly, when the second latch 12 is rotated to the retracted position (a position corresponding to the maximum retracted position shown in FIG. 13 ), the length direction of the second link 220 is substantially parallel to the direction of a tangent line passing through the position of the other end 222 of the second link 220 in the length direction on the circumference. Note that the tolerance for parallelism of the length direction with respect to the tangent line direction is set depending on, for example, the driving force of the actuator 30 and the set axial tension of the bolts that secure each of the first latch 11, the second latch 12, and the actuator 30.
[0058] This allows the first link 210 to efficiently transmit the force for rotating the first latch 11 to the first latch 11, and the second link 220 to efficiently transmit the force for rotating the second latch 12 to the second latch 12, making it possible to operate each of the first latch 11 and the second latch 12 efficiently and pull the battery BTR toward the vehicle 1 with sufficient force.
[0059] With the above configuration, the battery BTR is supported on the frame 2 side while being pulled in one direction DR1 (inward in the vehicle width direction) along a horizontal plane. As a result, even if the battery case BTRC attempts to move relative to the frame 2 due to vehicle vibration, frictional resistance occurs between the battery case BTRC and the frame 2, making it possible to suppress rattle of the battery BTR in the vehicle's fore-and-aft direction. However, there are cases where it is difficult to suppress rattle of the battery BTR in the vehicle's fore-and-aft direction using only the frictional resistance between the battery case BTRC and the frame 2.
[0060] (Elastic body 300, first elastic body 300A, second elastic body 300B, elastic body set 300S) Next, elastic body 300 and the like will be described with reference to Figs. 14 to 18. Fig. 14 is a plan view showing a battery support structure according to an embodiment of the present disclosure. Fig. 15 is a plan view showing elastic members and the like according to an embodiment of the present disclosure. Fig. 16 is a side view showing a battery support structure according to an embodiment of the present disclosure. Fig. 17 is a plan view showing a battery support structure according to an embodiment of the present disclosure when the frame is seen through. Fig. 18 is a front view of the battery support structure according to an embodiment of the present disclosure as viewed from the front of the vehicle.
[0061] The elastic body 300 is a plate-like elastic body having a plate surface 310 (see FIGS. 14 and 15) formed of a flat surface. The elastic body 300 is disposed at a position corresponding to each of the brackets 5a and 5b. The elastic body 300 disposed on the bracket 5a will be described below as a representative, and the elastic body 300 disposed on the bracket 5b will be described mainly focusing on the differences from the elastic body 300 disposed on the bracket 5a. The elastic body 300 disposed on the first bracket 351 is used as the first elastic body 300A. The elastic body 300 disposed on the second bracket 352 is used as the second elastic body 300B. The first bracket 351 and the second bracket 352 are metal plates. Both ends of the plates are welded to the bracket 5a. In this embodiment, the first elastic body 300A and the second elastic body 300B are used in combination with each other. Hereinafter, the combination of the first elastic body 300A and the second elastic body 300B may be referred to as an “elastic body set.” Two elastic body sets 300S are arranged on the bracket 5a at a distance from each other in the vertical direction.
[0062] The first elastic body 300A is disposed so that its plate surface 310 forms a first elastic surface 311 (see FIGS. 14 and 15 ) that is inclined toward one side in the orthogonal direction (toward the rear of the vehicle in this embodiment) along a horizontal plane with respect to another direction DR2 (outer side in the vehicle width direction in FIG. 14 ) that is opposite to one direction DR1 (inner side in the vehicle width direction in this embodiment). The inclination angle of the first elastic surface 311 toward one side in the orthogonal direction with respect to the other direction DR2 is set according to the weight, size, etc. of the battery BTR. The first elastic body 300A is disposed on the frame 2 side via the first bracket 351 and the bracket 5a so that the plate surface 310 forms the first elastic surface 311. The bracket 5a has a hat-channel-shaped cross section in horizontal cross section, and its end on the rear side (+Y direction) of the vehicle and its end on the front side (−Y direction) of the vehicle are located closer to the inside in the vehicle width direction (−X direction) than the center of the vehicle in the fore-and-aft direction (Y direction). Specifically, the plate surface 310 spans between the rear end of the vehicle and the center in the longitudinal direction of the vehicle, thereby forming a first elastic surface 311.
[0063] When the battery BTR is retracted in one direction DR1, the first elastic surface 311 is sandwiched between the battery case BTRC side and the frame 2 side (the first bracket 351 side) and is compressed and deformed, and a restoring force is generated against the compressive deformation. As a result, one component of the direction in which the first elastic surface 311 restores is in the other direction DR2 (outside the vehicle width direction in this embodiment). Furthermore, the other component of the direction in which the first elastic surface 311 restores is in one side in a direction perpendicular to the other direction DR2 (toward the rear of the vehicle in this embodiment). Meanwhile, the battery case BTRC has an inclined surface that is inclined along the first elastic surface 311. As a result, the battery case BTRC is pushed back in the other direction DR2 and toward the rear of the vehicle by the restoring force of the first elastic surface 311.
[0064] The second elastic surface 312 is disposed closer to the front of the vehicle (in the -Y direction) than the first elastic surface 311. In other words, the first elastic surface 311 and the second elastic surface 312 are disposed spaced apart from each other in the front-to-rear direction of the vehicle (in the Y direction).
[0065] The second elastic body 300B is disposed so that its plate surface 310 forms a second elastic surface 312 that is inclined toward the other side in the orthogonal direction (toward the front of the vehicle in this embodiment) along a horizontal plane with respect to one direction DR1 and the other direction DR2 (outside in the vehicle width direction). The inclination angle at which the second elastic surface 312 is inclined toward the other side in the orthogonal direction with respect to the other direction DR2 is set according to the weight, size, etc. of the battery BTR. The second elastic body 300B is disposed on the frame 2 side via the second bracket 352 and the bracket 5a so that the plate surface 310 forms the second elastic surface 312 (see FIG. 14). Specifically, the plate surface 310 is bridged between the front end of the bracket 5 and the center in the vehicle longitudinal direction, thereby forming the second elastic surface 312.
[0066] When the battery BTR is retracted in one direction DR1, the second elastic surface 312 is sandwiched between the battery case BTRC side and the frame 2 side (the second bracket 352 side) and is compressed and deformed, and a restoring force is generated against the compressive deformation. As a result, one component of the direction in which the second elastic surface 312 restores is in the other direction DR2 (outside in the vehicle width direction). Furthermore, the other component of the direction in which the second elastic surface 312 restores is in the other direction (toward the front of the vehicle) that is perpendicular to the other direction DR2 and is aligned with the horizontal plane. Meanwhile, the battery case BTRC has an inclined surface that slopes along the second elastic surface 312. As a result, the battery case BTRC is pushed back in the other direction DR2 and toward the front of the vehicle by the restoring force of the second elastic surface 312. Note that the force pushing the battery case BTRC toward the rear of the vehicle due to the restoring force of the first elastic surface 311 and the force pushing the battery case BTRC toward the front of the vehicle due to the restoring force of the second elastic surface 312 are balanced.
[0067] With the above configuration, when the battery BTR is supported on the frame 2 in a state where it is retracted in one direction DR1 (inward in the vehicle width direction), even if vehicle vibration causes the battery case BTRC to move in the vehicle width direction (X direction) relative to the frame 2, the battery BTR is supported in a state where the reaction force in the other direction DR2 due to the restoring force of the first elastic surface 311 and the retraction force in one direction DR1 are balanced, and the battery BTR is supported in a state where the reaction force in the other direction DR2 due to the restoring force of the second elastic surface 312 and the retraction force in one direction DR1 are balanced, so rattle of the battery BTR in the vehicle width direction (X direction) can be suppressed. Furthermore, even if vehicle vibration causes the battery case BTRC to move in the vehicle fore-and-aft direction (Y direction) relative to the frame 2, the battery BTR is supported in a state where it is balanced in the vehicle fore-and-aft direction (Y direction) due to the restoring forces of the first elastic surface 311 and the second elastic surface 312.
[0068] The above has described the elastic body 300A disposed on the first bracket 351. The elastic body 300B disposed on the second bracket 352 is similar to the elastic body 300A. That is, even if the battery case BTRC attempts to move in the vehicle width direction (X direction) relative to the frame 2 due to vehicle vibration, the battery BTR is supported in a state where the reaction force in the other direction DR2 due to the restoring force of the first elastic surface 311 and the retraction force in one direction DR1 are balanced, and the battery BTR is supported in a state where the reaction force in the other direction DR2 due to the restoring force of the second elastic surface 312 and the retraction force in one direction DR1 are balanced, so it is possible to suppress rattling of the battery BTR in the vehicle width direction (X direction). Furthermore, even if the battery case BTRC attempts to move in the fore-and-aft direction (Y direction) relative to the frame 2 due to vehicle vibration, the battery BTR is supported in a balanced state in the fore-and-aft direction (Y direction) of the vehicle by the respective restoring forces of the first elastic surface 311 and the second elastic surface 312, making it possible to suppress rattling of the battery BTR in the fore-and-aft direction (Y direction) of the vehicle.
[0069] As described above, by providing elastic body 300A and elastic body 300B, it is possible to suppress rattle of battery BTR in the vehicle width direction (X direction). It is also possible to suppress rattle of battery BTR in the vehicle front-rear direction (Y direction). Furthermore, as described above, since the movement of battery BTR placed on top plate 8a in the upward direction (+Z direction) is limited by WL latch 9, it is possible to suppress rattle of battery BTR in the up-down direction (Z direction).
[0070] Furthermore, an elastic body set 300S, in which elastic body 300A and elastic body 300B are combined with each other, is also arranged on bracket 5b. Two elastic body sets 300S are arranged on bracket 5b, spaced apart from each other above and below. As a result, when battery BTR is retracted in one direction DR1 (toward frame 2), battery BTR receives the reaction force against the retraction force without being biased in the vehicle fore-and-aft direction (Y direction). Therefore, battery BTR is not subjected to, for example, moment loads around the front end or rear end of the vehicle, and battery BTR is stably attached to frame 2. This also makes it possible to suppress rattle of battery BTR due to vehicle vibration.
[0071] Furthermore, elastic body sets 300S are disposed at both ends of the side walls of the battery BTR in the vehicle longitudinal direction, and a battery connector BCN is disposed at the center of the side walls of the battery BTR in the vehicle longitudinal direction. The center of the side walls of the battery BTR in the vehicle longitudinal direction can adequately suppress rattling of the battery BTR due to vehicle vibration. This makes it possible to maintain an electrical connection with the vehicle-side connector FCN.
[0072] (Battery Unit BTR) Next, the battery unit will be described. In the following description, the battery unit will be simply referred to as a "battery" and may be expressed as a battery BTR or a battery unit BTR.
[0073] The battery unit BTR includes a battery pack BP, a battery case BTRC, a battery cover BCVR, and a battery connector BCN. The battery pack BP includes multiple battery modules (not shown), a power harness (not shown), a battery management unit (not shown), and a junction box (not shown).
[0074] (Battery Case BTRC) The battery case BTRC has a storage section BCC for storing the battery pack BP. The storage section BCC has predetermined lengths in the short-side direction, long-side direction, and height direction corresponding to the rectangular parallelepiped external shape of the battery pack BP. In this embodiment, the battery BTR is supported on the vehicle 1 side so that the short-side direction is the vehicle width direction (X direction), the long-side direction is the vehicle fore-and-aft direction (Y direction), and the height direction is the vehicle height direction. In the following description, the short-side direction is referred to as the X direction, one side of the short-side direction is referred to as the "+X direction," and the other side of the short-side direction is referred to as the "-X direction." The long-side direction is referred to as the Y direction, one side of the long-side direction is referred to as the "+Y direction," and the other side of the long-side direction is referred to as the "-Y direction." The height direction is referred to as the Z direction, the upward direction is referred to as the upper side or "+Z direction," and the downward direction is referred to as the lower side or "-Z direction."
[0075] The battery case BTRC has a bottom wall BWL on which the battery pack BP is placed, and side wall SWL. One of the side wall SWL is a side wall extending upward (in the +Z direction) from one longitudinal end of the bottom wall BWL. The other of the side wall SWL is a side wall extending upward (in the +Z direction) from the other longitudinal end of the bottom wall BWL. The storage compartment BCC is open to one lateral side (in the +X direction), the other lateral side (in the -X direction), and the upward direction (in the +Z direction).
[0076] (Battery cover BCVR) The battery cover BCVR has one short-side wall portion WL1, the other short-side wall portion WL2, and an upper wall portion WL3. When the battery cover BCVR is attached to the battery case BTRC, the accommodation portion BCC (battery pack BP) is covered from one short-side side (+X direction), the other short-side side (-X direction), and the upper side (+Z direction). The other short-side wall portion WL2 corresponds to the "standing wall" in this disclosure. In the following description, the other short-side wall portion WL2 will be described as a standing wall 50.
[0077] The standing wall 50 (other short-side wall portion WL2) has a front surface 51 facing the other short-side side (-X direction) and a back surface 52 facing one short-side side (+X direction). The standing wall 50 has a through-hole 54. The through-hole 54 is a hole that penetrates in the short-side direction (X direction) from the front surface 51 side to the back surface 52 side. A battery connector BCN is arranged on the front surface 51 side. Furthermore, a battery pack BP is arranged on the back surface 52 side.
[0078] (Battery connector BCN) The battery connector BCN is a connector that connects a bus bar (not shown), which is a conductor, and is electrically connected to a battery module (not shown) via the bus bar, a power harness (not shown), and a junction box (not shown).
[0079] The battery connector BCN has a resin body 60. The body 60 has a rectangular outer shape. A pilot hole 61 penetrating in the short direction (X direction) is arranged at each of the four corners of the body 60. A groove 62 into which a seal portion 75 (described later) is fitted is arranged on the back side of the body 60 facing the standing wall 50.
[0080] When the battery unit BTR is supported in a state where it is retracted into the vehicle 1, the battery connector BCN is electrically connected to a vehicle-side connector FCN (see FIG. 4) fixed to the frame 2. The vehicle-side connector FCN is electrically connected to the motor MTR side via a power harness (not shown).
[0081] (Battery connector assembly structure 400) Next, a battery connector assembly structure 400 will be described with reference to FIGS. 19, 20, 21, and 22. FIG. 19 is a perspective view of the battery connector assembly structure according to the embodiment of the present disclosure, as viewed from the other diagonally short side. FIG. 20 is a partially exploded perspective view of a portion of the battery connector assembly structure according to the embodiment of the present disclosure, as viewed from one diagonally short side. FIG. 21 is a partial cross-sectional view partially illustrating a cross section along the vertical direction of the battery connector assembly structure according to the embodiment of the present disclosure. FIG. 22 is a diagram illustrating moisture movement depicted on a partial cross-sectional view partially illustrating a cross section along the vertical direction of the battery connector assembly structure according to the embodiment of the present disclosure. Note that FIGS. 20, 21, and 22 show a panel 50p as part of the standing wall 50. Also, in FIG. 22, thick solid arrows indicate moisture movement.
[0082] In the present embodiment, through holes 54 are arranged in panel 50p. In addition, wiring openings 56 are formed in panel 50p, and work openings 57 are also formed below wiring openings 56 (in the −Z direction).
[0083] The battery connector BCN is disposed on the battery cover BCVR. Specifically, the battery connector BCN is disposed on the standing wall 50 so as to correspond to the position of the wiring opening 56. When the battery connector BCN is disposed as described above, the pilot holes 61 disposed at each of the four corners of the main body 60 correspond to the positions of the through holes 54, respectively.
[0084] (BLT fastener, plate 70) A fastener BLT and a plate 70 are used to assemble the battery connector BCN. The plate 70 has a plate surface 71 (the "outer surface" in this disclosure), a plate back surface 72 (the "inner surface" in this disclosure), and a wiring opening 73. The plate surface 71 is disposed opposite the back surface 52. The plate surface 71 has a recess 74. The recess 74 is recessed from the plate surface 71 side toward the plate back surface 72 side by a dimension equivalent to the thickness of the head BLT2 of the fastener BLT (see FIGS. 21 and 22). This prevents the head BLT2 from protruding from the plate surface 71 toward the back surface 52 side (the "inner surface" in this disclosure). The wiring opening 73 is disposed at a position corresponding to the position of the wiring opening 56.
[0085] Plate front surface 71 is disposed opposite back surface 52. A liquid gasket 76 serving as a waterproof portion is disposed in predetermined region 55 so as to fill the gap between plate front surface 71 and back surface 52. Predetermined region 55 has an inner periphery and an outer periphery, and four through holes 54 are disposed in the region between the inner periphery and the outer periphery. In other words, liquid gasket 76 is disposed in predetermined region 55 so as to collectively surround all four through holes 54. Figure 20 shows predetermined region 55 in which liquid gasket 76 is disposed.
[0086] The fastener BLT is, for example, a bolt, and has a threaded portion BLT1 and a head portion BLT2. The threaded portion BLT1 is passed through the through-hole 54 and the pilot hole 61 from the back surface 52 side to the front surface 51 side (the "outside" in this disclosure). The head portion BLT2 is fitted into the recessed portion 74 as described above, and is welded to the plate front surface 71.
[0087] (How to assemble the battery connector BCN) Next, a method for assembling the battery connector BCN according to the embodiment of the present disclosure will be described. Note that a liquid gasket 76 (waterproof part) is applied in advance to a predetermined area 55 on the back surface 52. Also, a seal part 75 is fitted into the groove 62 of the main body 60.
[0088] First, the main body 60 of the battery connector BCN is placed so that the pilot hole 61 corresponds to the through hole 54 in the standing wall 50 (panel 50p).
[0089] Next, the plate 70 is placed so that the screw portion BLT1 passes through the pilot hole 61 and the through-hole 54 and the plate front surface 71 is in close contact with the back surface 52. As a result, the screw portion BLT1 protrudes toward the front surface 51, and a liquid gasket 76 (waterproof portion) is placed in the gap between the plate front surface 71 and the back surface 52.
[0090] Next, a nut NT is screwed onto the threaded portion BLT1 protruding toward the front surface 51, and the battery connector BCN is fastened to the standing wall 50 (panel 50p) by the nut NT.
[0091] The battery connector assembly structure 400 in the above embodiment includes a vertical wall 50 (panel 50p) having a surface 51 and a back surface 52, with a battery pack BP arranged on the back surface 52 side, and with a through hole 54 that penetrates horizontally from the surface 51 side to the back surface 52 side, a battery connector BCN having a pilot hole 61 that penetrates horizontally and is arranged so that the pilot hole 61 corresponds to the through hole 54, a fastener BLT having a screw portion 41 and a head 42, and a plate 70 having a plate surface 71 arranged opposite the back surface 52 and with a head BLT2 fixed to the plate surface 71, in which the battery connector BCN is fastened to the surface 51 side by the fastener BLT whose screw portion BLT1 is passed through the through hole 54 and the pilot hole 61 from the back surface 52 side to the surface 51 side, and a liquid gasket 76 is arranged on the plate surface 71 side so as to surround the through hole 54.
[0092] According to the above configuration, moisture such as rainwater adhering to the front surface 51 of the standing wall 50 passes through the pilot hole 61 of the battery connector BCN, through the gap between the through-hole 54 and the threaded portion 41, and moves toward the plate front surface 71. The moisture that has moved toward the plate front surface 71 then attempts to move from the plate front surface 71 toward the back surface 52 (the battery pack BP side). However, because the liquid gasket 76 is disposed on the plate front surface 71 side facing the back surface 52 so as to surround the through-hole 54, the moisture that has moved toward the plate front surface 71 is prevented from moving toward the back surface 52 by the liquid gasket 76 (waterproof portion). As a result, moisture adhering to the front surface 51 of the standing wall 50 can be prevented from moving toward the battery pack BP. This ensures the watertightness of the battery connector BCN.
[0093] Furthermore, in the battery connector assembly structure 400 of the above embodiment, the waterproof portion is arranged to fill the gap between the plate front surface 71 and the back surface 52. This prevents moisture that has migrated to the plate front surface 71 side from passing through the gap and from migrating to the back surface 52 side. As a result, moisture does not migrate to the battery pack BP side, which further improves the watertightness of the battery connector BCN.
[0094] Furthermore, in the battery connector assembly structure 400 according to the above embodiment, the head BLT1 is welded to the plate surface 71. This allows moisture to remain on the plate surface 71 and prevents it from migrating from the plate surface 71 side to the plate back surface 72 side, thereby further improving the watertightness of the battery connector BCN.
[0095] Furthermore, the battery unit BTR in the above embodiment includes the battery connector assembly structure 400, a battery case BTRC having a storage section BSS that stores the battery pack BP, and a battery cover BCVR having a standing wall 50 and arranged so that the back surface 52 of the standing wall 50 faces the storage section BSS. This makes it possible to prevent moisture such as rainwater adhering to the battery connector BCN from penetrating from the battery connector BCN side to the storage section BCC side.
[0096] Furthermore, the support structure for the battery unit in the above embodiment includes a restraining member that restrains the battery unit BTR in a state where it is retracted toward the vehicle 1 so that, when the battery unit BTR is retracted toward the vehicle with a predetermined force, the battery unit receives a reaction force against the predetermined force. As a result, the battery BTR is restrained in a state where it is retracted toward the vehicle 1, and the battery BTR does not move relative to the vehicle 1, making it possible to suppress rattle of the battery BTR due to vehicle vibration.
[0097] Furthermore, in the battery unit support structure of the above embodiment, the restraining members 10 are arranged to face both sides of the position where the battery connector BCN is arranged. As a result, both sides of the battery connector BCN are restrained in a state where they are pulled in toward the vehicle 1, and the both sides of the battery connector BCN do not move relative to the vehicle, and therefore the connector CN arranged between the both sides also does not move relative to the vehicle-side connector FCN arranged on the vehicle 1 side, making it possible to reliably maintain the connection between the connectors.
[0098] Furthermore, the support structure for the battery unit in the above embodiment includes a first latch 11 as a restraining member 10 that pulls the battery unit BTR toward the vehicle 1 via a first striker STR1 arranged on one of the both side positions, and a second latch 12 as a restraining member 10 that pulls the battery unit BTR toward the vehicle 2 via a second striker STR2 arranged on the other of the both side positions. This makes it possible for the first latch 11 and the second latch 12 to reliably pull the row side position of the battery BTR toward the vehicle 1.
[0099] In the above embodiment, the battery connector assembly structure 400 has been described as including a liquid gasket 76 as a waterproof portion arranged to surround all four through holes 54, but the waterproof portion in the present disclosure may be arranged to surround each of the four through holes 54, and is not limited to the liquid gasket 76.
[0100] Furthermore, the installation location of the battery connector BCN in the present disclosure can be changed as appropriate depending on the shape of the battery cover BTRC (for example, the direction in which the housing portion BCC is opened), the placement location of the battery unit BTR relative to the vehicle 1, the vehicle structure, the specifications of the battery unit BTR, etc. Furthermore, when the battery unit BTR is supported in a state in which it is retracted into the vehicle 1, the battery connector BCN is electrically connected to the vehicle-side connector FCN, and therefore the installation location of the battery connector BCN can be changed depending on the retraction direction.
[0101] Furthermore, the above-described embodiments are merely examples of specific embodiments for carrying out the present disclosure, and the technical scope of the present disclosure should not be interpreted as being limited by these embodiments. In other words, the present disclosure can be carried out in various forms without departing from its gist or main features. [Industrial Applicability]
[0102] The present disclosure is suitably used in vehicles equipped with a battery connector assembly structure that is required to ensure watertightness. [Explanation of symbols]
[0103] BTR Battery BTRC Battery Case BCN Battery Connector BCVR Battery Cover BLT fasteners BLT1 threaded part BLT2 head BP Battery Pack BSS Storage Unit BWL bottom wall SWL both side walls WL1 One side wall in short direction WL2 Other side wall in short direction WL3 Upper wall FCN vehicle side connector MTR motor NT Nut STR1 First Striker STR1_BKT Bracket STR1_BER Striker Bar STR2 Second Striker STR2_BKT Bracket STR2_BER Striker Bar 1 vehicle 2 frames 2a Groove wall 2b Groove wall 2c groove wall 3 Cross members 3a Cross member (first cross member) 3a_1 Bottom wall 3a_2 One side wall 3a_3 Other side wall 3b Cross member (first cross member) 3b_1 Bottom wall 3b_2 One side wall 3b_3 Other side wall 3c Cross member (third cross member) 3c_1 Bottom wall 3c_2 One side wall 3c_3 Other side wall 3d Cross member (second cross member) 3e Cross member 4 Bracket 5a Bracket 5b Bracket 5c bracket 6 Bracket 7 Closing Frame 8 Mounting table 8a Top plate 8b flange 8c flange 9 WL Latch 10 Restraining member 11 First latch 12 Second latch 30 Actuator 31 Output rod 50 Standing Wall 50p panel 51 Surface (outer surface) 52 Back side (inner surface) 54 through hole 55 Predetermined area 56 Wiring opening 57 Working opening 60 Main Unit 61 Pilot hole 62 Groove 70 plates 71 Plate surface (outer surface) 72 Back side of plate (inner surface) 73 Wiring opening 74 recess 75 Seal part 76 Liquid Gasket 80 Slide mechanism 81a Guide rail 81b Guide rail 82a slider 82b slider 100 Support structure 200 Link Mechanism 210 Link 1 211 One end in the longitudinal direction 212 other end in the longitudinal direction 213 Middle section 220 Second Link 221 One end in the longitudinal direction 222 other end in the length direction 223 Middle section 230 intermediate links 240A Permalink 240B permalink 300 Elastic Body 300A First Elastic Body 300B Second elastic body 300S Elastic Body Set 310 Board surface 311 First Elastic Surface 312 Second Elastic Surface 351 First Bracket 352 Second Bracket 400 Assembly structure
Claims
1. a battery cover that houses the battery pack and has a standing wall with a through hole that penetrates from the outside to the inside; a battery connector provided in the battery cover and having a pilot hole at a position corresponding to the through hole; a fastener having a threaded portion and a head; a plate having an outer surface to which the head is fixed at a position corresponding to the pilot hole; Equipped with a fastener having a threaded portion passing through the through hole and the pilot hole from the inside to the outside, the fastener fastening the battery connector to the outside of the standing wall, a waterproof portion disposed between the battery cover and the plate so as to surround the through-hole; Battery connector assembly structure.
2. The waterproof portion is further arranged to fill a gap between the outer surface of the plate and the inner surface of the standing wall.
2. The battery connector assembly structure according to claim 1.
3. the head is welded to the outer surface of the plate; The outer surface of the plate is formed to fill the gap between the plate and the head, and functions as the waterproof portion.
2. The battery connector assembly structure according to claim 1.
4. The battery connector assembly structure according to claim 1, a battery case having a housing portion for housing the battery pack; a battery cover having the standing wall and arranged so that an inner side of the standing wall faces the storage portion; Equipped with Battery unit.
5. a restraining member that restrains the battery unit in a state where it is pulled toward the vehicle so that, when the battery unit according to claim 4 is pulled toward the vehicle with a predetermined force, the battery unit receives a reaction force against the predetermined force; Battery unit support structure.
6. The restraint members are disposed so as to face each other on both sides of a position where the battery connector is disposed. The battery unit support structure according to claim 5 .
7. a first latch as the restraining member that pulls the battery unit toward the vehicle via a first striker disposed at one of the both side positions; a second latch as the restraining member that pulls the battery unit toward the vehicle via a second striker disposed at the other of the two side positions; Equipped with The battery unit support structure according to claim 6.
Citation Information
Patent Citations
Battery unit and vehicle
JP2017165301A