Power conditioner

The power conditioner manages reverse current and capacitor overvoltage through duty ratio control, preventing solar cell damage and maintaining operation during abnormalities.

JP2025173771APending Publication Date: 2025-11-28OMRON CORP
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Patent Information

Application Number
JP2024079522
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-11-28

AI Technical Summary

Technical Problem

In a multi-input solar power generation system, reverse current flow can cause damage to solar cells and capacitor overvoltage due to protective control stopping the power conditioner's operation, leading to unsuppressed overvoltage and potential damage.

Method used

A power conditioner with a control device that manages current flow through DC/DC converters and an inverter, using duty ratio control of switching elements to prevent reverse current damage and capacitor overvoltage, and continues operation during abnormality detection when reverse current is present.

Benefits of technology

Prevents damage to solar cells and suppresses capacitor overvoltage by controlling current flow and duty ratios, ensuring continued operation during abnormal conditions.

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Abstract

To provide a power conditioner which prevents damage of a solar cell which is connected to a failed circuit and is capable of suppressing overvoltage of a capacitor.SOLUTION: A power conditioner comprises: a control device; a first DC / DC converter which is connected to a first power source and includes a first switching element; a second DC / DC converter which is connected to a different power source from the first power source and includes a second switching element; an inverter; and a capacitor which is connected in parallel between the DC / DC converters and the inverter. The control device detects an abnormality of the power conditioner and, when detecting a current flowing toward the first power source in the first DC / DC converter, continues the operation of the power conditioner.SELECTED DRAWING: Figure 1
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Description

[Technical Field]

[0001] The present invention relates to a power conditioner. [Background technology]

[0002] Conventionally, a power conditioner that converts DC power from solar cells into AC power of a utility frequency connected to a grid has been used in a solar power generation system. In addition, a solar cell string including a group of solar cell panels is connected in parallel to the power conditioner in a multi-input type solar power generation system (see Patent Document 1). [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Publication No. 2019-161892 Summary of the Invention [Problem to be solved by the invention]

[0004] In a power conditioner in such a multi-input solar power generation system, if a fault occurs in a circuit connected to a certain string and current is allowed in the reverse direction from normal, power is input from another string to the solar cell connected to that circuit via the faulted circuit. Furthermore, in the power conditioner, a capacitor is placed between the DC / DC converter on the solar cell string side and the inverter on the load side. If current is allowed in the reverse direction, current also flows into this capacitor, which could cause the capacitor voltage to rise above the allowable range. Therefore, protective control is implemented to suppress such capacitor overvoltage.

[0005] Furthermore, when an abnormality is detected in the power conditioner, the operation of the power conditioner may be stopped in response to the detection of the abnormality. By stopping the operation of the power conditioner, the photovoltaic string and the power conditioner are protected from the abnormality in the power conditioner.

[0006] However, if the operation of the power conditioner is stopped while the protective control is being executed, the protective control is also stopped, which may result in damage to the solar cells and an inability to suppress overvoltage of the capacitor.

[0007] One aspect of the disclosed technology aims to provide a power conditioner that is stopped in operation upon detection of an abnormality, and that can prevent damage to solar cells and suppress capacitor overvoltage. [Means for solving the problem]

[0008] One aspect of the disclosed technology is exemplified by the following power conditioner. The power conditioner includes a control device, a first DC / DC converter connected to a first power source and having a first switching element that is on / off controlled in response to a control signal from the control device, a second DC / DC converter connected to a power source separate from the first power source and connected in parallel with the first DC / DC converter and having a second switching element that is on / off controlled in response to the control signal from the control device, an inverter connected to the first DC / DC converter and the second DC / DC converter, and a capacitor connected in parallel between the first DC / DC converter, the second DC / DC converter and the inverter. The control device controls the first DC / DC converter. When the control device detects a current flowing toward the first power supply in the DC / DC converter, the control signal to be supplied to the second switching element is a first control signal with a first duty ratio such that the current flowing toward the first power supply is equal to or less than a predetermined current value. The control device detects a current flowing toward the first power supply in the first DC / DC converter, and when the voltage of the capacitor is equal to or greater than a first voltage threshold, supplies a second control signal to the second switching element such that the second switching element is turned on for a longer period than when the first control signal is supplied. When the control device detects an abnormality in the power conditioner and does not detect the current flowing toward the first power supply in the first DC / DC converter, the control device stops operation of the power conditioner. When the control device detects an abnormality in the power conditioner and detects the current flowing toward the first power supply in the first DC / DC converter, the control device continues operation of the power conditioner.

[0009] When the power conditioner detects a current flowing toward the first power source, the power conditioner supplies the control signal to the second switching element as the first control signal, which reduces the current flowing toward the first power source to a predetermined current value or less. Because the current flowing toward the first power source is reduced to a predetermined current value or less, damage to the first power source and a voltage increase in the capacitor due to the inflow of current toward the first power source are suppressed. Furthermore, when the voltage of the capacitor is equal to or greater than a first voltage threshold, the power conditioner supplies the second switching element with a second control signal, which lengthens the period during which the second switching element is turned on compared to when the first control signal is supplied. By supplying the second control signal to the second switching element, the current flowing toward the first power source is further reduced. Therefore, the power conditioner suppresses damage to the power source and a voltage increase in the capacitor. In this power conditioner, the control device stops operation of the power conditioner when it detects an abnormality in the power conditioner and does not detect the current flowing toward the first power source in the first DC / DC converter, but continues operation of the power conditioner when it detects an abnormality in the power conditioner and detects the current flowing toward the first power source in the first DC / DC converter. Since operation of the power conditioner continues when the current flowing toward the first power source is detected, control to suppress damage to the first power source and a voltage increase in the capacitor is continued. Therefore, in this power conditioner, operation is stopped in response to abnormality detection, preventing damage to a solar cell and suppressing an overvoltage in the capacitor. Here, the first power source and the separate power source may be solar cells. The abnormality in the power conditioner may also include a current input from the first power source to the power conditioner being equal to or greater than a predetermined current threshold. [Effects of the Invention]

[0010] According to the disclosed technology, it is possible to provide a power conditioner that can prevent damage to solar cells and suppress capacitor overvoltage in a power conditioner that stops operation in response to abnormality detection. [Brief explanation of the drawings]

[0011] [Figure 1] FIG. 1 is a schematic configuration diagram of a solar cell system including a power conditioner, which is an example of a power conversion device according to the first embodiment. [Figure 2] FIG. 2 shows a boost chopper, which is an example of a DC / DC converter. [Figure 3] FIG. 3 is a first diagram schematically illustrating a current flow when a short-circuit failure occurs in the diodes of some of the boost choppers. [Figure 4] FIG. 4 is a second diagram schematically illustrating a current flow when a short-circuit failure occurs in the diodes of some of the boost choppers. [Figure 5] FIG. 5 is a diagram illustrating an example of a processing flow of the power conditioner according to the first embodiment. [Figure 6] FIG. 6 is a diagram illustrating an example of a change in the DC link voltage in the first embodiment. [Figure 7] FIG. 7 is a schematic configuration diagram of a solar cell system including a power conditioner according to the second embodiment. [Figure 8] FIG. 8 is a diagram illustrating an example of a processing flow of the power conditioner according to the second embodiment. DETAILED DESCRIPTION OF THE INVENTION

[0012] <Application example> An application example of the present invention will be described below with reference to the drawings. For example, the present invention is applied to a power conditioner including boost choppers 2-1 to 2-4, which are an example of DC / DC converters connected in parallel as shown in Fig. 2. In boost chopper 2-1, current flows in the direction of solid arrow A2 due to freewheeling diode 25-1 under normal conditions, but if freewheeling diode 25-1 shorts out, there is a possibility that current (hereinafter also referred to as reverse current) will flow in the opposite direction to the normal state (towards photovoltaic string PV-1 in Fig. 1) as shown by dashed arrow A3.

[0013] If an excessive current flows into the solar cell connected to the boost chopper 2-1 in the direction of the dashed arrow A3, it may be damaged by heat generation, etc. However, depending on the characteristics of the solar cell, if the current or power flows into the solar cell and it is below a certain amount, it will not necessarily be damaged.

[0014] In this application example, the current or power flowing into the solar cell string PV-1 is suppressed to a first threshold value that is as small as possible, thereby preventing damage to the solar cells and enabling the use of power from other solar cells. One control method for achieving this condition is to set the duty ratio of the PWM signals that drive and control the IGBTs 24-2 to 24-4 of the boost choppers 2-2 to 2-4 to a duty ratio (first duty ratio) that makes the reverse current equal to or smaller than the first threshold value.

[0015] 1, a capacitor 6 that smoothes the output of the boost choppers 2-1 to 2-4 is arranged in parallel between the output side of the boost choppers 2-1 to 2-4 and the inverter 3. A diode 7 that cuts off the connection between the capacitor 6 and the photovoltaic strings PV-1 to PV-4 when the IGBTs 24-1 to 24-4 are not being switched is also arranged between the output side of the boost choppers 2-1 to 2-4 and the capacitor 6.

[0016] When a current flows in the direction of dashed arrow A3 due to a short-circuit fault in freewheeling diode 25-1, current also flows into capacitor 6, as shown by arrow A1 in FIG. 1 . Then, because the discharge of capacitor 6 is prevented by diode 7, the voltage of capacitor 6 rises. If the current continues to flow into capacitor 6, there is a risk that an overvoltage will occur across capacitor 6. Hereinafter, in this specification, the voltage of capacitor 6 will also be referred to as the DC link voltage.

[0017] Therefore, in this application example, when the DC link voltage becomes equal to or higher than a predetermined voltage threshold, the duty ratio of the PWM signal that drives and controls the IGBTs 24-2 to 24-4 of the boost choppers 2-2 to 2-4 is set to a second duty ratio that is higher than the first duty ratio, thereby suppressing the flow of current into the capacitor 6 and, ultimately, suppressing the rise in the DC link voltage.

[0018] Furthermore, in this application example, when an abnormality is detected in the power conditioner, the operation of the power conditioner is stopped to protect the power conditioner and the solar cell from the abnormality. On the other hand, when the operation of the power conditioner is stopped, the duty ratio control that was executed when a reverse current was detected is also stopped, which may not be desirable in terms of preventing damage to the solar cells or suppressing a rise in the DC link voltage. Therefore, in this application example, when a reverse current is detected, the operation of the power conditioner is not stopped even if an abnormality in the power conditioner is detected. In this application example, by not stopping the operation of the power conditioner when a reverse current is detected, the duty ratio control is maintained, and as a result, damage to the solar cells is prevented and a rise in the voltage of the capacitor is suppressed.

[0019] First Embodiment A first embodiment will be described below with reference to the drawings. Fig. 1 is a schematic configuration diagram of a solar cell system including a power conditioner 1 which is an example of a power conversion device according to the first embodiment. A plurality of solar cell strings PV-1 to PV-4 are connected to the power conditioner 1. The power conditioner 1 includes DC / DC converters 2-1 to 2-4 which convert DC voltages output from the solar cell strings PV-1 to PV-4, and an inverter 3 which converts the converted DC voltages into AC voltages. When the solar cell strings PV-1 to PV-4 are not distinguished from one another, they are also referred to as solar cell strings PV. When the DC / DC converters 2-1 to 2-4 are not distinguished from one another, they are also referred to as DC / DC converters 2.

[0020] The power conditioner 1 further includes a relay 5, which is an example of a switching means for opening and closing a circuit that connects the output from the inverter 3 to a commercial power supply or a load (not shown). The power conditioner 1 also includes a control device 4 that controls the DC / DC converters 2-1 to 2-4, the inverter 3, and the relay 5. In FIG. 1, four photovoltaic strings PV-1 to PV-4 are connected to the power conditioner 1, but the number of photovoltaic strings connected in parallel is not limited to this, and may be at least plural.

[0021] Furthermore, in the first embodiment, a capacitor 6 that smoothes the output of the DC / DC converters 2-1 to 2-4 is arranged in parallel between the output sides of the DC / DC converters 2-1 to 2-4 and the inverter 3. A voltage sensor 8 that measures the voltage of the capacitor 6 (i.e., the DC link voltage) is provided for the capacitor 6. The output of the voltage sensor 8 is input to the control device 4. Furthermore, a diode 7 that cuts off the connection between the capacitor 6 and the photovoltaic strings PV-1 to PV-4 when switching of the IGBTs 24-1 to 24-4 is not being performed is arranged between the output sides of the DC / DC converters 2-1 to 2-4 and the capacitor 6 on the N side of the photovoltaic strings PV-1 to PV-4.

[0022] FIG. 2 shows a boost chopper, which is an example of the DC / DC converters 2-1 to 2-4. In FIG. 2, connections to the photovoltaic string PV-1 and the inverter 3 are omitted. The DC / DC converter 2 is a mechanism that converts the DC voltage of the photovoltaic string PV to a predetermined DC voltage and adjusts the operating point of the photovoltaic string PV, and is not limited to a boost chopper. The boost chopper 2-1 is connected to the P side and N side of the photovoltaic string PV-1, and a current sensor 21-1 that detects the direction and magnitude of the current is provided on the P side. The output of the current sensor 21-1 is input to the control device 4. A capacitor 22-1 is connected in parallel to the output side of the current sensor 21-1, and an inductor 23-1 is connected in series to the P side.

[0023] An IGBT 24-1, which is an example of a switching element, is connected in parallel to the output side of the inductor 23-1. An anti-parallel diode is connected to this IGBT 24-1. A free wheel diode 25-1, which has the output side of the solar cell string PV-1 as the forward direction, is connected in series to the P side of the output side of the IGBT 24-1, and a capacitor 26-1 is connected in parallel. The gate of the IGBT 24-1 is connected to the control device 4 via a drive circuit 27-1, and a PWM control signal is supplied. The other boost choppers 2-2 to 2-4 have the same configuration, so they are denoted by the same reference numerals and their description will be omitted. Note that in FIG. 2, the current sensor 2 A capacitor 22-1 is connected to the output side of 1-1, but a current sensor 21-1 may be connected in series with an inductor 23-1 at the rear stage of the capacitor 22-1. Similarly, current sensors 21-2 to 21-4 are provided in the boost choppers 2-2 to 2-4.

[0024] When the boost chopper 2-1 is in a normal state, the freewheel diode 25-1 allows current to flow from the photovoltaic string PV-1 to the output side as indicated by the solid arrow A2, and prevents reverse current from flowing from the output side to the photovoltaic string PV-1. However, if a short circuit occurs in the freewheel diode 25-1 of the boost chopper 2-1 for some reason, a current in the opposite direction to the normal state as indicated by the dashed arrow A3 is allowed to flow from the output side to the photovoltaic string PV-1. In such a case, if the IGBTs 24-2 to 24-4 in the other boost choppers 2-2 to 2-4 are driven as in a normal state or switching is stopped, there is a possibility that the power output from the other boost choppers 2-2 to 2-4 will be input to the photovoltaic string PV-1 side through the boost chopper 2-1 as indicated by the dashed arrow A3.

[0025] If the power input to the solar cell string PV-1 is excessive, it may be damaged by heat generation. Furthermore, if a short circuit occurs in the freewheeling diode 25-1 of the boost chopper 2-1, the currents output from the other boost choppers 2-2 to 2-4 will also flow into the capacitor 6, as shown by the arrow A1 in Fig. 1. Because the discharge of the capacitor 6 is prevented by the diode 7, the voltage of the capacitor 6 will increase due to the current flowing into the capacitor 6, and there is a risk that the capacitor 6 will become overvoltage.

[0026] The following describes a case where a short-circuit fault occurs in the freewheel diode 25-1 of the boost chopper 2-1, but the same applies when a short-circuit fault occurs in the diode of any of the boost choppers, and also when a system in which three or more solar cell strings are connected has multiple diodes that have short-circuit faults while at least one or more other chopper units are operating normally. Information about the occurrence of the short-circuit fault and the location of the fault may be displayed on a display unit (not shown) provided in the power conditioner 1 or on a display unit of a terminal such as a PC connected via a network. Here, the converter set 9 includes DC / DC converters 2-1 to 2-4, i.e., the boost choppers 2-1 to 2-4.

[0027] When a reverse current is detected due to a short-circuit fault in the freewheeling diode 25-1 of the boost chopper 2-1, the control device 4 controls the duty ratio of the PWM control signal supplied to the IGBTs 24-2 to 24-4 of the boost choppers 2-2 to 2-4 to suppress the reverse current. FIG. 3 is a first diagram that schematically shows the current flow when a short-circuit fault occurs in the diodes of some of the boost choppers. FIG. 3 also shows the current flow when the duty ratio of the PWM signal supplied to the IGBTs of the normally operating boost choppers is set to 100% when a short-circuit fault occurs in the diodes of some of the boost choppers. In FIG. 3, the boost choppers 2-3 to 2-4 are omitted from the drawing to avoid complication.

[0028] 3, the duty ratio of the PWM signal supplied to the IGBT 24-2 of the boost chopper 2-2 is set to 100%. As a result, a current flows as indicated by an arrow A4, suppressing the current flow from the boost chopper 2-2 to the boost chopper 2-1, and ultimately suppressing the current flow to the capacitor 6. Therefore, the DC link voltage gradually decreases as the power stored in the capacitor 6 flows to the inverter 3 and the like.

[0029] 4 is a second diagram showing a schematic diagram of the current flow when a short circuit fault occurs in the diode of one of the boost choppers. In FIG. 4, when a short circuit fault occurs in the diode of one of the boost choppers, the PWM signal supplied to the IGBT of the boost chopper that is operating normally is 4 schematically shows the current flow when the duty ratio of each of the boost choppers 2-3 and 2-4 is set to the first duty ratio. In Fig. 4, similar to Fig. 3, the boost choppers 2-3 and 2-4 are not shown to avoid complication of the drawing.

[0030] The first duty ratio may be set to a high value within the range in which the IGBT can be switched. The high duty ratio within the range in which the IGBT can be switched varies depending on the IGBT product. The high duty ratio within the range in which the IGBT can be switched is, for example, 98% to 99%.

[0031] In the example of Fig. 4, as shown by arrow A6, current flows from boost chopper 2-2 to boost chopper 2-1. Because a high duty ratio is set within the switching range, the current flowing from boost chopper 2-2 to boost chopper 2-1 is lower than during normal operation of the power conditioner 1. Part of the current flowing into boost chopper 2-1 flows to photovoltaic string PV-1, and the other part flows to capacitor 6. As a result, the DC link voltage gradually rises.

[0032] When the DC link voltage increases, the power conditioner 1 suppresses current flow to the boost chopper 2-1 in which a short-circuit fault has occurred, as shown in Fig. 3, and when the DC link voltage decreases, the power conditioner 1 allows current flow to the boost chopper 2-1 in which a short-circuit fault has occurred, as shown in Fig. 4. By switching between these control modes, the power conditioner 1 supplies power from the photovoltaic strings PV-1 to PV-4 to the load while suppressing increases in the DC link voltage.

[0033] <Control method> 5 is a diagram showing an example of a processing flow of the power conditioner 1 according to the first embodiment. Hereinafter, an example of a processing flow of the power conditioner 1 will be described with reference to FIG.

[0034] In step S1, it is determined whether a reverse current has occurred. The control device 4 detects the current (including the direction) using, for example, the current sensors 21-1 to 21-4 of the step-up choppers 2-1 to 2-4. The control device 4 determines whether a reverse current has occurred based on the direction of the detected current. If a reverse current has occurred (YES in step S1), the process proceeds to step S2. If a reverse current has not occurred (NO in step S1), the process of step S1 is repeated.

[0035] In step S2, the control device 4 sets the duty ratio of the PWM signals supplied to the IGBTs 24-2 to 24-4 of the boost choppers 2-2 to 2-4 as the first duty ratio. The first duty ratio is set as high as possible within the range where the IGBTs 24-2 to 24-4 can be switched. For example, the first duty ratio is 98% - 99%.

[0036] In step S3, the control device 4 detects the DC link voltage by the voltage sensor 8. The control device 4 determines whether the detected DC link voltage is equal to or higher than the first voltage threshold. The first voltage threshold is appropriately determined according to the voltage that the capacitor 6 can withstand, for example. If it is equal to or higher than the first voltage threshold (YES in step S3), the process proceeds to step S4. If it is lower than the first voltage threshold (NO in step S3), the process of step S3 is repeated.

[0037] In step S4, the control device 4 sets the duty ratio of the PWM signals supplied to the IGBTs 24-2 to 24-4 of the boost choppers 2-2 to 2-4 as the second duty ratio, which is larger than the first duty ratio. The second threshold is, for example, 100%.

[0038] In step S5, the control device 4 determines whether the DC link voltage is equal to or lower than the second voltage threshold, which is lower than the first voltage threshold, or whether a predetermined period has elapsed since the duty ratio of the PWM signals supplied to the IGBTs 24-2 to 24-4 of the boost choppers 2-2 to 2-4 was set to the second threshold or higher in step S4. The second voltage threshold is determined based on the voltage at which the capacitor 6 can be stably operated, for example. If the DC link voltage is equal to or lower than the second voltage threshold, or if the predetermined period has elapsed (YES in step S5), the process proceeds to step S2. If neither the condition that the DC link voltage is equal to or lower than the second voltage threshold nor the condition that the predetermined period has elapsed is satisfied (NO in step S5), the process of step S5 is repeated.

[0039] <Change in DC link voltage> 6 is a diagram illustrating a change in the DC link voltage in the first embodiment. The vertical axis of FIG. 6 illustrates voltage, and the horizontal axis illustrates time. As can be seen from FIG. 6, the first voltage threshold is set lower than the overvoltage of the capacitor 6, and the second voltage threshold is set lower than the first voltage threshold.

[0040] During the period T1, the control device 4 detects the reverse current and sets the duty ratio of the PWM signals supplied to the IGBTs 24-2 to 24-4 of the boost choppers 2-2 to 2-4 to the first duty ratio. Due to the occurrence of the reverse current, the DC link voltage rises.

[0041] During period T2, the DC link voltage reaches the first voltage threshold, and the control device 4 sets the duty ratio of the PWM signals supplied to the IGBTs 24-2 to 24-4 of the boost choppers 2-2 to 2-4 to a second duty ratio. By setting the duty ratio to the second duty ratio, current flow from the boost choppers 2-2 to 2-4 to the boost chopper 2-1 is prohibited, and the DC link voltage drops.

[0042] During period T3, since a predetermined period has elapsed since the duty ratio was set to the second duty ratio, the control device 4 sets the duty ratio of the PWM signals supplied to the IGBTs 24-2 to 24-4 of the boost choppers 2-2 to 2-4 to the first duty ratio. By setting the duty ratio to the first duty ratio, current flows from the boost choppers 2-2 to 2-4 to the boost chopper 2-1, and the DC link voltage increases.

[0043] During a period T4, the DC link voltage reaches the first voltage threshold, and the control device 4 sets the duty ratio of the PWM signals supplied to the IGBTs 24-2 to 24-4 of the boost choppers 2-2 to 2-4 to a second duty ratio. By setting the duty ratio to the second duty ratio, current flow from the boost choppers 2-2 to 2-4 to the boost chopper 2-1 is prohibited, and the DC link voltage drops.

[0044] <Effects of the First Embodiment> In the first embodiment, when a reverse current occurs, the duty ratio of the PWM signals supplied to the IGBTs 24-2 to 24-4 of the boost choppers 2-2 to 2-4 is set to a first duty ratio, thereby reducing the current flowing into the photovoltaic string PV-1 and the capacitor 6 to a first threshold or less. Therefore, according to the first embodiment, it is possible to prevent a failure of the photovoltaic string PV-1 and to make the voltage rise of the capacitor 6 gentle.

[0045] In the first embodiment, when the DC link voltage exceeds the first voltage threshold due to a reverse current, the duty ratio of the PWM signals supplied to the IGBTs 24-2 to 24-4 of the boost choppers 2-2 to 2-4 is set to a second duty ratio to suppress current flow from the boost choppers 2-2 to 2-4 to the boost chopper 2-1. As a result, no current flows into the capacitor 6 either, and the voltage of the capacitor 6 can be reduced.

[0046] Here, the second duty ratio is preferably 100%. By setting the second duty ratio to 100%, current flow from the boost choppers 2-2 to 2-4 to the boost chopper 2-1 is prohibited, and the voltage of the capacitor 6 can be effectively reduced.

[0047] Second Embodiment In the first embodiment, when a reverse current occurs, control is executed to reduce the current flowing into the photovoltaic string PV-1 and the capacitor 6 to a first threshold value or less. In the second embodiment, when an abnormality in the power conditioner 1 is detected, the operation of the power conditioner 1 is stopped. Also, in the second embodiment, when an abnormality in the power conditioner 1 is detected while a reverse current is occurring, the operation of the power conditioner 1 is not stopped. Components common to the first embodiment are assigned the same reference numerals, and their description will be omitted. Hereinafter, the second embodiment will be described with reference to the drawings.

[0048] 7 is a schematic configuration diagram of a solar cell system including a power conditioner according to the second embodiment. The power conditioner 1A according to the second embodiment differs from the power conditioner 1 according to the first embodiment in that it includes a control device 4A instead of the control device 4.

[0049] When the control device 4A detects an abnormality in the power conditioner 1A, it stops the operation of the power conditioner 1A. In the second embodiment, it is assumed that the control device 4A detects, as the abnormality in the power conditioner 1A, an abnormality (overcurrent) in the current input to the power conditioner 1A from the photovoltaic strings PV-1 to PV-4 using the current sensors 21-1 to 21-4.

[0050] When the control device 4A detects an overcurrent from at least one of the photovoltaic strings PV-1 to PV-4 to the power conditioner 1A, it stops the operation of the power conditioner 1A. That is, the power conditioner 1A whose operation has been stopped by the control device 4A stops outputting the AC voltage based on the DC voltage from the photovoltaic strings PV-1 to PV-4.

[0051] In the second embodiment, similarly to the first embodiment, when a reverse current occurs, the duty ratio of the PWM signals supplied to the IGBTs 24-2 to 24-4 of the step-up choppers 2-2 to 2-4 is changed to a first duty ratio or a second duty ratio, thereby preventing damage to the photovoltaic string PV-1 and suppressing a voltage rise in the capacitor 6. Here, if the control device 4A stops the operation of the power conditioner 1A when a reverse current occurs, the change in the duty ratio of the PWM signals supplied to the IGBTs 24-2 to 24-4 of the step-up choppers 2-2 to 2-4 is also stopped. Stopping the change in the duty ratio of the PWM signals may be undesirable from the viewpoints of preventing damage to the photovoltaic string PV-1 and suppressing a voltage rise in the capacitor 6.

[0052] Therefore, when a reverse current is occurring, even if the control device 4A detects an overcurrent from at least one of the photovoltaic strings PV-1 to PV-4 to the power conditioner 1A, the control device 4A does not stop the operation of the power conditioner 1A. The control device 4A continues to change the duty ratio of the PWM signals supplied to the IGBTs 24-2 to 24-4 of the boost choppers 2-2 to 2-4 to the first duty ratio or the second duty ratio.

[0053] <Processing flow> 8 is a diagram showing an example of a processing flow of the power conditioner according to the second embodiment. Hereinafter, an example of a processing flow of the power conditioner 1A will be described with reference to FIG.

[0054] In step S21, it is determined whether an overcurrent has occurred. The control device 4A determines whether the DC current input to the power conditioner 1A from at least one of the photovoltaic strings PV-1 to PV-4 is equal to or greater than a predetermined current threshold. The predetermined current threshold is determined appropriately according to, for example, the DC current value from the photovoltaic strings PV-1 to PV-4 that is allowed by the power conditioner 1A. The control device 4A determines that an overcurrent has occurred when the DC current input to the power conditioner 1A from at least one of the photovoltaic strings PV-1 to PV-4 is equal to or greater than the predetermined current threshold. If an overcurrent has occurred (YES in step S21), the process proceeds to step S1A. If an overcurrent has not occurred (NO in step S21), the process proceeds to step S1B.

[0055] In step S1A, it is determined whether a reverse current has occurred. If a reverse current has occurred (YES in step S1A), the processes of steps S2 to S5 in Fig. 6 are executed. If a reverse current has not occurred (NO in step S1A), the process proceeds to step S22.

[0056] In step S22, the control device 4A stops the operation of the power conditioner 1A.

[0057] In step S1B, it is determined whether a reverse current has occurred. If a reverse current has occurred (YES in step S1B), the processes of steps S2 to S5 in Fig. 6 are executed. If a reverse current has not occurred (NO in step S1B), the process proceeds to step S21.

[0058] <Effects of the Second Embodiment> In the second embodiment, when an overcurrent from the photovoltaic strings PV-1 to PV-4 is detected and a reverse current is not occurring, the operation of the power conditioner 1A is stopped. Therefore, according to the second embodiment, the power conditioner 1A is protected against an overcurrent input from the photovoltaic strings PV-1 to PV-4.

[0059] In the second embodiment, when a reverse current is occurring, the duty ratio of the PWM signal is changed to prevent damage to the photovoltaic string PV-1 and suppress the voltage rise of the capacitor 6. Therefore, if the operation of the power conditioner 1A is stopped when a reverse current is occurring, the change in the duty ratio of the PWM signal is also stopped, which may stop the prevention of damage to the photovoltaic string PV-1 and the suppression of the voltage rise of the capacitor 6. Therefore, in the second embodiment, even if an overcurrent is detected from the photovoltaic strings PV-1 to PV-4, the operation of the power conditioner 1A is not stopped when a reverse current is occurring. By not stopping the operation of the power conditioner 1A, the change in the duty ratio of the PWM signal is maintained, which in turn maintains the prevention of damage to the photovoltaic string PV-1 and the suppression of the voltage rise of the capacitor 6.

[0060] In the second embodiment, an example of an abnormality in the power conditioner 1A is an overcurrent from the photovoltaic strings PV-1 to PV-4 to the power conditioner 1A. However, the abnormality in the power conditioner 1A detected by the control device 4A is not limited to an overcurrent from the photovoltaic strings PV-1 to PV-4 to the power conditioner 1A. The control device 4A may detect, for example, an abnormal temperature inside the power conditioner 1A, an abnormality in a cooling fan provided in the power conditioner 1A, or an abnormality in the commercial grid connected to the power conditioner 1A. When the duty ratio of the PWM signals supplied to the IGBTs 24-2 to 24-4 of the boost choppers 2-2 to 2-4 is set to a first duty ratio, the control device 4A does not have to stop the operation of the power conditioner 1A even if it detects such an abnormality.

[0061] When the control device 4 detects an abnormality in the power conditioner 1A, the control device 4 may disconnect the power conditioner 1A from the commercial power supply or the load by at least one of turning off the relay 5 and placing the inverter 3 in a gate-blocked state. By disconnecting the power conditioner 1A from the commercial power supply or the load, it is possible to suppress the influence of the abnormality in the power conditioner 1A on the commercial power supply or the load.

[0062] <Modification> In the first and second embodiments, when a short-circuit fault occurs in the freewheel diode 25-1 of the boost chopper 2-1, the duty ratio of the PWM signal supplied to the IGBTs 24-2 to 24-4 of the boost choppers 2-2 to 2-4 is set to the second duty ratio. However, the duty ratio of the PWM signal supplied to all the IGBTs 24-2 to 24-4 of the normal boost choppers 2-2 to 2-4 is not limited to the second duty ratio, and the duty ratio of the PWM signal supplied to some of the IGBTs 24-2 to 24-4 of all the normal boost choppers 2-2 to 2-4 may be set to the second duty ratio. Even when such a configuration is adopted, the current flowing into the capacitor 6 can be suppressed.

[0063] In the first and second embodiments, the solar cell strings PV-1 to PV-4 are given as examples of power sources connected to the power conditioner 1, but the power sources connected to the power conditioner 1 are not limited to the solar cell strings PV-1 to PV-4.

[0064] In the first and second embodiments, when the DC link voltage reaches the first voltage threshold, the duty ratio of the PWM signals supplied to the IGBTs 24-2 to 24-4 of the boost choppers 2-2 to 2-4 is set to a second duty ratio higher than the first duty ratio. When the DC link voltage reaches the first voltage threshold, the duty ratio is not limited to being higher than the first duty ratio, but may be set such that the period during which the IGBTs 24-2 to 24-4 are turned on within a predetermined period is longer than when a PWM signal with the first duty ratio is supplied.

[0065] Although the diode 7 is provided in the first and second embodiments, the diode 7 may be omitted. For example, in a case where the photovoltaic strings PV-1 to PV-4 are connected to the power conditioner 1 while the storage battery is not connected to the power conditioner 1, the diode 7 may be omitted from the power conditioner 1.

[0066] Below, aspects of the disclosed technology are further described with reference to symbols. <Appendix 1> a control device (4); a first DC / DC converter (2-1) connected to a first power source (PV-1) and having a first switching element (24-1) that is on / off controlled in response to a control signal from the control device (4); second DC / DC converters (2-2 to 2-4) each connected to a power supply (PV-2 to PV-4) different from the first power supply (PV-1) and connected in parallel with the first DC / DC converter (2-1), and each having second switching elements (24-2 to 24-4) that are on / off controlled in response to the control signal from the control device (4); an inverter (3) connected to the first DC / DC converter (2-1) and the second DC / DC converters (2-2 to 2-4); a capacitor (6) connected in parallel between the first DC / DC converter (2-1) and the second DC / DC converter (2-2 to 2-4) and the inverter (3), The control device (4) In the first DC / DC converter (2-1), the first power supply (PV-1) when detecting a current flowing toward the first power source (PV-1), the control signal to be supplied to the second switching elements (24-2 to 24-4) is set to a first control signal having a first duty ratio such that the current flowing toward the first power source (PV-1) is equal to or less than a predetermined current value, a current flowing toward the first power supply (PV-1) is detected in the first DC / DC converter (2-1), and when the voltage of the capacitor (6) is equal to or higher than a first voltage threshold, a second control signal is supplied to the second switching elements (24-2 to 24-4) such that a period during which the second switching elements are turned on is longer than when the first control signal is supplied; When an abnormality in the power conditioner (1) is detected and the current flowing toward the first power source (PV-1) is not detected in the first DC / DC converter (2-1), the operation of the power conditioner (1) is stopped; When an abnormality in the power conditioner (1) is detected and the current flowing toward the first power source (PV-1) is detected in the first DC / DC converter (2-1), the operation of the power conditioner (1) is continued. Power conditioner (1). <Appendix 2> The abnormality of the power conditioner (1) includes a current input from the first power source (PV-1) to the power conditioner (1) being equal to or greater than a predetermined current threshold. A power conditioner as described in Appendix 1. <Appendix 3> The first power source and the other power source include solar cells (PV-1 to PV-4). 1. A power conditioner (1) as defined in appendix 1 or 2. [Explanation of symbols]

[0067] 1. Power conditioner 2-1 DC / DC converter 2-2 DC / DC Converter 2-3 DC / DC converter 2-4 DC / DC Converter 4. Control device 5. Relay 6. Capacitor 7. Diode 8. Voltage sensor 9 Converter Set 21-1 Current sensor 21-2 Current Sensor 21-3 Current Sensor 21-4 Current Sensor 22-1 Capacitor 22-2 Capacitor 22-3 Capacitor 22-4 Capacitor 23-1 Inductor 23-2 Inductor 23-3 Inductor 23-4 Inductor 24-1 IGBT 24-2 IGBT 24-3 IGBT 24-4 IGBT 25-1 Freewheeling diode 25-2 Freewheeling diode 25-3 Freewheeling Diode 25-4 Freewheeling Diode 26-1 Capacitor 26-2 Capacitor 26-3 Capacitor 26-4 Capacitor 27-1 Drive circuit 27-2 Drive circuit 27-3 Drive circuit 27-4 Drive circuit 3. Inverter PV-1 Solar Cell String PV-2 Solar Cell String PV-3 Solar Cell String PV-4 Solar Cell String

Claims

1. a control device; a first DC / DC converter connected to a first power supply and having a first switching element that is on / off controlled in response to a control signal from the control device; a second DC / DC converter connected to a power supply different from the first power supply and connected in parallel with the first DC / DC converter, the second DC / DC converter having a second switching element that is on / off controlled in response to the control signal from the control device; an inverter connected to the first DC / DC converter and the second DC / DC converter; a capacitor connected in parallel between the first DC / DC converter and the inverter, and between the second DC / DC converter and the inverter; The control device when the first DC / DC converter detects a current flowing toward the first power supply, the control signal to be supplied to the second switching element is set to a first control signal having a first duty ratio at which the current flowing toward the first power supply is equal to or less than a predetermined current value; a second control signal is supplied to the second switching element when a current flowing toward the first power supply is detected in the first DC / DC converter and when a voltage of the capacitor is equal to or higher than a first voltage threshold, the second control signal is supplied to the second switching element such that a period during which the second switching element is turned on is longer than when the first control signal is supplied; When an abnormality of the power conditioner is detected and the current flowing toward the first power source is not detected in the first DC / DC converter, operation of the power conditioner is stopped; When an abnormality of the power conditioner is detected and the current flowing toward the first power source is detected in the first DC / DC converter, the operation of the power conditioner is continued. Power conditioner.

2. The abnormality of the power conditioner includes a current input from the first power source to the power conditioner being equal to or greater than a predetermined current threshold. The power conditioner according to claim 1 .

3. the first power source and the other power source include solar cells; The power conditioner according to claim 1 or 2.

Citation Information

Patent Citations

  • Power conditioner

    JP2019161892A