Packaging Systems

Abstract

Aspects of the disclosure relate to a packaging system, a packaging method, an apparatus, a handle structure, an article carrier (90) for packaging a plurality of articles (B), and a blank (10, 110, 210, 410, 510, 610, 710) for forming the handle structure or article carrier (90). The packaging system provides an apparatus (1000) for applying the handle structure or article carrier (90) to one or more articles (B). The apparatus (1000) provides a component (1020, 1120) adapted to engage the handle structure or article carrier (90) to move a first side of the handle structure or article carrier (90) disposed on a first side of the article holding structure RT more than a second side of the handle structure or article carrier (90) disposed on an opposing second side of the article holding structure RT.

Description

[Technical field]

[0001] CROSS-REFERENCE TO RELATED APPLICATIONS This application claims priority to and the benefit of U.S. Provisional Application No. 63 / 289,191, filed December 14, 2021, the entire contents of which are incorporated herein by reference in their entirety.

[0002] The present invention relates to a packaging system, an apparatus, a method for forming a handle structure, an article carrier, and a blank for forming the same. More particularly, but not exclusively, the present invention relates to an apparatus for applying a top-gripping carrier to one, two, or more articles to provide a handle for transporting the articles. [Background technology]

[0003] In the packaging art, it is known to provide article carriers or cartons for transporting a plurality of articles. Cartons are well known in the art and are useful in allowing consumers to transport, store and access a group of articles for consumption. Due to cost and environmental considerations, such cartons or carriers need to be formed from as little material as possible and to generate as little waste as possible in the materials from which they are formed. A further consideration is the strength of the carton and its suitability for holding and transporting heavy weight articles. It is desirable for the contents of the carton to be secured within the carton. Summary of the Invention [Problem to be solved by the invention]

[0004] SUMMARY OF THE PRESENT EMBODIMENT It is an object of the present invention to provide a carrier with handles that allows more than one item to be transported, especially for large or heavy items.

[0005] It is another object of the present invention to provide a system and apparatus for automatically applying a carrier to at least one article.

[0006] The present invention seeks to provide improvements in the field of packaging machines and cartons that are typically formed from paperboard or the like. [Means for solving the problem]

[0007] One aspect of the invention is a method for packaging at least one article, comprising the steps of: applying an article carrier to at least one article with an applicator; displacing a first side of the primary panel a first distance from a planar condition; and moving an opposing second side of the primary panel a second distance from the planar condition, the second distance being less than the first distance; and engaging an article carrier with at least one article; receiving at least one article into an opening in the primary panel; The present invention provides a method comprising:

[0008] Another aspect of the invention is a method of packaging at least one article, comprising the steps of: engaging an article carrier with an applicator; contacting a first limb of the applicator with a first side of a primary panel of the article carrier and applying a force to the first side of the primary panel of the article carrier adjacent an article retaining structure including an opening for receiving at least one article to move the first side of the primary panel a first distance from a planar condition; contacting a second limb of the applicator with an opposing second side of the primary panel of the article carrier and applying a force to the second side of the primary panel of the article carrier adjacent an article retaining structure including an opening for receiving at least one article to move the second side of the primary panel a second distance from a planar condition, the second distance being less than the first distance; contacting an article carrier with at least one article; receiving at least one article into an opening in the primary panel; The present invention provides a method comprising:

[0009] Optionally, the method of packaging further comprises folding one or more engagement teeth outwardly of the primary panel into engagement with a flange of the at least one article.

[0010] Optionally, the one or more engagement teeth are disposed around an edge of the opening adjacent the first and second sides.

[0011] Optionally, the one or more engagement teeth are folded between a pair of spaced apart limbs, each of the limbs contacting one of the first and second sides of the primary panel.

[0012] A further aspect of the present invention is a method of packaging at least one article, comprising the steps of: contacting an article carrier with at least one article; applying a force to a first side of a primary panel of the article carrier adjacent an article retaining structure including an opening for receiving at least one article; receiving a first side of at least one article into an opening adjacent the first side of the primary panel; applying a force to an opposing second side of a primary panel of the article carrier adjacent an article retaining structure including an opening for receiving at least one article; receiving an opposing second side of at least one article into an opening adjacent the second side of the primary panel; The present invention provides a method comprising:

[0013] Optionally, the method of packaging further comprises folding one or more engagement teeth outwardly of the primary panel into engagement with a flange of the at least one article.

[0014] Optionally, the one or more engagement teeth are disposed around an edge of the opening adjacent the first and second sides.

[0015] Optionally, the one or more engagement teeth are folded between a pair of spaced apart limbs, each of the limbs contacting one of the first and second sides of the primary panel.

[0016] Yet another aspect of the invention provides a component for an applicator device. The component comprises a first limb having a first end and an opposing second end disposed a first distance from the first end. The first end provides a first abutment surface. The component comprises a second limb having a first end and an opposing second end disposed a second distance from the first end. The first end provides a second abutment surface. The first limb is spaced apart from the second limb, the second distance being less than the first distance.

[0017] Yet another aspect of the invention provides an apparatus for forming a package. The apparatus includes an applicator having an applicator plate for engaging an article carrier. The applicator plate has a component attached thereto, the component having a first limb having a first end and an opposing second end disposed a first distance from the first end. The first end provides a first abutment surface. The component has a second limb having a first end and an opposing second end disposed a second distance from the first end. The first end provides the second abutment surface. The first limb is spaced apart from the second limb, the second distance being less than the first distance.

[0018] Yet another aspect of the invention provides a bushing for mounting in an opening of an applicator device. The bushing includes an annular wall having opposing ends. A first end provides a pair of spaced abutment regions diametrically opposed to one another. A first one of the abutment regions is disposed a first distance from a second end of the annular wall. The second end of the annular wall opposes the first end. A second one of the abutment regions is disposed a second distance from the second end of the annular wall. The second distance is less than the first distance.

[0019] One aspect of the invention provides an apparatus for forming a package. The apparatus includes an applicator including an applicator plate for engaging an article carrier. The applicator plate has at least one opening and a bushing mounted within the at least one opening. The bushing includes an annular wall having opposing ends. The first ends provide a pair of spaced abutment regions diametrically opposed to one another. A first one of the abutment regions is disposed a first distance from a second end of the annular wall. The second end of the annular wall opposes the first end. A second one of the abutment regions is disposed a second distance from the second end of the annular wall. The second distance is less than the first distance.

[0020] Optionally, the bushing comprises a saddle disposed between the pair of abutment regions that includes a recess at least partially defining a cavity for receiving a portion of the article carrier.

[0021] Optionally, the apparatus further comprises an engagement device for holding at least one article carrier in engagement with the applicator plate.

[0022] Optionally, the engagement device comprises a vacuum system.

[0023] Optionally, the saddle is defined by a portion of the annular wall disposed between the pair of abutment regions, said portion of the annular wall being chamfered.

[0024] Optionally, the saddle is defined by a portion of the annular wall disposed between the pair of abutment regions, said portion of the annular wall being filleted.

[0025] Optionally, the saddle is defined by a portion of the annular wall located between the pair of abutment regions, said portion of the annular wall being inclined relative to a surface of the pair of abutment regions.

[0026] One aspect of the invention provides an article carrier for packaging a plurality of articles. The article carrier comprises at least one primary panel forming a handle structure. The at least one primary panel comprises a handle portion and at least one article retaining structure for engaging an article to provide a top-gripped article carrier. The at least one article retaining structure comprises a receiving opening having a boundary including a first edge and an opposing second edge. The second edge is defined by a series of distal ends of engagement teeth providing the engagement edge. The first edge is disposed such that it is closer to the handle portion than the second edge. The first edge is curved such that a center of curvature of the first edge is located closer to the second edge than the first edge. The boundary further comprises a pair of opposing third and fourth edges, each of which continuously connects to the first and second edges to provide a smooth transition between the first and second edges.

[0027] Optionally, the radius of curvature of the first edge is less than the radius of curvature of the second edge.

[0028] Optionally, the article carrier includes a release device, which may include a pull tab.

[0029] Optionally, the release device includes a notch disposed between the pull tab and the receiving opening of the at least one article retaining structure.

[0030] Optionally, the release device includes a notch disposed on an exterior side of the top receiving opening.

[0031] Optionally, the incision is arcuate.

[0032] Optionally, the article carrier includes a relief device, the relief device including an arcuate relief cut, the relief cut disposed between the handle portion and the receiving opening of the at least one article retaining structure.

[0033] Optionally, the relief notch is disposed on an inner side of the receiving opening, the inner side of the receiving opening facing an outer side.

[0034] In some cases, the article carrier is formed from at least two layers of sheet material in a face-contact arrangement, the at least two layers of sheet material including a first layer and a second layer, the first layer having a larger longitudinal dimension than the second layer to provide an access tab at an end of the first layer that projects outwardly beyond an adjacent end of the second layer.

[0035] Another aspect of the invention provides an article carrier for packaging a plurality of articles. The article carrier comprises at least one primary panel forming a handle structure. The at least one primary panel comprises a handle portion and at least one article retaining structure for engaging an article to provide a top-grip article carrier. The at least one article retaining structure comprises a top receiving opening. The article carrier comprises a release device including a pull tab and a notch. The notch is disposed between the pull tab and the top receiving opening of the at least one article retaining structure.

[0036] Optionally, the notch is located on an exterior side of the top receiving opening.

[0037] Optionally, the incision is curvilinear.

[0038] Yet another aspect of the invention provides an article carrier for packaging a plurality of articles. The article carrier comprises at least one primary panel forming a handle structure. The at least one primary panel comprises a handle portion and at least one article retaining structure for engaging an article to provide a top-gripped article carrier. The at least one article retaining structure comprises a top receiving opening. The article carrier comprises an escapement device, the escapement device including an escapement notch. The escapement notch is disposed between the handle portion and the top receiving opening of the at least one article retaining structure.

[0039] Optionally, the relief notch is disposed on an inside of the top receiving opening.

[0040] Optionally, the relief cut is curved.

[0041] Yet another aspect of the invention provides an article carrier for packaging a plurality of articles. The article carrier comprises at least one primary panel and a top engagement feature including a top receiving opening in the at least one primary panel. The top engagement feature comprises a series of engagement tabs disposed along an outer section around the top receiving opening. The outer section generally faces an inner section adjacent a handle portion of the at least one primary panel. A radius of curvature of the inner section around the top receiving opening is less than a radius of curvature of the outer section defined by a distal end of the engagement tab. The distal end of the engagement tab provides an engagement edge for engaging the article.

[0042] A further aspect of the invention provides a top-engaging article carrier for packaging a plurality of articles. The article carrier comprises a pair of engagement portions and a handle portion spanning between the engagement portions. The article carrier is formed from at least two layers of sheet material in a surface-contacting arrangement. The at least two layers of sheet material include a first layer and a second layer. The first layer has a larger longitudinal dimension than the second layer to provide an access tab at an end of the first layer that projects outwardly beyond an adjacent end of the second layer.

[0043] Optionally, at least two layers of sheet material are adhered to one another.

[0044] Optionally, at least two layers of sheet material are secured to one another by an adhesive or other adhesive treatment.

[0045] Optionally, at least two layers of sheet material are secured together by a mechanical fastener.

[0046] In some cases, the mechanical fasteners are provided by item retention structures in each of the at least two layers of sheet material and are arranged in vertical alignment with one another, such that the at least two layers of sheet material are secured to one another when an article is received in the item retention structures in each of the at least two layers of sheet material.

[0047] A still further aspect of the invention provides an article carrier comprising a primary panel having a top engagement feature including a top receiving opening and a series of engagement tabs disposed along an outer section around the top receiving opening, the series of engagement tabs including a pair of end tabs at each end of the series, each of the end tabs being defined in part by a tear stopper.

[0048] Optionally, the tear stop takes the form of a cut-out selected from the following group of cut-outs: recesses and "J" shaped cuts.

[0049] A still further aspect of the invention provides an article carrier comprising a primary panel having a top engagement feature including a top receiving opening and a series of engagement tabs disposed along an outer section around the opening, at least one intermediate tab being adjacent at its proximal end by an access feature that can be used by a user to disengage the top engagement feature from an associated article.

[0050] Another aspect of the invention provides an article carrier comprising a primary panel having a top engagement feature including a top receiving opening and a series of engagement tabs. A first engagement tab of the series of engagement tabs is hinged to the primary panel by a first fold line. A second tab of the series of engagement tabs is hinged to the primary panel by a second fold line. The first and second fold lines define an obtuse angle therebetween.

[0051] Optionally, the obtuse angle is in the range of 115° to 135°.

[0052] Optionally, the obtuse angle is about 125°.

[0053] Optionally, the first fold defines an angle of about 20° relative to the first notional line, the first notional line being parallel to a longitudinal axis of the primary panel.

[0054] Optionally, the second fold defines an angle of about 15° relative to the second notional line, the second notional line being perpendicular to the first notional line.

[0055] A further aspect of the invention provides a blank for forming an article carrier. The blank comprises at least one primary panel for forming a handle structure. The at least one primary panel comprises a handle portion and at least one article retaining structure for engaging an article to provide a top-gripped article carrier. The at least one article retaining structure comprises a receiving opening having a boundary including a first edge and an opposing second edge. The second edge is defined by a series of distal ends of engagement teeth providing the engagement edge. The first edge is disposed such that it is closer to the handle portion than the second edge. The first edge is curved such that a center of curvature of the first edge is located closer to the second edge than the first edge. The boundary further comprises a pair of opposing third and fourth edges, the third and fourth edges continuously connecting to the first and second edges such that each of the third and fourth edges provides a smooth transition between the first and second edges.

[0056] Yet another aspect of the invention provides a blank for forming an article carrier, the blank comprising at least one primary panel for forming a handle structure. The at least one primary panel comprises a handle portion and at least one article retaining structure for engaging an article to provide a top-grip article carrier. The at least one article retaining structure comprises a top receiving opening. The blank comprises a release device comprising a pull tab and a notch. The notch is disposed between the pull tab and the top receiving opening of the at least one article retaining structure.

[0057] A still further aspect of the invention provides a blank for forming an article carrier. The blank comprises at least one primary panel forming a handle structure. The at least one primary panel comprises a handle portion and at least one article retaining structure for engaging an article to provide a top-gripped article carrier. The at least one article retaining structure comprises a top receiving opening. The blank comprises an escapement device. The escapement device comprises an escapement cut. The escapement cut is disposed between the handle portion and the top receiving opening of the at least one article retaining structure.

[0058] A still further aspect of the invention provides a blank for forming an article carrier. The blank comprises at least one primary panel and a top engagement feature including a top receiving opening in the at least one primary panel. The top engagement feature comprises a series of engagement tabs disposed along an outer section around the top receiving opening. The outer section generally faces an inner section adjacent a handle portion of the at least one primary panel. A radius of curvature of the inner section around the top receiving opening is less than a radius of curvature of the outer section defined by a distal end of the engagement tab. The distal end of the engagement tab provides an engagement edge for engaging an article.

[0059] Another aspect of the invention provides a blank for forming a top-engagement article carrier. The blank comprises at least two panels for providing respective layers of sheet material to be disposed in a face-contact arrangement in an assembly carrier. The at least two panels provide a first layer and a second layer. Each of the at least two panels comprises a pair of engagement portions and a handle portion spanning between the engagement portions. The panel providing the first layer has a larger longitudinal dimension than the panel providing the second layer to provide an access tab at an end of the first layer that projects outwardly beyond an adjacent end of the second layer.

[0060] Yet another aspect of the invention provides a blank for forming an article carrier, the blank comprising a primary panel having a top engagement feature including a top receiving opening and a series of engagement tabs disposed along an outer section around the top receiving opening, the series of engagement tabs including a pair of end tabs at each end of the series, each of the end tabs being defined in part by a tear stop.

[0061] A further aspect of the invention provides a blank for forming an article carrier, the blank comprising a primary panel having a top engagement feature including a top receiving opening and a series of engagement tabs disposed along an outer section around the opening, at least one intermediate tab being adjacent at its proximal end by an access feature that can be used by a user in the assembled carrier to disengage the top engagement feature from an associated article.

[0062] A still further aspect of the invention provides a blank for forming an article carrier. The blank comprises a primary panel having a top engagement feature including a top receiving opening and a series of engagement tabs. A first engagement tab of the series of engagement tabs is hinged to the primary panel by a first fold line. A second engagement tab of the series of engagement tabs is hinged to the primary panel by a second fold line. The first and second fold lines define an obtuse angle therebetween.

[0063] A still further aspect of the invention provides a package. The package includes at least one article and an article carrier. The article carrier includes at least one primary panel forming a handle structure. The at least one primary panel includes a handle portion and at least one article retaining structure engaging the at least one article. The at least one article retaining structure includes a receiving opening having a boundary including a first edge and an opposing second edge. The second edge is defined by a series of distal ends of engagement teeth providing an engagement edge that engages the at least one article below the radially projecting portion of the at least one article. The first edge is disposed such that it is closer to the handle portion than the second edge. The boundary further includes a pair of opposing third and fourth edges that are continuously connected to the first and second edges. The third and fourth edges are spaced such that a maximum distance between them is less than a lateral dimension of the radially projecting portion of the at least one article.

[0064] In the above embodiment of the package, each of the first, second, third and fourth edges may be curved such that each of the third and fourth edges provides a smooth transition between the first edge and the second edge. Optionally, the first edge may be curved such that the center of curvature of the first edge is located closer to the second edge than the first edge. In the same optional arrangement, the radius of curvature of the first edge may be less than the radius of curvature of the second edge. The at least one article may be at least one bottle having a neck flange, the radially protruding portion may be the neck flange of the at least one bottle, and the lateral dimension may be the diameter of the neck flange.

[0065] Additional features and advantages of the present invention will become apparent from the specific embodiments illustrated in the drawings and discussed below.

[0066] Within the scope of this application, it is contemplated that the various aspects, embodiments, examples, features, and alternatives presented in the preceding paragraphs, claims, and / or the following description and drawings may be considered or taken independently or in any combination thereof.

[0067] A feature or element described with or in relation to one embodiment is applicable to all embodiments, unless there is an incompatibility of the feature. One or more features or elements from one embodiment may be incorporated or combined with any of the other embodiments disclosed herein, and a feature or element cited from one of the foregoing embodiments may be included in addition to or in exchange for one or more features or elements of the other of the foregoing embodiments.

[0068] A feature or combination of features of an embodiment disclosed herein may be recited in isolation from other features of that embodiment, or a feature or combination of features of an embodiment may be omitted from that embodiment.

[0069] Next, an embodiment of the present invention will be described with reference to the accompanying drawings. [Brief description of the drawings]

[0070] [Figure 1] FIG. 2 is a plan view from above of a blank for forming a carrier according to the first embodiment. [Figure 1B] FIG. 2 is an enlarged view of a portion of the blank of FIG. [Figure 1C] FIG. 2 is a plan view from above of the blank of FIG. 1 in a folded state showing the positions of the panels relative to each other. [Figure 1D] 11 is a schematic side view of a portion of the carrier showing the engagement tabs in an engaged position. FIG. [Diagram 2] FIG. 2 is a perspective view of a carton formed from the blank of FIG. 1. [Diagram 3] FIG. 3 is another perspective view of the carton of FIG. 2. [Figure 4] FIG. 3 is another perspective view of the carton of FIG. 2. [Diagram 5] FIG. 3 is another perspective view of the carton of FIG. 2. [Figure 6] FIG. 11 is a plan view from above of a blank for forming a carrier according to a second embodiment. [Figure 7] FIG. 13 is a plan view from above of a blank for forming a carrier according to a third embodiment. [Figure 8] FIG. 13 is an enlarged plan view from above of a portion of a blank for forming a carrier according to a fourth embodiment. [Figure 9] FIG. 13 is a plan view from above of a blank for forming a carrier according to a fifth embodiment. [Figure 10] FIG. 13 is a plan view from above of a blank for forming a carrier according to a sixth embodiment. [Figure 11] FIG. 13 is a plan view from above of a blank for forming a carrier according to a seventh embodiment. [Figure 12] 1 illustrates an apparatus for applying a blank to a group of articles according to various embodiments. [Figure 13] 1 illustrates an apparatus for applying a blank to a group of articles according to various embodiments. [Figure 14] FIG. 14 is an isometric view from below showing components forming part of the apparatus of FIGS. 12 and 13. [Figure 15] FIG. 14 is an enlarged view of a portion of the apparatus shown in FIG. 13. [Figure 16] FIG. 2 is a schematic diagram illustrating application of a blank to a group of articles according to an embodiment of the present disclosure. [Figure 16B] 13A-13C are schematic diagrams illustrating alternative components for application of a blank according to a further embodiment of the present disclosure. [Figure 17] FIG. 13 is a bottom plan view showing components forming part of an apparatus according to another embodiment of the present disclosure. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0071] Detailed descriptions of specific embodiments of the packaging system, packaging method, and packaging apparatus, handle structures, packages, blanks, and cartons are disclosed herein. It will be understood that the disclosed embodiments are merely examples of ways in which certain aspects of the invention may be implemented, and do not represent a comprehensive list of all ways in which the invention may be embodied. As used herein, the term "exemplary" is used expansively to mean an embodiment that serves as an example, specimen, model, or pattern. Indeed, it will be understood that the packaging system, packaging method, and packaging apparatus, handle structures, packages, blanks, and cartons described herein may be embodied in various and alternative forms. The figures are not necessarily to scale, and some features may be exaggerated or minimized to show details of particular components. Well-known components, materials, or methods are not necessarily described in detail to avoid obscuring the disclosure. Any specific structural and functional details disclosed herein should not be construed as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art how to variously use the present invention.

[0072] Referring to Figure 1, there is shown a plan view of a blank 10 from which a carton or carrier 90 as shown in Figures 2-5 can be formed for carrying a group of primary products such as, but not limited to, bottles, hereinafter referred to as articles. The blank 10 forms a secondary packaging or handle structure for packaging at least one primary product container or package. Alternative blanks 110, 210, 410, 510, 610, 710 for forming alternative carriers (not shown) are shown in Figures 6-11.

[0073] In the embodiments detailed herein, the terms "carton" and "carrier" refer to a container 90 for engaging and carrying articles, such as a primary product container, for non-limiting purposes of illustrating various features of the present invention. It is contemplated that the teachings of the present invention may be applied to a variety of product containers, which may or may not be tapered and / or cylindrical. Other exemplary containers include bottles (e.g., metal, glass, or plastic bottles), cans (e.g., aluminum cans), tin cans, pouches, packets, and the like.

[0074] The blanks 10, 110, 210, 410, 510, 610, 710 are formed from sheets of a suitable substrate. It should be understood that the term "suitable substrate" as used herein includes any type of foldable sheet material, such as paperboard, corrugated board, cardboard, plastic, combinations thereof, and the like. It should be recognized that one or other number of blanks may be used, for example, where suitable for providing a carrier structure, which is described in more detail below.

[0075] The packaging structure or carton 90 described herein may be formed from a sheet material, such as paperboard, which may be made or coated with a material to enhance its strength. An example of such a sheet material is the tear-resistant NATRALOCK® paperboard made by WestRock Company. It should be noted that the tear-resistant material may be provided by two or more layers to help improve the tear resistance of the package. Typically, one surface of the sheet material may have different properties than the other surface. For example, the surface of the sheet material facing outward from the finished package may be particularly smooth and may have a coating, such as a clay coating or other surface treatment, to provide good printability. On the other hand, the surface of the sheet material facing inward may be provided with a coating, layer, treatment, or otherwise prepared to provide properties such as one or more of tear resistance, good adhesive performance, heat sealability, or other desired functional properties.

[0076] In the illustrated embodiment, the blanks 10, 110, 210, 410, 510, 610, 710 are configured to form a carton or carrier 90 for packaging the exemplary articles in the illustrated arrangement. In the illustrated embodiment, the arrangement is an m×n matrix or array having one row (m=1) and two columns (n=2), and in the illustrated embodiment, one row of two articles is provided, the articles are 2.84 L bottles, which may be formed from a suitable material such as, but not limited to, glass, aluminum, or PET (polyester-polyethylene terephthalate). Alternatively, the blanks 10, 110, 210, 410, 510, 610, 710 may be configured to form a carrier for packaging other types, numbers, and sizes of articles and / or for packaging articles in different arrangements or configurations, such as, but not limited to, a fully enclosed carton or a rolled carrier, where the articles may be cups, pouches, pots, or cans.

[0077] Turning to Figure 1, there is shown a blank 10 for forming a carton 90 (see Figures 2 to 4) according to a first embodiment. The blank 10 comprises a plurality of panels 12, 14, 16 arranged in a linear series, each hinged to its adjacent counterpart by fold lines 13, 15.

[0078] The plurality of main panels 12, 14, 16 form a top engaging carrier or handle structure. The plurality of panels 12, 14, 16 includes a first panel 12, a second panel 14, and a third panel 16. The second panel 14 is hingedly connected to the first panel 12 by a hinge connection in the form of a fold line 13. The third panel 16 is hingedly connected to the second panel 14 by a hinge connection in the form of a fold line 15.

[0079] The second panel 14 forms the upper or outer panel 14, the third panel 16 forms the lower or inner panel 16, and the first panel 12 forms the intermediate panel 12 disposed between the second panel 14 and the third panel 16.

[0080] Each of the main panels 12, 14, 16 may be generally bow-tie shaped, that is, the main panels 12, 14, 16 include a waisted intermediate portion disposed between or spanning opposing flared, widened, or bulbous end portions.

[0081] An intermediate portion of each of the main panels 12, 14, 16 provides or defines a handle portion.

[0082] The intermediate portion of the first panel 12 has a first width or lateral dimension W1. The intermediate portion of the second panel 14 has a second width or lateral dimension W2. The intermediate portion of the third panel 16 has a third width or lateral dimension W3.

[0083] An intermediate portion of the first panel 12 is separated from an intermediate portion of the second panel 14 by an opening A4. The intermediate portion of the second panel 14 is separated from an intermediate portion of the third panel 16 by an opening A5.

[0084] The first width dimension W1 and the third width dimension W3 may be equal to or less than the second width dimension W2. The first width dimension W1 and the third width dimension W3 may be equal to each other. In some embodiments, the third width dimension W3 may be less than the first width dimension W1.

[0085] The second or top panel 14 may include a pair of opposing handle flaps 60A, 60B hinged to opposing side edges of a middle portion of the second or top panel 14 by respective hinge connections in the form of folds 61A, 61B.

[0086] Each of the handle flaps 60A, 60B may include a second fold 63A, 63B that may facilitate folding of the handle flaps 60A, 60B around the middle and lower panels 12, 16 into a facing relationship with the lower panel 16.

[0087] Each of the main panels 12, 14, 16 includes at least one item retaining structure RT. Each of the main panels 12, 14, 16 includes a plurality of item retaining structures RT, specifically two item retaining structures RT arranged in a 1×2 matrix or array. Each of the item retaining structures RT includes an opening or aperture A1, A2, A3.

[0088] The article retaining structure RT includes a toothed region and a toothless or non-toothed region defined by a plurality of teeth or tabs 40, 42, 44. The toothed regions are located closer to the edges of the main panels 12, 14, 16 than the non-toothed regions.

[0089] The toothed region includes five teeth or engagement tabs 40, 42, 44. The central engagement tab 44 is located on a notional line extending longitudinally of the main panels 12, 14, 16 and passing through the centers of the openings A1, A2, A3. The toothed region includes a pair of outer engagement tabs 40 that define a boundary between the toothed region and the toothless region. The toothed region includes intermediate engagement tabs 42 disposed between the central engagement tab 44 and each of the outer engagement tabs 40.

[0090] The central engagement tab 44 is hinged to the main panels 12, 14, 16 by a hinge connection defined in part by a cut 45, the hinge connection and / or the cut 45 lying on a notional transverse line yy.

[0091] The intermediate engagement tabs 42 are hinged to the main panels 12, 14, 16 by hinge connections defined in part by pairs of cuts 43, the hinge connections and / or the cuts 43 lying on a first notional line n1.

[0092] The outer engagement tabs 40 are hinged to the main panels 12, 14, 16 by hinge connections defined in part by pairs of cuts 41, the hinge connections and / or the cuts 41 lying on a second notional line n2.

[0093] The second notional line n2 is oriented at a non-zero angle relative to the first notional line n1. The second notional line n2 may be oriented obliquely relative to the first notional line n1. The second notional line n2 is oriented at an angle θ relative to the first notional line n1, where the angle θ may be an obtuse angle, may be in the range of 115° to 135°, and may possibly be about 125°.

[0094] The hinge connections and / or discontinuities 41 may be oriented at an angle of about 20° to a notional longitudinal line xx, which is oriented perpendicular to a notional transverse line yy, which is parallel to the longitudinal axes of the main panels 12, 14, 16.

[0095] The hinge connection and / or discontinuity 43 may be oriented at an angle of approximately 15° relative to the notional transverse line yy.

[0096] The edentulous region may be defined by a cut 53, the cut 53 being defined by a first center C e 1 and a portion of a circle having a first radius r1.

[0097] The plurality of teeth 40, 42, 44 each have a free engagement edge that substantially defines a portion of a notional circle NC. The notional circle NC has a second center C e 2 and a second radius r2.

[0098] The second radius r2 is greater than the first radius r1. e 2 is the first center C e It is offset longitudinally from 1. The second center C e 2 is the first center C e It is located closer to the middle part than 1.

[0099] The central engagement tab 44 may be defined, at least in part, by a pair of first cuts 47. Each of the pair of first cuts 47, or at least a portion thereof, may be aligned with the second center C of the notional circle NC. e 2. The pair of first cuts 47 may be substantially "J" shaped.

[0100] The outer engagement tab 40 is defined, at least in part, by the second cut 51 and the third cut 49. The second cut 51 and the third cut 49 are arranged to diverge relative to one another such that the outer engagement tab 40 tapers or narrows toward their free engagement edges. The third cut 49 is shorter in length than the second cut 51. In some embodiments, the third cut 49 may include a tear stop and the third cut 49 may terminate in a non-linear portion, such as, but not limited to, a "J" or "C" shaped cut portion. This is best shown in FIG. 8, where the third cut 449 includes a tear stop and the third cut 449 terminates in a "J" shaped cut portion. In other embodiments, the tear stop may take the form of a recess or cutout that provides a transition between each of the openings A1, A2, A3 and the outer engagement tab 40.

[0101] The second cut 51 is the second center C of the conceptual circle NC. e The second and third incisions 51 and the incisions defining the free engagement edges of the plurality of teeth 40,42,44 are disposed divergently with respect to a radial line passing through the apex or intersection between the incisions 51 and the incisions defining the free engagement edges of the plurality of teeth 40,42,44.

[0102] The third cut 53 is the second center C of the conceptual circle NC. e The second and third incisions 53 are disposed divergently with respect to a radial line passing through the apex or intersection between the incisions defining the free engagement edges of the plurality of teeth 40,42,44.

[0103] 1C shows the blank 10 in a folded state with the first panel 12 and the third panel 16 positioned over the second panel 14. The item retention structure RT in the second or top panel 14 is vertically aligned with the item retention structures RT in the first and third panels 12, 16. The engagement tabs 40, 42, 44 of the item retention structure RT in the second panel 14 are longer or taller than the engagement tabs 40, 42, 44 of the item retention structure RT in the first or middle panel 12. The engagement tabs 40, 42, 44 of the item retention structure RT in the first panel 12 are longer or taller than the engagement tabs 40, 42, 44 of the item retention structure RT in the third or bottom panel 16.

[0104] 1D shows generally the engagement tabs 44 of the item retention structures RT on the first, second and third panels 12, 14, 16 in the folded state. The set of teeth or tabs 40, 42, 44 on each layer is shorter than the set of teeth or tabs 40, 42, 44 on the layer above.

[0105] The hinge connection F1 of the set of teeth or tabs 40, 42, 44 on the top layer 14 is offset relative to the hinge connection F2 of the set of teeth or tabs 40, 42, 44 on the underlying middle layer 12. The hinge connection F2 of the set of teeth or tabs 40, 42, 44 on the intermediate layer 12 is offset relative to the hinge connection F3 of the set of teeth or tabs 40, 42, 44 on the underlying bottom layer 16.

[0106] The offset relationship between the hinge connections or folds of the tabs 40, 42, 44 of the subsequent layers may facilitate easier engagement of the article retaining structure RT or carrier 90 with the article B. The first or top layer of tabs 40, 42, 44 engages the article B while the subsequent layers reinforce the first or top layer of 40, 42, 44.

[0107] The hinge connection F1 of the engagement tabs 40 , 42 , 44 of the item retention structure RT on the second or top panel 14 is offset relative to the hinge connection F2 of the engagement tabs 40 , 42 , 44 of the item retention structure RT on the first or middle panel 12 .

[0108] The hinge connection F2 of the engagement tabs 40 , 42 , 44 of the item retention structure RT on the first or middle panel 12 is offset relative to the hinge connection F3 of the engagement tabs 40 , 42 , 44 of the item retention structure RT on the third or bottom panel 16 .

[0109] The article retention structure RT in the second panel 14 may include a first relief cut C1. The first relief cut C1 may include a circumferential cut around a portion of the edentulous area and may be spaced from the cut 53 that defines the edentulous area around the opening A2.

[0110] The second panel 14 can include at least one first relief cut C1, and the second panel 14 may include a pair of first relief cuts C1. The second panel 14 may include a first relief cut C1 disposed to extend partially around the opening A2 or each article retaining structure RT provided therein.

[0111] The first relief cut C1 may be non-linear or arcuate in shape. The first relief cut C1 is spaced apart from the cut 53 that defines the opening A2. If the first relief cut C1 is circular in shape, it may have a radius of curvature greater than the radius of curvature of the cut 53 and may be concentrically disposed relative to the cut 53.

[0112] Each of the first relief cuts C1 may be disposed between the opening A2 and a middle or waisted portion of the second panel 14.

[0113] The article retention structure RT in the third panel 16 may include a second relief cut C2. The second relief cut C2 may include a circumferential cut around a portion of the edentulous area and may be spaced apart from the cut 53 that defines the edentulous area around the opening A3.

[0114] The third panel 16 can include at least one second relief cut C2, and the third panel 16 may include a pair of second relief cuts C2. The third panel 16 may include a second relief cut C2 positioned to extend partially around the opening A3 or each article retaining structure RT provided therein.

[0115] The second relief cut C2 may be non-linear or arcuate in shape. The second relief cut C2 is spaced apart from the cut 53 that defines the opening A3. If the second relief cut C2 is circular in shape, it may have a radius of curvature greater than the radius of curvature of the cut 53 and may be concentrically disposed relative to the cut 53.

[0116] Each of the relief cuts C2 may be disposed between the opening A3 and a middle or waisted portion of the third panel 16.

[0117] The relief notches C1, C2 can improve or enhance the flexibility of the article carrier 90 when the handle H is used to remove a package from a shelf or storage device. The relief notches C1, C2 can allow the article carrier 90 to flex, deform or bend while preventing or inhibiting disengagement of the article retaining structure RT from the article B, particularly disengagement of the inner or toothless edge E1.

[0118] The second panel 14 and / or the third panel 16 may include a pull tab T1, T2 at each end thereof. The pull tabs T1, T2 may be defined by tapered tongue portions integral with each of the second and third panels 14, 16. The pull tabs T1, T2 form a release feature to allow a consumer or user to release the packaged article B from the article carrier 90.

[0119] Each release feature may include a control cut C3, C4 defined in the second panel 14 and / or the third panel 16. The first control cut C3 in the second panel 14 may define, at least in part, the first or top pull tab T1. The second control cut C4 in the third panel 16 may define, at least in part, the second or bottom pull tab T2.

[0120] The first control cut C3 may be non-linear in shape and may include an arcuate cut terminating in a "C" shaped cut at each end.

[0121] The second control cut C4 may be non-linear in shape and may include an arcuate cut terminating in a "C" shaped cut at each end. The arcuate cut of the first control cut C3 may have a larger radius of curvature than the arcuate cut of the second control cut C4.

[0122] The first and second control notches C3, C4 may facilitate release of the article carrier 90 from the article B. The first and second control notches C3, C4 may direct or distribute the pulling force toward the side or edge of the main panels 14, 16 about the article retention structure RT.

[0123] The second panel 14 includes an edge that terminates closer to the item retaining structure RT than the first and second control cuts C3, C4. In other embodiments, the second panel 14 may be increased in length and may include additional control cuts in the area of ​​the first and second control cuts C3, C4.

[0124] The blank 10 is foldable to form a package 90 as shown in FIGS.

[0125] Turning to the structure of the article carrier 90 as shown in Figure 2, the article carrier 90 can be folded by a series of successive folding operations. The folding process is not limited to what is described below and can be modified according to individual manufacturing requirements.

[0126] The first panel 12 is folded relative to the second panel 14 about the fold line 13 into a face-to-face contacting relationship with the second panel 14 .

[0127] The third panel 16 is folded relative to the second panel 14 about the fold line 15 into a face-to-face contacting relationship with the first panel 12 .

[0128] Once the carrier 90 is assembled, the carrier 90 is capable of being loaded with a group of articles B, which in the embodiment shown in Figures 2, 3 and 4 are two articles B arranged in a 1 x 2 matrix or array.

[0129] A group of articles B may be loaded through the third panel 16 and then through the first and second panels 12, 14. An upper portion of the articles B, which may include a lid or end closure C, is inserted into the carrier 90 and each article retaining structure RT receives a portion of a respective article B. The teeth 40, 42, 44 are moved upward. The teeth 40, 42, 44 engage the articles at a flange F (see FIGS. 3 and 4), protrusion, undercut, or other suitable feature of the article B, or below the end closure C of the article B.

[0130] 6, 7, and 9-11, further embodiments of the present disclosure are shown. In the second and third embodiments shown, like numerals have been used where possible to indicate like parts, but the prefixes "100", "200", "500", "600", "700" have been added to indicate that those features belong to the second, third, fifth, sixth, and seventh embodiments, respectively. The further embodiments share many common features with the first embodiment, and therefore only the differences from the embodiments shown in Figures 1-5 will be described in detail.

[0131] 6, there is shown a blank 110 for forming a carrier (not shown) according to a second embodiment. The blank 110 includes a main panel 112.

[0132] The main panel 112 forms a top engaging carrier or handle structure.

[0133] The main panel 112 includes at least one item retaining structure RT. The main panel 112 includes a plurality of item retaining structures RT, specifically two item retaining structures RT arranged in a 1×2 matrix or array. Each of the item retaining structures RT includes an opening or aperture A1. The item retaining structure RT of the embodiment of FIG. 6 is substantially similar in structure to the item retaining structure RT of FIG. 1 and will not be described in further detail.

[0134] The main panel 112 includes a pair of opposing handle flaps 160A, 160B hinged to opposing side edges of an intermediate portion of the main panel 112 by respective hinge connections in the form of folds 161A, 161B.

[0135] The handle flaps 160A, 160B may be substantially trapezoidal in shape.

[0136] Each of the handle flaps 160A, 160B at least partially defines a recess in a side edge of the main panel 112. When the handle flaps 160A, 160B are in a folded state, the main panel may assume a generally bow-tie shape, i.e., the main panel 112 includes a waisted intermediate portion in which the pair of opposing handle flaps 160A, 160B are disposed, and the main panel 112 includes flared, widened, or bulbous opposed end portions in which the item retention structures RT are disposed.

[0137] An intermediate portion of the main panel 112 provides or defines a handle portion.

[0138] 6, the pull tabs T1, T2 of the previous embodiment are omitted, as are the control notches C3, C4. In alternative embodiments, the main panel 112 may include pull tabs and / or control notches C3, C4 substantially similar to those described above and / or shown in FIG.

[0139] 7, a blank 210 for forming a carrier (not shown) according to a third embodiment is shown. The blank 210 includes a first major panel 212 and a second major panel 214.

[0140] The second major panel 214 is hingedly connected to the first major panel 212 by a hinge connection in the form of a fold line 213 .

[0141] The first major panel 212 is substantially similar in construction to the major panel 112 of the embodiment shown in and described with reference to FIG.

[0142] The second major panel 214 is substantially similar in construction to the first major panel 212, but omits the handle flaps 260A, 260B.

[0143] An intermediate portion of the first major panel 212 is separated from an intermediate portion of the second major panel 214 by an opening A4. The opening A4 interrupts the fold line 213. The opening A4 is cut, at least in part, out of the material that would otherwise form the second major panel 214. Optionally, the opening A4 can be cut, at least in part, out of the material that would otherwise form the first major panel 212.

[0144] The first main panel 212 includes at least one item retaining structure RT. The first main panel 212 includes a plurality of item retaining structures RT, specifically two item retaining structures RT arranged in a 1×2 matrix or array. Each of the item retaining structures RT includes an opening or aperture A1. The item retaining structure RT of the embodiment of FIG. 7 is substantially similar in structure to the item retaining structure RT of FIG. 1 and will not be described in further detail.

[0145] The second main panel 214 includes at least one item retaining structure RT. The second main panel 214 includes a plurality of item retaining structures RT, specifically two item retaining structures RT arranged in a 1×2 matrix or array. Each of the item retaining structures RT includes an opening or aperture A2. The item retaining structure RT of the embodiment of Figure 7 is substantially similar in structure to the item retaining structure RT of Figure 1 and will not be described in further detail.

[0146] Each item retaining structure RT in the second major panel 214 is arranged such that it is positioned in vertical registration or alignment with a respective item retaining structure RT in the first major panel 212 when the second major panel 214 is folded into face-to-face relationship against the first major panel 212. In this manner, the blank 210 forms a dual handle structure.

[0147] 9, there is shown a blank 510 for forming a carrier according to a fifth embodiment. The blank 510 is substantially similar in structure to the blank of FIG. 1, but includes an additional pull tab T3, a relief notch C5, and a control notch C6.

[0148] The article retention structure RT in the first panel 512 includes a third relief cut C5. The third relief cut C5 may include a circumferential cut around a portion of the edentulous area and may be spaced apart from the cut 553 that defines the edentulous area around the opening A1.

[0149] The first panel 512 can include at least one third relief cut C5, and the first panel 512 may include a pair of third relief cuts C5. The first panel 512 may include a third relief cut C5 disposed to extend partially around the opening A1 or each article retaining structure RT provided therein.

[0150] The third relief cut C5 may be non-linear or arcuate in shape. If the third relief cut C5 is circular in shape, it may have a radius of curvature larger than the radius of curvature of the cut 553 and may be concentrically disposed with respect to the cut 553.

[0151] Each of the third relief cuts C5 may be disposed between the opening A1 and the middle or waist portion of the first panel 512.

[0152] The relief cuts C1, C2, C5 can improve or enhance the flexibility of the article carrier when the handle H is used to remove the package from a shelf or storage device. The relief cuts C1, C2, C5 can prevent or inhibit disengagement of the article retaining structure RT from the article B, particularly disengagement of the inner or toothless edge, while allowing the article carrier to flex, deform or bend.

[0153] The first panel 512 may include a pull tab T3 at each end thereof. The pull tab T3 may be defined by a tapered tongue portion integral with the first panel 512. The pull tab T3 forms a release feature to allow a consumer or user to release the packaged article B from the article carrier.

[0154] Each release feature may include a control notch C6 defined in the first panel 512. A third control notch C6 in the first panel 512 may define, at least in part, a third or middle pull tab T3.

[0155] The first panel 512 has a cutout N in the form of a recess or notch cut out of a portion of the waisted middle section. CH The cut-off N CH may be cut from the side edge of the waisted intermediate portion of the first panel 512 facing the waisted intermediate portion of the second panel 514. CH can be used to control the orientation of the blank 510 during assembly of the blank 510 to the carrier and can be engaged by a tool during application of adhesive and folding of the blank 510. In some embodiments, the trim N CH may facilitate direct adhesion of the overlying second panel 514 to the underlying third panel 516.

[0156] Turning to Figure 10, a blank 610 for forming a carrier according to a sixth embodiment is shown. The blank 610 is substantially similar in construction to the blank 510 of Figure 9, except that the engagement teeth 540, 542, 544 have been omitted or removed from the article retaining structures RT provided in the first panel 512. The article retaining structures RT in the first panel 612 of the embodiment shown in Figure 10 each include a receiving opening constructed and arranged to allow the engagement teeth 640, 642, 644 of the underlying third panel 616 to pass therethrough.

[0157] The hinge connection F1 of the set of teeth or tabs 640 , 642 , 644 on the upper layer 614 is offset relative to the hinge connection F3 of the set of teeth or tabs 640 , 642 , 644 on the lower layer 616 .

[0158] The edge portion EP of the opening A1 of the item holding structure RT in the intermediate layer 612 is configured to be located between the hinge connection portion F1 and the hinge connection portion F3 when the first panel 612 is folded between the second panel 614 and the third panel 616.

[0159] Referring to Figure 11, there is shown a blank 710 for forming a carrier according to a seventh embodiment. The blank 710 is substantially similar in construction to the blank 510 of Figure 9, but is adapted to form a dual-structure carrier. The third panel 516 has been omitted from the embodiment of Figure 11, and the first panel 712 forms the bottom layer of the carrier.

[0160] 12, an apparatus 1000 is shown for applying a carrier 90, such as, but not limited to, the carriers described herein, to a pair of articles B. The apparatus 1000 and method are described with reference to the carrier 90 shown in FIG. 1C as an example, but the apparatus 1000 and method are not limited to application of the carrier 90 of FIG. 1C.

[0161] The apparatus 1000 includes an applicator 1010 including an applicator plate 1012. The applicator 1010 may be adapted to pick up the carrier 90 from a hopper or magazine (not shown). The applicator may include a vacuum system (not shown) including vacuum cups for engaging and removing the carrier 90 from the hopper. In other embodiments, alternative gripping devices may be used as known in the art. In yet other embodiments, the carrier 90 may be picked up, aligned, and placed over the group of articles B by a separate apparatus (not shown) prior to entering the working area of ​​the apparatus 1000.

[0162] 13 and 15 show applicator plate 1012 from below, which includes at least one orifice O. R1 , O R2 The embodiment shown comprises an orifice O R1 , O R2. Orifice O R1 , O R2 defines an open end of a bore in the applicator plate 1012. The bore may be a blind hole, a partially blind hole, or open. In the embodiment shown, the bore is a partially blind hole. A bushing 1020 is disposed within the bore and includes an annular sidewall 1022 and provides a saddle 1030 at its lower end, best shown in FIG. 14. The saddle 1030 provides a pair of opposing abutment surfaces 1024A, 1024B. A "U" shaped recess is provided between the pair of opposing abutment surfaces 1024A, 1024B. It will be appreciated that in alternative embodiments, the pair of opposing abutment surfaces may be provided by alternative structure attached to or integral with the applicator plate 1012. The pair of opposing abutment surfaces are sufficiently spaced from one another such that a portion of the article B may be received therebetween. In the embodiment shown, the portion of article B that is received is an end closure C of a bottle.

[0163] The bushing 1020 is oriented relative to the carrier 90 such that the pair of opposing abutment surfaces 1024A, 1024B contact and apply force or pressure to the second panel 514 at contact points PP as shown in FIG. 1C. The carrier 90 includes a pair of contact points PP on opposite sides of each item retaining structure RT. Each saddle 1030 laterally spans one of the item retaining structures RT. The "U" shaped recess of the saddle 1030 extends longitudinally and is collinear with the "U" shaped recess of the other saddle 1030.

[0164] One of the pair of opposing abutment surfaces 1024A, 1024B is disposed at a different height relative to the other of the pair of opposing abutment surfaces 1024A, 1024B, as best shown in FIG. 16, in which the applicator plate 1012 is omitted for illustrative purposes. In this manner, the applicator 1010 applies a force or pressure to the side or longitudinal edge of the carrier 90 non-uniformly or asynchronously. The applicator 1010 moves the opposing sides of the carrier 90 non-uniformly or unevenly out of a planar state. The first abutment surface 1024A is disposed at a first height and is configured to contact a contact point PP along a first side of the carrier 90 before the second abutment surface 1024B, disposed at a higher height, contacts a second contact point PP along the second side of the carrier 90.

[0165] FIG. 16B shows an alternative bushing 1220 having an annular wall 1222 substantially similar to the bushings of FIGS. 13-16, but with a pair of opposing abutment surfaces 1224A, 1224B disposed at the same height. In this manner, the bushing 1220 applies a force or pressure uniformly or synchronously to the side or longitudinal edge of the blank 10 (or carrier 90). The bushing 1220 uniformly or evenly displaces the opposing sides of the blank 10 out of a planar condition. A first abutment surface 1224A contacts a contact point along a first side of the blank 10, and a second abutment surface 1224B substantially simultaneously contacts a second contact point along a second side of the blank 10.

[0166] The annular wall 1022 of the bushing 1020 may be sloped downward from the inside to the outside as seen in FIG. 14 (although in normal use it slopes upward as shown in FIG. 16) in the region of the "U" shaped recess between the pair of opposing abutment surfaces 1024A, 1024B.

[0167] The "U" shaped recess in the saddle portion 1030 provides or provides a void in which the engagement tabs 40, 42, 44 can be positioned when the carrier 90 is applied to the article B. In this manner, the bushing 1020 does not impede or inhibit movement of the engagement tabs 40, 42, 44.

[0168] The carrier 90, or at least the portion of the carrier 90 that surrounds the item retaining structure R, may assume an inverted "U" shape in response to engagement by the saddle 1030 during application to the item B.

[0169] 17, there is shown an alternative embodiment of an applicator 1110 having an applicator plate 1112 configured to simultaneously apply three carriers 90 (the outlined positions of the carriers 90 are shown by dashed lines in FIG. 17) to three groups or pairs of articles B. The applicator plate 1112 includes six bushings 1120 arranged in a 2×3 matrix or array and attached to the applicator plate 1112. It will be appreciated that in other embodiments, other configurations can be used to apply different numbers of carriers or packages to different numbers of articles as desired.

[0170] In some embodiments, the bushings 1020, 1120 may be retrofitted to existing applicator plates to adapt existing packaging machinery to apply the paperboard carrier to article B.

[0171] The present disclosure also provides a packaging system that includes a packaging apparatus 1000, an article carrier 90, and a method of applying a blank 10, 110, 210, 410, 510, 610, 710 to an article B to form the article carrier 90.

[0172] The method of applying the blank 10, 110, 210, 410, 510, 610, 710 includes the steps of asynchronously applying a force or pressure first to one side or longitudinal edge of the article carrier 90 and then to the other side or longitudinal edge of the article carrier 90. The apparatus 1000 is adapted to bring the first abutment surface 1024A into contact with the first side of the article carrier 90 in a region adjacent to the article retaining structure RT provided by the article carrier 90, and subsequently bring the second abutment surface 1024B into contact with the second side of the article carrier 90 in a region adjacent to the article retaining structure RT provided by the article carrier 90.

[0173] Each of the first and second abutment surfaces 1024A, 1024B is provided by a limb extending from or attached to the applicator plate 1012, 1112. The limbs may have unequal lengths or heights. The limbs are sufficiently spaced apart from one another so that the upper portion of the article B can be placed between them. The limbs may be provided by an annular wall 1022 having an inner diameter large enough to accommodate the upper portion of the article B. A gap or void is provided between the limbs so that the engagement teeth 40, 42, 44 provided on the article carrier 90 can be folded or moved outwardly without being disturbed. The gap or void may be provided by a recess at the end of the annular wall between the first abutment surface 1024A and the second abutment surface 1024B to define a saddle 1030.

[0174] The present disclosure also provides a method for fabricating a blank 10, 110, 210, 410, 510, 610, 710 by attaching a first side or longitudinal edge of one or more primary panels 12, 14, 16, 112, 212, 214, 412, 414, 416, 512, 514, 516, 612, 614, 616, 712, 714 of the blank 10, 110, 210, 410, 510, 610, 710 to said one or more primary panels 12, 14, 16, 112, 212, 214, 412, 414, 416, 512, 514, 516, 612, 614, 616, 712, 714. A method of applying the blank 10, 110, 210, 410, 510, 610, 710 is provided, the method comprising engaging the blank 10, 110, 210, 410, 510, 610, 710 with one or more articles B while moving the blank 10, 110, 210, 410, 510, 610, 710 more than the other opposing side or longitudinal edge of the blank 10, 110, 210, 410, 510, 610, 714, 414, 416, 512, 514, 516, 612, 614, 616, 712, 714.

[0175] The present disclosure also provides an article carrier 90 comprising at least one primary panel 12, 14, 16, 112, 212, 214, 412, 414, 416, 512, 514, 516, 612, 614, 616, 712, 714 forming a handle structure. The at least one primary panel 12, 14, 16, 112, 212, 214, 412, 414, 416, 512, 514, 516, 612, 614, 616, 712, 714 comprises at least one, at least two, or more article retaining structures RT for engaging an article to provide a top gripped article carrier 90.

[0176] At least one article retaining structure RT includes a receiving opening having or defined by a boundary including a first edge E1 and an opposing second edge E2. The second edge E2 is defined by a series of distal or engaging ends of the engagement teeth 40, 42, 44, 140, 142, 144, 240, 242, 244, 440, 442, 444, 540, 542, 544, 640, 642, 644, 740, 742, 744.

[0177] The first edge E1 may be disposed closer to the handle H than the second edge E2. Either one of the first and second edges E1, E2 may be concavely curved when viewed from the other position. The first edge E1 is located at a center C of curvature of the first edge E1. e The boundary may be curved such that edge E1 is located closer to the second edge E2 than the first edge E1. The boundary further includes a pair of opposing third and fourth edges E3, E4, each of which continuously connects to the first and second edges E1, E2 such that each provides a smooth transition between the first edge E1 and the second edge E2. Either of the third and fourth edges E3, E4 may be concavely curved when viewed from the other position.

[0178] The radius of curvature r1 of the first edge E1 may be less than the radius of curvature r2 of the second edge E2.

[0179] Opposing third and fourth edges E3, E4 are continuously connected to the first and second edges E1, E2, respectively. The third and fourth edges E3, E4 are spaced apart such that the maximum distance between them is less than a lateral dimension (e.g., diameter) of a radially protruding portion of an associated article, such as a bottle (e.g., a bottle neck flange or a bottle lid).

[0180] The present disclosure also provides an article carrier 90 with a release device, which may include pull tabs T1, T2, T3. In some cases, the release device includes notches C3, C4, C6, which may be arcuate or curved. The notches C3, C4, C6 are disposed between the pull tabs T1, T2, T3 and a top receiving opening of the at least one article retaining structure RT. The notches C3, C4, C6 are disposed on a first side or exterior of the top receiving opening.

[0181] The present disclosure also provides an article carrier 90 with an relief device, the relief device including relief cuts C1, C2, C5, which may be arcuate or curved. The relief cuts C1, C2, C5 are disposed between the handle H and the top receiving opening of the at least one article retaining structure RT. The relief cuts C1, C2, C5 are disposed on a second side or inside of the top receiving opening. The second side of the top receiving opening faces the first side.

[0182] The present disclosure also provides an article carrier 90 with a top engagement feature or article retaining structure RT including a top receiving opening and a series of engagement tabs 40, 42, 44, 140, 142, 144, 240, 242, 244, 440, 442, 444, 540, 542, 544, 640, 642, 644, 740, 742, 744 disposed along an outer section E2 around the opening. The outer section generally faces an inner section adjacent a middle portion of the handle H or primary panel 12, 14, 16, 112, 212, 214, 412, 414, 416, 512, 514, 516, 612, 614, 616, 712, 714. The radius of curvature r1 of the inner section E1 around the opening is less than the radius of curvature r2 defined by the distal ends of the engagement tabs 40, 42, 44, 140, 142, 144, 240, 242, 244, 440, 442, 444, 540, 542, 544, 640, 642, 644, 740, 742, 744. The distal ends of the engagement tabs 40, 42, 44, 140, 142, 144, 240, 242, 244, 440, 442, 444, 540, 542, 544, 640, 642, 644, 740, 742, 744 provide engagement edges for engaging the item B.

[0183] The present disclosure also provides a top engagement carrier 90 comprising a pair of engagement portions and a handle portion H spanning between the engagement portions. The carrier 90 is formed from at least two layers of sheet material in a surface-contact arrangement. The at least two layers of sheet material may be secured to one another, for example, using an adhesive or other adhesive treatment or a mechanical fastener. The mechanical fastener may be provided by an article retaining structure RT on each of the at least two layers of sheet material and positioned in vertical alignment with one another, such that the at least two layers of sheet material are secured to one another when an article B is received in the article retaining structure RT on each of the at least two layers of sheet material. The at least two layers of sheet material may include a first layer 14 and a second layer 12. The first layer 14 may have a larger longitudinal dimension than the second layer 12 to provide an access tab at an end of the first layer 14 that projects outward beyond the adjacent end of the second layer 12.

[0184] The present disclosure also provides a top engagement feature or item retaining structure RT that includes a top receiving opening and a series of engagement tabs 40, 42, 44, 140, 142, 144, 240, 242, 244, 440, 442, 444, 540, 542, 544, 640, 642, 644, 740, 742, 744 disposed along an outer section around the opening. The series of engagement tabs 40, 42, 44, 140, 142, 144, 240, 242, 244, 440, 442, 444, 540, 542, 544, 640, 642, 644, 740, 742, 744 includes a pair of end tabs 40, 140, 240, 440, 540, 640, 740 at each end of the series. Each of the end tabs 40, 140, 240, 440, 540, 640, 740 is defined in part by a tear stop, which may take the form of a recess or a "J" shaped discontinuity.

[0185] The present disclosure also provides a top engagement feature or article retaining structure RT that includes a top receiving opening and a series of engagement tabs 40, 42, 44, 140, 142, 144, 240, 242, 244, 440, 442, 444, 540, 542, 544, 640, 642, 644, 740, 742, 744 disposed along an outer section around the opening. At least one of the intermediate tabs 44 is adjacent at its proximal end by an access feature that may be accessed by a user to disengage the top engagement feature from an associated article B.

[0186] The present disclosure also provides a top engagement feature or item retaining structure RT including a top receiving opening and a series of engagement tabs 40, 42, 44, 140, 142, 144, 240, 242, 244, 440, 442, 444, 540, 542, 544, 640, 642, 644, 740, 742, 744. A first engagement tab of the series of engagement tabs 40, 42, 44, 140, 142, 144, 240, 242, 244, 440, 442, 444, 540, 542, 544, 640, 642, 644, 740, 742, 744 is secured to the primary panel 12, 14, 16, 112, 212, 214, 412, 414, 416, 512, 514, 516, 640, 642, 644, 740, 742, 744 by the first fold 41. 12, 614, 616, 712, 714 and a second engagement tab of the series of engagement tabs 40, 42, 44, 140, 142, 144, 240, 242, 244 is hinged to the primary panel 12, 14, 16, 112, 212, 214, 412, 414, 416, 512, 514, 516, 612, 614, 616, 712, 714 by a second fold 43. The first and second folds 41, 43 define an obtuse angle θ therebetween, which may optionally be between 115° and 135°, and further optionally may be about 125°. The first fold line 41 optionally defines an angle of about 20° with respect to the first notional line xx, while the second fold line 43 optionally defines an angle of about 15° with respect to the second notional line yy. The first notional line xx is parallel to the longitudinal axis of the primary panel 12, 14, 16, 112, 212, 214, 412, 414, 416, 512, 514, 516, 612, 614, 616, 712, 714, and the second notional line yy is perpendicular to the first notional line xx.

[0187] It will be appreciated that various modifications may be made within the scope of the present invention, for example, the size and shape of the panels and openings may be adjusted to accommodate items of various sizes or shapes.

[0188] It will be recognized that directional references such as "top," "bottom," "base," "front," "back," "edge," "side," "inner," "outer," "upper," and "lower" used herein do not necessarily limit each panel to such orientation, but may merely serve to distinguish the panels from one another.

[0189] As used herein, the terms "hinge connection" and "crease" refer to any type of line that defines a hinge-like feature of the blank to facilitate folding of portions of the blank relative to one another or indicate an optimal panel folding location for the blank. Any reference to a "hinge connection" should not be construed as necessarily referring only to a single crease, and in fact a hinge connection can be formed from two or more creases, where each of the two or more creases can be straight / linear in shape or curved / curvilinear in shape. When linear creases form a hinge connection, they can be disposed parallel to one another or slightly angled relative to one another. When curvilinear creases form a hinge connection, they can cross one another to define a molded panel within the area enclosed by the curvilinear creases. A typical example of such a hinge connection can include a pair of arched or bowed creases that cross at two points to define an elliptical panel between them. The hinge connection may be formed from one or more linear creases and one or more curvilinear creases. A typical example of such a hinge connection may include a combination of a linear crease and an arched or bowed crease that intersect at two points to define a half-moon shaped panel therebetween.

[0190] As used herein, the term "crease" may mean one of a score line, an embossed line, a debossed line, a perforation line, a short slit line, a half-cut line, a single half-cut, an intermittent cut, an alignment slit line, a score line, and any combination of the foregoing options.

[0191] It should be understood that the hinge connections and folds may each include elements formed in the blank substrate, including perforations, lines of perforations, lines of short slits, lines of half cuts, single half cuts, cuts, interrupted cuts, slits, scores, any combination thereof, and the like. The elements may be sized and positioned to provide the desired functionality. For example, the lines of perforation may be sized or designed with a degree of weakness to define the creases or separation lines or both. The lines of perforation may be designed to facilitate folding and resist breaking, to facilitate folding and facilitate breaking with more effort, or to facilitate breaking with less effort.

[0192] The phrase "in registry with" as used herein refers to the alignment of two or more elements in an erected carton, such as an opening formed in a first of two overlapping panels and a second opening formed in a second of two overlapping panels. The elements that are in registry with one another may be aligned with one another in the thickness direction of the overlapping panels. For example, when an opening in a first panel is "in registry with" a second opening in a second panel placed in an overlapping arrangement with the first panel, an edge of the opening may extend along at least a portion of an edge of the second opening and may be aligned with the second opening in the thickness direction of the first and second panels. [Explanation of symbols]

[0193] 10 Blank 12 Primary panel, main panel, first panel, intermediate layer, second layer 13 Crease 14 Primary panel, main panel, second panel, upper layer, first layer 15 Creases 16 Primary Panel, Main Panel, Third Panel, Lower Layer 40 Teeth, tabs, engagement tabs, outer engagement tabs, engagement teeth 41 First fold, cut 42 Teeth, tabs, engagement tabs, intermediate engagement tabs, engagement teeth 43 Second fold, cut 44 Teeth, tabs, engagement tabs, central engagement tabs, engagement teeth 45 Break 47 First Gap 49 The third gap 51 The second gap 53 Break 60A Handle flap 60B Handle flap 61A Fold 61B Fold 63A Second Fold 63B Second fold 90 Carriers, containers, cartons, and article carriers 110 Blank 112 Main Panel, Primary Panel 140 Engagement teeth, engagement tabs 142 Engagement teeth, engagement tabs 144 Engagement teeth, engagement tabs 160A Handle flap 160B Handle flap 161A Fold 161B Fold 210 Blank 212 First main panel, primary panel 213 crease 214 Second Main Panel, Primary Panel 240 Engagement teeth, engagement tabs 242 Engagement teeth, engagement tabs 244 Engagement teeth, engagement tabs 260A Handle flap 260B Handle flap 410 Blank 412 Primary Panel 414 Primary Panel 416 Primary Panel 440 Engagement teeth, engagement tabs 442 Engagement teeth, engagement tabs 444 Engagement teeth, engagement tabs 449 The third gap 510 Blank 512 First Panel, Primary Panel 514 Second Panel, Primary Panel 516 Third Panel, Primary Panel 553 Break 540 Engagement teeth, engagement tabs 542 Engagement teeth, engagement tabs 544 Engagement teeth, engagement tabs 610 Blank 612 First Panel, Intermediate Layer, Primary Panel 614 Second Panel, Upper Layer, Primary Panel 616 Third Panel, Lower Layer, Primary Panel 640 Teeth, tabs, engaging teeth, engaging tabs 642 Teeth, tabs, engaging teeth, engaging tabs 644 Teeth, tabs, engaging teeth, engaging tabs 710 Blank 712 First Panel, Primary Panel 714 Primary Panel 740 Engagement teeth, engagement tabs 742 Engagement teeth, engagement tabs 744 Engagement teeth, engagement tabs 1000 Equipment, packaging equipment 1010 Applicator 1012 Applicator plate 1020 Bushing 1022 Annular side wall, annular wall 1024A First Contact Surface 1024B Second abutment surface 1030 Saddle 1110 Applicator 1112 Applicator plate 1120 Bushing 1220 Bushing 1222 Circular Wall 1224A First Contact Surface 1224B Second abutment surface A1 opening, opening A2 opening, opening A3 opening, opening A4 opening A5 opening B Goods C Lid, end closure C1 First relief cut C2 Second relief cut C3 control cut, first control cut C4 control cut, second control cut C5 3rd relief cut C6 control cut, 3rd control cut C e 1 First center, center of curvature C e 2. The Second Center E1 Edge, first edge E2 Second edge E3 Third edge E4 Fourth edge EP Edge F flange F1 Hinge connection F2 Hinge connection F3 Hinge connection H Handle n1 First conceptual line n2 Second conceptual line NC Conceptual Circle N CH Cut-off r1 First radius, radius of curvature r2 Second radius, radius of curvature O R1 Orifice O R2 Orifice PP contact point RT article holding structure T1 pull tab, first pull tab, top pull tab T2 pull tab, second pull tab, bottom pull tab T3 pull tab, 3rd pull tab, middle pull tab W1 first width, first lateral dimension, first width dimension W2 second width, second transverse dimension, second width dimension W3 third width, third transverse dimension, third width dimension xx Conceptual longitudinal line yy conceptual horizontal line

Claims

1. 1. An apparatus for forming a package, comprising: the apparatus includes an applicator having an applicator plate for engaging an article carrier; the applicator plate having a component attached thereto; The components are: a first limb having a first end and an opposing second end located a first distance from the first end, the first end providing a first abutment surface; a second limb having a first end and an opposing second end located a second distance from the first end, the first end providing a second abutment surface; Equipped with An apparatus for forming a package, wherein the first limb is spaced apart from the second limb, the second distance being less than the first distance.

2. The applicator plate has at least one opening and a bushing mounted within the at least one opening; the bushing comprises an annular wall having a first end and an opposing second end; the first end provides a pair of diametrically opposed spaced apart abutment regions, a first of the abutment regions being located a first distance from the second end of the annular wall, the second end of the annular wall facing the first end, and a second of the abutment regions being located a second distance from the second end of the annular wall; The apparatus of claim 1 , wherein the second distance is less than the first distance.

3. 3. The apparatus of claim 2, wherein the bushing comprises a saddle disposed between the pair of abutment regions, the saddle providing a recess at least partially defining a cavity for receiving a portion of an article carrier.

4. The apparatus of claim 1 , further comprising an engagement device for holding at least one article carrier in engagement with the applicator plate.

5. The apparatus described in claim 4, wherein the engagement device comprises a vacuum system.

6. The device of claim 3 , wherein the saddle is defined by a portion of the annular wall disposed between the pair of abutment regions, the portion of the annular wall being chamfered.

7. The apparatus of claim 2 , wherein a saddle is defined by a portion of the annular wall disposed between the pair of abutment regions, the portion of the annular wall being filleted.

8. The device of claim 2 , wherein a saddle is defined by a portion of the annular wall disposed between the pair of abutment areas, the portion of the annular wall being inclined relative to a surface of the pair of abutment areas.

9. 1. An article carrier for packaging at least one article, comprising: the article carrier comprises at least one primary panel forming a handle structure; the at least one primary panel comprising a handle portion and at least one article retention structure for engaging an article to provide a top-handle article carrier; the at least one item retaining structure comprises a receiving opening having a boundary including a first edge and an opposing second edge; the second edge is defined by a series of distal ends of engagement teeth that provide the engagement edge; the first edge is positioned closer to the handle portion than the second edge; An article carrier, wherein the first edge is curved such that a center of curvature of the first edge is located closer to the second edge than to the first edge.

10. The boundary further includes a pair of opposing third and fourth edges; 10. The article carrier of claim 9, wherein each of the third and fourth edges continuously connects the first edge and the second edge so as to provide a smooth transition between the first edge and the second edge.

11. An article carrier as described in claim 9, wherein the radius of curvature of the first edge portion is less than the radius of curvature of the second edge portion.

12. The article carrier of claim 9, wherein the article carrier is provided with a release device, the release device including a pull tab.

13. An article carrier as described in claim 12, wherein the release device includes a notch positioned between the pull tab and the receiving opening of the at least one article holding structure, the notch being arcuate.

14. An article carrier as described in claim 12, wherein the release device includes a notch positioned outside the top receiving opening.

15. An article carrier as described in claim 9, wherein the article carrier is provided with an escape device, the escape device including an escape notch, the escape notch being positioned between the handle portion and the receiving opening of the at least one article holding structure.

16. An article carrier as described in claim 15, wherein the relief notch is curved.

17. An article carrier as described in claim 15, wherein the relief notch is positioned on the inside of the receiving opening opposite the outside of the receiving opening.

18. The article carrier is formed from at least two layers of sheet material in a face-to-face contact arrangement; the at least two layers of sheet material include a first layer and a second layer; 10. The article carrier of claim 9, wherein the first layer has a larger longitudinal dimension than the second layer to provide an access tab at an end of the first layer that projects outward beyond the adjacent end of the second layer.

19. A blank for forming an article carrier, comprising: the blank comprises at least one primary panel forming a handle structure; the at least one primary panel includes a handle portion and at least one article retention structure for engaging an article to provide a top-handle article carrier; the at least one item retaining structure comprises a receiving opening having a boundary including a first edge and an opposing second edge; the second edge is defined by a distal end of a series of engagement teeth that provide the engagement edge; the first edge is located closer to the handle portion than the second edge; The blank, wherein the first edge is curved such that a center of curvature of the first edge is located closer to the second edge than to the first edge.

20. A blank as described in claim 19, wherein the boundary further includes a pair of opposing third and fourth edges, the third and fourth edges being continuously connected to the first and second edges such that each of the third and fourth edges provides a smooth transition between the first and second edges.

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