Anti-slip, heat insulating volcanic rock products and manufacturing methods

Abstract

The present invention is a non-slip and heat-insulating volcanic rock product, which is characterized by comprising the following components: 80-100% by weight of igneous rock, 70-100% by weight of kaolin, 70-100% by weight of feldspar, and 8-20% by weight of additives. Through the efficient use of volcanic rock and its combination with other components, the product has the properties of humidity control, non-slip, anti-mildew, heat insulation, and noise reduction. The structural strength is also superior to other similar products. The cost of the product is low and can meet the needs of a wide range of applications. At the same time, the manufacturing and processing process of the product requires only minor changes to the current existing manufacturing and processing process, and the production investment is low. Not only does it create new uses for volcanic rock, but it is also environmentally friendly and can realize a cycle. It can also meet the requirements of environmental protection and meet the eco-friendly needs of people's daily life. It can play an active role in reducing carbon emissions.

Description

[Technical field]

[0001] The present invention relates to the technical field of residential interior materials, and in particular to a volcanic rock product having anti-slip and heat insulating properties and a manufacturing method thereof. [Background technology]

[0002] In daily life, water is frequently used in bathrooms and kitchens. Therefore, the humidity of the floor is usually high, and the elderly and children often slip and fall. Currently, such problems are addressed by laying mats on the floor. However, anti-slip mats are usually made of rubber material. Rubber material does not have moisture absorption function, so it cannot adjust the humidity in bathrooms and kitchens. Under humid conditions, rubber anti-slip mats are prone to mold and mildew growth due to bacterial growth, which will affect the use of the rubber anti-slip mats. Summary of the Invention

[0003] In order to solve the above technical problems, the present invention aims to provide a non-slip and heat-insulating volcanic rock product and its manufacturing method. In order to achieve the above object, the technical outline of the present invention is as follows. A non-slip, insulating volcanic rock product containing the following components by weight: 80-100% by weight igneous rock, 40-55% by weight kaolin, 70-100% by weight feldspar, 70-100% by weight additives.

[0004] In the preferred solution of the present invention, the grain diameter of the volcanic rock, kaolin and feldspar is 80 mesh or more. The preferred solution of the present invention is a mixture of volcanic rock, kaolin and feldspar in a ratio of 1:0.9:0.9. A preferred solution according to the invention is characterized in that the additives include one or more of the following: binders, stabilizers, fungicides and water reducers. A preferred solution according to the invention is characterized in that the binder is selected from one or more of the following: gypsum, phosphates and water-soluble polyvinyl alcohol. A preferred solution of the invention is characterized in that the stabilizer is one or more of the following: tribasic lead sulfate, dibasic lead stearate, zinc stearate and calcium stearate. A preferred solution of the invention is characterized in that the fungicide is one or more of broad spectrum antibacterial agents, organocuprates, organotin salts, phenols, imidazoles, pyridines, thiazoles, chlorophenols, quaternary ammonium salt derivatives, organic acids. A preferred solution of the present invention is characterized in that the water reducing agent is one or more of the following: melamine-based water reducing agents, polycarboxylic acid high-performance water reducing agents, calcium lignosulfonate and naphthalenesulfonic acid water reducing agents.

[0005] On the other hand, as described below, the present invention also provides a method for producing the volcanic rock anti-skid and heat insulating material described in any of the above technical solutions. The raw materials are 80-100% by weight of volcanic rock, 70-100% by weight of kaolin, 70-100% by weight of feldspar, and 70-100% by weight of additives. Each raw material is crushed to 80 mesh or more, mixed with water and stirred to become a mixed raw material. The mixed raw materials are poured into a mold and placed into a plate shape. The plates are baked at 800-1400°C for 24-48 hours, then removed and cooled to become the finished product. A preferred solution of the present invention is characterized in that the plate shape is formed using a placing machine and then the plate is cured at room temperature.

[0006] As described above, the present invention has the following beneficial effects. SUMMARY OF THE DISCLOSURE Embodiments of the present invention provide anti-slip and insulating volcanic rock products and methods for making same.

[0007] Through the efficient use of volcanic rock and its combination with other ingredients, the product has the properties of humidity control, anti-slip, anti-mildew, heat insulation, noise reduction and other functions. The structural strength is also superior to other similar products. The cost of the product is low and can meet the needs of a wide range of applications. At the same time, the manufacturing and processing process of the product requires only minor changes to the current existing manufacturing and processing process and low production investment. Not only does it create new uses for volcanic rock, it is also environmentally friendly and can realize a cycle. It can also meet the requirements of environmental protection and meet the eco-friendly needs of people's daily life. It can play an active role in reducing carbon emissions. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0008] The technical solutions in the embodiments of the present invention are described as follows. However, the described embodiments are not all the embodiments, but only some of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work shall fall within the protection scope of the present invention. Example 1

[0009] It is a non-slip, heat insulating volcanic rock product. Weight composition: 80-100% igneous rock, 40-55% kaolin, 70-100% feldspar, 70-100% additives. Volcanic rocks are also called extrusive rocks. They are a type of igneous rock formed when magma released during volcanic activity is rapidly cooled. Compared to sedimentary rocks, they differ in terms of the form of formation, the environment, and the region in which they are found. Volcanic rocks have excellent functionality, and in addition to the characteristics of general stone, they also have other functions.

[0010] Volcanic rock materials have various characteristics such as weather resistance, acid resistance, alkali resistance, and non-radiation. Their natural porous shape has sound insulation and noise reduction effects, and is excellent for the auditory environment. They have a unique absorption function and can regulate air humidity, which can also improve the environment. Their natural color can effectively reduce the glare of light, greatly improving the visual environment. They have many excellent characteristics. In architecture and interior design, they can meet the natural texture that people are looking for and the needs for environmental protection.

[0012] Volcanic rock has a porous shape and is the only natural sound-absorbing building material. Mountain rock is formed by the condensation of volcanic lava after an eruption, and because it is formed at high temperatures, it has light absorption and heat insulation functions. Volcanic rock's porous shape also allows it to absorb and regulate moisture. Volcanic rock contains more than 30 types of trace elements. It also has excellent therapeutic effects on joint pain, inflammation, skin diseases, etc.

[0013] In the embodiment of the present invention, the grain diameter of the volcanic rock, kaolin and feldspar is more than 80 mesh, or the blending ratio of the volcanic rock, kaolin and feldspar is 1:0.9:0.9. The additives include one or more of a binder, a stabilizer, a fungicide, and a water-reducing agent. The binder is one or more of gypsum, phosphate, and water-soluble polyvinyl alcohol. The stabilizer is one or more of tribasic lead sulfate, dibasic lead stearate, zinc stearate, and calcium stearate. The stabilizer is intended to maintain the shape of the product after molding. The fungicide is one or more of a broad-spectrum antibacterial agent, an organic copper salt, an organic tin salt, a phenol, an imidazole, a pyridine, a thiazole, a chlorophenol, a quaternary ammonium salt derivative, and an organic acid. The fungicide reduces the possibility of mold growth on the product. The water-reducing agent is one or more of a melamine-based water-reducing agent, a polycarboxylic acid high-performance water-reducing agent, calcium lignosulfonate, and a naphthalene sulfonic acid water-reducing agent. The water-reducing agent reduces the use of water during production and increases the hardness of the product. In other embodiments, materials such as activated carbon, montmorillonite, and photocatalysts can be added to improve the mold resistance and deodorizing properties of the product.

[0014] The present invention also provides a volcanic rock product having anti-slip and heat insulating properties in the above-mentioned manufacturing technology and a manufacturing method thereof. Step 1: The raw materials are 80-100% by weight igneous rock, 40-55% by weight kaolin, 70-100% by weight feldspar, and 8-20% by weight additives. Step 2: Select each raw material, crush it to 80 mesh or more, and mix it thoroughly with an appropriate amount of water to obtain the mixed raw material. By mixing it with additives, volcanic rock raw material, kaolin, and feldspar through water, each raw material is evenly dispersed and more tightly bonded to each other. Step 3: The mixed raw materials are placed into a mold and formed into a plate using a molding machine. The shape of the plate is determined by the shape of the mold. By creating multiple shaped holes in the mold, multiple plates can be obtained in one molding process. Step 4: The semi-finished plate is put into the kiln, the firing temperature is 800-1400℃, and it is taken out after 24-48 hours. After cooling, it becomes a finished product.

[0015] After the semi-finished plates are processed, they are baked in a kiln in sequence, so they need to be stored at room temperature. To prevent the semi-finished plates from cracking or breaking, they need to be hardened at room temperature. Through the efficient use of volcanic rock and its combination with other components, the product has the properties of humidity control, anti-slip, anti-mildew, heat insulation, and noise reduction. The structural strength is superior to other similar products, and the product cost is low and can meet the needs of a wide range of applications. At the same time, the manufacturing and processing process of the product requires only minor changes to the current existing manufacturing and processing process, and the production investment is small. Not only does it create new uses for volcanic rock, it is also environmentally friendly and can realize a cycle. It can also meet the requirements of environmental protection and meet the eco-friendly needs of people's daily life. It can play an active role in reducing carbon emissions. The volcanic rock product of the present invention can also be used as floor tiles, wall panels, and hot spring wall tiles. Example 2

[0016] It is a slip-resistant, heat-insulating volcanic rock product. Weight composition: 80% igneous rock, 70% kaolin, 70% feldspar, 8% additives. The additives used are binder, stabilizer, mold inhibitor, and water reducer, among which the binder is gypsum, the stabilizer is tribasic lead sulfate, the mold inhibitor is a broad-spectrum antibacterial agent, and the water reducer is a melamine-based water reducer.

[0017] The present invention provides a non-slip, heat insulating volcanic rock product and a method for making the same. Step 1: The raw materials are 80% by weight of igneous rock, 70% by weight of kaolin, 70% by weight of feldspar, and 8% by weight of additives. Step 2: Select each raw material, crush it to 80 mesh or more, and mix it thoroughly with an appropriate amount of water to obtain the mixed raw material. By mixing it with additives, volcanic rock raw material, kaolin, and feldspar through water, each raw material is evenly dispersed and more tightly bonded to each other. Step 3: The mixed raw materials are placed into a mold and formed into a plate using a molding machine. The shape of the plate is determined by the shape of the mold. By creating multiple shaped holes in the mold, multiple plates can be obtained in one molding process. Step 4: The semi-finished plate is put into the kiln at 1200℃ and taken out after 24 hours. After cooling, it becomes a finished product. After processing, the semi-finished plate is baked in the kiln in sequence, so it needs to be stored at room temperature. It needs to be hardened at room temperature to prevent the semi-finished plate from cracking or breaking. Example 3

[0018] It is a slip-resistant, heat-insulating volcanic rock product. Weight composition: 90% igneous rock, 85% kaolin, 85% feldspar, 15% additives. The additives used are binder, stabilizer, fungicide and water reducer, among which the binder is phosphate, the stabilizer is dibasic lead stearate, the fungicide is a broad spectrum antibacterial agent and the water reducer is polycarboxylic acid high performance water reducer.

[0019] The present invention provides a non-slip, heat insulating volcanic rock product and a method for making the same. Step 1: The raw materials are 90% by weight of igneous rock, 85% by weight of kaolin, 85% by weight of feldspar, and 15% by weight of additives. Step 2: Select each raw material, crush it to 80 mesh or more, and mix it thoroughly with an appropriate amount of water to obtain the mixed raw material. By mixing it with additives, volcanic rock raw material, kaolin, and feldspar through water, each raw material is evenly dispersed and more tightly bonded to each other. Step 3: The mixed raw materials are placed into a mold and formed into a plate using a molding machine. The shape of the plate is determined by the shape of the mold. By creating multiple shaped holes in the mold, multiple plates can be obtained in one molding process. Step 4: The semi-finished plate is put into the kiln at 1100℃ and taken out after 36 hours. After cooling, it becomes a finished product. After processing, the semi-finished plate is baked in the kiln in sequence, so it needs to be stored at room temperature. It needs to be hardened at room temperature to prevent the semi-finished plate from cracking or breaking. Example 4

[0020] It is a slip-resistant, heat-insulating volcanic rock product. Weight composition: 100% igneous rock, 100% kaolin, 100% feldspar, 20% additives. The additives used are binder, stabilizer, anti-mold agent, and water-reducing agent, among which the binder is water-soluble polyvinyl alcohol, the stabilizer is zinc stearate, the anti-mold agent is organic tin salt, and the water-reducing agent is polycarboxylic acid high-performance water-reducing agent.

[0022] The present invention provides a non-slip, heat insulating volcanic rock product and a method for making the same. Step 1: The raw materials are 100% by weight igneous rock, 100% by weight kaolin, 100% by weight feldspar, and 20% by weight additives. Step 2: Select each raw material, crush it to 80 mesh or more, and mix it thoroughly with an appropriate amount of water to obtain the mixed raw material. By mixing it with additives, volcanic rock raw material, kaolin, and feldspar through water, each raw material is evenly dispersed and more tightly bonded to each other. Step 3: The mixed raw materials are placed into a mold and formed into a plate using a molding machine. The shape of the plate is determined by the shape of the mold. By creating multiple shaped holes in the mold, multiple plates can be obtained in one molding process. Step 4: The semi-finished plate is put into the kiln at 1000℃ and taken out after 48 hours. After cooling, it becomes a finished product. After processing, the semi-finished plate is baked in the kiln in sequence, so it needs to be stored at room temperature. It needs to be hardened at room temperature to prevent the semi-finished plate from cracking or breaking.

[0023] The test results of the anti-slip coefficient, noise reduction coefficient and water absorption rate of the products produced in Examples 2 to 4 are as follows. TIFF2025501786000001.tif52160

[0024] The above anti-slip coefficient is the anti-slip coefficient of the plate surface. The noise reduction coefficient is the average value of the sound absorption coefficient measured at frequencies of 250, 500, 1000 and 2000HZ. The water absorption coefficient is the water absorption capacity of the plate. The measurement in this experiment is the percentage of the increased mass to the original mass after immersing the plate in distilled water at 25°C for 1 minute. From the above data, it can be seen that as the proportion of volcanic rock increases, the anti-slip coefficient, noise reduction coefficient and water absorption coefficient also increase.

[0025] The above description of the disclosed embodiments enables those skilled in the art to realize or use. The above description of the disclosed embodiments allows various modifications to these embodiments to be apparent to those skilled in the art. It is readily understood that the general principles defined in this description can be used without departing from the spirit or scope of the present invention. In this case, it is implemented in other embodiments. Thus, the present invention is not limited to those shown in this article. These embodiments are to be applied to the widest scope consistent with the principles and novel features disclosed in this article.

Claims

1. A non-slip and heat insulating volcanic rock product, characterized in that it contains the following components by weight: 80-100% igneous rock, 40-55% kaolin, 70-100% feldspar, 70-100% additives.

2. The grain diameter of the volcanic rock, kaolin, and feldspar in claim 1 is 80 mesh or more.

3. The blending ratio of volcanic rock, kaolin and feldspar in claim 1 or 2 is 1:0.9:0.9

4. The anti-slip and heat insulating volcanic rock product and its manufacturing method are characterized in that the additives include one or more of a binder, a stabilizer, a mildew inhibitor, and a water reducing agent.

5. The volcanic rock product according to claim 4 is characterized in that the binder is one or more of gypsum, phosphate, and water-soluble polyvinyl alcohol.

6. The volcanic rock product according to claim 4 is characterized in that the stabilizer is one or more of tribasic lead sulfate, dibasic lead stearate, zinc stearate and calcium stearate.

7. The volcanic rock product described in claim 4 is characterized in that the fungicide used is one or more of broad-spectrum antibacterial agents, organic copper salts, organic tin salts, phenols, imidazoles, pyridines, thiazoles, chlorophenols, quaternary ammonium salt derivatives, and organic acids.

8. The volcanic rock product described in claim 4 is characterized in that the water reducing agent used is one or more of melamine-based water reducing agents, polycarboxylic acid high performance water reducing agents, calcium lignosulfonate, and naphthalenesulfonic acid water reducing agents.

9. The volcanic rock is produced by any one of the methods described in claims 1 to 8. Its characteristics are as follows: The raw materials are 80-100% by weight of volcanic rock, 70-100% by weight of kaolin, 70-100% by weight of feldspar, and 8-20% by weight of additives. Each of the raw materials is crushed to 80 mesh or more, and mixed and stirred with water to produce a mixed raw material. The mixed raw materials are poured into a mold and placed into a plate shape, which is then baked at 800-1400°C for 24-48 hours, removed and cooled to complete the process.

10. The volcanic rock product according to claim 9 is characterized in that a plate shape is formed using a placing machine and the plate is hardened at room temperature.