Modularized unit for equipment installation
The modularized equipment mounting unit addresses gas accumulation issues by employing a detachable bottom layer beam frame for gas dispersal, ensuring safe and efficient installation and compliance with industry standards.
Patent Information
- Application Number
- JP2025502369
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-06-16
- Filing Date
- 2024-03-05
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2044-03-05
AI Technical Summary
Conventional equipment mounting structures in industries like chemical and pharmaceutical industries hinder the diffusion of inert and harmful gases, leading to potential dangers from gas accumulation.
A modularized equipment mounting unit with a detachable bottom layer beam frame that allows for gas diffusion, featuring removable connections between beams, upright columns, and equipment, enabling easy assembly and disassembly for installation and ensuring gas dispersal.
Prevents gas accumulation by allowing the removal of the bottom layer beam frame, ensuring safe and efficient installation while maintaining structural integrity and compliance with industry standards.
Smart Images

Figure 2025525546000001_ABST
Abstract
Description
[Technical Field]
[0001] [Citation of Related Application] This application claims priority from Chinese Patent Application No. 202310713816.8, filed with the China Patent Office on June 16, 2023, for the invention entitled "Equipment Mounting Modular Unit," the entire contents of which are incorporated herein by reference.
[0002] The present disclosure relates to equipment mounting modularized units, and more particularly to a bottom level equipment mounting support structure of an equipment mounting modularized unit. [Background technology]
[0003] Currently, to facilitate and speed the installation of factory building facilities, a method has been proposed in which related facilities are modularized and prefabricated modularized units are transported to the construction site for installation (e.g., as disclosed in Patent Document CN112166233A). In conventional modularization designs, when an equipment installation modularized unit has multiple equipment installation frames, all of the equipment installation frames on each layer, including the bottom layer, are designed according to the same standard. Furthermore, due to process requirements and space saving considerations, the bottom layer must be equipped with the same equipment as the other layers. To ensure that the equipment pipelines on the bottom layer can be lifted and transported together with the modularized unit, maximize pre-assembly and inspection in the modular structure manufacturing factory, and ensure lifting strength, a steel structure is usually added to the bottom layer of the module, and a grille or checker plate is installed. However, in industries such as the chemical and pharmaceutical industries, inert and harmful gases are generated during the production process, and these gases often accumulate between the bottom-layer equipment structures (e.g., installed grille or checker plate). In other words, in the conventional technology, such equipment mounting structures present on the lowest layer hinder the diffusion of inert gases (or harmful gases), causing these gases to accumulate near the lowest layer, posing a potential danger. Therefore, in the case of such equipment mounting modular units used in related industries that generate inert gases (or harmful gases), such as the chemical industry and the pharmaceutical industry, it is necessary to consider modules with a lowest layer structure that is prone to gas diffusion. Summary of the Invention
[0004] The present disclosure provides an equipment mounting modularized unit, and more particularly, an equipment mounting modularized unit having a bottom layer structure that is prone to gas diffusion.
[0005] The equipment mounting modular unit according to the present disclosure includes a plurality of upright columns and a multi-layer equipment mounting frame connected between the plurality of upright columns for mounting equipment. With various types of equipment mounted on the equipment mounting frames of each layer, the equipment mounting modular unit as a whole is transported to the required mounting site and mounted there. Of the multi-layer equipment mounting frames, at least the equipment mounting beam frame of the lowest layer consists of a plurality of beams, and the beam frame is not only detachably connected to the plurality of upright columns but also detachably connected to the various types of equipment mounted on the beam frame.
[0006] In at least one embodiment, the plurality of beams of the beam frame include a frame beam and an equipment foundation beam connected to the equipment, the equipment foundation beam being removably connected to the frame beam.
[0007] In at least one embodiment, the connections between the beam frame and the multiple upright columns, the beam frame and the various equipment, and the equipment foundation beam and the frame beam are made using a bolt connection structure.
[0008] In at least one embodiment, at least one of the facilities includes a foundation anchor bolt that is secured to a concrete foundation at the installation site.
[0009] In at least one embodiment, the at least one equipment foundation beam is welded to a recessed plate in a groove in the concrete foundation at the installation site, or is connected to the concrete foundation at the installation site by chemical anchor bolts.
[0010] In at least one embodiment, the mounting frame includes an equipment mounting planar frame located on a middle layer, an equipment mounting planar frame located on the top layer, and the beam frame located on the bottom layer, and the equipment mounting modularized unit as a whole is lifted, transported, and installed at the required installation site.
[0011] In at least one embodiment, the beam frame includes a plurality of outer frame beams, a plurality of inner frame beams, and a plurality of equipment mounting beams, and after at least some of the equipment is installed on a concrete foundation at the required installation site, the outer frame beams are removed and one or more of the plurality of inner frame beams and the plurality of equipment mounting beams are removed.
[0012] In at least one embodiment, when at least one of the equipment foundation beams is welded to an embedded plate in a groove of a concrete foundation at an installation site, the height of the equipment from the ground level of the foundation is 200 to 400 mm, and when the chemical anchor bolts are used, the height of the equipment from the ground level of the foundation is greater than 400 mm.
[0013] In at least one embodiment, the height of the equipment foundation beam is determined based on the height of the equipment from the ground level of the foundation as defined by industry standards.
[0014] In at least one embodiment, the frame beams include a plurality of outer frame beams that form the outer frame of the beam frame and are removably connected to the plurality of upright columns, at least one first inner frame beam that connects the outer frame beams that face each other within the outer frame, and at least one second inner frame beam that connects the outer frame beams and the first inner frame beam that face each other within the outer frame, and at least one equipment foundation beam is provided within the outer frame and is removably connected to at least one of the outer frame beams, the first inner frame beam, and the second inner frame beam, and the equipment is removably attached to the at least one equipment foundation beam.
[0015] In at least one embodiment, in the multi-layer equipment mounting frame, between adjacent equipment mounting frames, there are provided diagonal support beams that are connected to the adjacent equipment mounting frames and that are inclined relative to the adjacent equipment mounting frames.
[0016] In at least one embodiment, at least one of the multi-layer equipment mounting frames, excluding the beam frame, is not only removably connected to a plurality of upright columns, but also to various pieces of equipment mounted on the at least one equipment mounting frame.
[0017] According to the equipment mounting modular unit of the present disclosure, after the equipment mounting modular unit arrives at the installation site, at least a portion of the structure of the lowest beam frame on which various pieces of equipment are mounted can be removed, thereby preventing potential dangers caused by the beam frame impeding the diffusion of gas that accumulates on the lowest layer. [Brief explanation of the drawings]
[0018] [Figure 1] 1 is a schematic side view illustrating a facility mounted modularized unit according to an embodiment of the present disclosure. FIG. [Figure 2] 1 is a schematic plan view showing various equipment mounted on the lowest beam frame in an equipment mounting modularized unit according to an embodiment of the present disclosure. FIG. [Figure 3] 1 is a schematic vertical cross-sectional view showing a state in which a first facility according to an embodiment of the present disclosure is installed on-site. [Figure 4] FIG. 2 is a schematic vertical cross-sectional view showing a state in which a second facility according to an embodiment of the present disclosure is installed on-site. [Figure 5] FIG. 10 is a schematic vertical cross-sectional view showing a state in which a third facility according to an embodiment of the present disclosure is installed on-site. [Figure 6] FIG. 10 is a partial perspective view showing various pieces of equipment on the lowest layer of an equipment mounting modularized unit in a connected state with a beam frame according to an embodiment of the present disclosure. [Figure 7] FIG. 10 is a partial perspective view showing various pieces of equipment on the lowest level of an equipment mounting modularized unit according to an embodiment of the present disclosure, removed from the beam frame, separated, and then fixed to a concrete foundation. DETAILED DESCRIPTION OF THE INVENTION
[0019] The invention and its effects of the present disclosure will be described in detail below based on the embodiments for carrying out the invention. The following embodiments are merely for explaining the contents of the present disclosure, and the present disclosure is not limited to the following embodiments or examples. Any modifications made to the present disclosure based on the spirit of the present disclosure are within the scope of the present disclosure.
[0020] An equipment mounting modular unit 10 according to an embodiment of the present disclosure is an equipment mounting modular unit applicable to industries such as chemical industry and pharmaceutical industry. As shown in Fig. 1, the equipment mounting modular unit 10 is a rectangular parallelepiped frame structure including a plurality of (four in this embodiment) upright columns 11, a plurality of equipment mounting plane frames 12 located on the middle floor, an equipment mounting plane frame 13 located on the top floor, an equipment mounting beam frame 14 located on the bottom floor, diagonal support beams 15 connected to the upright columns 11, the equipment mounting plane frames 12 and 13, and the beam frame 14, and a plurality of hanging hardware 16 provided on the frame structure.
[0021] The height of the equipment mounting modular unit 10 is determined by the length of the multiple upright columns 11, and the equipment mounting plane frames 12, 13 and beam frame 14 can form a multi-layer equipment mounting frame for the equipment mounting modular unit 10 between the multiple upright columns 11.
[0022] The equipment mounting planar frames 12, 13 may be configured, for example, such that a polygonal frame (in this embodiment, a rectangular frame) is surrounded by a plurality of (four in this embodiment) outer frame beams, and plates are provided within the frame. The plates within the frame may be fixed to each outer frame beam, or may be removably attached to each outer frame beam. In this configuration, each outer frame beam constituting the polygonal frame of each equipment mounting planar frame is joined and fixed to a plurality of upright columns 11, and the plates provided within the frame of each equipment mounting planar frame may be parallel to each other.
[0023] 1, 2, and 6, the equipment-mounting beam frame 14 located on the lowest floor can be configured, for example, by forming a polygonal frame (a rectangular frame in this embodiment) surrounded by a plurality of outer frame beams (four outer frame beams 14a in this embodiment), with inner frame beams and equipment-mounting beams joined to each outer frame beam provided within the frame. In this configuration, each outer frame beam of the beam frame 14 is joined and fixed to a plurality of upright columns 11, and the plane on which the frame formed by being surrounded by each outer frame beam of the beam frame 14 is located may also be configured so as to be parallel to the plates of the equipment-mounting plane frames 12, 13.
[0024] In addition, as shown in Figure 1, multiple diagonal support beams 15 are connected to each of the upright columns 11, the equipment mounting plane frames 12 and 13, and the beam frame 14, thereby preventing the equipment mounting modularized unit 10 from being deformed by external forces and improving the structural stability of the equipment mounting modularized unit 10.
[0025] As shown in Figure 1, in the frame structure of the equipment mounting modular unit 10, at the joint between at least one of the equipment mounting frames of each floor (equipment mounting plane frames 12, 13 and beam frame 14) and at least one upright column 11, a lifting bracket 16 is provided for lifting the equipment mounting modular unit 10 when moving, transporting, installing, or removing the equipment mounting modular unit 10. This allows a crane or the like to be directly hooked onto the lifting bracket 16 to move, transport, install, or remove the equipment mounting modular unit 10, making operation simple.
[0026] The equipment mounting modular unit 10 may be manufactured and assembled in advance at a modular device manufacturing factory, and necessary related equipment may also be attached to the equipment mounting frames of each layer (equipment mounting plane frames 12, 13 and beam frame 14). The entire unit may then be hoisted, transported, and installed at a construction and installation site of a factory such as a chemical plant or pharmaceutical plant. Of course, the transportation method for the equipment mounting modular unit 10 of the present disclosure is not limited to hoisting transportation, and the equipment mounting modular unit 10 of the present disclosure may be transported by any appropriate vehicle or tool. Of the equipment mounting frames of each layer (equipment mounting plane frames 12, 13 and beam frame 14) in this embodiment, the connections between the multiple beams of the beam frame 14 located on the lowest layer and each of the upright columns 11, and the connections between the multiple beams and the equipment attached to the lowest layer, may all be detachable.
[0027] 2 is a schematic plan view illustrating a state in which various equipment is mounted on the beam frame 14 on the lowest level of the equipment mounting modularized unit 10 according to the embodiment of the present disclosure. As shown in FIG. 2, the beams of the beam frame 14 include four outer frame beams 14a connected to the upright columns 11, two first inner frame beams 14b connecting two opposing outer frame beams 14a, a second inner frame beam 14c connected between one of the two outer frame beams 14a not connected by the first inner frame beam 14b and the opposing first inner frame beam 14b, two first equipment mounting beams 14d connected between the other of the two outer frame beams 14a not connected by the first inner frame beam 14b and the opposing first inner frame beam 14b, two second equipment mounting beams 14e connected between the two first inner frame beams 14b, and one third equipment mounting beam 14f connected between the outer frame beam 14a and the second inner frame beam 14c.
[0028] Among them, the outer frame beam 14a, the first inner frame beam 14b, and the second inner frame beam 14c are used as frame beams of the beam frame 14, and the first equipment mounting beam 14d, the second equipment mounting beam 14e, and the third equipment mounting beam 14f are used as equipment foundation beams for mounting equipment on the beam frame 14. In this embodiment shown in Figure 2, the two first equipment mounting beams 14d are for mounting the first equipment 21, the two second equipment mounting beams 14e are for mounting the second equipment 22, and the one third equipment mounting beam 14f is for mounting the third equipment 23.
[0029] Furthermore, the number and layout of the outer frame beams 14a, first inner frame beams 14b, second inner frame beams 14c, first equipment mounting beams 14d, second equipment mounting beams 14e, and third equipment mounting beams 14f of the beam frame 14 are not limited to the number and layout shown in Fig. 2, and can be changed as appropriate depending on the specific equipment to be mounted. In this way, the beam frame 14 of the lowest layer of the equipment mounting modular unit 10 of the present disclosure is highly versatile.
[0030] The first equipment 21 may be a horizontal equipment having a saddle 21a and foundation anchor bolts that can be fixed to a concrete foundation at the installation site. During assembly and transportation of the equipment mounting modular unit 10, the two first equipment mounting beams 14d are respectively connected to the side surfaces of the saddle 21a via fasteners (e.g., bolted fasteners). In other words, the saddle 21a is connected and fixed to the two first equipment mounting beams 14d via fasteners (e.g., bolted fasteners), i.e., the first equipment 21 is attached and fixed to the beam frame 14.
[0031] Specifically, the first equipment 21 has, for example, a substantially cylindrical shape and is attached and fixed to two first equipment mounting beams 14d in a horizontally placed position via two lower saddles 21a. For example, a channel steel, i.e., a C-shaped steel, is used as the saddles 21a. In this embodiment, as shown in FIG. 3, when viewed from the side along the horizontal direction, the saddle 21a has a substantially trapezoidal shape that is wide at the top and narrow at the bottom. Furthermore, for example, a channel steel is used as the two first equipment mounting beams 14d. At the installation site, as shown in FIG. 2, the channel steel that becomes the saddles 21a and the channel steel that becomes the first equipment mounting beams 14d are connected back to back at two locations spaced a certain distance from each other in the longitudinal direction of the first equipment 21. In other words, the openings of the channel steel are connected so that they face opposite each other.
[0032] The second equipment 22 can be a mounting base that can mount predetermined equipment that must be at a certain height (e.g., 200 to 400 mm) above the ground level G of the foundation in accordance with industry standards, and may be a mounting base without a saddle or the like. An equipment foundation beam must be provided for the second equipment 22. Specifically, as shown in FIG. 2, in order to fix a second equipment mounting beam 14e, which serves as an equipment foundation beam, below the second equipment 22, before the equipment mounting modularized unit 10 is hoisted and transported, the two second equipment mounting beams 14e are first fixedly connected to the second equipment 22 by fastening (e.g., bolted fasteners), welding, or the like. In other words, the second equipment 22 is fixedly connected to the two second equipment mounting beams 14e by fastening (e.g., bolted fasteners), welding, or the like. Then, the two second equipment mounting beams 14e are connected to the two first inner frame beams 14b respectively by fastening devices (e.g., bolt fasteners), thereby attaching and fixing the second equipment 22 with the attached equipment foundation beams to the beam frame 14.
[0033] However, this is not limited to this, and the two second equipment mounting beams 14e may be connected to the two first inner frame beams 14b respectively by connecting them with fasteners (e.g., bolt-connected fasteners), and then the second equipment 22 may be fixedly connected to the two second equipment mounting beams 14e by connecting them with fasteners (e.g., bolt-connected fasteners) or welding, etc.
[0034] Furthermore, the predetermined equipment attached to the second equipment 22 can also be changed as appropriate according to actual needs.
[0035] The third equipment 23 may be a mounting base without a saddle, capable of mounting predetermined equipment that, according to industry standards, must be at a higher height (e.g., greater than 400 mm) from the ground level G of the foundation. Similarly, as shown in FIG. 2 , in order to fix a third equipment mounting beam 14f, which serves as an equipment foundation beam, below the third equipment 23, before lifting and transporting the equipment mounting modularized unit 10, one third equipment mounting beam 14f is first fixedly connected to the third equipment 23 by fastenings (e.g., bolted fasteners), welding, or the like. In other words, the third equipment 23 is fixedly connected to the third equipment mounting beam 14f by fastenings (e.g., bolted fasteners), welding, or the like. Then, the third equipment mounting beam 14f is connected to the outer frame beam 14a and the second inner frame beam 14c by fastenings (e.g., bolted fasteners), respectively. Thus, the third equipment 23, with the attached equipment foundation beam, is attached and fixed to the beam frame 14.
[0036] However, this is not limited to this, and the third equipment mounting beam 14f may be connected to each of the outer frame beam 14a and the second inner frame beam 14c by connecting with fasteners (e.g., bolt-connected fasteners), and then the third equipment 23 may be fixedly connected to the third equipment mounting beam 14f by connecting with fasteners (e.g., bolt-connected fasteners) or welding, etc.
[0037] Furthermore, the equipment attached to the third equipment 23 can also be changed as appropriate according to actual needs.
[0038] The outer frame beam 14a, the first inner frame beam 14b, the second inner frame beam 14c, the second equipment mounting beam 14e, and the third equipment mounting beam 14f can all be made of H-shaped steel, with end plates at both ends and bolt holes in the end plates. Meanwhile, the first equipment mounting beam 14d is made of channel steel, with end plates at both ends and bolt holes in the end plates. However, the outer frame beam 14a, the first inner frame beam 14b, the second inner frame beam 14c, the first equipment mounting beam 14d, the second equipment mounting beam 14e, and the third equipment mounting beam 14f can also be made of any other steel material known in the art depending on actual needs.
[0039] The assembly production of the equipment mounting modular unit 10 is completed by attaching the required equipment and piping to the equipment mounting frames of each of the other floors, and attaching and fixing the first equipment 21, second equipment 22, third equipment 23 and their piping to the beam frame 14. Thereafter, the equipment mounting modular unit 10 can be transported to the installation site and installed on site.
[0040] The following describes how to install the various pieces of equipment on the bottom layer after transporting the equipment installation modular unit 10 to the installation site.
[0041] 3 is a schematic vertical cross-sectional view showing the state of the first equipment 21 according to the embodiment of the present disclosure when it is installed on site, i.e., a cross-sectional view taken along line AA in FIG. 2. Prior to installation, the foundation anchor bolts B of the first equipment 21 are inserted into foundation anchor bolt insertion holes that have been left on site beforehand, while the saddle 21a is lowered directly onto the concrete foundation C that has been pre-fabricated on site. Then, the two first equipment mounting beams 14d are disconnected from the outer frame beam 14a and the first inner frame beam 14b, respectively. Then, the two first equipment mounting beams 14d that are connected and fixed to the saddle 21a are disconnected. The outer frame beam 14a, the first equipment mounting beam 14d, and the first inner frame beam 14b are gradually removed. Finally, concrete is poured into the gaps between the foundation anchor bolts B and the foundation anchor bolt insertion holes, thereby fixing the first equipment 21 to the concrete foundation C. In this way, when the first equipment 21 is a large piece of equipment such as a horizontal piece of equipment, by using the foundation anchor bolt B and injecting concrete into the gap between the foundation anchor bolt B and the foundation anchor bolt insertion hole, the mounting strength of the first equipment 21 can be ensured and the first equipment 21 can be stably fixed to the concrete foundation C.
[0042] FIG. 4 is a schematic vertical cross-sectional view of the second equipment 22 according to the embodiment of the present disclosure after installation on-site, i.e., a cross-sectional view taken along line BB in FIG. 2. Prior to installation, the second equipment mounting beam 14e is first disconnected from the two first inner frame beams 14b. The second equipment mounting beam 14e is then lowered into a pre-drilled trench W in the concrete foundation on-site and connected and fixed to the embedded plate P in the trench by welding. In this manner, the second equipment 22 is fixed to the concrete foundation C via the second equipment mounting beam 14e, which has a certain height. By using the second equipment mounting beam 14e between the concrete foundation C and the second equipment 22, the installation height of the second equipment 22 can be ensured to comply with industrial standards. Furthermore, the structure of the second equipment mounting beam 14e between the concrete foundation C and the second equipment can be appropriately modified depending on the equipment to be installed. In other words, the height of the second equipment mounting beam 14e can be determined based on the height of the second equipment 22 from the foundation ground level as specified by industrial standards. In this way, the bottom beam frame 14 of the equipment mounting modular unit 10 of the present disclosure is highly versatile.
[0043] FIG. 5 is a schematic longitudinal cross-sectional view of the third equipment 23 according to the embodiment of the present disclosure after installation on-site, i.e., a cross-sectional view taken along line CC in FIG. 2. Prior to installation, the third equipment mounting beam 14f is first disconnected from the outer frame beam 14a and the second inner frame beam 14c. The third equipment mounting beam 14f is then lowered into the concrete foundation C on-site and finally secured to the concrete foundation C with chemical anchor bolts H, after which concrete is poured. In this manner, the third equipment 23 is secured to the concrete foundation via the third equipment mounting beam 14f, which has a certain height. By using the third equipment mounting beam 14f between the concrete foundation C and the third equipment 23, the installation height of the third equipment 23 can be ensured to comply with industry standards. Furthermore, the structure of the third equipment mounting beam 14f between the concrete foundation C and the third equipment can be modified as needed depending on the equipment to be installed. In other words, the height of the third equipment mounting beam 14f can be determined based on the height of the third equipment 23 from the ground plane of the foundation as defined in industry standards. In this way, the beam frame 14 of the lowest level of the equipment mounting modular unit 10 of the present disclosure is highly versatile. Furthermore, compared with the foundation anchor bolts B, the chemical anchor bolts H are easier to operate, and when the strength requirements of the third equipment 23 are met, improved operability and reduced costs can be achieved.
[0044] FIG. 6 is a partial perspective view showing various pieces of equipment on the bottom layer of the equipment mounting modular unit 10 in a connected state with the beam frame 14 according to an embodiment of the present disclosure.
[0045] FIG. 7 is a partial perspective view showing the state in which various pieces of equipment on the bottom layer of the equipment mounting modular unit 10 according to an embodiment of the present disclosure have been removed and separated from the beam frame 14 and then fixed to a concrete foundation.
[0046] 6 and 7 show the state before and after the lowest beam frame is removed. Specifically, in the example shown in Fig. 7, at least the outer frame beam 14a, the first inner frame beam 14b, the second inner frame beam 14c, and the first equipment mounting beam 14d of the beam frame 14 are removed during on-site installation, thereby creating sufficient space between the various pieces of equipment mounted on the beam frame 14.
[0047] The equipment mounting modularization unit of the present disclosure maintains the support mounting form of the lowest-level equipment and ensures that the lowest-level equipment, piping, etc. can be lifted and transported together with the module unit, thereby meeting the needs of maximum temporary assembly, acceptance, and inspection in the module factory. In addition, the present disclosure employs an invention that allows the beam frame supporting the lowest-level equipment to be detached from the lowest-level equipment or the equipment foundation beam of the lowest-level equipment, ensuring sufficient space for gases such as inert gases and harmful gases to diffuse in the area where the lowest-level equipment is located, thereby resolving the problem in the prior art that inert gases tend to accumulate in the lowest-level frame, posing a potential danger.
[0048] As another embodiment of the present disclosure, the following modifications are also possible.
[0049] As removable connections between each beam constituting the beam frame, between each beam and each erection column, and between each beam and the lowest-floor equipment or the equipment foundation beam of the lowest-floor equipment, in addition to connection forms using fasteners (e.g., bolt connection fasteners), other removable connection forms such as snap connections or engagements can also be adopted.
[0050] In addition to the bottom layer, the equipment mounting frames of each of the other layers can also adopt a connection structure similar to that of the bottom layer.
[0051] It should be noted that the specific technical features described in the above detailed description of the invention can be combined in any appropriate manner unless they are inconsistent. [Explanation of symbols]
[0052] 10. Equipment mounting modular unit 11 Standing pillar 12. Equipment mounting plane frame located on the middle layer 13. Plane frame for equipment installation located on the top floor 14 Beam Frame 14a Outer frame beam 14b First inner frame beam 14c Second inner frame beam 14d First equipment installation beam 14e Second equipment installation beam 14th floor 3rd equipment installation beam 15 Diagonal support beam 16 Hanging hardware 21 First equipment 21a saddle 22 Second equipment 23 Third equipment B Foundation anchor bolt H Chemical Anchor Bolt G horizon
Claims
1. The equipment installation modularized unit includes a plurality of erected columns (11) and a multi-layered equipment installation frame connected between the erected columns (11) for installing equipment, and the equipment installation modularized unit (10) is transported as a whole to a required installation site and installed in a state in which various equipment is installed on the equipment installation frame of each layer. Among the multi-layered equipment mounting frames, at least the equipment mounting beam frame (14) of the lowest layer is made up of a plurality of beams, and the beam frame (14) is not only removably connected to a plurality of erected columns (11), but also removably connected to various pieces of equipment mounted on the beam frame, thus forming an equipment mounting modularized unit.
2. 2. The equipment mounting modular unit according to claim 1, wherein the plurality of beams of the beam frame (14) include a frame beam and an equipment foundation beam connected to the equipment, and the equipment foundation beam is detachably connected to the frame beam.
3. The equipment mounting modular unit according to claim 2, characterized in that the connections between the beam frame and the plurality of erected columns (11), the beam frame and the various equipment, and the equipment foundation beam and the frame beam are made with a bolt connection structure.
4. 2. The equipment mounting modular unit according to claim 1, wherein at least one of the various pieces of equipment has a foundation anchor bolt that is fixed to a concrete foundation at the mounting site.
5. 3. The equipment mounting modular unit according to claim 2, wherein at least one of the equipment foundation beams is fixed to an embedded plate in a groove of the concrete foundation at the installation site by welding or is connected and fixed to the concrete foundation at the installation site by a chemical anchor bolt.
6. The mounting frame includes an equipment mounting plane frame (12) located on the middle layer, an equipment mounting plane frame (13) located on the top layer, and the beam frame (14) located on the bottom layer; 2. The equipment mounting modularized unit according to claim 1, wherein the entire equipment mounting modularized unit (10) can be lifted, transported and installed at a required installation site.
7. The equipment mounting modular unit according to claim 1, characterized in that the beam frame (14) includes a plurality of outer frame beams (14a), a plurality of inner frame beams, and a plurality of equipment mounting beams, and after at least a portion of the equipment is mounted to the concrete foundation (C) at the required installation site, the outer frame beam (14a) is removed and one or more of the plurality of inner frame beams and the plurality of equipment mounting beams are removed.
8. When at least one of the equipment foundation beams is welded and fixed to an embedded plate in a groove of a concrete foundation at the installation site, the height of the equipment from the ground level of the foundation is 200 to 400 mm; 6. The equipment mounting modular unit according to claim 5, wherein when the chemical anchor bolts are used, the height of the equipment from the ground level of the foundation is greater than 400 mm.
9. 6. The equipment mounting modularized unit according to claim 5, wherein the height of the equipment foundation beam is determined based on the height of the equipment from the ground level of the foundation as defined by an industry standard.
10. The frame beam is a plurality of outer frame beams (14a) that form the outer frame of the beam frame and are detachably connected to the plurality of erected columns; At least one first inner frame beam (14b) connecting the outer frame beams facing each other within the outer frame; and at least one second inner frame beam (14c) connecting the outer frame beam and the first inner frame beam facing each other within the outer frame, At least one equipment foundation beam (14d, 14e, 14f) is provided within the outer frame and is detachably connected to at least one of the outer frame beam, the first inner frame beam, and the second inner frame beam; The equipment mounting modular unit according to claim 2, wherein the equipment is removably attached to the at least one equipment foundation beam.
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