Method for removing magnesium in molten aluminum and aluminum raw material
Fluoride-based fluxes with specific melting points address the energy inefficiency of magnesium removal in molten aluminum by activating before the aluminum melts, facilitating efficient magnesium removal and expanding the use of high-magnesium aluminum scrap.
Patent Information
- Application Number
- JP2024105855
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2026-01-16
AI Technical Summary
Existing methods for removing magnesium from molten aluminum require high energy due to the high decomposition temperature of refining agents, leading to inefficient energy consumption.
Utilizing fluoride-based fluxes with a melting point of 550°C or higher but lower than the liquidus temperature of the aluminum raw material, which melt and activate before the aluminum, thereby reducing the need for additional heating and energy consumption.
The method effectively reduces the energy required for magnesium removal by allowing the flux to activate and remove magnesium without additional heating, enabling the use of aluminum scrap with high magnesium concentrations, thus enhancing resource utilization and reducing environmental impact.
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Figure 2026006692000001
Abstract
Description
[Technical Field]
[0001] The present invention relates to a method for removing magnesium from molten aluminum and an aluminum raw material. [Background technology]
[0002] Aluminum has the property that recycled aluminum can be produced by melting used aluminum products with less energy than the energy required to produce new aluminum from bauxite. Therefore, from the perspective of reducing the environmental impact of manufacturing aluminum products, it is strongly desired to increase the proportion of recycled aluminum used in the production of aluminum products. However, since the amount of alloying elements other than aluminum contained in recycled aluminum tends to be higher than that of new aluminum, it can be difficult to adjust the chemical composition within the desired range when manufacturing aluminum products using recycled aluminum.
[0003] To address this problem, various techniques have been proposed for reducing the content of alloy elements in recycled ingots. For example, Patent Document 1 describes a method for refining molten aluminum and aluminum alloys, which is characterized by adding one type of sulfate compound or a mixture of two or more different sulfate compounds as a refining agent to molten aluminum and aluminum alloys. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Japanese Patent Application Laid-Open No. 2003-253353 Summary of the Invention [Problem to be solved by the invention]
[0005] However, the refining agent used in Patent Document 1 has a relatively high decomposition temperature, which means that the temperature of the molten aluminum needs to be increased to remove the magnesium, which poses a problem that the energy required to remove the magnesium tends to be large.
[0006] The present invention has been made in view of the above background, and aims to provide a method for removing magnesium from molten aluminum that can easily reduce the energy required for removing magnesium. [Means for solving the problem]
[0007] As a result of extensive research, the present inventors have unexpectedly discovered that fluoride-based fluxes, which have conventionally been used for purposes other than the removal of magnesium, also have the effect of removing magnesium, leading to the completion of the present invention.
[0008] That is, one aspect of the present invention is a method for removing magnesium from molten aluminum, which includes preparing molten aluminum containing magnesium from an aluminum raw material and removing at least a portion of the magnesium in the molten aluminum from the molten aluminum using a flux, the flux is composed of a fluoride salt; The method for removing magnesium from molten aluminum is characterized in that the melting point of the flux is 550°C or higher and lower than the liquidus temperature of the aluminum raw material. [Effects of the Invention]
[0009] The removal method uses a flux made of a fluoride salt and having a melting point of 550°C or higher but lower than the liquidus temperature of the aluminum raw material. Because the melting point of the flux is lower than the liquidus temperature of the aluminum raw material, when the flux is added to the aluminum raw material, the flux melts and activates before the aluminum raw material melts. Furthermore, because the molten aluminum has a temperature equal to or higher than the melting point of the flux, when the flux is added to the molten aluminum, the flux quickly melts and activates. Therefore, by using a flux with a melting point within the specified range, heating solely for the purpose of flux activation can be avoided, and the energy required for magnesium removal can be easily reduced.
[0010] As described above, by using the flux, at least a portion of the magnesium in the molten aluminum can be removed from the molten aluminum.
[0011] Therefore, according to the above-described embodiment, it is possible to provide a method for removing magnesium from molten aluminum that can easily reduce the energy required for removing magnesium. DETAILED DESCRIPTION OF THE INVENTION
[0012] In the above-described removal method, aluminum raw materials can include aluminum ingots, intermediate alloys, and aluminum scrap containing aluminum as a primary component. In this specification, "aluminum scrap" includes, for example, in-house scrap from castings (pre-rolled aluminum scrap) generated in a company's own plant, as well as pre-consumer recycled materials and post-consumer materials defined in UL 2809. Pre-consumer recycled materials include scrap generated as waste during the manufacturing and distribution processes of aluminum products before they reach end users. More specifically, pre-consumer materials include in-house scrap after rolling (pre-rolled aluminum scrap) and scrap generated during the manufacturing process of aluminum products. Note that pre-consumer recycled materials do not include pre-consumer recycled materials.
[0013] Post-consumer materials also include aluminum products that can no longer be used for their intended purpose after being delivered to an end user, such as aluminum products that have been discarded after use by the end user.
[0014] In the above-described manufacturing method, examples of aluminum scrap that can be used include pre-consumer recycled materials derived from aluminum can presses (so-called UBCs) and window sashes, post-consumer materials derived from window sashes, pre-consumer recycled materials derived from computer casings, post-consumer materials derived from computer casings, pre-consumer recycled materials derived from railroad vehicle components, post-consumer materials derived from railroad vehicle components, pre-consumer recycled materials derived from automobile components, and post-consumer materials derived from automobile components. Aluminum scrap can also be a post-consumer material called "zorba." Zorba is specifically a mixture primarily composed of aluminum recovered from scrap generated by shredding scrapped automobiles and home appliances.
[0015] Among these aluminum scraps, aluminum scrap derived from aluminum products manufactured by brazing, such as aluminum heat exchangers for automobiles, often has a large amount of flux attached thereto for the brazing process, and therefore aluminum scrap derived from aluminum products manufactured by brazing is suitable as an aluminum raw material.
[0016] The aluminum raw material preferably contains aluminum scrap. Aluminum scrap contains aluminum materials (including aluminum and aluminum alloys; the same applies hereinafter) with chemical compositions that correspond to the intended use of the original aluminum product, and may contain aluminum materials with high magnesium concentrations depending on the intended use of the original aluminum product. Therefore, in the past, when attempting to produce molten aluminum with a low magnesium concentration using aluminum scrap, it was necessary to add virgin aluminum or recycled aluminum with a relatively low magnesium concentration to the aluminum raw material along with the aluminum scrap to dilute the magnesium in the aluminum scrap.
[0017] In contrast, according to the removal method, since at least a portion of the magnesium in the molten aluminum can be removed using a flux, aluminum scrap containing a high concentration of magnesium can be effectively reused as an aluminum raw material, which is expected to reduce the environmental load. From the viewpoint of further enhancing the effect of reducing the environmental load, the ratio of aluminum scrap to the aluminum raw material is preferably 50 mass % or more, more preferably 60 mass % or more, and even more preferably 70 mass % or more.
[0018] The form of the aluminum raw material is not particularly limited and may take various forms. For example, the aluminum raw material may be a wrought material such as a rolled plate, an extruded shape, or an extruded pipe. The aluminum raw material may also have the shape of the recovered aluminum product itself. Furthermore, the aluminum raw material may have the shape of fragments obtained by crushing a wrought material or an aluminum product.
[0019] The aluminum raw material preferably includes wrought material and / or aluminum scrap containing wrought material. Wrought material has a relatively large surface area relative to its volume, which is expected to further enhance the effect of magnesium removal by the flux. Therefore, by using wrought material and / or aluminum scrap containing wrought material as the aluminum raw material, it is expected that magnesium in the molten aluminum can be more easily removed from the molten aluminum.
[0020] The average chemical composition of the aluminum raw material, i.e., the chemical composition of the molten aluminum when the aluminum raw material is melted without adding flux, may contain at least magnesium. The total amount of alloying elements other than magnesium contained in the aluminum raw material may be appropriately set depending on the desired chemical composition of the molten aluminum. For example, the aluminum raw material may have an average chemical composition containing 0.005% by mass or more and 5.0% by mass or less of Mg (magnesium), with the remainder being Al (aluminum) and unavoidable impurities. The aluminum raw material may have an average chemical composition containing 0.005% to 5.0% by mass of magnesium (Mg) and, as optional components, one or more elements selected from the group consisting of 13.0% by mass or less of silicon (Si), 1.3% by mass or less of iron (Fe), 3.5% by mass or less of copper (Cu), 2.0% by mass or less of manganese (Mn), 0.1% by mass or less of chromium (Cr), 6.0% by mass or less of zinc (Zn), and 0.2% by mass or less of titanium (Ti), with the remainder being aluminum (Al) and unavoidable impurities. The average chemical composition of the aluminum raw material can be calculated, for example, by performing a calculation using the chemical components and masses of the individual aluminum raw materials.
[0021] The chemical composition of the aluminum material contained in each aluminum raw material is not particularly limited. Furthermore, the aluminum raw material may be composed of one type of aluminum material, or may be composed of two or more types of aluminum materials having different chemical compositions. The aluminum material contained in the aluminum raw material may be, for example, 1000 series aluminum, or an aluminum alloy such as a 2000 series alloy, a 3000 series alloy, a 4000 series alloy, a 5000 series alloy, a 6000 series alloy, a 7000 series alloy, or an 8000 series alloy.
[0022] The total amount of magnesium in the aluminum raw material is preferably 0.05% by mass or more. Such aluminum raw materials usually contain aluminum materials with relatively high magnesium concentrations, such as 3000 series alloys, 5000 series alloys, and 6000 series alloys. When these aluminum materials are used as aluminum raw materials, it can be difficult to adjust the chemical composition of the molten aluminum to the desired range. For this reason, aluminum materials with relatively high magnesium concentrations have traditionally been used in limited applications as aluminum raw materials.
[0023] In contrast, according to the removal method, at least a portion of the magnesium in the molten aluminum can be removed by the flux, which further expands the range of use of aluminum materials with a relatively high magnesium concentration as aluminum raw materials, and enables the aluminum materials with a relatively high magnesium concentration to be effectively utilized as resources.
[0024] Furthermore, from the viewpoint of more reliably obtaining the effect of removing magnesium from the molten aluminum, the total amount of magnesium in the aluminum raw material is preferably 0.05% by mass or more and 5.0% by mass or less.
[0025] The flux used in the removal method is composed of a fluoride salt. The melting point of the flux is 550°C or higher and lower than the liquidus temperature of the aluminum raw material. By using a flux with a melting point within the specified range, the removal method can easily reduce the energy required for the magnesium removal process.
[0026] If the melting point of the flux is below 550°C, the timing of flux activation may be too early, potentially reducing the effectiveness of magnesium removal.On the other hand, if the melting point of the flux is equal to or higher than the liquidus temperature of the aluminum raw material, the temperature of the molten aluminum must be raised to activate the flux, which may increase the energy required to remove magnesium.
[0027] The flux may be composed of one type of fluoride salt, but is preferably a mixture of two or more types of fluoride salts. By mixing two or more types of fluoride salts, the melting point of the mixture can be lowered below the melting points of the individual fluoride salts. As a result, the melting point of the flux can be more easily adjusted within the specified range.
[0028] Examples of fluoride salts that constitute the flux include metal fluorides such as NaF, KF, CaF2, and AlF3; fluorosilicates such as Na2SiF6 and K2SiF6; Na3AlF6, KAlF4, K2AlF5, and K3AlF 6、 Fluoroaluminates such as CsAlF4 and their hydrates can be used. From the viewpoint of more easily reducing the magnesium content in the molten aluminum, the flux should preferably be KAlF4, K2AlF5, K3AlF 6、 A mixture of two or more fluoride salts selected from the group consisting of CsAlF4 and their hydrates is preferred. As such a mixture of fluoride salts, for example, commercially available products such as NOCOLOK (registered trademark) flux and NOCOLOK (registered trademark) Cs flux can be used.
[0029] The amount of flux used is preferably 0.1% by mass to 10% by mass, more preferably 0.3% by mass to 10% by mass, and even more preferably 1.0% by mass to 10% by mass, based on the mass of the aluminum raw material. By setting the amount of flux used within the above-mentioned specific range, the effect of removing magnesium from the molten aluminum can be further improved.
[0030] In the removal method, the operation of removing magnesium using a flux may be carried out after preparing molten aluminum from the aluminum raw material, or may be carried out in parallel with the operation of preparing molten aluminum from the aluminum raw material.
[0031] More specifically, in a first aspect of the removal method, an aluminum raw material having flux attached thereto is melted to produce molten aluminum, thereby making it possible to remove at least a portion of the magnesium contained in the molten aluminum from the molten aluminum.
[0032] In this embodiment, for example, a flux may be added to an aluminum raw material to prepare an aluminum raw material to which flux is attached, and then the aluminum raw material may be used to prepare molten aluminum.
[0033] The method for applying the flux to the aluminum raw material is not particularly limited, and various methods can be used. For example, the flux may be applied to the aluminum raw material by suspending the flux in a solvent such as water or an acrylic resin aqueous solution and then spraying the flux suspension onto the aluminum raw material. The flux can also be applied to the aluminum raw material by immersing the aluminum raw material in the flux suspension or by mixing the aluminum raw material with powdered flux or a flux suspension.
[0034] In this embodiment, the molten aluminum can also be prepared using an aluminum raw material to which a flux has been applied in advance. For example, in the manufacturing process of an aluminum product produced by brazing, a flux made of a fluoride salt and having a melting point within the above-mentioned specific range may be applied to the aluminum product or its component parts. Therefore, if the aluminum product or the like to which the flux has been applied is to be discarded for some reason, the aluminum product or the like can be used as an aluminum raw material to which a flux has been applied.
[0035] Furthermore, in the manufacturing process of aluminum products produced by brazing, the brazing heat is performed after the application of flux. After the brazing heat, flux that melted during the brazing heat and then solidified may adhere to the surface of the aluminum product. Furthermore, the flux that melted and then solidified has the effect of removing magnesium from the molten aluminum, just like unmelted flux. Therefore, if aluminum products, etc., are to be discarded for some reason after brazing is complete, these aluminum products, etc. can be used as aluminum raw materials with flux attached.
[0036] Although the mechanism by which magnesium is removed by the flux in this embodiment is not entirely clear, it is believed that magnesium is removed, for example, by the following mechanism. As described above, the flux attached to the aluminum raw material has a melting point within the specific range. Therefore, when the aluminum raw material is heated, the flux melts and is activated before the aluminum raw material starts to melt.
[0037] When the flux is activated, the oxide film present on the surface of the aluminum raw material is first destroyed by the flux, exposing the base material of the aluminum raw material to the surface. Meanwhile, since the magnesium contained in the aluminum raw material has a relatively low vapor pressure, it is thought that when the aluminum raw material is heated in a state in which the oxide film on the surface of the aluminum raw material has been destroyed, the magnesium in the aluminum raw material easily evaporates and is released to the outside of the aluminum raw material.
[0038] Furthermore, flux adhering to the aluminum raw material that is not consumed in the reaction with the oxide film dissolves in the molten aluminum and destroys the oxide film formed on the surface of the molten aluminum. As a result, it is believed that the magnesium in the molten aluminum evaporates and is dispersed outside the molten aluminum. Furthermore, some of the flux in the molten aluminum reacts with magnesium to form dross containing magnesium fluoride. It is believed that removing this dross from the molten aluminum can further reduce the total amount of magnesium dissolved in the molten aluminum.
[0039] As described above, in this embodiment, it is believed that the flux reacts with the oxide film present on the surface of the aluminum raw material or the molten aluminum, thereby accelerating the evaporation of magnesium in the aluminum raw material or the molten aluminum. Furthermore, it is believed that the reaction between the flux and magnesium in the molten aluminum can capture the magnesium in the molten aluminum as dross. As a result, it is believed that the total amount of magnesium in the molten aluminum can be easily reduced.
[0040] In a second embodiment of the removal method, after an aluminum raw material is melted to prepare molten aluminum, the flux is added to the molten aluminum. In this case, the flux added to the molten aluminum is activated in the molten aluminum and destroys the oxide film formed on the surface of the molten aluminum. As a result, the magnesium in the molten aluminum evaporates and is dispersed outside the molten aluminum. Furthermore, a portion of the flux in the molten aluminum reacts with magnesium to form dross containing magnesium fluoride.
[0041] Therefore, in this embodiment, it is believed that the total amount of magnesium in the molten aluminum can be easily reduced by promoting the evaporation of magnesium in the molten aluminum and forming dross containing magnesium fluoride.
[0042] From the viewpoint of avoiding unnecessary heating of the aluminum raw material and more easily reducing the energy required for removing magnesium, it is preferable to prepare molten aluminum by melting the aluminum raw material to which the flux has adhered. [Example]
[0043] Example 1 An example of the method for removing magnesium from molten aluminum is described below. The aluminum raw material used in this removal method is aluminum scrap derived from various wrought aluminum alloys, such as rolled plates and extruded pipes. The total amount of magnesium contained in the aluminum raw material is 0.53 mass% relative to the mass of the aluminum raw material. The flux used in this removal method is a mixture containing KAlF4 and K2AlF5·5H2O in a mass ratio of KAlF4:K2AlF5·5H2O = 78:22.
[0044] In this example, first, 0.3 mass% of flux is applied to the aluminum raw material. The aluminum raw material is then charged into a melting furnace and heated in the furnace to melt the aluminum raw material and produce molten aluminum. Ten minutes after the aluminum raw material is completely melted, the magnesium concentration in the molten aluminum is 0.18 mass%.
[0045] Example 2 The aluminum raw material used in the removal method of this example is aluminum scrap derived from various aluminum alloy wrought materials such as rolled plates and extruded pipes. The total amount of magnesium contained in the aluminum raw material is 0.53 mass% based on the mass of the aluminum raw material. The flux used in the removal method of this example is the same as the flux used in Example 1.
[0046] In this example, first, an aluminum raw material is charged into a melting furnace and heated to melt the aluminum raw material and produce molten aluminum. Then, 0.3 mass% of flux relative to the mass of the molten aluminum is added to the molten aluminum, and the molten aluminum is stirred. Ten minutes after the flux is added and dissolved in the molten aluminum, the magnesium concentration in the molten aluminum is 0.45 mass%.
[0047] Example 3 The aluminum raw material used in the removal method of this example is an aluminum alloy raw material. The total amount of magnesium contained in the aluminum raw material is 0.52 mass% based on the mass of the aluminum raw material. The flux used in the removal method of this example is the same as the flux used in Example 1.
[0048] In this example, first, an aluminum raw material is charged into a melting furnace and heated to melt the aluminum raw material and produce molten aluminum. Then, 0.3 mass% of flux is added to the molten aluminum, and the molten aluminum is stirred. Ten minutes after the flux is added and dissolved in the molten aluminum, the magnesium concentration in the molten aluminum is 0.42 mass%.
[0049] Example 4 The aluminum raw material used in the removal method of this example is aluminum alloy bare metal. The total amount of magnesium contained in the aluminum raw material is 0.53 mass% based on the mass of the aluminum raw material. The flux used in the removal method of this example is the same as the flux used in Example 1.
[0050] In this example, first, an aluminum raw material is charged into a melting furnace and heated to melt the aluminum raw material and produce molten aluminum. Then, 1.0 mass% of flux is added to the molten aluminum, relative to the mass of the molten aluminum, and the molten aluminum is stirred. Ten minutes after the flux is added and dissolved in the molten aluminum, the magnesium concentration in the molten aluminum is 0.34 mass%.
[0051] Example 5 The aluminum raw material used in the removal method of this example is aluminum alloy bare metal. The total amount of magnesium contained in the aluminum raw material is 0.53 mass% based on the mass of the aluminum raw material. The flux used in the removal method of this example is the same as the flux used in Example 1.
[0052] In this example, first, an aluminum raw material is charged into a melting furnace and heated to melt the aluminum raw material and produce molten aluminum. Then, 3.0 mass% of flux is added to the molten aluminum, relative to the mass of the molten aluminum, and the molten aluminum is stirred. Ten minutes after the flux is added and dissolved in the molten aluminum, the magnesium concentration in the molten aluminum is 0.19 mass%.
[0053] (Comparative Example 1) The aluminum raw material used in this removal method is aluminum scrap derived from various aluminum products. The total amount of magnesium contained in the aluminum raw material is 0.53 mass% relative to the mass of the aluminum raw material. In this example, the aluminum raw material is charged into a melting furnace without adding flux to either the aluminum raw material or the molten aluminum, and the aluminum raw material is melted by heating in the melting furnace to produce molten aluminum. The magnesium concentration in the molten aluminum obtained in this manner is 0.53 mass%.
[0054] [Table 1]
[0055] As shown in Table 1, in Examples 1 to 5, the magnesium concentration in the molten aluminum after magnesium removal is lower than the total amount of magnesium contained in the aluminum raw material. In contrast, in Comparative Example 1, the magnesium concentration in the molten aluminum after magnesium removal is approximately the same as the total amount of magnesium contained in the aluminum raw material. Therefore, from a comparison between Examples 1 to 5 and Comparative Example 1, it can be seen that by using a flux made of a fluoride salt and having a melting point within the above-mentioned specific range, it is possible to remove at least a portion of the magnesium in the molten aluminum.
[0056] Furthermore, a comparison between Example 1 and Example 2 reveals that the magnesium concentration in the molten aluminum can be further reduced by producing molten aluminum by melting an aluminum raw material having flux attached thereto. Furthermore, a comparison between Example 1 and Examples 3 to 5 reveals that when molten aluminum is produced by melting an aluminum raw material having flux attached thereto, the magnesium concentration in the molten aluminum can be more efficiently reduced with a smaller amount of flux than when flux is added to the molten aluminum.
[0057] Although embodiments of the method for removing magnesium from molten aluminum have been described above based on the examples, the specific embodiments of the method for removing magnesium from molten aluminum according to the present invention are not limited to those in the examples, and the configuration can be changed as appropriate within the scope of the present invention.
[0058] For example, in Examples 1 to 5, the flux is added to either the aluminum raw material or the molten aluminum, but the flux can also be added to both the aluminum raw material and the molten aluminum.
[0059] Furthermore, the method for removing magnesium from molten aluminum according to the present invention can take the following aspects [1] to [8], for example.
[0060] [1] A method for removing magnesium from molten aluminum, comprising preparing molten aluminum containing magnesium from an aluminum raw material and removing at least a portion of the magnesium in the molten aluminum from the molten aluminum using a flux, the flux is composed of a fluoride salt; The method for removing magnesium from molten aluminum, wherein the melting point of the flux is 550°C or higher and lower than the liquidus temperature of the aluminum raw material.
[0061] [2] The method for removing magnesium from molten aluminum according to [1], wherein the flux is a mixture of two or more types of fluoride salts. [3] The method for removing magnesium from molten aluminum according to [2], wherein the flux is a mixture of two or more fluoride salts selected from the group consisting of KAlF4, K2AlF5, K3AlF6, CsAlF4, and hydrates thereof.
[0062] [4] The method for removing magnesium from molten aluminum according to any one of [1] to [3], wherein the amount of the flux used is 0.1 mass % or more and 10 mass % or less relative to the mass of the aluminum raw material. [5] The method for removing magnesium from molten aluminum according to any one of [1] to [4], wherein the aluminum raw material includes wrought material and / or aluminum scrap containing wrought material. [6] The method for removing magnesium from molten aluminum according to any one of [1] to [5], wherein the total amount of magnesium in the aluminum raw material is 0.05 mass % or more.
[0063] [7] The method for removing magnesium from molten aluminum according to any one of [1] to [6], wherein the molten aluminum is produced by melting the aluminum raw material to which the flux is attached. [8] The method for removing magnesium from molten aluminum according to any one of [1] to [6], wherein the aluminum raw material is melted to prepare the molten aluminum, and then the flux is added to the molten aluminum.
[0064] Furthermore, the aluminum raw material according to the present invention can take the following embodiment [9], for example. [9] An aluminum raw material used in producing molten aluminum, a substrate made of aluminum or an aluminum alloy; a flux adhered to the surface of the substrate; The aluminum feedstock, wherein the flux is composed of a fluoride salt and has a melting point of 550°C or higher and lower than the liquidus temperature of the base material.
Claims
1. A method for removing magnesium from molten aluminum, comprising: preparing molten aluminum containing magnesium from an aluminum raw material; and removing at least a portion of the magnesium in the molten aluminum from the molten aluminum using a flux, the method comprising: the flux is composed of a fluoride salt; The method for removing magnesium from molten aluminum, wherein the melting point of the flux is 550°C or higher and lower than the liquidus temperature of the aluminum raw material.
2. 2. The method for removing magnesium from molten aluminum according to claim 1, wherein the flux is a mixture of two or more types of fluoride salts.
3. The flux is KAlF 4 , K. 2 AlF 5 , K. 3 AlF 6 , CsAlF 4 3. The method for removing magnesium from molten aluminum according to claim 2, wherein the fluoride salt is a mixture of two or more kinds of fluoride salts selected from the group consisting of magnesium fluoride salts, ...
4. 2. The method for removing magnesium from molten aluminum according to claim 1, wherein the amount of the flux used is 0.1 mass % or more and 10 mass % or less with respect to the mass of the aluminum raw material.
5. 2. The method for removing magnesium from molten aluminum according to claim 1, wherein the aluminum raw material includes wrought material and / or aluminum scrap containing wrought material.
6. 2. The method for removing magnesium from molten aluminum according to claim 1, wherein the total amount of magnesium in the aluminum raw material is 0.05 mass% or more.
7. The method for removing magnesium in molten aluminum according to any one of claims 1 to 6, wherein the molten aluminum is produced by melting the aluminum raw material to which the flux adheres.
8. The method for removing magnesium from molten aluminum according to any one of claims 1 to 6, wherein the aluminum raw material is melted to prepare the molten aluminum, and then the flux is added to the molten aluminum.
9. An aluminum raw material used in producing molten aluminum, a substrate made of aluminum or an aluminum alloy; a flux adhered to the surface of the substrate; The aluminum raw material, wherein the flux is composed of a fluoride salt and has a melting point of 550°C or higher and lower than the liquidus temperature of the base material.
Citation Information
Patent Citations
Process for refining aluminum and aluminum alloy
JP2003253353A