This invention relates to the field of
alloy additives, and discloses a multifunctional multi-
alloy element additive, its preparation method, and its application. The
alloy additive comprises multi-alloy
powder, flux, and binder. The multi-alloy
powder includes at least four of the following:
manganese, iron,
magnesium,
silicon,
chromium,
nickel, and
titanium, and is a multi-particle-size mixture. The flux is a mixture of
ferrosilicon alloy
powder / ferroaluminum alloy powder and flux, and the flux is a
fluoride salt or
calcium-based flux. This invention overcomes the limitations of traditional additives that are only suitable for a single industry. In aluminum alloy
smelting, it achieves a complete melting time ≤5 min,
alloy element recovery rate ≥96.5%, and composition deviation ≤±0.25%. In steel
smelting, it achieves a complete melting time ≤3 min,
alloy element recovery rate ≥97.2%, and composition deviation ≤±0.3%. Simultaneously, it significantly improves the uniformity of composition and melting distribution, reduces oxidation loss and component segregation, and greatly improves the consistency of mechanical properties between aluminum alloys and steel products. It can be stably applied in
aerospace,
rail transportation, and high-end equipment manufacturing fields.