Packaging and packaging boxes
The packaging system addresses inflexibility in existing packaging by allowing adjustable dimensions through slidable and lockable components, reducing costs and improving handling, suitable for various product shapes.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2026-03-31
AI Technical Summary
Existing packaging solutions are inflexible, requiring separate packaging for each product shape due to fixed outer dimensions, leading to increased production, transportation, and disposal costs.
A packaging system comprising slidable and lockable packaging materials with adjustable dimensions, allowing for flexible sizing to fit various product shapes by sliding and interlocking components.
Enables adjustable packaging dimensions to accommodate multiple product shapes, reducing the need for multiple packaging types, lowering production, transportation, and disposal costs, while enhancing stability and ease of handling.
Smart Images

Figure 2026055428000001_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a package and a packing box.
Background Art
[0002] Patent Document 1 discloses a technique related to a box for transporting substrates, which is used to transport a plurality of rectangular substrates in a packed state.
[0003] Patent Document 2 discloses a technique related to a tray for product display with adjustable dimensions, in which an inner box is inserted into an outer box in a slidable and non-removable manner, and the length in the sliding direction can be freely changed.
[0004] Patent Document 3 discloses a technique related to a corrugated box with adjustable height.
[0005] Patent Document 4 discloses a technique related to a packing box with variable size.
Prior Art Documents
Patent Documents
[0006]
Patent Document 1
Patent Document 2
Patent Document 3
Patent Document 4
Summary of the Invention
Problems to be Solved by the Invention
[0007] In the case of a rectangular tubular package formed by folding a strip-shaped packaging material, the outer shape is fixed in advance. Therefore, it is necessary to manufacture a package that matches the size of the outer shape of the product in a plan view for each product to be packaged.
[0008] The objective of this invention is to make it possible to change the external size of the packaging in a plan view. [Means for solving the problem]
[0009] The first embodiment is a packaging body in which four packaging materials, each having a first piece and a second piece connected at the corner in an L-shape in plan view, are arranged in a rectangular shape in plan view with the corners of each of them forming the four corners, and the first piece and the second piece of adjacent packaging materials are slidably connected in the direction of contact and separation of the corners.
[0010] The second embodiment is a packaging body according to the first embodiment, wherein the packaging material comprises two first packaging materials with their corners positioned at one diagonal and two second packaging materials with their corners positioned at the other diagonal, the first piece and the second piece of the first packaging material having a double structure with an inner piece and an outer piece positioned outside the inner piece with a gap between them, the first piece of the second packaging material being inserted into the gap of one adjacent first packaging material and the second piece being inserted into the gap of the other adjacent first packaging material.
[0011] The third embodiment is a packaging body according to the second embodiment, wherein the first packaging material is connected to the inner piece and the outer piece by a rail portion provided in the gap and extending along the direction of approach and separation, and the first piece and the second piece of the second packaging material have slits formed in the direction of approach and separation into which the rail portion is inserted.
[0012] The fourth embodiment is a packaging body according to the third embodiment, wherein a wide portion is formed at the end of the rail portion of the first packaging material, and a step is formed at the opening end of the slit of the second packaging material against which the wide portion abuts.
[0013] The fifth embodiment is a packaging body according to the third embodiment, wherein the rail portion of the first packaging material is connected to the inner piece so that the outer piece can move vertically, and has a locking mechanism that locks the sliding of the second packaging material relative to the first packaging material when the outer piece moves upward relative to the inner piece.
[0014] The sixth embodiment is a packaging body according to the fifth embodiment, wherein the locking mechanism is provided within the gap, and when the outer piece moves upward relative to the inner piece, the lower convex upper sawtooth portion provided on the upper edge of the inner piece of the first packaging material and the upper convex lower sawtooth portion provided on the upper edge of the second packaging material interlock and lock.
[0015] The seventh embodiment is the packaging body according to the first embodiment, wherein each of the four packaging materials is provided with a handle portion at the vertical intermediate portion of the corners.
[0016] The eighth aspect is the packaging body according to the seventh aspect, wherein the handle portion is formed by joining an L-shaped plate-like member in plan view to the corner portion.
[0017] The ninth embodiment is a packaging box comprising a packaging body described in any one of the first to eighth embodiments, a bottom member that closes the lower opening of the packaging body, and a lid member that closes the upper opening of the packaging body.
[0018] The tenth embodiment is a packaging box comprising a packaging body described in any one of the first to eighth embodiments, a bottom member that closes the lower opening of the packaging body, and a lid member that closes the upper opening of the packaging body, wherein the packaging body is sized to match the external shape of the object to be packaged. [Effects of the Invention]
[0019] According to the packaging described in the first embodiment, the external dimensions of the packaging can be changed in a plan view.
[0020] According to the package described in the second aspect, it is possible to suppress the unintentional separation of the first packing material and the second packing material as compared with the case where the first packing material is only one of the inner piece or the outer piece.
[0021] According to the package described in the third aspect, it is possible to suppress the second packing material from unintentionally coming off in the vertical direction with respect to the first packing material as compared with the case where there is no rail portion.
[0022] According to the package described in the fourth aspect, it is possible to suppress the second packing material from unintentionally coming off in the lateral direction with respect to the first packing material as compared with the case where the width of the rail portion is constant.
[0023] According to the package described in the fifth aspect, it is possible to suppress unintentional sliding when lifting the package as compared with the case where there is no locking mechanism.
[0024] According to the package described in the sixth aspect, the locking mechanism is less visible from the outside of the package as compared with the case where the locking mechanism is provided outside the gap.
[0025] According to the package described in the seventh aspect, the package is easier to lift as compared with the case of lifting the upper end portion of the package by hand.
[0026] According to the package described in the eighth aspect, it is easier to provide the handle portion at the corner as compared with the case where the handle portion is provided by forming the corner portion of the packing material.
[0027] According to the packing box described in the ninth aspect, in the packing box, the size of the outer shape of the package in a plan view can be changed.
[0028] According to the packing box described in the tenth aspect, in the packing box, the size of the outer shape can be changed according to the object to be packed.
Brief Description of the Drawings
[0029] [Figure 1] It is a perspective view of the package of the first embodiment. [Figure 2] (A) is a perspective view of the second packaging material constituting the packaging body of the first embodiment, and (B) is a perspective view of the first packaging material. [Figure 3] This is an enlarged cross-sectional perspective view of the packaging body of the first embodiment. [Figure 4] This is an enlarged perspective view of the rail section and the slit section of the packaging body according to the first embodiment. [Figure 5] This is an enlarged perspective view of the portion of the packaging body according to the first embodiment in which the handle member is provided. [Figure 6] This is a plan view of the packaging body of the first embodiment. [Figure 7] This is a plan view of the packaging body of the second embodiment. [Figure 8] This is an enlarged cross-sectional perspective view showing the first packaging material of the packaging body of the second embodiment in a partially cut-out section. [Figure 9] This is a cross-sectional perspective view showing the first and second packaging materials of the packaging body of the second embodiment in a partially cut-out section. [Figure 10] Figure 8 is a cross-sectional perspective view of the locking mechanism in the locked state. [Figure 11] This is an exploded perspective view of a packaging box using the packaging body of the first embodiment. [Modes for carrying out the invention]
[0030] <First Embodiment> A packaging body of the first embodiment and a packaging box using this packaging body will be described.
[0031] The two orthogonal horizontal directions are designated as the X and Y directions, and are indicated by arrows X and Y, respectively. The vertical direction perpendicular to the X and Y directions is designated as the Z direction, and is indicated by arrow Z. The view from the Z direction, i.e., the vertical direction, is the plan view. In addition, the X or Y direction may sometimes be referred to as the horizontal direction.
[0032] Each drawing is only a general representation. The dimensions and proportions of the elements shown in the drawings may not necessarily match those of reality. Dimensions, proportions, and quantities of elements may also not necessarily match between multiple drawings. Hatching to represent cross-sections may be omitted if it makes the drawing difficult to read.
[0033] Furthermore, explanations of configurations not directly related to the present invention and well-known configurations may be omitted or simplified.
[0034] These also apply to the second embodiment described later.
[0035] [Packaging box] First, let me describe the packaging box of this embodiment.
[0036] As shown in Figure 11, the packaging box 10 of this embodiment is a rectangular or cubic corrugated cardboard box for packaging the product 80 (see Figure 6). Corrugated cardboard is a structure in which flat paper and corrugated paper are bonded together with adhesive. Note that in the figures of this embodiment, the cross-sections are shown as a cross-section of a board, without distinguishing between the flat paper and corrugated paper of the corrugated cardboard.
[0037] The packaging box 10 of this embodiment is composed of a bottom member 20, a lid member 30, and a packaging body 50 (see also Figures 1 and 6). The bottom member 20 is composed of a bottom plate portion 22 and a bottom side plate portion 24. Similarly, the lid member 30 is composed of a lid plate portion 32 and a lid side plate portion 34. The bottom plate portion 22 and the lid plate portion 32 are rectangular in plan view. The bottom side plate portion 24 rises up from each side of the bottom plate portion 22. The lid side plate portion 34 falls down from each side of the lid plate portion 32.
[0038] The packaging body 50 is a cylindrical member with a rectangular shape in plan view. The bottom member 20 closes the lower opening 52 of the packaging body 50. The lid member 30 closes the upper opening 54 of the packaging body 50. The inner shapes of the bottom member 20 and the lid member 30 are slightly larger than the outer shape of the packaging body 50 in plan view. Therefore, the bottom side plate portion 24 and the lid side plate portion 34 are positioned on the outside of the packaging body 50.
[0039] [Packaging] Next, the packaging of this embodiment will be described.
[0040] As mentioned above, the packaging 50 shown in Figures 1 and 6 is composed of two first packaging materials 100A and 100B and two second packaging materials 200A and 200B (see also Figure 2). Hereafter, the components constituting the first packaging material 100A will be denoted by A after their reference numeral, and the components constituting the first packaging material 100B will be denoted by B after their reference numeral. Similarly, the components constituting the second packaging material 200A will be denoted by A after their reference numeral, and the components constituting the second packaging material 200B will be denoted by B after their reference numeral.
[0041] Furthermore, as shown in Figure 2, the first packaging material 100A and the first packaging material 100B are identical components, differing only in their placement. Similarly, the second packaging material 200A and the second packaging material 200B are identical components, differing only in their placement. The same applies to the components that make up each of them. Therefore, if there is no need to distinguish between the two in the explanation, A and B may be omitted.
[0042] As shown in Figures 1, 2, and 6, the first packaging material 100 is a plate-shaped member with an L-shape in plan view, where the body side plate portion 110 and the body side plate portion 120 are connected at a corner portion 102 (see Figure 2(B)). Similarly, the second packaging material 200 is a plate-shaped member with an L-shape in plan view, where the body side plate portion 210 and the body side plate portion 220 are connected at a corner portion 202 (see Figure 2(A)). In this embodiment, the body side plate portions 110A, 110B and the body side plate portions 210A, 210B are examples of the first piece. Also, the body side plate portions 120A, 120B and the body side plate portions 220A, 220B are examples of the second piece.
[0043] As shown in Figures 1 and 6, the first packaging materials 100A and 100B are positioned such that their corners 102A and 102B are located at one diagonal corner 51A and 51B of the rectangular packaging body 50 in plan view. The second packaging materials 200A and 200B are positioned such that their corners 202A and 202B are located at the other diagonal corner 52A and 52B of the rectangular packaging body 50 in plan view. The side panels 110A and 110B of the first packaging materials 100A and 100B are positioned along the X direction. Similarly, the side panels 220A and 220B of the second packaging materials 200A and 200B are positioned along the X direction. In addition, the side panels 120A and 120B of the first packaging materials 100A and 100B are positioned along the Y direction. Similarly, the side panels 210A and 210B of the second packaging materials 200A and 200B are arranged along the Y direction.
[0044] As shown in Figures 1, 2(B), and 6, the side panels 110A, 110B, 120A, and 120B of the first packaging materials 100A and 100B have a double structure consisting of inner panels 112A, 112B, 122A, and 122B, and outer panels 114A, 114B, 124A, and 124B positioned outside the inner panels 112A, 112B, 122A, and 122B (see also Figure 3). The gaps between the inner panels 112 and 122 and the outer panels 114 and 124 are denoted as gaps S1A, S1B, S2A, and S2B. The widths of gaps S1A, S1B, S2A, and S2B are the same. Note that the inner panels 112A, 112B, 122A, and 122B are examples of inner panels. Furthermore, the outer plate portions 114A, 114B, 124A, and 124B are examples of outer pieces.
[0045] As shown in Figure 2(B), the inner plate portions 112, 122 and the outer plate portions 114, 124 of the first packaging material 100 are joined by rail portions 131A, 131B, 132A, 132B (see also Figure 3). Rail portions 131, 132 are horizontally extending strip-shaped members provided in the vertical middle of the gaps S1, S2. In this embodiment, rail portions 131A, 131B, 132A, 132B are each provided in two locations spaced apart in the vertical direction. The upper rail portions 131A, 131B, 132A, 132B are each provided in the same vertical position. Similarly, the lower rail portions 131A, 131B, 132A, 132B are each provided in the same vertical position.
[0046] The rail sections 131A and 131B of the body side plate sections 110A and 110B of the first packaging materials 100A and 100B extend along the X direction. The rail sections 132A and 132B of the body side plate sections 120A and 120B of the first packaging materials 100A and 100B extend along the Y direction.
[0047] Furthermore, as shown in Figure 4, a wide section 133B is formed at the end of the rail section 131B. In this embodiment, the wide section 133B is wide in the vertical direction because the end of the rail section 131B is convex upwards. Similarly, wide sections 133A, 134A, and 134B are formed at the ends of the other rail sections 131A, 132A, and 132B by being convex upwards (see Figure 2(B)).
[0048] In this embodiment, the inner plate portions 112, 122, outer plate portions 114, 124, and rail portions 131, 132 of the body side plate portions 110, 120 of the first packaging material 100 are made of corrugated cardboard. Therefore, the inner plate portions 112, 122 and outer plate portions 114, 124 and the rail portions 131, 132 in this embodiment are integrated by being joined together with adhesive and double-sided tape, etc.
[0049] As shown in Figure 2(A), slits 231A, 231B, 232A, and 232B are formed in the body side plate portion 210 and body side plate portion 220 of the second packaging material 200, respectively. In this embodiment, the slits 231A, 231B, 232A, and 232B are each provided in two locations spaced apart in the vertical direction. The slits 231A and 231B of the body side plate portions 210A and 210B extend along the Y direction. The slits 232A and 232B of the body side plate portions 220A and 220B extend along the X direction. The slits 231A, 231B, 232A, and 232B are each formed at the same height as the rail portions 131 and 132 (see also Figures 1, 3, and 4).
[0050] The vertical width of slits 231 and 232 is slightly larger than the vertical width of the wider sections 133 and 134 of the rail sections 131 and 132. In addition, stepped sections 233A, 233B, 234A, and 234B are formed at the opening ends of slits 231 and 232, bending downwards in a Z-shape (see also Figure 4).
[0051] The length of the stepped sections 233 and 234 in the X or Y direction is slightly greater than the length of the wide sections 133 and 134 of the rail sections 131 and 132 in the X or Y direction. Also, the width of the stepped sections 233 and 234 in the Z direction is greater than the width of the wide sections 133 and 134 of the rail sections 131 and 132 in the Z direction (see also Figure 4).
[0052] Furthermore, the portions extending from the lower ends of the stepped sections 233 and 234 of the slits 231 and 232 are designated as the opening-side slits 235A, 235B, 236A, and 236B. The vertical slit width of the opening-side slits 235A, 235B, 236A, and 236B is also slightly larger than the vertical width of the wide sections 133 and 134 of the rail sections 131 and 132 (see also Figure 4).
[0053] As shown in Figures 1 and 6, handle portions 90 are provided at the vertical midpoints of the corners 102A and 102B of the first packaging materials 100A and 100B (see also Figure 5). Similarly, handle portions 90 are provided at the vertical midpoints of the corners 202A and 202B of the second packaging materials 200A and 200B (see also Figure 5). The handle portions 90 of the corners 102A, 102B, 202A, and 202B are provided at the same height.
[0054] The handle portion 90 in this embodiment is a plate-like member created by folding a single piece of corrugated cardboard into an L-shape in plan view. In this embodiment, the handle portion 90 made of corrugated cardboard is joined to the corners 102 and 202 with adhesive and double-sided tape or the like.
[0055] As mentioned above, the side panels 110 and 120 of the first packaging material 100 shown in Figures 1 and 6 have a double structure consisting of inner panels 112 and 122 and outer panels 114 and 124 (see also Figure 2(B), etc.). The side panels 210 and 220 of the second packaging material 200 are inserted into the gaps S1 and S2 between the inner panels 112 and 122 and the outer panels 114 and 124.
[0056] Specifically, the shell side plate portion 210A of the second packaging material 200A is inserted into the gap S2B of the adjacent first packaging material 100B. The shell side plate portion 220A is inserted into the gap S1A of the adjacent first packaging material 100A. Similarly, the shell side plate portion 210B of the second packaging material 200B is inserted into the gap S2A of the adjacent first packaging material 100B. The shell side plate portion 220B is inserted into the gap S1B of the adjacent first packaging material 100B.
[0057] Furthermore, the rail sections 131A, 131B, 132A, and 132B of the first packaging material 100 (see Figure 2) are inserted into the slits 231A, 231B, 232A, and 232B of the second packaging material 200 (see Figure 2) (see also Figures 3, 4, and 6).
[0058] Therefore, as shown in Figure 6, the packaging body 50 is configured such that the body side plate portions 110 and 120 of adjacent first packaging material 100 and the body side plate portions 210 and 220 of second packaging material 200 are slidably connected in the direction in which the corner portions 102 and 202 move toward and toward each other.
[0059] Specifically, the body side plate portion 110A of the first packaging material 100A and the body side plate portion 220A of the second packaging material 200A are slidably connected in the X direction, with corners 102A and 202A moving toward and away from each other. Similarly, the body side plate portion 120A of the first packaging material 100A and the body side plate portion 210B of the second packaging material 200B are slidably connected in the Y direction, with corners 102A and 202B moving toward and away from each other.
[0060] Furthermore, the body side plate portion 110B of the first packaging material 100B and the body side plate portion 220B of the second packaging material 200B are slidably connected in the X direction, with corners 102B and 202B moving toward and away from each other. Similarly, the body side plate portion 120B of the first packaging material 100B and the body side plate portion 210A of the second packaging material 200A are slidably connected in the Y direction, with corners 102B and 202A moving toward and away from each other.
[0061] In this way, the size of the rectangular cylindrical packaging body 50 is changed as the corners 102 and 202 of the adjacent body side plates 110 and 120 of the first packaging material 100 and the body side plates 210 and 220 of the second packaging material 200 slide toward and toward each other.
[0062] [Effect] Next, the operation of this embodiment will be described.
[0063] As shown in Figure 6, the size of the rectangular cylindrical packaging body 50 in plan view changes as the corners 102 and 202 of the adjacent body side plates 110 and 120 of the first packaging material 100 and the body side plates 210 and 220 of the second packaging material 200 slide toward and toward each other. Therefore, the external size of the packaging body 50 in plan view can be changed. Thus, the size of the rectangular cylindrical packaging body 50 in plan view can be adjusted to match the external size of the product 80, which is an example of the object to be packaged, in plan view. Note that the solid line in Figure 6 represents the maximum size of the packaging body 50, and the dashed line (two-dot line) represents the minimum size of the packaging body 50.
[0064] Furthermore, as an example of how to use the packaging box 10 shown in Figure 11, first the worker places the product 80 on the bottom member 20. The worker then adjusts the size of the packaging body 50 on the floor to match the external dimensions of the product 80 in a plan view. Next, the worker holds the handle portion 90 of the packaging body 50 (see also Figures 5 and 6) and inserts the packaging body 50 onto the product 80 from above. The worker makes fine adjustments to the size of the packaging body 50 as needed. Finally, the worker places the lid member 30 over the product to complete the packaging.
[0065] In this way, multiple products 80 with different external shapes can be packaged in a single packaging 50. From another perspective, by using the packaging 50 of this embodiment, it is not necessary to prepare a separate packaging for each product 80 with a different external shape.
[0066] Here, we will explain the case where new products are delivered to a customer and old products are collected from the customer. If the packaging 50 of this embodiment is not used, the new products are packaged and transported in a dedicated packaging, and the dedicated packaging for the old products is also transported together. After the new products are delivered, the old products are packaged in the same dedicated packaging used for transport, collected, and transported. Also, when collecting the old products, the packaging that contained the new products is collected and transported together. Therefore, the dedicated packaging for each product, both old and new, is only used for one-way transport, and production costs, transportation costs, and disposal costs are incurred for each.
[0067] In contrast, when a new product is packaged in the packaging 50 of this embodiment, the old product to be collected can be packaged and collected in the same packaging 50. Therefore, when transporting the new product, there is no need to transport a separate packaging for the old product to be collected. Similarly, when collecting the old product, there is no need to transport a separate packaging for the new product. As a result, the packaging 50 is used for both the outward and return journeys, reducing production costs, transportation costs, and disposal costs.
[0068] Furthermore, as shown in Figures 1 to 4, the side panels 110 and 120 of the first packaging material 100 of the packaging body 50 in this embodiment have a double structure with inner panels 112 and 122 and outer panels 114 and 124. The side panels 210 and 220 of the second packaging material 200 are inserted into the gaps S1 and S2 between the inner panels 112 and 122 and the outer panels 114 and 124. Therefore, compared to the case where the side panels 110 and 120 of the first packaging material 100 consist of only one of the inner panels 112 and 122 or the outer panels 114 and 124, the unintentional detachment of the first packaging material 100 and the second packaging material 200 is suppressed.
[0069] Furthermore, in this embodiment, the rail sections 131 and 132 of the packaging body 50, which are aligned in the direction of contact and separation of the first packaging material 100, are inserted into slits 231 and 232, which are aligned in the direction of contact and separation of the second packaging material 200. Therefore, compared to the case where there are no rail sections 131 and 132, it is suppressed that the packaging body 50 may unintentionally come loose in the vertical direction when changing the size of its outer dimensions, or that it may swing up and down when lifted.
[0070] Furthermore, as shown in Figures 2 and 4, in the packaging body 50 of this embodiment, wide sections 133 and 134 are formed at the ends of the rail sections 131 and 132. Also, stepped sections 233 and 234 that bend downward in a Z shape are formed at the opening ends of the slits 231 and 232. Therefore, as the outer shape of the packaging body 50 is increased, the wide sections 133 and 134 of the rail sections 131 and 132 come into contact with the stepped sections 233 and 234, preventing them from coming loose. Thus, compared to the case where the width of the rail section is constant, the second packaging material 200 is less likely to come loose from the first packaging material 100 unintentionally. Consequently, for example, the effort required to reassemble the first packaging material 100 and the second packaging material 200 in the event of unintentional detachment is reduced. When disassembling the first packaging material 100 and the second packaging material 200, the rail sections 131 and 132 are moved downwards by the wide sections 133 and 134 of the rail sections 131 and 132, which allows the rail sections 131 and 132 to exit through the opening slits 235 and 236.
[0071] Furthermore, as shown in Figures 1, 5, and 6, in this embodiment, the worker lifts the packaging 50 by holding the handles 90 provided at the corners 102 and 202. Therefore, it is easier to lift the packaging 50 compared to when the worker grasps the upper end of the packaging 50 with their hand.
[0072] Furthermore, the handle portion 90 of the packaging body 50 in this embodiment is provided by attaching a plate-like member, created by folding a single piece of corrugated cardboard into an L-shape in plan view, to the corners 102 and 202 with adhesive and double-sided tape. Therefore, compared to the case where the corners are formed to provide the handle portion, it is easier to provide the handle portion 90 to the corners 102 and 202.
[0073] The bottom member 20 and the lid member 30 are prepared to match the size of the external dimensions of the product 80 to be packaged in a plan view. The packaging body 50 is prepared to match the size of the height of the product 80 to be packaged.
[0074] <Second Embodiment> Next, the packaging of this embodiment will be described. Note that the same reference numerals are used for the same components as in the first embodiment, and redundant explanations will be omitted or simplified.
[0075] As shown in Figure 7, the packaging body 53 of the second embodiment is a cylindrical member with a rectangular shape in plan view, comprising two first packaging materials 300A and 300B and two second packaging materials 400A and 400B.
[0076] Furthermore, the first packaging materials 300A and 300B of the packaging body 53 correspond to the first packaging materials 100A and 100B of the first embodiment, and the second packaging materials 400A and 400B correspond to the second packaging materials 200A and 200B of the first embodiment (see Figures 1 and 6, etc.). Also, as in the above embodiment, the first packaging material 300A and the first packaging material 300B are the same material except for their placement. Similarly, the second packaging material 400A and the second packaging material 400B are the same material except for their placement. The same applies to the components that make up each of them. Therefore, if there is no need to explain them separately, A and B may be omitted.
[0077] Furthermore, similar to the packaging body 50 in the first embodiment, the packaging body 53 becomes a packaging box when the bottom member 20 closes the lower opening of the packaging body 53 and the lid member 30 closes the lower opening of the packaging body 50 (see Figure 11).
[0078] The first packaging material 300 is an L-shaped member in plan view, with the body side plate portion 310 and the body side plate portion 320 connected at a corner portion 302. Similarly, the second packaging material 400 is an L-shaped member in plan view, with the body side plate portion 410 and the body side plate portion 420 connected at a corner portion 202. The first packaging materials 300A and 300B are arranged so that their corner portions 302A and 302B are located at one diagonal corner 54A and 54B of the rectangular packaging body 53 in plan view. The second packaging materials 400A and 400B are arranged so that their corner portions 402A and 402B are located at the other diagonal corner 55A and 55B of the rectangular packaging body 53 in plan view.
[0079] Note that the side panels 310A, 310B and 410A, 410B are examples of the first piece. Also, the side panels 320A, 320B and 420A, 420B are examples of the second piece. The side panels 310 and 320 of the first packaging material 300 have a double structure consisting of inner panels 112, 122 and outer panels 114, 124.
[0080] As shown in Figures 8 and 9, the inner plate sections 112 and 122 and the outer plate sections 114 and 124 are connected by rail sections 330. Rail sections 330 are members that extend laterally and are provided in the vertical intermediate portions of each of the gaps S1A, S1B, S2A, and S2B. Rail sections 330 are provided in two locations, spaced apart in the vertical direction (see Figure 9). Rail sections 330 are composed of a first L-shaped member 331 and a second L-shaped member 332 that extend laterally and have an L-shaped cross-section.
[0081] The first L-shaped member 331 is composed of a first horizontal portion 333 and a first vertical portion 335. One end of the first horizontal portion 333 is joined to the inner plate portions 112 and 122 with adhesive and double-sided tape, etc. The first vertical portion 335 extends upward from the other end of the first horizontal portion 333. The first vertical portion 335 is not joined to the outer plate portions 114 and 124.
[0082] Similarly, the second L-shaped member 332 is composed of a second horizontal portion 334 and a second vertical portion 336. One end of the second horizontal portion 334 is joined to the outer plate portions 214 and 224 with adhesive and double-sided tape, etc. The second vertical portion 336 extends downward from the other end of the second horizontal portion 334. The second vertical portion 336 is not joined to the inner plate portions 112 and 122.
[0083] The second vertical portion 336 of the second L-shaped member 332 is inserted between the first vertical portion 335 of the first L-shaped member 331 and the inner plate portions 112 and 122. Alternatively, the first vertical portion 335 of the first L-shaped member 331 is inserted between the second vertical portion 336 of the second L-shaped member 332 and the outer plate portions 114 and 124.
[0084] Therefore, in the packaging material 300, the inner plate portions 112, 122 and the outer plate portions 114, 124 of the body side plate portions 310, 320 are connected so that the outer plate portions 114, 124 can move vertically relative to the inner plate portions 112, 122.
[0085] As shown in Figure 9, slits 430 are formed in the body side plates 410 and 420 of the second packaging material 400. The slits 430 are provided in two locations, spaced apart in the vertical direction. The slits 430 are formed at the same height as the rail portion 330.
[0086] The rail portion 330 of the first packaging material 300 is inserted into the slit 430 of the second packaging material 400. Thus, the packaging body 53 is constructed such that the body side plate portions 310, 320 of the adjacent first packaging material 300 and the body side plate portions 410, 420 of the second packaging material 400 are slidably connected in the direction of contact and separation, with the corner portions 302, 402 moving toward and away from each other.
[0087] As shown in Figure 8, when the outer plate portions 114 and 124 move upward relative to the inner plate portions 112 and 122 of the first packaging material 300, a locking mechanism 450 is provided in the packaging body 53 that locks the sliding of the second packaging material 400 relative to the first packaging material 300.
[0088] The locking mechanism 450 is composed of an upper sawtooth portion 340 and a lower sawtooth portion 440 provided in the gaps S1A, S1B, S2A, and S2B. The upper sawtooth portion 340, which extends laterally, is joined to the upper edge portion 119 of the inner plate portions 112 and 122. The upper sawtooth portion 340 is composed of a row of inverted triangular teeth 342 that are convex on the lower side.
[0089] As shown in Figure 9, the upper edges 419 of the side plates 410 and 420 of the second packaging material 400 have lower sawtooth-shaped portions 440 formed thereon. The lower sawtooth-shaped portions 440 are composed of a series of triangular teeth 442 that are convex on the upper side.
[0090] As shown in Figure 10, when the outer plate portions 114 and 124 move upward relative to the inner plate portions 112 and 122 of the first packaging material 300, the second horizontal portion 334 of the second L-shaped member 332 contacts the upper surface of the inner wall of the slit 430 of the second packaging material 400. This causes the second packaging material 400 to move upward as well. When the second packaging material 400 moves upward, the lower sawtooth portion 440 of the second packaging material 400 engages with and locks into the upper sawtooth portion 340 of the inner plate portions 112 and 122 of the first packaging material 300.
[0091] [Effect] Next, the operation of this embodiment will be described.
[0092] As shown in Figure 7, the size of the rectangular cylindrical packaging body 50 is changed by the sliding of the corners 302, 402 of the body side plates 310, 320 of the first packaging material 300 and the body side plates 410, 420 of the second packaging material 400 in the direction of contact and separation. Therefore, the size of the outer dimensions of the packaging body 53 in plan view can be changed. Thus, the size of the rectangular cylindrical packaging body 53 in plan view can be adjusted to match the size of the outer dimensions of the product 80 (see Figure 6) in plan view.
[0093] Similar to the first embodiment, an example of how to use the packaging 53 is as follows: The worker places the product 80 (see Figure 6) on the bottom member 20 (see Figure 11). The worker then adjusts the size of the packaging 53 on the floor to match the external dimensions of the product 80 in a plan view. Next, the worker holds the handle portion 90 (see Figure 5) of the packaging 53 and inserts the packaging 53 onto the product 80 from above. The worker makes fine adjustments to the size of the packaging 53 as needed. Finally, the worker covers the product with the lid member 30 (see Figure 11) to complete the packaging.
[0094] As shown in Figures 8 to 10, in this embodiment, the rail portion 330 of the packaging body 53 has the second vertical portion 336 of the second L-shaped member 332 inserted between the first vertical portion 335 of the first L-shaped member 331 and the inner plate portions 112 and 122. Therefore, the rail portion 330 connects the inner plate portions 112 and 122 and the outer plate portions 114 and 124 of the body side plate portions 310 and 320 of the first packaging material 300 so that the outer plate portions 114 and 124 can move vertically relative to the inner plate portions 112 and 122.
[0095] As shown in Figure 10, when the outer plates 114 and 124 move upward relative to the inner plates 112 and 122, the second packaging material 400 also moves upward. When the second packaging material 400 moves upward, the lower sawtooth portion 440 of the second packaging material 400 engages with and locks into the upper sawtooth portion 340 of the inner plates 112 and 122 of the first packaging material 300. Then, while locked, the inner plates 112 and 122 also move upward.
[0096] As shown in Figure 9, when the packaging body 53 of this embodiment is placed on the floor or the like, the lower sawtooth-shaped portion 440 of the outer plate portions 114 and 124 of the body side plate portions 310 and 320 of the first packaging material 300 and the upper sawtooth-shaped portion 340 of the inner plate portions 112 and 122 are separated and not interlocked. Therefore, the corner portions 302 and 402 of the packaging body 53 slide in the direction of contact and separation, making it possible to change the size of the packaging body 53.
[0097] However, as shown in Figure 10, when a worker lifts the first packaging material 300 by holding the corners 302 (see Figure 7, etc.) of the outer plate portions 114 and 124 of the body side plate portions 310 and 320, the outer plate portions 114 and 124 move upward relative to the inner plate portions 112 and 122. This causes the lower sawtooth portion 440 of the second packaging material 400 to interlock with the upper sawtooth portion 340 of the inner plate portions 112 and 122, locking into place. Therefore, the corners 302 and 402 of the packaging body 53 do not slide in the direction of contact and separation (see Figure 6). In other words, the locking prevents the size of the packaging body 53 from being unintentionally changed. Therefore, for example, after adjusting the size of the packaging body 53 to match the external dimensions of the product 80 (see Figure 6) in a plan view, when inserting the packaging body 53 onto the product 80 from above by holding the handle portion 90 (see Figure 5) of the packaging body 53, unintended changes in the size of the packaging body 53 are suppressed.
[0098] In this way, compared to the case without the locking mechanism 450, unintended sliding of the package 53 when it is lifted is suppressed.
[0099] Furthermore, the upper sawtooth portion 340 and the lower sawtooth portion 440 of the locking mechanism 450 are provided in the gaps S1A, S1B, S2A, and S2B. Therefore, compared to the case where the locking mechanism is provided on the outside of the gaps S1A, S1B, S2A, and S2B, the locking mechanism is less visible from the outside of the packaging 53.
[0100] Similar to the first embodiment, the bottom member 20 and the lid member 30 are prepared in sizes corresponding to the external dimensions of the product 80 to be packaged in a plan view. The packaging body 50 is also prepared in sizes corresponding to the height of the product 80 to be packaged.
[0101] <Other> Furthermore, the present invention is not limited to the embodiments described above.
[0102] For example, the packaging bodies 50 and 53 in the above embodiment were made of corrugated cardboard, but are not limited to this. Part or all of the packaging box may be made of materials other than corrugated cardboard, such as paper other than corrugated cardboard, wood, resin, and metal.
[0103] Furthermore, the present invention can be implemented in various forms without departing from the spirit of the invention. Multiple embodiments can be combined as appropriate.
[0104] (Note) (((1))) Four pieces of packaging material, each consisting of a first and second piece connected at the corner in an L-shape in plan view, are arranged in a rectangular shape in plan view, with the aforementioned corners forming the four corners. The first piece and the second piece of adjacent packaging material are connected so as to be slidable in the direction in which their corners move toward and toward each other. Packaging.
[0105] (((2))) The aforementioned packaging material is Two first packaging materials, with the aforementioned corners positioned at one diagonal, Two second packaging materials, the aforementioned corners of which are positioned diagonally opposite each other, It has, The first piece and the second piece of the first packaging material have a double structure, each having an inner piece and an outer piece positioned outside the inner piece with a gap between them. The second packaging material is such that the first piece is inserted into the gap between adjacent first packaging materials, and the second piece is inserted into the gap between adjacent first packaging materials. The packaging described in (((1))).
[0106] (((3))) The first packaging material is connected to its inner piece and outer piece by rail portions that extend along the direction of contact and separation and are provided in the gap, The first piece and the second piece of the second packaging material have slits formed in the direction of contact and separation into which the rail portion is inserted. The packaging described in (((2))).
[0107] (((4))) A wide portion is formed at the end of the rail portion of the first packaging material. A step is formed at the opening end of the slit in the second packaging material, against which the wide portion abuts. The packaging described in (((3))).
[0108] (((5))) The rail portion of the first packaging material is connected to the inner piece so that the outer piece can move vertically, When the outer piece moves upward relative to the inner piece, it has a locking mechanism that locks the sliding of the second packaging material relative to the first packaging material. The packaging described in any one of (((3))) to (((4))).
[0109] (((6))) The locking mechanism is provided within the gap, When the outer piece moves upward relative to the inner piece, the downwardly protruding upper sawtooth portion provided on the upper edge of the inner piece of the first packaging material and the upwardly protruding sawtooth portion provided on the upper edge of the second packaging material interlock and lock together. The packaging described in (((5))).
[0110] (((7))) Each of the four packaging materials is provided with a handle at the midpoint in the vertical direction at the corners. The packaging described in any one of (((1))) to (((6))).
[0111] (((8))) The handle portion is constructed by joining an L-shaped plate-like member, which is L-shaped in plan view, to the corner. The packaging described in (((7))).
[0112] (((9))) The packaging described in any one of (((1))) to (((8))) A bottom member that closes the lower opening of the packaging body, A lid member that closes the upper opening of the packaging body, Packing box equipped with [a specific feature / feature].
[0113] (((10))) The packaging described in any one of (((1))) to (((8))) A bottom member that closes the lower opening of the packaging body, A lid member that closes the upper opening of the packaging body, Equipped with, The packaging is sized to match the external shape of the object being packaged. Packing box.
[0114] According to the packaging described in (((1))), the size of the external dimensions of the packaging in a plan view can be changed.
[0115] According to the packaging described in (((2))), compared to the case where the first packaging material consists of only one inner or outer piece, it is possible to suppress the unintentional separation of the first packaging material and the second packaging material.
[0116] According to the packaging described in (((3))), compared to the case without the rail section, it is possible to prevent the second packaging material from unintentionally coming out of the first packaging material in the vertical direction.
[0117] According to the packaging described in (((4))), compared to the case where the width of the rail section is constant, it is possible to suppress the second packaging material from unintentionally slipping out laterally from the first packaging material.
[0118] According to the packaging described in (((5))), compared to the case without a locking mechanism, it is possible to suppress unintended sliding when the packaging is lifted.
[0119] According to the packaging described in (((6))), the locking mechanism is less visible from the outside of the packaging compared to the case where the locking mechanism is located on the outside of the gap.
[0120] According to the packaging described in (((7))), it is easier to lift the packaging compared to lifting it by grasping the top end of the packaging with your hand.
[0121] According to the packaging described in (((8))), it is easier to provide the handle portion at the corner compared to the case where the handle portion is formed at the corner of the packaging material.
[0122] According to the packaging box described in (((9))), the external dimensions of the packaged body in plan view can be changed.
[0123] According to the packaging box described in (((10))), the external dimensions can be changed to suit the contents being packaged. [Explanation of Symbols]
[0124] 10 Packing boxes 20 Bottom member 30 Lid member 50 packages 52 Lower opening 53 Packaging 54 Upper opening 80 products 90 Handle 100A First Packaging Material (Example of packaging material) 100B First Packaging Material (Example of packaging material) 102A Corner 102B Corner 110A Body side plate section (an example of the first piece) 110B Side panel section (an example of the first piece) 112A Inner plate section (an example of an inner piece) 112B Inner plate section (an example of an inner piece) 114A Outer plate part (example of outer piece) 114B Outer plate part (example of outer piece) 119 Upper part 120A Side panel section (an example of the second piece) 120B Side panel section (an example of the second piece) 122A Inner plate section (an example of an inner piece) 122B Inner plate section (an example of an inner piece) 124A Outer plate section (an example of an outer piece) 124B Outer plate part (example of outer piece) 131A Rail section 131B Rail section 132A Rail section 132B Rail section 133A Wide section 133B Wide section 134A Wide section 134B Wide section 200A Second Packaging Material 200B Second Packaging Material 202A Corner 202B Corner 210A Side panel section (an example of the first piece) 210B Side panel section (an example of the first piece) 212A Inner plate section (an example of an inner piece) 212B Inner plate section (an example of an inner piece) 214A Outer plate part (example of outer piece) 214B Outer plate (example of outer piece) 220A Side panel section (an example of the second piece) 220B Side panel section (an example of the second piece) 222A Inner plate section (an example of an inner piece) 222B Inner plate section (an example of an inner piece) 224A Outer plate section (an example of an outer piece) 224B Outer plate (example of outer piece) 231A Slit 231B Slit 232A Slit 232B Slit 233A Stepped section 233B Stepped section 234A Stepped section 234B Stepped section 300A First Packaging Material (Example of packaging material) 300B First Packaging Material (Example of Packaging Material) 302A Corner 302B Corner 310A Side panel section (an example of the first piece) 310B Body side panel section (an example of the first piece) 320A Side panel section (an example of the second piece) 320B Side panel section (an example of the second piece) 330 Rail section 340 Upper serrated part 400A Second Packaging Material (Example of Packaging Material) 400B Second Packaging Material (Example of Packaging Material) 402A Corner 402B Corner 410A Side panel section 410B Side panel section 419 Upper part 420A Side panel section 420A Side panel section 430 slits 440 Lower serrated part 450 Locking Mechanism S1A Gap S1B Gap S2A Gap S2B Gap
Claims
1. Four pieces of packaging material, each consisting of a first and second piece connected at the corner in an L-shape in plan view, are arranged in a rectangular shape in plan view, with the aforementioned corners forming the four corners. The first piece and the second piece of adjacent packaging material are connected so as to be slidable in the direction in which their corners move toward and toward each other. Packaging.
2. The aforementioned packaging material is Two first packaging materials, with the aforementioned corners positioned at one diagonal, Two second packaging materials, the aforementioned corners of which are positioned diagonally opposite each other, It has, The first piece and the second piece of the first packaging material have a double structure, each having an inner piece and an outer piece positioned outside the inner piece with a gap between them. The second packaging material is such that the first piece is inserted into the gap between adjacent first packaging materials, and the second piece is inserted into the gap between adjacent first packaging materials. The packaging body according to claim 1.
3. The first packaging material is connected to its inner piece and outer piece by rail portions that extend along the direction of contact and separation and are provided in the gap, The first piece and the second piece of the second packaging material have slits formed in the direction of contact and separation into which the rail portion is inserted. The packaging body according to claim 2.
4. A wide portion is formed at the end of the rail portion of the first packaging material. A step is formed at the opening end of the slit in the second packaging material, against which the wide portion abuts. The packaging body described in claim 3.
5. The rail portion of the first packaging material is connected to the inner piece so that the outer piece can move vertically, When the outer piece moves upward relative to the inner piece, it has a locking mechanism that locks the sliding of the second packaging material relative to the first packaging material. The packaging body described in claim 3.
6. The locking mechanism is provided within the gap, When the outer piece moves upward relative to the inner piece, the lower convex upper sawtooth portion provided on the upper edge of the inner piece of the first packaging material and the upper convex lower sawtooth portion provided on the upper edge of the second packaging material interlock and lock together. The packaging body according to claim 5.
7. Each of the four packaging materials is provided with a handle at the midpoint in the vertical direction at the corners. The packaging body according to claim 1.
8. The handle portion is constructed by joining an L-shaped plate-like member, which is L-shaped in plan view, to the corner. The packaging body according to claim 7.
9. A packaging body according to any one of claims 1 to 8, A bottom member that closes the lower opening of the packaging body, A lid member that closes the upper opening of the packaging body, Packing box equipped with [a specific feature / feature].
10. A packaging body according to any one of claims 1 to 8, A bottom member that closes the lower opening of the packaging body, A lid member that closes the upper opening of the packaging body, Equipped with, The packaging is sized to match the external shape of the object being packaged. Packing box.
Citation Information
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