Lubrication application method

The lubricating nozzle with a rotation mechanism addresses the challenge of varying mold shapes in forging presses by providing flexible spraying coverage, reducing capital and space requirements.

JP2026070776APending Publication Date: 2026-04-28TOYOTA JIDOSHA KK
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Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
TOYOTA JIDOSHA KK
Filing Date
2024-10-16
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Forging presses with general-purpose equipment face challenges in efficiently lubricating molds of varying shapes due to the increased number of lubricating nozzles required for different products, leading to higher capital investment and space requirements.

Method used

A lubricating nozzle with a rotation mechanism that allows for arbitrary control of the spraying range, enabling efficient lubrication of complex-shaped parts using a single nozzle.

Benefits of technology

The lubricating application method enhances spraying flexibility, reduces capital investment, and optimizes space usage by allowing a single nozzle to cover the entire circumference of irregularly shaped parts, even with complex shapes.

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Abstract

To provide a lubrication application method that can spray lubricant even on irregularly shaped parts. To provide a lubrication application method that allows arbitrary control of the spraying range. [Solution] The lubrication application method involves placing a workpiece 20 near a lubrication device 10 that includes lubrication nozzles 11-1 and 11-2 for spraying lubricant and a rotary servo that rotates the lubrication nozzles 11-1 and 11-2 with the spray shaft as the axis of rotation. The lubrication device 10 is advanced to the spraying position of the workpiece 20, and the lubrication nozzles 11-1 and 11-2 are rotated by the rotary servo, while lubricant is sprayed from the lubrication nozzles 11-1 and 11-2 to apply lubricant to the workpiece 20.
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Description

Technical Field

[0001] The present invention relates to a lubricating application method.

Background Art

[0002] Patent Document 1 describes a lubricating device that includes a spray nozzle having a nozzle for spraying a lubricant on the surface of a mold at its tip, a forward and backward movement mechanism for moving the spray nozzle back and forth between a forward position where the nozzle is inserted into the spraying position between the pair of upper and lower molds and a backward position where the nozzle is withdrawn from between the pair of upper and lower molds, and a forging press attached to the forward and backward movement mechanism for spraying a lubricant on the surfaces of the pair of upper and lower molds.

Prior Art Documents

Patent Documents

[0003]

Patent Document 1

Summary of the Invention

Problems to be Solved by the Invention

[0004] However, forging presses are general-purpose equipment that produces a variety of products. At that time, since the shape of the mold fixed to the press varies greatly depending on the product, there was a problem that the number of lubricating nozzles for spraying the lubricating liquid onto the mold also increased during continuous production.

Means for Solving the Problems

[0005] A lubricating application method according to an embodiment is configured such that the lubricating nozzle has a rotation mechanism.

Effects of the Invention

[0006] According to the lubricating application method of the present disclosure, a lubricant can be sprayed even on a shaped part. Further, according to the lubricating application method of the present disclosure, the spraying range can be arbitrarily controlled.

Brief Description of the Drawings

[0007] [Figure 1] This is a cross-sectional view showing an example of a lubrication device used in the lubrication application method according to Embodiment 1. [Figure 2] This is a cross-sectional view showing the operation of a lubrication device used in the lubrication application method according to Embodiment 1. [Figure 3] This is a cross-sectional view showing an example of the spraying range of the lubrication application method according to Embodiment 1. [Modes for carrying out the invention]

[0008] Embodiment 1 Embodiments of the present invention will be described below with reference to the drawings. Figure 1 is a cross-sectional view showing an example of a lubrication device used in the lubrication application method according to Embodiment 1.

[0009] In Figure 1, the lubrication device 10 includes lubrication nozzles 11-1 and 11-2, a joint section 12, rotary servos 13-1 and 13-2, a hose joint 14, hoses 15-1, 15-2 and 15-3, electrical wiring and air hoses 16-1 and 16-2.

[0010] Lubrication nozzles 11-1 and 11-2 are nozzles that spray lubricating oil.

[0011] The joint section 12 is a joint that connects the rotary servos 13-1 and 13-2 to the hoses 15-2 and 15-3.

[0012] Rotary servos 13-1 and 13-2 are servo motors that rotate lubrication nozzles 11-1 and 11-2, respectively. Rotary servo 13-1 rotates lubrication nozzle 11-1 using the injection shaft 17 of lubrication nozzle 11-1 as its axis of rotation. Rotary servo 13-2 rotates lubrication nozzle 11-2 in the same manner.

[0013] Hose joint 14 is a joint that connects hose 15-1 with hoses 15-2 and 15-3.

[0014] Hoses 15-1, 15-2, and 15-3 are hoses for supplying lubricating oil.

[0015] The electrical wiring and air hoses 16-1, 16-2 are the electrical wiring and air hoses for operating and controlling the rotary servos 13-1, 13-2. The electrical wiring and air hoses 16-1, 16-2 have a length greater than the amount of rotation (extra length) and are of a length that does not interfere with rotation.

[0016] Next, the operation of the lubricating device in the lubricating application method will be described. FIG. 2 is a cross-sectional view showing the operation of the lubricating device used in the lubricating application method according to Embodiment 1.

[0017] First, as shown in FIG. 2A, the molded work 20 is placed near the lubricating nozzles 11-1, 11-2 of the lubricating device waiting at the position before spraying.

[0018] Next, as shown in FIG. 2B, the lubricating device 10 advances to the spraying position of the work 20. After advancing the lubricating device 10 to the predetermined spraying position, the lubricant is sprayed and the lubricating nozzles 11-1, 11-2 in FIG. 1 are rotated.

[0019] After spraying is completed, the lubricating device 10 is replaced. Through the above operations, the lubricant is sprayed.

[0020] Next, the spraying range of the lubricating application method will be described. FIG. 3 is a cross-sectional view showing an example of the spraying range of the lubricating application method according to Embodiment 1.

[0021] As shown in FIG. 3A, when the lubricating nozzles 11-1, 11-2 are rotated respectively, the direction in which the lubricant is sprayed becomes conical with respect to the spray axis.

[0022] Therefore, the lubricant applied to the work 20 is in the range surrounded by the dotted lines in FIGS. 3B and 3C.

[0023] Thus, according to the lubrication application method of Embodiment 1, the degree of freedom in the spraying area is greatly increased, and it is possible to spray the entire circumference at most. Therefore, even if there are many irregularly shaped parts, the lubrication equipment can be shared, and the amount of capital investment can be reduced. In addition, by sharing the lubrication equipment, the installation space can be reduced. Furthermore, optimal spraying can be performed on parts with complex shapes.

[0024] It should be noted that the present invention is not limited to the embodiments described above, and can be modified as appropriate without departing from the spirit of the invention. For example, the rotation angle of the lubrication nozzle can be set arbitrarily so that it is sprayed only on the necessary parts. [Explanation of Symbols]

[0025] 10 Lubrication device 11-1, 11-2 Lubrication Nozzle 12 Joint section 13-1, 13-2 Rotation Servo 14 Hose joint 15-1, 15-2, 15-3 hose 16-1, 16-2 Electrical wiring and air hoses 17 Injection shaft 20 Work

Claims

[Claim 1] A workpiece is placed near a lubrication device that includes upper and lower lubrication nozzles for spraying lubricant and a rotary servo that rotates the lubrication nozzles with the spray shaft as the axis of rotation. The lubrication device is advanced to the spraying position of the workpiece, A lubrication application method comprising rotating the upper and lower lubrication nozzles with the aforementioned rotary servo, and spraying lubricant from the upper and lower lubrication nozzles to apply the lubricant to the workpiece.

Citation Information

Patent Citations

  • Lubricating device for forging press

    JP2006205229A