Woven super elastic knit-like fabric
The woven structure combining high-tenacity polyester warp and low-elastic polyester weft yarns addresses the challenge of softness and durability in denim fabrics, creating ultra-elastic knit-style fabrics suitable for diverse uses.
Patent Information
- Application Number
- JP2024004026U
- Authority / Receiving Office
- JP · JP
- Patent Type
- Utility models
- Current Assignee / Owner
- Priority Date
- 2024-08-23
- Filing Date
- 2024-12-03
- Publication Date
- 2025-02-03
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Conventional denim fabrics that imitate knit structures face challenges in combining softness and durability, and are not suitable for conventional weaving processes.
A woven structure is developed that mimics knit fabrics, using a combination of high-tenacity polyester warp yarns and low-elastic polyester weft yarns, with specific floating and sinking patterns to create ultra-elastic knit-style fabrics that can be woven on conventional looms.
The solution provides a denim fabric that is both soft and sturdy, with enhanced elasticity and comfort, suitable for various seasons and occasions, while maintaining a denim appearance.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to a woven superelastic knitted fabric, in particular to a knit-like woven superelastic knitted fabric, which belongs to the technical field of textile fabrics. [Background technology]
[0002] Denim fabrics are mainly made of pure cotton, but also blended with chemical fibers, elastic yarn, high twist yarn, fancy yarn, etc. Currently, the most commonly used are pure cotton, cotton-polyester-spandex, and cotton-spandex blends, and the higher the spandex content, the greater the elasticity.
[0003] Jeans maintain the characteristics of fabrics such as durability, abrasion resistance, and a thick and hard texture, and are continuously developed to remove the limitations of traditional durability, become softer, and have high abrasion resistance. These light, thin and soft fabrics not only make wearing jeans more comfortable and closer to nature, but also make them suitable for wearing in any season and in more scenes, and the addition of elastic cowhide, worsted cotton yarn, silk yarn and various printed fabrics provides the conditions for jeans to become fashionable.
[0004] At present, denim fabric is generally a woven fabric, has a single style, and generally adds elastic yarn to achieve the effect of denim fabric being soft.There are also knitted fabrics with denim-like appearance effect, for example, patent CN216891445U discloses a weft-knitted two-sided fabric with denim-like appearance effect, the fabric includes a fabric body, the fabric body includes a surface yarn and a back yarn, the raw material of the surface yarn is 40D / 51F high elasticity matte nylon 66 DTY yarn and 40D / 72F low elasticity semi-gloss polyester DTY yarn, the raw material of the back yarn is 30D spandex, and the surface yarn is arranged with one 40D / 72F low elasticity semi-gloss polyester DTY yarn between two 40D / 51F high elasticity matte nylon 66 DTY yarns. Due to the structure of the surface yarn, the 40D / 72F low elasticity semi-gloss polyester DTY yarn is distributed in sesame dots on the surface of the fabric, which makes it easy to single-dye the 40D / 51F high elasticity matte nylon 66 DTY yarn in the subsequent dyeing process. By not dyeing the 40D / 72F low elasticity semi-gloss polyester DTY yarn, the appearance effect of denim is ensured for the fabric, and the 30D spandex is selected as the back yarn to ensure the elasticity and recovery of the fabric. Patent CN220827534U discloses a four-way stretch weft-knitted denim-like shapewear fabric, which is made by weft-knitting a first covered elastic yarn and a second covered elastic yarn and weaving them into a double-sided twill weave, in which the core yarn densities of the first covered elastic yarn and the second covered elastic yarn are both 40D-80D, the yarn densities of the covered yarns are both 30D-50D, and the finished fabric has a weft density of 50-60 turns / 5cm and a warp density of 70-80 turns / 5cm.The shapewear fabric of the present invention is made by weaving a first covered elastic yarn and a second covered elastic yarn into a double-sided twill weave, which has good elasticity in both the warp and weft directions, shows obvious dyeing difference effect by single dyeing, omits the washing process and avoids arch phenomenon caused by difference in shrinkage rate during washing, and the yarn density of the covered yarn is 30D-50D, so that the yarn fineness of the entire covered elastic yarn is small, increases the stitch density in the warp and weft directions of the fabric, increases the maximum elongation amount, improves the denseness of the fabric, and has elongation rates in the warp and weft directions of 150% or more. However, the knitted fabric imitating the denim effect has a different weaving structure from the woven fabric, which affects the shirring of the fabric and is not suitable for weaving on a conventional loom. Summary of the Invention [Problem to be solved by the invention]
[0005] The objective of the present invention is to overcome the shortcomings of the prior art and provide a woven superelastic knit-like fabric using a weaving structure that imitates knits. The resulting denim fabric has the original style of denim, such as crispness and durability, while also combining the softness and comfort of knits, and can be woven on conventional looms. [Means for solving the problem]
[0006] The present invention uses the following technical means: The woven super-elastic knitted fabric includes a fabric body woven with warp yarns and weft yarns, the warp yarns and weft yarns are woven into a plurality of circular weave units; Each circulating organization unit includes 10 warps and 15 wefts, which are, from left to right, the first warp, the second warp, the third warp, the fourth warp, the fifth warp, the sixth warp, the seventh warp, the eighth warp, the ninth warp, and the tenth warp, and, from top to bottom, the first weft, the second weft, the third weft, the fourth weft, the fifth weft, the sixth weft, the seventh weft, the eighth weft, the ninth weft, the tenth weft, the eleventh weft, the twelfth weft, the thirteenth weft, the fourteenth weft, and the fifteenth weft. The floating and sinking states of the first weft to the fifteenth weft relative to the first warp are respectively: floating, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, The floating and sinking states of the first weft to the fifteenth weft relative to the second warp are respectively: floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, sinking, floating, floating, floating, and floating; The floating and sinking states of the first weft to the fifteenth weft relative to the third warp are respectively: floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, and floating; The floating / sinking states of the first weft to the fifteenth weft relative to the fourth warp are respectively: sink, sink, float, float, float, float, float, float, sink, float, float, float, float, float, float, float, float, float, and float; The floating and sinking states of the first weft to the fifteenth weft relative to the fifth warp are respectively: floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, and floating; The floating and sinking states of the first weft to the fifteenth weft relative to the sixth warp are respectively: floating, floating, floating, floating, floating, floating, sinking, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, and The floating and sinking states of the first weft to the fifteenth weft relative to the seventh warp are respectively: floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, and floating; The floating and sinking states of the first weft to the fifteenth weft relative to the eighth warp are respectively: floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, sinking, sinking, and floating; The floating and sinking states of the first weft to the fifteenth weft relative to the ninth warp are respectively: floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, and floating; The floating and sinking states of the first to fifteenth wefts relative to the tenth warp are respectively: floating, floating, floating, sinking, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating.
[0007] A stitch is formed at the position where the weft thread floats above the first warp thread, a stitch is formed at the position where the weft thread floats above the second warp thread, a stitch is formed at the position where the weft thread floats above the third warp thread, a stitch is formed at the position where the weft thread floats above the fourth warp thread, a stitch is formed at the position where the weft thread floats above the fifth warp thread, a stitch is formed at the position where the weft thread floats above the sixth warp thread, a stitch is formed at the position where the weft thread floats above the seventh warp thread, a stitch is formed at the position where the weft thread floats above the eighth warp thread, a stitch is formed at the position where the weft thread floats above the ninth warp thread, and a stitch is formed at the position where the weft thread floats above the tenth warp thread.
[0008] The warp yarns are high count polyester.
[0009] The first weft, the fourth weft, the seventh weft, the tenth weft, and the thirteenth weft are 200D polyester yarns.
[0010] The second weft, the third weft, the fifth weft, the sixth weft, the eighth weft, the ninth weft, the eleventh weft, the twelfth weft, the fourteenth weft, and the fifteenth weft are low-elasticity polyester yarns. Effect of the Invention
[0011] The present invention has the following advantages:
[0012] The super-elastic knitted fabric woven according to the present invention is woven using two types of weft and warp yarns, and in each recirculating weave unit, the weft yarns are set to rise and fall to form the surface that comes into contact with the skin, low-elasticity polyester yarns are used to ensure the softness of the denim fabric, and high-count polyester warp yarns ensure the crispness and durability of the denim fabric. [Brief description of the drawings]
[0013] [Figure 1] 2 is a diagram showing the structure of the super elastic knitted fabric according to the present invention along the warp direction. [Diagram 2]1 is a diagram showing a superelastic knitted fabric according to the present invention; DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0014] The invention will now be further described with reference to the drawings.
[0015] The woven superelastic knitted fabric of the present invention includes a fabric body woven with warp and weft yarns, the warp and weft yarns being woven into a plurality of circular weave units, As shown in FIG. 1 , each circulating organization unit includes 10 warps and 15 wefts, which are, from left to right, the first warp, the second warp, the third warp, the fourth warp, the fifth warp, the sixth warp, the seventh warp, the eighth warp, the ninth warp, and the tenth warp, and, from top to bottom, the first weft, the second weft, the third weft, the fourth weft, the fifth weft, the sixth weft, the seventh weft, the eighth weft, the ninth weft, the tenth weft, the eleventh weft, the twelfth weft, the thirteenth weft, the fourteenth weft, and the fifteenth weft. The floating and sinking states of the first weft to the fifteenth weft with respect to the first warp are respectively: floating, floating, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, sinking, and stitches are formed at the positions where the wefts are floating on the first warp; The floating and sinking states of the first weft thread to the fifteenth weft thread with respect to the second warp thread are respectively floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, sinking, floating, floating, floating, and floating, and stitches are formed at the positions where the weft threads are floating on the second warp thread, The floating and sinking states of the first weft thread to the fifteenth weft thread with respect to the third warp thread are respectively: floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, and floating, and stitches are formed at the positions where the weft threads are floating on the third warp thread; The floating and sinking states of the first weft thread to the fifteenth weft thread with respect to the fourth warp thread are respectively: sink, sink, float, float, float, float, float, float, sink, float, float, float, float, float, float, float, float, and float. Stitches are formed at the positions where the weft threads are floating on the fourth warp thread. The floating and sinking states of the first weft thread to the fifteenth weft thread with respect to the fifth warp thread are respectively: floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, and floating. Stitches are formed at the positions where the weft threads are floating on the fifth warp thread. The floating and sinking states of the first weft thread to the fifteenth weft thread with respect to the sixth warp thread are respectively: floating, floating, floating, floating, floating, floating, sinking, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, and stitches are formed at the positions where the weft threads are floating on the sixth warp thread; The floating and sinking states of the first weft thread to the fifteenth weft thread with respect to the seventh warp thread are respectively: floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, and floating. Stitches are formed at the positions where the weft threads are floating on the seventh warp thread. The floating and sinking states of the first weft thread to the fifteenth weft thread with respect to the eighth warp thread are respectively: floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, sinking, sinking, and floating, and stitches are formed at the positions where the weft threads are floating on the eighth warp thread; The floating and sinking states of the first weft to the fifteenth weft relative to the ninth warp are respectively floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, and floating. Stitches are formed at the positions where the wefts are floating on the ninth warp. The floating and sinking states of the 1st to 15th wefts relative to the 10th warp thread are respectively: floating, floating, floating, sinking, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, and floating, and stitches are formed at the positions where the wefts are floating above the 10th warp thread.
[0016] The warp yarn is a high count polyester, the first weft yarn, the fourth weft yarn, the seventh weft yarn, the tenth weft yarn, and the thirteenth weft yarn are 200D polyester yarns, and the second weft yarn, the third weft yarn, the fifth weft yarn, the sixth weft yarn, the eighth weft yarn, the ninth weft yarn, the eleventh weft yarn, the twelfth weft yarn, the fourteenth weft yarn, and the fifteenth weft yarn are low elasticity polyester yarns.
[0017] The super-elastic knit-like fabric woven according to the present invention is woven using two types of weft and warp yarns, and in each circulating weave unit, the weft yarn is set to rise and fall to form the surface that comes into contact with the skin, the low-elasticity polyester yarn ensures the softness of the denim fabric, and the high-count polyester warp yarn ensures the crispness and durability of the denim fabric. Figure 2 is a diagram of the super-elastic knit-like fabric woven according to the present invention, and the stitches formed by setting the weft yarn so that it floats above the warp yarn as shown in the diagram make the fabric feel softer against the skin, achieving the effect of knitted fabric.
Claims
1. A woven superelastic knit-like fabric comprising a fabric body woven using warp yarns and weft yarns, the warp yarns and weft yarns being woven into a plurality of circular weave units, Each circulating organization unit includes 10 warps and 15 wefts, which are, from left to right, the first warp, the second warp, the third warp, the fourth warp, the fifth warp, the sixth warp, the seventh warp, the eighth warp, the ninth warp, and the tenth warp, and, from top to bottom, the first weft, the second weft, the third weft, the fourth weft, the fifth weft, the sixth weft, the seventh weft, the eighth weft, the ninth weft, the tenth weft, the eleventh weft, the twelfth weft, the thirteenth weft, the fourteenth weft, and the fifteenth weft. The floating and sinking states of the first weft to the fifteenth weft relative to the first warp are respectively: floating, floating, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, and The floating and sinking states of the first weft to the fifteenth weft relative to the second warp are respectively: floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, sinking, floating, floating, floating, and floating; The floating and sinking states of the first weft to the fifteenth weft relative to the third warp are respectively: floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, and floating; The floating / sinking states of the first weft to the fifteenth weft relative to the fourth warp are respectively: sink, sink, float, float, float, float, float, float, sink, float, float, float, float, float, float, float, float, float, float, and float; The floating and sinking states of the first weft to the fifteenth weft relative to the fifth warp are respectively: floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, and floating; The floating and sinking states of the first weft to the fifteenth weft relative to the sixth warp are respectively: floating, floating, floating, floating, floating, floating, sinking, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, and The floating and sinking states of the first weft to the fifteenth weft relative to the seventh warp are respectively: floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, and floating; The floating and sinking states of the first weft to the fifteenth weft relative to the eighth warp are respectively: floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, sinking, sinking, and floating; The floating and sinking states of the first weft to the fifteenth weft relative to the ninth warp are respectively: floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, and floating; The floating and sinking states of the first weft to the fifteenth weft relative to the tenth warp are respectively: floating, floating, floating, sinking, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, and floating. A super-elastic knit-like fabric produced by weaving.
2. A stitch is formed at a position where the weft thread floats on a first warp thread, a stitch is formed at a position where the weft thread floats on a second warp thread, a stitch is formed at a position where the weft thread floats on a third warp thread, a stitch is formed at a position where the weft thread floats on a fourth warp thread, a stitch is formed at a position where the weft thread floats on a fifth warp thread, a stitch is formed at a position where the weft thread floats on a sixth warp thread, a stitch is formed at a position where the weft thread floats on a seventh warp thread, a stitch is formed at a position where the weft thread floats on an eighth warp thread, a stitch is formed at a position where the weft thread floats on a ninth warp thread, and a stitch is formed at a position where the weft thread floats on a tenth warp thread.
2. A superelastic knit-like fabric woven according to claim 1.
3. The warp yarn is a high count polyester.
2. A superelastic knit-like fabric woven according to claim 1.
4. The first weft, the fourth weft, the seventh weft, the tenth weft, and the thirteenth weft are 200D polyester yarns.
2. A superelastic knit-like fabric woven according to claim 1.
5. The second weft, the third weft, the fifth weft, the sixth weft, the eighth weft, the ninth weft, the eleventh weft, the twelfth weft, the fourteenth weft, and the fifteenth weft are low-elasticity polyester yarns.
2. A superelastic knit-like fabric woven according to claim 1.
Citation Information
Cited By
Super elastic, super kickback fabric
JP2026040302A