Joint with Base Plate

By integrally forming joints with base plates through casting, the manufacturing process is streamlined, and inventory management is simplified, overcoming the inefficiencies and labor shortages associated with conventional methods.

JP3251809UActive Publication Date: 2025-06-30MORICHU CO LTD
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Patent Information

Application Number
JP2025001252U
Authority / Receiving Office
JP · JP
Patent Type
Utility models
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2025-06-30
Estimated Expiration
2035-04-22

AI Technical Summary

Technical Problem

Conventional methods for manufacturing joints with base plates are time-consuming due to the need for welding and separate inventory management, and there is a shortage of technicians with welding technology.

Method used

The joint and base plate are integrally formed by casting, eliminating the need for welding and allowing for simplified manufacturing and reduced inventory management.

Benefits of technology

This approach enables efficient manufacturing of joints with base plates and reduces inventory management burdens, addressing the time-consuming and labor-intensive issues of conventional methods.

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Abstract

To provide a joint with a base plate that can be manufactured efficiently and has a low inventory management burden. 【Solution means】The joint 11 with a base plate connects a first member and a second member, and is a joint that allows the liquid flowing in from the first member to flow out toward the second member. It includes a joint part with one end connected to the first member, and a base plate part 23 located on the other end side of the joint part, which allows the liquid flowing in from the other end of the joint part to flow out toward the second member and is fixed to the second member. The joint part and the base plate part are integrally formed by casting. The joint part is an elbow or a nipple.
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Description

Technical Field

[0001] The present invention relates to a joint with a base plate.

Background Art

[0002] When pumping a liquid through a pipe, in order to change the direction of the liquid flow, generally, an elbow (joint) having a radius of curvature for connecting pipes with different directions is used. In addition, nipples (joints) are used for extending pipes, connecting pipes, and extending pipes. In addition, a base plate is used to fix joints such as elbows and nipples. Conventionally, the joint and the base plate are each manufactured separately by casting or the like, and these are fixed by welding work or the like and molded.

Summary of the Invention

Problems to be Solved by the Invention

[0003] However, in the above-described conventional method, in order to connect the joint and the base plate, it is necessary to perform welding work, finishing work, annealing work, etc., which is a problem of being time-consuming. In addition, in recent years, there is also a problem that technicians with welding technology are in short supply.

[0004] In addition, it is necessary to separately manage the inventory of the two parts of the joint and the base plate, which is also a problem of being time-consuming.

[0005] An object of the present invention is to provide a joint with a base plate that can be efficiently manufactured and has a small inventory management burden in order to solve the above-described conventional problems.

Means for Solving the Problems

[0006] The present invention is a joint that connects a first member and a second member and allows the liquid flowing in from the first member to flow out toward the second member, the joint including a joint portion having one end connected to the first member, and a base plate portion located on the other end side of the joint portion, the base plate portion allowing the liquid flowing in from the other end of the joint portion to flow out toward the second member and being fixed to the second member, the joint being integrally formed with the base plate portion.

[0007] Preferably, the joint portion is an elbow, and the elbow and the base plate portion are integrally formed by casting.

[0008] Preferably, the joint portion is a nipple, and the nipple and the base plate portion are integrally formed by casting.

Advantages of the Invention

[0009] According to the present invention, it is possible to provide a joint with a base plate that can be efficiently manufactured and has a small inventory management burden.

Brief Description of the Drawings

[0010]

Figure 1

Figure 2

Figure 3

Figure 4

Figure 5

Modes for Carrying Out the Invention

[0011] Hereinafter, the joint according to the embodiment of the present invention will be described. <First Embodiment> FIG. 1 is a diagram for explaining the elbow 11 with a base plate according to the first embodiment of the present invention. As shown in FIG. 1, the elbow 11 with a base plate is a joint that connects a first member and a second member and discharges the liquid or gas flowing in from the second member toward the first member. In the elbow 11 with a base plate, the liquid or gas flows in from the opening of the base plate portion 23 shown in FIG. 1(B) and flows out from the opening of the elbow portion 21 shown in FIG. 1(A).

[0012] The elbow 11 with a base plate is composed of an elbow portion 21 and a base plate portion 23. One end of the elbow portion 21 is connected to the first member. The base plate portion 23 is located on the other end side of the elbow portion 21, fixed to the second member, and discharges the liquid or gas flowing in from the second member toward the elbow portion 21. The base plate portion 23 has a disk shape. Four fixing holes are formed in the base plate portion 23 at equal intervals, and bolts are passed through the fixing holes and nuts are attached to fix it to the second member.

[0013] The elbow portion 21 and the base plate portion 23 are integrally formed by casting.

[0014] The elbow 11 with a base plate is a component for changing the direction of the pipe, usually having an angle of 90 degrees or 45 degrees. Connect one end of the elbow to the pipe. Connect the next pipe to the other end of the elbow.

[0015] The base plate portion 23 is a component used when fixing the elbow 11 with a base plate. The base plate portion 23 stably fixes the elbow 11 with a base plate to the second member.

[0016] FIG. 2 is a flowchart for explaining the process of manufacturing the elbow 11 with a base plate. Step ST1: Manufacture a mold for the elbow 11 with a base plate.

[0017] Step ST2: Using the mold manufactured in Step ST1, manufacture the elbow 11 with a base plate by casting. Step ST3: Thread the pipe connection part of the elbow 11 with a base plate, and smooth the fixing part of the base plate part 23.

[0018] Step ST4: Manage inventory and sell as the elbow 11 with a base plate.

[0019] As described above, according to the elbow 11 with a base plate, since the elbow part 21 and the base plate part 23 are integrally formed by casting, there is no need to join the joint part and the base plate part by welding or the like. Therefore, the manufacturing process can be simplified. Also, inventory management can be performed for the elbow 11 with a base plate, and the management cost can be reduced.

[0020] <Second Embodiment> FIG. 3 is a diagram for explaining the elbow 111 with a base plate according to the second embodiment of the present invention. As shown in FIG. 3, the elbow 111 with a base plate is a joint that connects a first member and a second member and discharges the liquid or gas flowing in from the second member toward the first member. In the elbow 11 with a base plate, liquid or gas flows in from the opening of the base plate part 123 shown in FIG. 3(B) and flows out from the opening of the elbow part 121 shown in FIG. 3(A).

[0021] The elbow 111 with a base plate is composed of an elbow part 21 and a base plate part 123. One end of the elbow part 21 is connected to the first member. The base plate portion 123 is located on the other end side of the elbow portion 21, fixed to the second member, and discharges the liquid flowing in from the second member toward the elbow portion 21. The base plate portion 123 has a rectangular thin plate shape. Four fixing holes are formed at equal intervals in the base plate portion 123, and bolts are passed through the fixing holes and nuts are attached to fix it to the second member.

[0022] The elbow portion 21 and the base plate portion 123 are integrally formed by casting.

[0023] The base plate portion 123 stably fixes the elbow 111 with a base plate to the second member.

[0024] Also according to this embodiment, the same effects as those of the first embodiment can be obtained.

[0025] <Third Embodiment> FIG. 4 is a diagram for explaining the nipple 211 with a base plate according to the third embodiment of the present invention. As shown in FIG. 4, the nipple 211 with a base plate is a joint that connects the first member and the second member and discharges the liquid or gas flowing in from the second member toward the first member. In the nipple 211 with a base plate, liquid or gas flows in from the opening of the base plate portion 223 shown in FIG. 4(B) and flows out from the opening of the nipple portion 221 shown in FIG. 4(A).

[0026] The nipple 211 with a base plate is composed of a nipple portion 221 and a base plate portion 223. One end of the nipple portion 221 is connected to the first member. The base plate portion 223 is located on the other end side of the nipple portion 221, fixed to the second member, and discharges the liquid or gas flowing in from the second member toward the other end of the nipple portion 221. The base plate portion 223 is disk-shaped. Four fixing holes are formed at equal intervals in the base plate portion 223, and bolts are passed through the fixing holes and nuts are attached to fix it to the second member.

[0027] The nipple portion 221 and the base plate portion 223 are integrally formed by casting.

[0028] The base plate portion 223 stably fixes the elbow 11 with a base plate to the second member. <Fourth Embodiment> FIG. 5 is a diagram for explaining the nipple 311 with a base plate according to the fourth embodiment of the present invention. As shown in FIG. 5, the nipple 311 with a base plate is a joint that connects the first member and the second member and discharges the liquid flowing in from the second member toward the first member. In the nipple 311 with a base plate, liquid or gas flows in from the opening of the base plate portion 323 shown in FIG. 5(B) and flows out from the opening of the nipple portion 321 shown in FIG. 5(A).

[0029] The nipple 311 with a base plate is composed of a nipple portion 321 and a base plate portion 323. One end of the nipple portion 321 is connected to the first member. The base plate portion 323 is located on the other end side of the nipple portion 321, is fixed to the second member, and discharges the liquid or gas flowing in from the second member toward the nipple portion 321. The base plate portion 323 is in the shape of a rectangular thin plate. Four fixing holes are formed at equal intervals in the base plate portion 323, and bolts are passed through the fixing holes and nuts are attached to fix it to the second member.

[0030] The nipple portion 321 and the base plate portion 323 are integrally formed by casting.

[0031] The base plate portion 323 stably fixes the nipple 311 with a base plate to the second member.

[0032] Even with this embodiment, the same effects as those of the third embodiment can be obtained.

[0033] The present invention is not limited to the above-described embodiments. That is, those skilled in the art may make various changes, combinations, sub-combinations, and substitutions with respect to the components of the above-described embodiments within the technical scope of the present invention or its equivalent scope.

[0034] The elbow portion, nipple portion, and base plate portion of the present invention are not particularly limited as long as the joint portion and the base plate portion are integrally formed.

[0035] Also, the integral molding may be other than casting.

Industrial Applicability

[0036] The present invention is applicable to joints such as elbows and nipples.

Explanation of Reference Numerals

[0037] 11, 111… Elbow with base plate 211, 311… Nipple with base plate 21… Elbow portion 23, 123, 223, 323… Base plate portion 221… Nipple portion

Claims

1. A joint that connects a first member and a second member and allows a liquid that flows in from the first member to flow out toward the second member, a joint portion having one end connected to the first member; a base plate portion located on the other end side of the joint portion, allowing the liquid that has flowed in from the other end of the joint portion to flow out toward the second member, and fixed to the second member; is molded as a single unit. Fitting with base plate.

2. The joint portion is an elbow, The elbow and the base plate are integrally molded by casting. A joint with a base plate according to claim 1.

3. The joint portion is a nipple, The nipple and the base plate are integrally molded by casting. A joint with a base plate according to claim 1.