Equipment for manufacturing aluminum profiles from aluminum scrap.
The equipment addresses smoke and emissions in aluminum recycling by sealed processing, achieving eco-friendly and cost-effective production of aluminum profiles.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Utility models
- Current Assignee / Owner
- TOKIRYO IND CO LTD
- Filing Date
- 2026-03-06
- Publication Date
- 2026-05-08
AI Technical Summary
Conventional aluminum scrap recycling processes generate toxic smoke and high carbon emissions, leading to environmental harm and increased energy consumption.
The equipment comprises a block press, heating furnace, and extrusion molding machine, with conveying devices, allowing for sealed processing of aluminum scrap to form profiles without high-temperature melting, thereby reducing emissions and energy use.
The process is environmentally friendly and energy-efficient, eliminating smoke and lowering labor and production costs while producing aluminum profiles.
Smart Images
Figure 0003255765000001_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to equipment for manufacturing aluminum profiles from aluminum scraps, and particularly to equipment that can produce aluminum profiles by pressing, sealing and heating, and extruding aluminum scraps, without generating polluted smoke at high-temperature melting and capable of reducing carbon emissions.
Background Art
[0002] Conventionally, in the process of recycling general aluminum scraps, after collecting the aluminum scraps, they are melted at high temperature, then formed in a mold, and the desired recycled aluminum material is completed by casting. However, in this process, a large amount of toxic polluted smoke is generated due to melting at high temperature, and it also increases carbon emissions and the manufacturing process, which is not only harmful to the environment but also consumes energy, leading to extended working hours and increased costs. And in the context of the global circular economy and the attention to energy conservation and carbon reduction, replacing natural aluminum materials with recycled aluminum materials is a positive effort for the aluminum industry to achieve the zero-carbon goal.
Summary of the Invention
Problems to be Solved by the Invention
[0003] The main object of the present invention is to provide equipment for manufacturing aluminum profiles from aluminum scraps that can effectively solve the drawbacks such as air pollution and high energy consumption occurring in the conventional aluminum scrap recycling process.
Means for Solving the Problems
[0004] The equipment for manufacturing aluminum profiles from aluminum scraps of the present invention comprises a block press, a heating furnace, and an extrusion molding machine. A first conveying device is provided between the block press and the heating furnace, and a second conveying device is provided between the heating furnace and the extrusion molding machine.
[0005] The advantage of the equipment for manufacturing aluminum profiles from aluminum scrap according to this invention is that, in the process of forming aluminum profiles by pressing, sealing, heating, and extruding aluminum scrap, it does not generate fumes from high-temperature melting, thus reducing carbon emissions and manufacturing processes. This makes it environmentally friendly and energy-saving, as well as enabling reductions in labor and costs. [Brief explanation of the drawing]
[0006] [Figure 1] This is a schematic diagram of the equipment according to an embodiment of the present invention. [Modes for carrying out the invention]
[0007] The technical means used to achieve the above-described purpose and effects of this invention will be described in detail below with reference to the drawings, with reference to preferred implementable embodiments.
[0008] As shown in Figure 1, an embodiment of the present invention mainly consists of a block press 1, a heating furnace 2, and an extrusion molding machine 3. A first conveying device 11 is provided between the block press 1 and the heating furnace 2, and a second conveying device 21 is provided between the heating furnace 2 and the extrusion molding machine 3. In this way, the equipment is used to manufacture aluminum profiles from aluminum scrap.
[0009] This invention involves placing clean, impurity-free aluminum scrap into the block press machine 1 when in use, and setting the press pressure of the block press machine 1 to 250 kg / cm². 2As described above, aluminum scrap is compressed into an aluminum billet, and the aluminum billet is tightly packed into a single cylindrical shape. The aluminum billet compressed in the block press machine 1 is transported into the heating furnace 2 by the first conveying device 11, and the heating furnace 2 is heated in a sealed environment to raise its temperature to 460°C to 510°C. By heating the aluminum billet to raise its temperature, the plasticity of the aluminum billet is improved and the deformation resistance is reduced. The heated aluminum billet is transported into the extrusion molding machine 3 by the second conveying device 21, and the heated aluminum billet is extruded by the extrusion molding machine 3 to form an aluminum profile. The shape of the extruded aluminum profile can be a predetermined shape such as a rod, tube, sheet, or wire, depending on the shape of the mold. In this way, by using the equipment of the present invention, aluminum scrap is compressed, heated in a sealed environment, and extruded to form an aluminum profile. In the manufacturing process, no fumes are generated from high-temperature melting, carbon emissions and manufacturing processes are reduced, making it environmentally friendly and energy-saving, as well as enabling labor savings and cost reductions.
[0010] As stated above, the present invention certainly achieves the desired purpose and effect, and is more ideal and practical than conventional inventions. However, the embodiments described above are merely for illustrative purposes of preferred embodiments of the present invention and do not limit the scope of the present invention. Any equivalent modifications and alterations made using other technical means disclosed herein are included within the scope of the present invention. [Explanation of symbols]
[0011] 1 Block press machine 11 First conveying device 2 Heating furnace 21 Second conveying device 3. Extrusion molding machine
Claims
[Claim 1] Block press machine and A heating furnace and Extrusion molding machine and Equipped with, A first conveying device is provided between the block press and the heating furnace. A facility for manufacturing aluminum profiles from aluminum scrap, wherein a second conveying device is provided between the heating furnace and the extrusion molding machine.