Electrically peelable adhesive composition, electrically peelable adhesive product and use thereof
A specially formulated electrically releasable adhesive composition with adjusted ionic liquid and transfer promoter ratios ensures effective peeling under high temperatures, addressing the deterioration issue in existing adhesives.
Patent Information
- Application Number
- JP2023579988
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-02-10
- Publication Date
- 2024-12-18
- Estimated Expiration
- 2042-02-10
AI Technical Summary
Existing electrically releasable adhesives deteriorate in electrical releasability when exposed to high temperature environments for extended periods.
An electrically releasable adhesive composition is formulated with specific ratios of ionic liquid and transfer promoter, including an acrylic polymer, ionic liquid (30-90 parts by weight) and alkyl ether of polyethylene glycol (5-45 parts by weight), to maintain adhesive strength under high temperatures.
The composition maintains excellent electrical releasability even after exposure to high temperatures, allowing for effective peeling with a voltage application, suitable for applications where conventional adhesives fail.
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Abstract
Description
[Technical field]
[0001] The present invention relates to an electrically releasing adhesive composition.The present invention relates to an electrically releasing adhesive product.The present invention relates to a method for removing an electrically releasing adhesive product. [Background technology]
[0002] Adhesives and adhesive tapes that have adhesion to and releasability from an adherend are used in various applications (for example, surface protection films, masking tapes for painting, peelable memos, etc.). As a method for peeling an adhesive from an adherend, in addition to physical methods, methods of peeling by stimuli such as light, heat, vibration, or electrical current are known. For example, Patent Document 1 describes that by using a polymer and an ionic liquid in the adhesive, an adhesive that can be peeled from an adherend by applying a voltage (electrically peelable adhesive) can be provided. In addition, Patent Document 2 describes that by examining the conditions of a transfer promoter used together with the polymer and the ionic liquid, an electrically peelable adhesive that does not leave any adhesive residue even when a low voltage is applied can be provided. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2010-037354 A [Patent Document 2] U.S. Patent Application 17 / 602,212 Summary of the Invention [Problem to be solved by the invention]
[0004] In the course of their research into electrically peelable adhesives, the inventors have found a new problem that the electrically peelable adhesive composition described in Patent Document 2 has excellent electrical peeling properties when used at room temperature, but the electrical peeling properties decrease when exposed to a high-temperature environment for a long period of time. Therefore, an object of the present invention is to provide an electrically peelable adhesive product that has excellent electrical peeling properties even when exposed to a high-temperature environment for a long period of time, in order to apply the electrically peelable adhesive to various products. [Means for solving the problem]
[0005] The present inventors have newly discovered that an electrically peelable adhesive product having excellent electrically peeling properties even when exposed to a high-temperature environment for a long period of time can be provided by appropriately adjusting the amounts of ionic liquid and migration promoter in an electrically peelable adhesive composition, and have arrived at the present invention. Accordingly, the present invention provides an electrically peelable adhesive composition comprising an acrylic polymer, an ionic liquid, and an alkyl ether of polyethylene glycol, the content of the ionic liquid being more than 30 parts by weight and not more than 90 parts by weight per 100 parts by weight of the acrylic polymer, and the content of the alkyl ether of polyethylene glycol being 5 to 45 parts by weight per 100 parts by weight of the acrylic polymer.
[0006] The present invention provides an electrically releasing adhesive product having a substrate and an electrically releasing adhesive layer formed in contact with the substrate, the electrically releasing adhesive layer comprising the above-mentioned electrically releasing adhesive composition.
[0007] The present invention provides an electrically peelable adhesive product having a core material and two electrically peelable adhesive layers formed so as to be in contact with both sides of the core material, the electrically peelable adhesive layers comprising the above-mentioned electrically peelable adhesive composition.
[0008] The present invention provides a method for peeling an electrically peelable adhesive product, which comprises attaching the above-mentioned electrically peelable adhesive product to a conductive object so that the adhesive layer is in contact with the conductive object, and then applying a voltage of 30 V or less to the adhesive layer via the conductive object, thereby peeling the adhesive product from the conductive object to which it is directly attached, wherein the conductive object is a conductive adherend, a conductive auxiliary material, or a conductive object to be fixed. Effect of the Invention
[0009] According to the present invention, there is provided an electrically releasing pressure sensitive adhesive composition which exhibits excellent electrical releasing properties even when exposed to high temperature conditions. [Brief description of the drawings]
[0010] [Figure 1] FIG. 1 shows an example of a cross section of an electrically releasing adhesive product in the form of a single-sided tape. [Diagram 2] FIG. 1 shows an example of a cross-section of an electrically releasable adhesive product in the form of a double-sided tape. [Figure 3A] FIG. 1 is a diagram showing an example of a circuit for applying a voltage to a conductive adherend and a conductive substrate, and peeling the conductive substrate from an electrically peelable adhesive product. [Figure 3B] FIG. 13 is a diagram showing an example in which a conductive substrate is peeled off by applying a voltage. [Figure 4A] FIG. 1 is a diagram showing an example of a circuit in which a voltage is applied to a conductive adherend and a conductive object to be fixed, and the conductive object to be fixed is peeled off from an electrically peelable adhesive product. [Figure 4B] 13A and 13B are diagrams showing an example in which a conductive object to be fixed is peeled off by applying a voltage. [Figure 5A] FIG. 1 is a diagram showing an example of a circuit for peeling a non-conductive object to be attached from an electrically peelable adhesive product by applying a voltage to a conductive adherend and a conductive auxiliary material. [Figure 5B] 13A and 13B are diagrams showing an example in which a non-conductive object to be fixed is peeled off by applying a voltage. [Figure 6A] FIG. 13 is a diagram showing an example of a circuit for applying a voltage to a conductive auxiliary material and a conductive object to be attached, thereby peeling the conductive object to be attached from an electrically peelable adhesive product. [Figure 6B]13A and 13B are diagrams showing an example in which a conductive object to be fixed is peeled off by applying a voltage. [Figure 7A] FIG. 1 is a diagram showing an example of a circuit in which a voltage is applied to a conductive auxiliary material adhered to a non-conductive adherend and a conductive auxiliary material adhered to a non-conductive object to be fixed, thereby peeling the non-conductive object from the electrically peelable adhesive product. [Figure 7B] 13A and 13B are diagrams showing an example in which a non-conductive object to be fixed is peeled off by applying a voltage. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0011] In this specification, "x to y" (x and y are specific values) means at least x and at most y, unless otherwise specified.
[0012] (Acrylic polymer) The acrylic polymer of the present embodiment can be obtained by polymerizing an acrylic monomer in the presence of any polymerization initiator. Any polymer can be used as the acrylic polymer as long as it can adhere to a conductive object. The conductive object refers to a conductive adherend, a conductive auxiliary, a conductive substrate, or a conductive object to be fixed (these definitions will be described later). From the viewpoint of adhesion, the weight average molecular weight of the acrylic polymer is preferably 100,000 to 5,000,000, more preferably 200,000 to 4,000,000, and more preferably 300,000 to 3,000,000. Here, the weight average molecular weight refers to the weight average molecular weight in terms of polystyrene. Specifically, it may be the weight average molecular weight in terms of polystyrene calculated using GPC (System21) by Shodex Co., Ltd., with tetrahydrofuran as the mobile phase.
[0013] The glass transition temperature (Tg) of the acrylic polymer is preferably not higher than 0° C., more preferably not higher than −20° C., and even more preferably not higher than −40° C. The Tg can be calculated, for example, based on the following Fox equation. 1 / Tg=(W1 / Tg1)+(W2 / Tg2)+·····+(Wn / Tgn) The glass transition temperature can be measured, for example, by differential thermal analysis (DTA).
[0014] The acrylic polymer may be crosslinked by the action of a crosslinking agent. Examples of the crosslinking agent include isocyanate crosslinking agents such as toluene diisocyanate and methylene bisphenyl isocyanate. The amount of the crosslinking agent is preferably 1 to 10 parts by weight or less, more preferably 3 to 10 parts by weight or less, and more preferably 5 to 10 parts by weight or less, relative to 100 parts by weight of the acrylic polymer. When the electrically peelable pressure-sensitive adhesive composition is formed as a layer on a substrate, the creep resistance and / or shear resistance of the layer can be improved by crosslinking the acrylic polymer.
[0015] The acrylic polymer more preferably contains a copolymer of an alkyl(meth)acrylate having an alkyl group having 1 to 8 carbon atoms, a carboxyl group-containing acrylic monomer, and / or a hydroxyl group-containing acrylic monomer. When the acrylic polymer contains such a copolymer, an electrically peelable pressure-sensitive adhesive composition having excellent adhesive strength is obtained.
[0016] (Acrylic Monomer) The acrylic monomer preferably contains, as a main component (50% by weight or more), an alkyl(meth)acrylate having an alkyl group with a carbon number of 1 to 14. Here, (meth)acrylate means methacrylate or acrylate.
[0017] Examples of alkyl (meth)acrylates having an alkyl group having 1 to 14 carbon atoms include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, sec-butyl (meth)acrylate, t-butyl (meth)acrylate, n-octyl (meth)acrylate, isooctyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, isononyl (meth)acrylate, and dodecyl (meth)acrylate. These alkyl (meth)acrylates may be used alone or in combination of two or more. Among these alkyl (meth)acrylates, alkyl (meth)acrylates having an alkyl group having 1 to 8 carbon atoms are preferred, alkyl (meth)acrylates having an alkyl group having 1 to 4 carbon atoms are more preferred, n-butyl (meth)acrylate is more preferred, and n-butyl acrylate is more preferred.
[0018] Examples of the other acrylic monomers include carboxyl group-containing monomers such as acrylic acid, methacrylic acid, and carboxyethyl acrylate, and hydroxyl group-containing monomers such as 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, and (4-hydroxymethylcyclohexyl)-methyl acrylate. These other acrylic monomers may be used alone or in combination of two or more. The other acrylic monomers preferably include either a carboxyl group-containing monomer or a hydroxyl group-containing monomer, or both.
[0019] The acrylic monomer may be composed only of alkyl (meth)acrylate without using the other acrylic monomers described above. From the viewpoint of easily obtaining an electrically peelable adhesive composition with the desired performance, the content of the other acrylic monomer is preferably 1% by weight or more and less than 50% by weight, more preferably 5 to 30% by weight, and even more preferably 5 to 15% by weight.
[0020] In addition, when either a carboxyl group-containing monomer or a hydroxyl group-containing monomer, or both, are contained, the total content of these two monomers is not particularly limited, but is preferably in the range of 1 to 20 parts by weight when the total monomer amount is 100 parts by weight. By using both monomers in this range, the adhesive properties can be improved. Furthermore, the total content of both monomers is more preferably in the range of 1 to 10 parts by weight.
[0021] Furthermore, a vinyl monomer may be added to the (meth)acrylate as necessary. Examples of the vinyl monomer include itaconic acid, maleic acid, crotonic acid, maleic anhydride, itaconic anhydride, vinyl acetate, N-vinylpyrrolidone, N-vinyl carboxylic acid amides, styrene, and N-vinyl caprolactam. These vinyl monomers may be used alone or in combination of two or more.
[0022] (Polymerization initiator) Examples of polymerization initiators that may be used optionally include 2,2'-azobisisobutyronitrile, 2,2'-azobis(2-methylpropionamidine) disulfide, 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile), 2,2'-azobis(2,4-dimethylvaleronitrile), 2,2'-azobis(2-methylbutyronitrile), 1,1'-azobis(cyclohexane-1-carbonitrile), 2,2'-azobis(2,4,4-trimethylpentane), dimethyl-2,2'-azobis(2-methylpropionate), 2,2'-azobis[2-methyl-N-(phenylmethyl)-propionamidine]dihydrochloride, 2,2'-azobis[2-(3,4,5,6-tetrahydropyrimidin-2-yl)propane]dihydrochloride, and the like. Examples of the polymerization initiator include azo-based polymerization initiators such as 2,2'-azobis[2-(2-imidazolin-2-yl)propane]dihydrochloride and 2,2'-azobis[2-(2-imidazolin-2-yl)propane]; persulfate-based polymerization initiators such as potassium persulfate and ammonium persulfate; peroxide-based polymerization initiators such as benzoyl peroxide, hydrogen peroxide, t-butyl hydroperoxide, di-t-butyl peroxide, t-butyl peroxybenzoate, dicumyl peroxide, 1,1-bis(t-butylperoxy)-3,3,5-trimethylcyclohexane, 1,1-bis(t-butylperoxy)cyclododecane, 3,3,5-trimethylcyclohexanoyl peroxide and t-butyl peroxypivalate; and redox-based polymerization initiators composed of persulfates and sodium hydrogen sulfite. These polymerization initiators may be used alone or in combination of two or more. In addition, ultraviolet irradiation or radiation irradiation may be performed. The polymerization initiator is preferably used in an amount of 0.005 to 1 part by weight based on 100 parts by weight of the acrylic monomer. By using the polymerization initiator in this range, an acrylic polymer with excellent adhesive properties can be formed.
[0023] (Ionic Liquid) Ionic liquids are a combination of cations and anions that are liquid at room temperature, and are also called room temperature molten salts. Ionic liquids have properties such as non-flammability, non-volatility, and chemical stability. When a voltage is applied to an ionic liquid, anions migrate to the anode side and cations migrate to the cathode side. It is believed that the adhesion of the electrically peelable adhesive composition is weakened by the migration of anions and cations to the vicinity of the electrode, or by the occurrence of an oxidation-reduction reaction of anions or cations at the interface between the electrode and the electrically peelable adhesive composition, resulting in improved releasability.
[0024] The ionic conductivity of the ionic liquid is not particularly limited, but is preferably 10 -7 It is preferable that the ionic conductivity is 10 S / cm or more. -6 ~10 -1 It is preferable that the ionic conductivity is 10 -4 ~10 -2 More preferably, the ionic conductivity is 10 -3 ~10 -2 It is more preferable that the ionic liquid has an ionic conductivity of 100 S / cm. The ionic conductivity can be measured, for example, by an AC impedance method. The ionic conductivity of the ionic liquid can be measured, for example, by the following method by the AC impedance method.
[0025] At room temperature, an ionic liquid is placed on a stainless steel plate using a bipolar cell, and another stainless steel plate is placed on top of the ionic liquid to sandwich the ionic liquid between the stainless steel plates, and a spacer is used to control the shape of the ionic liquid into a disk of a certain area and thickness, thereby obtaining a sample. A voltage is applied to this sample, and the frequency that determines the amplitude is changed. The Cole-Cole plot obtained is then curve-fitted using an equivalent circuit to determine the bulk resistance (Ω). The ionic conductivity δ of the ionic liquid can be calculated by substituting the sample area A, sample thickness L, and bulk resistance Rb into the following formula. δ = L / (Rb × A) [δ: ionic conductivity, Rb: bulk resistivity, L: sample thickness (cm), A: sample area (cm 2 )]
[0026] The ionic liquid may, for example, be a combination of a cyclic cation and an anion represented by the following formula (1).
[0027] [ka] [In the formula, R 1 is a divalent hydrocarbon group having 2 to 8 carbon atoms which may contain a heteroatom, and N + Together with R 2 and R 3 are the same or different and are a hydrogen atom or an alkyl group having 1 to 6 carbon atoms (however, when a nitrogen atom forms a double bond with an adjacent carbon atom, R 3 does not exist), X - is Cl - , Br - , I - , AlCl4 - , Al2Cl7-, NO3 - , BF4 - , PF6 - , ClO4 - , CH3COO - , CF3COO - , CF3SO3 - , (CF3SO2)2N - , (FSO2)2N - , (CF3SO2)3C - , AsF6 - , SbF6 - , NbF6-, F(HF) n - , B(C6H5)4 - , C4F9SO3 - , CF3(CF2)3SO3 - , (CF3CF2SO2)2N - and CF3CF2COO - is an anion selected from
[0028] In the above formula, R 1 and N +The ring formed of includes rings in which at least one carbon atom constituting a hydrocarbon ring, such as saturated alicyclic hydrocarbons such as cyclopropane, cyclobutane, cyclopentane, cyclohexane, cycloheptane, and cyclooctane, and unsaturated cyclic hydrocarbons such as cyclopropene, cyclobutene, cyclopentene, cyclohexene, cycloheptene, cyclooctene, cyclopentadiene, and benzene, is replaced with a nitrogen atom. Examples of heteroatoms include N, O, S, and P, and N is preferred.
[0029] Examples of the alkyl group having 1 to 6 carbon atoms include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, and a hexyl group. The alkyl group having 3 to 8 carbon atoms includes structural isomers.
[0030] Other examples of ionic liquids include combinations of cations and anions represented by the following formula (2) or (3).
[0031] [ka] [In the formula, Y is N or P, and R 4 ~R 7 are the same or different and each represents a hydrogen atom (provided that R 4 ~R 7 are not all hydrogen atoms) or a linear, branched or cyclic alkyl group having 1 to 20 carbon atoms, which may have a substituent (however, when a nitrogen atom forms a double bond with an adjacent carbon atom, R 7 is absent), the substituents are selected from the group consisting of halogen atoms, hydroxy groups, nitro groups, and cyano groups; X - is Cl - , Br - , I - , AlCl4 - , Al2Cl7-, NO3 - , BF4 - , PF6 - , ClO4 - , CH3COO - , CF3COO - , CF3SO3- , (CF3SO2)2N - , (FSO2)2N - , (CF3SO2)3C - , AsF6 - , SbF6 - , NbF6-, F(HF) n - , B(C6H5)4 - , C4F9SO3 - , CF3(CF2)3SO3 - , (CF3CF2SO2)2N - and CF3CF2COO - is an anion selected from
[0032] [ka] [In the formula, R 8 ~R 10 are the same or different and each represents a hydrogen atom (provided that R 8 ~R 10 wherein all of X - is Cl - , Br - , I - , AlCl4 - , Al2Cl7-, NO3 - , BF4 - , PF6 - , ClO4 - , CH3COO - , CF3COO - , CF3SO3 - , (CF3SO2)2N - , (FSO2)2N - , (CF3SO2)3C - , AsF6 - , SbF6 - , NbF6-, F(HF) n - , B(C6H5)4 - , C4F9SO3 - , CF3(CF2)3SO3- , (CF3CF2SO2)2N - and CF3CF2COO - is an anion selected from
[0033] The cation in the ionic liquid preferably has a weight average molecular weight of 700 or less, more preferably a weight average molecular weight of 50 to 600, more preferably a weight average molecular weight of 50 to 500, and more preferably a weight average molecular weight of 50 to 400. The upper limit of the weight average molecular weight of the cation in the ionic liquid is, for example, 700, 650, 600, 550, 500, 450, 400, 350, 300, 250, 200, or 150. The lower limit of the weight average molecular weight of the cation in the ionic liquid is, for example, 30, 40, 50, 60, 70, 80, 90, 99, or 100. The weight average molecular weight here refers to the weight average molecular weight in terms of polystyrene.
[0034] The ionic liquid is preferably a combination of a cyclic cation represented by formula (1) and an anion, and is preferably a combination of a cation selected from a pyridinium-based cation, a cyclic aliphatic ammonium cation, and an imidazolium-based cation, and (FSO2)2N - , (CF3SO2)2N - and BF4 - From the viewpoint of improving the peelability after application of a voltage, a combination of a cation selected from the imidazolium-based cations and an anion selected from (FSO2)2N-, (CF3SO2)2N-, and BF4- is more preferable.
[0035] Ionic liquids are available from Daiichi Kogyo Seiyaku, Kanto Chemical, Koei Chemical Industry, and the like. For example, 1-ethyl-3-methylimidazolium bis(fluorosulfonyl)imide (EMI-FSI) and 1-ethyl-3-methylimidazolium bis(trifluoromethanesulfonyl)imide (EMI-TFSI) can be obtained from Daiichi Kogyo Seiyaku, 1-hexylpyridinium bis(trifluoromethanesulfonyl)imide, N-butyl-N-methylpyrrolidinium bis(trifluoromethanesulfonyl)imide and 1-ethyl-3-methylimidazolium tetrafluoroborate can be obtained from Kanto Chemical, and 1-ethyl-3-methylimidazolium hexafluorophosphate (IL-C3), 1-butylpyridinium tetrafluoroborate (IL-P10) and 1-hexylpyridinium bis(trifluoromethanesulfonyl)imide (IL-P14) can be obtained from Koei Chemical Industry. The combinations of cations and anions contained in EMI-FSI and EMI-TFSI are as follows.
[0036] [ka]
[0037] [ka]
[0038] The amount of ionic liquid contained in the electrically peelable pressure-sensitive adhesive composition is 30 to 90 parts by weight, preferably more than 30 parts by weight and not more than 90 parts by weight, more preferably more than 30 parts by weight and not more than 85 parts by weight, and more preferably more than 30 parts by weight and not more than 80 parts by weight. The upper limit of the amount of ionic liquid contained in the electrically peelable pressure-sensitive adhesive composition is, for example, 90 parts by weight, 89 parts by weight, 88 parts by weight, 87 parts by weight, 86 parts by weight, 85 parts by weight, 84 parts by weight, 83 parts by weight, 82 parts by weight, 81 parts by weight, or 80 parts by weight, relative to 100 parts by weight of the acrylic polymer. The lower limit of the amount of ionic liquid contained in the electrically peelable pressure-sensitive adhesive composition is, for example, 30 parts by weight, 30.1 parts by weight, 30.5 parts by weight, 31 parts by weight, 32 parts by weight, 33 parts by weight, 34 parts by weight, 35 parts by weight, 36 parts by weight, 37 parts by weight, 38 parts by weight, 39 parts by weight, or 40 parts by weight relative to 100 parts by weight of the acrylic polymer. The ionic liquid may be a combination of one cation and one anion, or a combination of multiple types of cations and anions.
[0039] When the amount of the ionic liquid contained in the electrically peelable adhesive composition is 30 to 90 parts by weight relative to 100 parts by weight of the acrylic polymer, the composition has excellent electrical peelability even when exposed to high temperatures. Note that high temperature refers to a temperature of 50°C or higher. In this embodiment, "the electrically peelable adhesive composition is exposed to high temperatures" means that the electrically peelable adhesive composition is present in an environment in which the composition itself can become hot. Examples of such environments include a state in which the electrically peelable adhesive composition is in direct or indirect contact with a high-temperature object, a state in which the electrically peelable adhesive composition is placed in a high-temperature space, and both. The environment in which the electrically peelable adhesive composition itself can become hot may be a constantly high-temperature environment or an environment that becomes hot for a predetermined time. Since the electrically peelable adhesive composition of the present invention has excellent electrical peelability even when exposed to high temperatures, it can be used even under conditions in which the object to which it is attached can become hot itself or the space in which the electrically peelable adhesive composition is placed becomes hot. Here, having excellent electrical peeling properties even when exposed to high temperatures means that the adhesive strength of the electrically peelable adhesive composition to which a voltage is applied after exposure to high temperatures is reduced by 50% or more compared to the adhesive strength of the electrically peelable adhesive composition to which no voltage is applied after exposure to high temperatures. Specifically, it means that the adhesive strength reduction rate calculated by the following formula (4) is 50% or more, that is, even when placed under high temperature conditions such as 80°C for 100 hours, the adhesive strength can be reduced to half or less by applying a voltage (the adhesive product, core material, conductive adherend, and conductive fixed object in the formula will be described later). The adhesive strength reduction rate is 50% or more, and may be 53% or more, 55% or more, 60% or more, 62% or more, 65% or more, 70% or more, 75% or more, 78% or more, or 80% or more.
[0040]
number
[0041] The above formula (4) may be the following formula (5).
[0042]
number
[0043] Conventional electrically peelable adhesive compositions have a reduced electrical peelability in a high temperature environment, and the adhesive strength does not decrease to a level sufficient for peeling even when a voltage is applied. The electrically peelable adhesive composition of the present invention can reduce the adhesive strength to a level sufficient for peeling by applying a voltage even when exposed to high temperatures, and is therefore suitable for use under conditions where the object to be fixed or the adherend, which may become hot, or the space in which it is used, may become hot.
[0044] (Mobility promoter) In this embodiment, the alkyl ether of polyethylene glycol is used as a migration promoter. Examples of the alkyl ether of polyethylene glycol include polyethylene glycol mono(di)methyl ether, polyethylene glycol mono(di)ethyl ether, polyethylene glycol mono(di)propyl ether, polyethylene glycol mono(di)isopropyl ether, polyethylene glycol mono(di)butyl ether, polyethylene glycol mono(di)isobutyl ether, polyethylene glycol mono(di)methyl ether, and polyethylene glycol mono(di)pentyl ether. Among these, polyethylene glycol mono(di)methyl ether is preferred, and is more preferably selected from tetraethylene glycol dimethyl ether (dimethyl tetraglycol), diethylene glycol dibutyl ether, triethylene glycol butyl methyl ether, dimethyl triglycol, and triethylene glycol monomethyl ether, and more preferably selected from dimethyl tetraglycol, diethylene glycol dibutyl ether, and triethylene glycol butyl methyl ether. The alkyl ether of polyethylene glycol is available from Nippon Nyukazai Co., Ltd., Toho Chemical Industry Co., Ltd., and the like. The alkyl ether of polyethylene glycol used may be used alone or in combination of two or more kinds.
[0045] The alkyl ether of polyethylene glycol preferably has a weight average molecular weight of 120 to 600, more preferably has a weight average molecular weight of 120 to 550, more preferably has a weight average molecular weight of 120 to 500, and still more preferably has a weight average molecular weight of 120 to 360. The upper limit of the weight average molecular weight of the alkyl ether of polyethylene glycol is, for example, 600, 590, 580, 570, 560, 550, 540, 530, 520, 510, 500, 490, 480, 470, 460, 450, 440, 430, 420, 410, 400, 390, 380, 370, 360, 355, 350, or 340. The lower limit of the weight average molecular weight of the alkyl ether of polyethylene glycol is, for example, 120, 125, 130, 135, 140, 145, 150, 155, 160, or 170. The weight average molecular weight referred to here refers to the weight average molecular weight calculated in terms of polystyrene.
[0046] The amount of the migration promoter contained in the electrically peelable pressure-sensitive adhesive composition is in the range of 5 to 45 parts by weight relative to 100 parts by weight of the acrylic polymer. The upper limit of the migration promoter contained in the electrically peelable pressure-sensitive adhesive composition is, for example, 45 parts by weight, 44 parts by weight, 43 parts by weight, 42 parts by weight, 41 parts by weight, or 40 parts by weight relative to 100 parts by weight of the acrylic polymer. The lower limit of the migration promoter contained in the electrically peelable pressure-sensitive adhesive composition is, for example, 5 parts by weight, 6 parts by weight, 7 parts by weight, 8 parts by weight, 9 parts by weight, or 10 parts by weight relative to 100 parts by weight of the acrylic polymer.
[0047] (Organic solvent) In order to easily apply the electrically peelable adhesive composition onto a release film or substrate, the electrically peelable adhesive composition may contain an organic solvent. The organic solvent is not particularly limited, and may be any known organic solvent that can be used for adhesives. As the organic solvent, either a hydrophilic organic solvent or a hydrophobic organic solvent may be used. Examples of hydrophilic organic solvents include methanol, ethanol, 1-propanol, 2-propanol, n-butyl alcohol, sec-butyl alcohol, isobutanol, tert-butyl alcohol, acetonitrile, acetone, dimethylformamide, and the like. Examples of hydrophobic organic solvents include aliphatic hydrocarbons such as hexane, heptane, and isooctane, esters such as methyl acetate, ethyl acetate, and propyl acetate, aromatic hydrocarbons such as benzene, toluene, xylene, and ethylbenzene, halogenated hydrocarbons such as dichloromethane, 1,2-dichloroethane, chloroform, 1-chlorobutane, or chlorobenzene, ethers such as diethyl ether and t-butyl methyl ether, and ketones such as methyl ethyl ketone and methyl isobutyl ketone. These organic solvents may be used alone or in combination of two or more. When using an organic solvent, it is preferable to adjust the usage ratio so that the solid content of the acrylic polymer is 10% by weight or more. It is more preferable that the usage ratio is adjusted so that the solid content is 20 to 50% by weight.
[0048] (Additives) The electrically peelable adhesive composition of the present embodiment may contain additives such as a conductive material, a filler, a plasticizer, an antioxidant, a flame retardant, a colorant, a surfactant, or an adhesive other than the above acrylic polymer.
[0049] Conductive materials are mainly classified into carbon-based conductive materials and metal-based conductive materials. Carbon-based conductive materials include, for example, nanocarbon or carbon fiber [e.g., vapor grown carbon fiber (VGCF) or carbon nanofiber], more specifically, natural graphite, artificial graphite, acetylene black, ketjen black, furnace black, etc. Metal-based conductive materials include, for example, metals such as Cu, Ni, Al, Ag, Au, Pt, Zn, or Mn, or alloys thereof. The conductive materials may be used alone or in combination.
[0050] Examples of the filler include silica, diatomaceous earth, alumina, zinc oxide, magnesium oxide, calcium carbonate, magnesium carbonate, calcium sulfate, barium sulfate, calcium silicate, talc, mica, bentonite, activated clay, glass fiber, aluminum nitride, etc. The fillers may be used alone or in combination of two or more kinds.
[0051] Examples of the plasticizer include polyols such as glycerin, diglycerin, triglycerin, ethylene glycol, propylene glycol, and polyethylene glycol, aliphatic polycarboxylates such as adipates, citric acids, sebacates, azelates, and maleates, aromatic polycarboxylates such as terephthalates, isophthalates, phthalates, trimellitates, and benzoates, polyesters, etc. The plasticizers may be used alone or in combination.
[0052] Examples of the antioxidant include phenol-based antioxidants, amine-based antioxidants, lactone-based antioxidants, phosphorus-based antioxidants, sulfur-based antioxidants, etc. The antioxidants may be used alone or in combination of two or more kinds.
[0053] Examples of the flame retardant include phosphorus- and halogen-containing organic compounds, bromine- or chlorine-containing organic compounds, ammonium polyphosphate, aluminum hydroxide, antimony oxide, and reactive flame retardants. The flame retardants may be used alone or in combination.
[0054] Examples of the colorant include inorganic pigments such as carbon black, titanium oxide, zinc oxide, iron oxide, and mica, and organic pigments such as coupling azo pigments, condensed azo pigments, anthraquinone pigments, thioindigo pigments, dioxazone pigments, and phthalocyanine pigments. The colorant may be used alone or in combination.
[0055] Examples of the surfactant include anionic surfactants such as alkylbenzenesulfonate, α-olefinsulfonate, and phosphoric acid ester, cationic surfactants such as amine salts (alkylamine salts, imidazolines, etc.), and quaternary ammonium salts (dialkyldimethylammonium salts, alkylbenzyldimethylammonium salts, pyridinium salts, and benzethonium chloride, etc.), and nonionic surfactants such as sorbitan tristearate, sorbitan monopalmitate, sorbitan trioleate, stearic acid monoglyceride, polyoxyethylene nonylphenyl ether, and polyoxyethylene dodecyl ether. The surfactants may be used alone or in combination.
[0056] Examples of adhesives other than the acrylic polymer include silicone adhesives, polyester adhesives, urethane adhesives, and rubber adhesives. Examples of silicone adhesives include dimethylsiloxane and diphenylsiloxane adhesives. Examples of polyester adhesives include polyesters obtained by polycondensation of a carboxylic acid component having two or more functional groups and a diol component. Examples of urethane adhesives include urethane polymers obtained by reacting a polyol with a polyisocyanate compound. Examples of rubber adhesives include synthetic rubbers such as styrene-isoprene block copolymers, styrene-butadiene-styrene block copolymers, styrene-butadiene rubber, polyisoprene rubber, polyisobutylene, and butyl rubber, and natural rubbers.
[0057] The amount of these adhesives other than the acrylic polymers is 40 parts by weight or less, preferably 35 parts by weight or less, more preferably 30 parts by weight or less, more preferably 20 parts by weight or less, more preferably 10 parts by weight or less, more preferably 5 parts by weight or less, more preferably 3 parts by weight or less, and more preferably no adhesives other than the acrylic polymer are included, relative to 100 parts by weight of the acrylic polymer.
[0058] The amount of these additives (excluding adhesives other than the above-mentioned acrylic polymer) contained in the electrically peelable adhesive composition is not particularly limited, but can be, for example, in the range of 0.1 to 200 parts by weight, or in the range of 1 to 100 parts by weight, per 100 parts by weight of the acrylic polymer.
[0059] (Method of producing electrically releasing adhesive composition) The electrically peelable adhesive composition of the present embodiment can be produced by stirring an acrylic polymer, an ionic liquid, a transport promoter, an optional crosslinking agent, and the like. The stirring method is not particularly limited, and any known stirring method can be used. Specifically, for example, an acrylic polymer, an ionic liquid, a transport promoter, an optional crosslinking agent, and the like can be stirred with a V-type mixer or mixer (such as a dissolver, homomixer, or planetary mixer). The above-mentioned additives may be added during stirring.
[0060] (Uses of the Electrically Peelable Adhesive Composition) The electrically peelable pressure-sensitive adhesive composition of the present embodiment has excellent electrical peelability even when exposed to high temperature conditions. Therefore, it is suitable for use under conditions where the electrically peelable pressure-sensitive adhesive composition may be exposed to high temperatures, where the conventional electrically peelable pressure-sensitive adhesive composition could not be used due to the deterioration of the electrical peelability. Examples of such conditions include the surroundings of the engine of a car, the surroundings of the drive unit of a home appliance, and during the manufacture of electronic parts and metal parts.
[0061] As described above, the electrically peelable adhesive composition of the present embodiment is suitable for use under conditions where the temperature may be high, but this does not deny the use under conditions where the temperature is only room temperature, and even under such conditions, it can be suitably used in the same way as conventional electrically peelable adhesive compositions. That is, the electrically peelable adhesive composition of the present embodiment can be easily peeled off from a conductive object by applying a voltage without performing UV irradiation or heat treatment, so that the electrically peelable adhesive composition can be suitably used for adhesive fixation of non-transparent members that cannot be irradiated with UV or members that are weak against heat. For example, when products such as home appliances and PCs contain highly valuable parts or parts that are to be safely collected and reused, the parts can be fixed with the electrically peelable adhesive composition of the present invention and sold, and then the used home appliances, personal computers, etc. are collected, and the fixed parts can be easily re-collected by applying a voltage to them. The fact that parts, etc. can be easily re-collected is also useful from the viewpoint of recycling and reuse. Alternatively, it can be suitably used for fixing members that require high processing accuracy or for fixing members that are difficult to physically fix, such as thin metal plates and substrates. For example, the electrically peelable adhesive composition can be used for temporarily fixing components in the electronic component manufacturing process (for example, temporarily fixing wafers during dicing of LSI chips), and the temporarily fixed components can be easily released by applying a voltage. Other applications include bonding sensors to conductive objects. In this application, the sensor can be easily recovered by peeling it off by applying a low voltage, and the sensor can be used repeatedly, which is economical.
[0062] The adhesiveness of the electrically peelable adhesive composition of the present embodiment is restored over time after voltage application. Therefore, the electrically peelable adhesive composition after voltage application can be reused. This is because the anions and cations of the ionic liquid that migrate in opposite directions due to voltage application migrate again to become uniform in the electrically peelable adhesive composition over time. Therefore, the electrically peelable adhesive composition of the present embodiment can be used repeatedly as an adhesive, making it economical and useful from the viewpoints of recycling and reuse.
[0063] (Electrically peelable adhesive products) The electrically peelable adhesive product (hereinafter also simply referred to as the adhesive product) of this embodiment is composed of a substrate and an electrically peelable adhesive layer formed so as to be in contact with the substrate. In another embodiment of the adhesive product, the product is composed of a core material and two electrically peelable adhesive layers formed so as to be in contact with both sides of the core material.
[0064] The electrically peelable adhesive layer of the adhesive product contains an electrically peelable adhesive composition. The adhesive product of the present embodiment functions as a substance that fixes a substance (referred to as a fixing target) that is to be fixed to an adherend by the adhesive product to the adherend.
[0065] The shape of the pressure-sensitive adhesive product is not particularly limited, and may be an appropriate shape depending on the application, such as, for example, a pressure-sensitive adhesive tape, a pressure-sensitive adhesive sheet, etc. The surface of the electrically peelable pressure-sensitive adhesive layer to be used may be protected by a release-treated polyethylene terephthalate film or release paper until use.
[0066] The adherend of the present embodiment refers to an object that provides a place to which an object to be fixed is fixed via the electrically releasing adhesive composition, electrically releasing adhesive layer, or adhesive product of the present embodiment. Here, fixing can be direct or indirect, with direct fixing referring to a state in which the adherend and the object to be fixed are in direct contact with the adhesive product, and indirect fixing referring to a state in which the adherend and / or the object to be fixed are not in direct contact with the adhesive product but are in contact with the adhesive product via a conductive auxiliary material. As long as the object to be fixed can be fixed to the adherend, the fixing method can be either direct or indirect.
[0067] The adherend may be either a conductive adherend (conductive adherend) or a non-conductive adherend (non-conductive adherend). When the adherend is a conductive adherend, the adhesive product may be directly attached to the adherend. When the adherend is a non-conductive adherend, it is essential to attach a conductive auxiliary material to the non-conductive adherend. When attaching the conductive auxiliary material, any adhesive such as a commercially available adhesive is used.
[0068] Examples of conductive adherends include metal plates, metal products, metal work tables, etc., made of metals such as iron, aluminum, copper, silver, gold, etc., or alloys of these metals. Examples of non-conductive adherends include wooden plywood, plastic products, non-metal work tables, etc.
[0069] The object to be fixed in this embodiment is not particularly limited, but if the object to be fixed has conductivity, the object to be fixed may be directly attached to the adhesive product. If the object to be fixed is non-conductive, it is essential to attach a conductive auxiliary material to the object to be fixed and then attach it to the adhesive product, as in the case of a non-conductive adherend.
[0070] Examples of conductive objects to be fixed include metals such as iron, aluminum, copper, silver, and gold, or alloys of these metals, foils (thickness less than 100 μm), plates (thickness 100 μm or more), meshes or cloths containing fibers mixed with or coated with these metals or alloys, resin sheets containing these metals or alloys, resin plates provided with a layer containing these metals, alloys, or conductive metal oxides, etc. Examples of non-conductive objects to be fixed include resin, wood, and plastic plates, etc.
[0071] The substrate in the present embodiment refers to a planar object to which the electrically releasing pressure sensitive adhesive composition is applied. The substrate may be conductive or non-conductive. Examples of substrates used in adhesive products include foils or plates made of metals such as aluminum, copper, silver, and gold, or alloys of these metals, films of polyethylene terephthalate (PET) and polyimide, carbon fibers, paper, woven fabrics, and nonwoven fabrics, and the thickness is not particularly limited. However, nonconductive substrates used in adhesive products are peeled off before use. These can be selected appropriately depending on the shape of the electrically peelable adhesive product to be used. The substrate or core material may be one in which the applied electrically peelable adhesive composition adheres directly to the surface of the substrate or core material, or one in which the applied electrically peelable adhesive composition permeates into the gaps between the fibers of the substrate or core material. Examples of such substrates include paper and nonwoven fabric.
[0072] The electrically peelable adhesive layer may be formed on one side of the substrate, or on both sides. In this case, the substrate is called a core material. It is essential that the core material is capable of passing ionic liquid between the electrically peelable adhesive layers on both sides when a voltage is applied. When the core material is a material capable of passing ionic liquid, the adhesive strength can be reduced by applying a voltage to the electrically peelable adhesive layers on both sides. By using a substrate or core material, the adhesive product can be made stronger, and the workability during use can be improved.
[0073] The conductive auxiliary material is not particularly limited as long as it is conductive, and examples thereof include metals such as aluminum, copper, silver, gold, etc., alloys of these metals, or films on which conductive metal oxides (such as indium tin oxide: ITO) are vapor-deposited; cloth containing fibers mixed with or coated with these metals or alloys; resin sheets containing these metals or alloys; and resin plates having a layer containing these metals, alloys, or conductive metal oxides.
[0074] FIG. 1 shows an example of a cross section of an adhesive product in the form of a single-sided tape (a cross section when a tape attached to a horizontal surface is cut vertically; the same applies below), and FIG. 2 shows an example of a cross section of an adhesive product in the form of a double-sided tape. FIGS. 3A to 7B show circuit examples when a voltage is applied to the electrically peelable adhesive layer of these adhesive products via a conductive object, and peeling examples after the voltage application. The use form of the adhesive product of the present invention is not limited to the following circuit examples and peeling examples. In the following peeling examples, the electrically peelable adhesive layer or the adhesive product is described as remaining on the adherend side, but peeling can be performed so that the adhesive product remains on the object to be fixed by reversing the positive and negative directions of the DC power sources in each example. In addition, which side of the power source the adhesive product remains on depends on the composition of the adhesive product, and is not particularly limited.
[0075] In the figure, 1 denotes an electrically peelable adhesive layer, 2 denotes a substrate or core material, 3 denotes a conductive adherend, 4 denotes a DC power source, 5 denotes a conductive object to be fixed, 6 denotes a non-conductive object to be fixed, 7 denotes any pressure-sensitive adhesive, 8 denotes a conductive auxiliary material, and 9 denotes a non-conductive adherend.
[0076] Fig. 3A shows an example of a cross section of an adhesive product in the form of a single-sided tape adhered to a conductive adherend 3 and voltage applied thereto. The substrate 2 here is a material having electrical conductivity. As shown in Fig. 3A, terminals are connected to the substrate 2 and the conductive adherend 3, and a circuit is formed with a DC power source 4, thereby applying a voltage to the electrically peelable adhesive layer 1, and the adhered conductive substrate 2 can be peeled off from the conductive adherend 3 as shown in Fig. 3B.
[0077] Fig. 4A shows an example of a cross section in which a conductive object to be fixed 5 is adhered to a conductive adherend 3 using an adhesive product in the form of a double-sided tape and a voltage is applied. The double-sided tape has an electrically peelable adhesive layer 1 formed on both sides of a core material 2. As shown in Fig. 4A, terminals are connected to the conductive object to be fixed 5 and the conductive adherend 3, and a circuit is formed with a DC power source 4, thereby applying a voltage to the electrically peelable adhesive layer 1, and the adhered conductive object to be fixed 5 can be peeled off from the conductive adherend 3 as shown in Fig. 4B.
[0078] FIG. 5A shows an example of a cross section in which a non-conductive object 6 is attached to a conductive adherend 3 using an adhesive product in the form of a double-sided tape and a voltage is applied. As shown in FIG. 5A, an aluminum plate is attached to the non-conductive object 6 as a conductive auxiliary material 8 using any adhesive 7, and the non-conductive object 6, the conductive auxiliary material 8, and the conductive adherend 3 are attached using an adhesive product. By connecting terminals to the conductive auxiliary material 8 and the conductive adherend 3 and forming a circuit with a DC power source 4, a voltage is applied to the electrically peelable adhesive layer 1, and the non-conductive object 6 that has been attached can be peeled off from the conductive adherend 3 as shown in FIG. 5B. In this case, the conductive auxiliary material 8 attached to the non-conductive object 6 remains on the non-conductive object 6.
[0079] FIG. 6A shows an example of a cross section in which a conductive object 5 is attached to a non-conductive adherend 9 using an adhesive product in the form of a double-sided tape and a voltage is applied. As shown in FIG. 6A, an aluminum plate is attached to the non-conductive adherend 9 as a conductive auxiliary material 8 using any adhesive 7, and the conductive object 5, the conductive auxiliary material 8, and the non-conductive adherend 9 are adhered to each other using an adhesive product. By connecting terminals to the conductive object 5 and the conductive auxiliary material 8 and forming a circuit with a DC power source 4, a voltage is applied to the electrically peelable adhesive layer 1, and the adhered conductive object 5 can be peeled off from the non-conductive adherend 9 as shown in FIG. 6B.
[0080] FIG. 7A shows an example of a cross section in which a non-conductive object 6 is adhered to a non-conductive adherend 9 using an adhesive product in the form of a double-sided tape and a voltage is applied. As shown in FIG. 7A, an aluminum plate is attached as a conductive auxiliary material 8 to each of the non-conductive object 6 and the non-conductive adherend 9 using an arbitrary adhesive 7, and the conductive auxiliary material 8 to which the non-conductive object 6 is adhered and the conductive auxiliary material 8 to which the non-conductive adherend 9 is adhered are adhered using an adhesive product. By connecting terminals to each conductive auxiliary material 8 and forming a circuit with a DC power source 4, a voltage is applied to the electrically peelable adhesive layer 1, and the adhered non-conductive object 6 can be peeled off from the non-conductive adherend 9 as shown in FIG. 7B. In this case, the conductive auxiliary material 8 attached to the non-conductive object 6 remains on the non-conductive object 6.
[0081] The adhesive product of this embodiment can perform each of the above peeling operations even by application of a low voltage of 30 V or less.
[0082] The electrically peelable adhesive layer can be formed, for example, by applying the electrically peelable adhesive composition to a substrate or core material. The method of applying the electrically peelable adhesive composition is not particularly limited, but for example, a spin coater, a gravure coater, an applicator, a multi-coater, a die coater, a bar coater, a roll coater, a blade coater, or a knife coater can be used. The thickness of the electrically peelable adhesive layer is not particularly limited, but is preferably in the range of 1 to 200 μm, more preferably in the range of 1 to 100 μm, and more preferably in the range of 1 to 50 μm. After applying the electrically peelable adhesive composition, the electrically peelable adhesive layer may be heated to dry the electrically peelable adhesive composition.
[0083] The electrically peelable adhesive layer preferably has an adhesive strength of 25 N / 25 mm or more, and more preferably has an adhesive strength of 30 N / 25 mm or more, before application of a voltage.
[0084] In the adhesive product of the present embodiment, the adhesiveness of the electrically peelable adhesive composition is restored over time after the voltage application. Therefore, the adhesive product after the voltage application is reusable. Since the adhesive product of the present embodiment can be used repeatedly, it is economical and useful from the viewpoint of recycling and reuse.
[0085] (Method of manufacturing electrically peelable adhesive products) One embodiment of the present invention is a method for producing an electrically releasing adhesive product. The electrically releasing adhesive product can be produced, for example, by applying an electrically releasing adhesive composition to a substrate or a core material to form an electrically releasing adhesive layer. The electrically releasing adhesive composition, the electrically releasing adhesive layer, the substrate, the electrically releasing adhesive product, and the application method are as described above.
[0086] When the electrically peelable adhesive product is in the form of an adhesive tape or an adhesive sheet, the thickness of the adhesive product is not particularly limited, but is preferably in the range of 1 to 200 μm, and more preferably in the range of 1 to 100 μm. The thickness of the electrically peelable adhesive layer or the adhesive product refers to a value measured using a known thickness measuring device, such as a Peacock precision measuring device.
[0087] (Removal method) The electrically peelable adhesive layer and adhesive product of this embodiment can be peeled off from the conductive object to which it is directly attached by applying a voltage after the electrically peelable adhesive layer or adhesive product is attached onto the conductive object.
[0088] As a peeling method, for example, if the object to be fixed and the adherend are conductive, terminals can be connected to the object to be fixed and the adherend, and a voltage can be applied between the terminals to peel off the electrically peelable adhesive layer or the adhesive product from the object to be fixed or the adherend. If the object to be fixed and / or the adherend are not conductive, the fixing and peeling operations can be performed even with non-conductivity by adhesively adhering an aluminum plate or the like as a conductive auxiliary material. These fixing and peeling operations are shown in the peeling examples of the adhesive product above.
[0089] The voltage to be applied is not particularly limited as long as it can peel off the electrically peelable adhesive layer or the adhesive product, but a low voltage is preferable in consideration of the size of the voltage application device, the effect on the object to be fixed, and the risk to the human body due to accidents during work. The range of the applied voltage is, for example, 690V, 650V, 600V, 550V, 500V, 480V, 450V, 415V, 400V, 380V, 350V, 347V, 300V, 250V, 240V, 230V, 220V, 210V, 208V, 200V, 180V, 160V, 150V, 130V, 125V, 120V, 115V, 110V, 105V, 100V, 90V, 80V, 70V, 60V, 50V, 40V, and 30V with the upper limit set to 0.5V, 1V, 2V, 3V, The lower limit of the voltage can be selected from the voltages of 4 V, 5 V, 6 V, 7 V, 8 V, 9 V, and 10 V. Among these, it is particularly preferable to operate at a voltage in the range of 1 to 30 V, because a compact application device is sufficient, and in terms of safety and the effect on the object to be fixed.
[0090] The electrically peelable adhesive layer and adhesive product of this embodiment can be peeled off from a conductive object even when a low voltage of about several V is applied, so that the peeling operation can be performed even when the power source is, for example, a commercially available dry cell. This shows that this embodiment is safe for workers and allows the peeling operation to be performed using a simple, portable voltage application device.
[0091] The voltage application time is not particularly limited as long as it can peel off the electrically peelable adhesive layer or the adhesive product, but taking into consideration the effect on the object to be fixed, it is preferably within 10 minutes, more preferably within 5 minutes, and even more preferably within 3 minutes.
[0092] The temperature during peeling is not particularly limited, but it is preferable to perform peeling at room temperature. Since the electrically peelable adhesive layer or adhesive product of the present embodiment can be peeled off from a conductive object at a low voltage and in a short time as described above, the effect of heat on the object to be fixed can be extremely reduced.
[0093] One embodiment of the present invention includes the use of an acrylic polymer, an ionic liquid, and an alkyl ether of polyethylene glycol for the production of an electrically peelable adhesive composition. The ionic liquid is mixed in an amount of 30 to 90 parts by weight relative to 100 parts by weight of the acrylic polymer, and the alkyl ether of polyethylene glycol is mixed in an amount of 5 to 45 parts by weight relative to 100 parts by weight of the acrylic polymer, and a crosslinking agent, additives, etc. are optionally added, and the mixture is stirred by a known method to produce an electrically peelable adhesive composition. The acrylic polymer, the ionic liquid, the alkyl ether of polyethylene glycol, the crosslinking agent, and the additives are as described above.
[0094] One embodiment of the present invention includes the use of an electrically releasing adhesive composition for the manufacture of an electrically releasing adhesive product. An electrically releasing adhesive product can be manufactured by forming an electrically releasing adhesive layer on a substrate (or core material) using the electrically releasing adhesive composition. The electrically releasing adhesive composition, the electrically releasing adhesive layer, the substrate, and the electrically releasing adhesive product are as described above. EXAMPLES
[0095] The present invention will be described in more detail below with reference to examples and comparative examples, but the present invention is not limited to these in any way.
[0096] Example 1 An adhesive product was prepared using an acrylic polymer, an ionic liquid, and a migration promoter as follows. 1. Preparation of acrylic polymer A monomer mixture consisting of 91 parts by weight of n-butyl acrylate (Mitsubishi Chemical), 8 parts by weight of acrylic acid (Mitsubishi Chemical), and 1 part by weight of 2-hydroxyethyl methacrylate (Nippon Shokubai) and 186 parts by weight of polymerization solvent (ethyl acetate:toluene (weight ratio) = 9:1) were placed in a glass flask and replaced with nitrogen gas. 0.2 parts by weight of azobisisobutyronitrile (AIBN, Junsei Chemical) was added as a polymerization initiator, and the temperature was raised to 85°C and polymerization reaction was carried out for 5 hours to obtain an acrylic adhesive. The obtained acrylic adhesive contained 35% by weight of acrylic polymer (weight average molecular weight approximately 800,000, Tg-46°C) and had a viscosity of 7,000 mPa·s.
[0097] 2. Preparation of Electrically Releasable Adhesive Composition To 100 parts by weight of the above acrylic adhesive (including 35 parts by weight of acrylic polymer), 5.0 parts by weight of Coronate (registered trademark) L-55E (Tosoh Corporation) as an isocyanate crosslinking agent, 14.0 parts by weight of Elexcel (registered trademark) AS-110 (EMI-FSI: Daiichi Kogyo Seiyaku Co., Ltd.) as an ionic liquid, and 2.1 parts by weight of dimethyltetraglycol (Nippon Nyukazai Co., Ltd.: molecular weight approximately 220) as a mobility promoter were added, and the mixture was stirred with a dissolver at room temperature for 10 minutes and allowed to stand to degas, thereby obtaining an electrically peelable adhesive composition.
[0098] 3. Preparation of adhesive products The electrically peelable adhesive composition obtained in 2 was applied to a polyethylene terephthalate film whose surface had been treated with silicone, and dried at 100°C for 5 minutes. The surface of the dried film coated with the electrically peelable adhesive composition was attached to a nonwoven fabric [Milife (registered trademark) TY0503FE (ENEOS Techno Materials)]. Similarly, a film was prepared by applying and drying the electrically peelable adhesive composition to a polyethylene terephthalate film whose surface had been treated with silicone, and the film was attached to the surface of the nonwoven fabric to which the film was not attached. The film was then left to stand at 40°C for 3 days to obtain the adhesive product of Example 1 (double-sided tape, thickness 80 μm).
[0099] Comparative Example 1 An adhesive product of Comparative Example 1 was obtained in the same manner as in Example 1, except that no migration promoter was used.
[0100] Comparative Example 2 An adhesive product of Comparative Example 2 was obtained in the same manner as in Example 1, except that the amount of the migration promoter was 1.05 parts by weight per 100 parts by weight of the acrylic adhesive.
[0101] Example 2 An adhesive product of Example 2 was obtained in the same manner as in Example 1, except that the amount of the migration promoter was 3.5 parts by weight per 100 parts by weight of the acrylic adhesive.
[0102] Example 3 An adhesive product of Example 3 was obtained in the same manner as in Example 1, except that the amount of the migration promoter was 5.25 parts by weight per 100 parts by weight of the acrylic adhesive.
[0103] Example 4 An adhesive product of Example 4 was obtained in the same manner as in Example 1, except that the amount of the migration promoter was 7.0 parts by weight per 100 parts by weight of the acrylic adhesive.
[0104] Example 5 An adhesive product of Example 5 was obtained in the same manner as in Example 1, except that the amount of the migration promoter was 10.5 parts by weight per 100 parts by weight of the acrylic adhesive.
[0105] Example 6 An adhesive product of Example 6 was obtained in the same manner as in Example 1, except that the amount of the migration promoter was 14.0 parts by weight per 100 parts by weight of the acrylic adhesive.
[0106] Comparative Example 3 An adhesive product of Comparative Example 3 was obtained in the same manner as in Example 1, except that the amount of the migration promoter was 17.5 parts by weight per 100 parts by weight of the acrylic adhesive.
[0107] Comparative Example 4 An adhesive product of Comparative Example 4 was obtained in the same manner as in Example 2, except that the amount of the ionic liquid was 7.0 parts by weight per 100 parts by weight of the acrylic adhesive.
[0108] Example 7 An adhesive product of Example 7 was obtained in the same manner as in Example 2, except that the amount of the ionic liquid was 17.5 parts by weight per 100 parts by weight of the acrylic adhesive.
[0109] Example 8 An adhesive product of Example 8 was obtained in the same manner as in Example 2, except that the amount of the ionic liquid was 21.0 parts by weight per 100 parts by weight of the acrylic adhesive.
[0110] Example 9 An adhesive product of Example 9 was obtained in the same manner as in Example 2, except that the amount of the ionic liquid was 24.5 parts by weight per 100 parts by weight of the acrylic adhesive.
[0111] Example 10 An adhesive product of Example 10 was obtained in the same manner as in Example 2, except that the amount of the ionic liquid was 28.0 parts by weight per 100 parts by weight of the acrylic adhesive.
[0112] Example 11 The adhesive product of Example 11 was obtained in the same manner as in Example 1, except that the ionic liquid was Elexcel (registered trademark) IL-210 (EMI-TFSI: Daiichi Kogyo Seiyaku Co., Ltd.) and the amount of the migration promoter was 7.0 parts by weight per 100 parts by weight of the acrylic adhesive.
[0113] Example 12 The adhesive product of Example 12 was obtained in the same manner as in Example 1, except that the ionic liquid was EMI-TFSI, the amount of the ionic liquid was 17.5 parts by weight per 100 parts by weight of the acrylic adhesive, and the amount of the migration promoter was 3.5 parts by weight.
[0114] Example 13 The adhesive product of Example 13 was obtained in the same manner as in Example 1, except that the amount of ionic liquid was 17.5 parts by weight per 100 parts by weight of the acrylic adhesive, the migration promoter was diethylene glycol dibutyl ether [Hisorb BDB (Toho Chemical Industry Co., Ltd.)], and the amount of the migration promoter was 3.5 parts by weight per 100 parts by weight of the acrylic adhesive.
[0115] Example 14 The adhesive product of Example 14 was obtained in the same manner as in Example 1, except that the amount of ionic liquid was 17.5 parts by weight per 100 parts by weight of the acrylic adhesive, the migration promoter was triethylene glycol butyl methyl ether [Hisorb BTM (Toho Chemical Industry Co., Ltd.)], and the amount of the migration promoter was 3.5 parts by weight per 100 parts by weight of the acrylic adhesive.
[0116] Evaluating the adhesive strength of adhesive products The release film on one side of each adhesive product of Examples 1 to 14 and Comparative Examples 1 to 4 was peeled off, and aluminum foil (fixed object) having a thickness of 50 μm was attached. After the aluminum foil was attached, the adhesive product was cut together with the aluminum foil to a length of 250 mm x 25 mm (3 pieces for each adhesive product). The release film on the other side of each cut adhesive product was peeled off, and a 100 mm x 25 mm piece was attached to a polished stainless steel plate (conductive adherend: 125 mm x 50 mm). A 2 kg rubber roller was used to make one reciprocating motion in the long side direction of the adhesive product at a speed of 300 mm / min to press the adherend, adhesive product, and fixed object to obtain an evaluation sample. 30 minutes after pressing the adherend, adhesive product, and fixed object, each evaluation sample was placed in a thermostatic chamber and left to stand in a high-temperature environment at 80°C for 100 hours. After 100 hours had passed, each evaluation sample was collected and left at room temperature for 2 hours. The force (adhesive strength: N / 25 mm) required to peel the adhesive tape from the substrate at an angle of 180° (hereinafter referred to as 180° peel) was then measured using an Autograph (registered trademark) AGS-H manufactured by Shimadzu Corporation in accordance with JIS Z-0237 (2009) at a tensile speed of 300 mm / min, and the average value of the values measured for the three evaluation samples was recorded as the measured value.
[0117] From each of the adhesive products of Examples 1 to 14 and Comparative Examples 1 to 4, three evaluation samples were prepared for each adhesive product in the same manner as described above. Each evaluation sample was placed in a thermostatic chamber and left to stand in a high-temperature environment at 80°C for 100 hours. After 100 hours, each evaluation sample was collected and left at room temperature for 2 hours, and then electrodes were attached so that the conductive adherend side of the evaluation sample became the positive electrode and the fixed object side became the negative electrode. A DC power source was used as the power source, and the voltage was adjusted using a transformer, and a voltage of 10V was applied to the evaluation sample for 60 seconds. After the voltage was applied, the force required to peel the adhesive tape 180° from the adherend was measured in the same manner as described above.
[0118] The degree of decrease (decrease rate) in the adhesive strength of the adhesive product after heating and voltage application was evaluated. The decrease rate was calculated based on the following formula (6). When the decrease rate is 50% or more, peeling by applying voltage is easy. When it is less than 50%, peeling is difficult.
[0119]
number
[0120] The type and amount of ionic liquid used, the type and amount of migration promoter used, and the evaluation results of each adhesive product in each of Examples 1 to 14 and Comparative Examples 1 to 4 are shown in Table 1. In Table 1, the amount used is converted to the amount relative to 100 parts by weight of acrylic polymer. In the table, IA stands for EMI-FSI, IB stands for EMI-TFSI, MA stands for dimethyl tetraglycol, MB stands for diethylene glycol dibutyl ether, and MC stands for triethylene glycol butyl methyl ether.
[0121] [Table 1]
[0122] The following can be understood from the results shown in Table 1. The adhesive products used in this experiment all had an adhesive strength of 25N / 25mm or more before voltage was applied, which indicates that they have strong adhesiveness when in use. The adhesive products of Examples 1 to 14 showed a sufficient decrease in adhesive strength after application of voltage even after being placed under high-temperature conditions at 80° C. for 100 hours. In contrast, the adhesive products of Comparative Examples 1 to 4 showed a decrease in electrical peelability after being placed under high-temperature conditions at 80° C. for 100 hours.
[0123] The above experimental results demonstrate that by appropriately adjusting the amounts of ionic liquid and migration promoter, as in Examples 1 to 14, it is possible to obtain an electrically peelable adhesive that exhibits excellent electrical peelability even after being placed under high temperature conditions. [Explanation of symbols]
[0124] 1 Electrically peelable adhesive layer 2. Base material or core material 3. Conductive substrate 4 DC power supply 5. Conductive fixed objects 6 Non-conductive fixed objects 7 Any adhesive 8. Conductive auxiliary materials 9 Non-conductive substrates
Claims
1. The electrically peelable pressure-sensitive adhesive composition comprises an acrylic polymer, an ionic liquid, and an alkyl ether of polyethylene glycol, the content of the ionic liquid being more than 30 parts by weight and not more than 90 parts by weight per 100 parts by weight of the acrylic polymer, and the content of the alkyl ether of polyethylene glycol being 5 to 45 parts by weight per 100 parts by weight of the acrylic polymer.
2. The composition according to claim 1, wherein the content of the ionic liquid is more than 30 parts by weight and not more than 80 parts by weight based on 100 parts by weight of the acrylic polymer.
3. The composition according to claim 1 or 2, wherein the alkyl ether of polyethylene glycol is a polyethylene glycol mono(di)methyl ether having a weight average molecular weight of 120 to 360.
4. The composition according to any one of claims 1 to 3, wherein the acrylic polymer comprises a copolymer of an alkyl (meth)acrylate having an alkyl group having 1 to 8 carbon atoms, a carboxyl group-containing acrylic monomer, and / or a hydroxyl group-containing acrylic monomer.
5. The composition according to any one of claims 1 to 4, wherein the content of the alkyl ether of polyethylene glycol is 5 to 40 parts by weight based on 100 parts by weight of the acrylic polymer.
6. The composition according to any one of claims 1 to 5, wherein the ionic liquid is represented by the following formula (1): [Formula 1] (In the formula, R 1 is a divalent hydrocarbon group having 2 to 8 carbon atoms which may contain a heteroatom, and N + Together with R 2 and R 3 are the same or different and are a hydrogen atom or an alkyl group having 1 to 6 carbon atoms (however, when a nitrogen atom forms a double bond with an adjacent carbon atom, R 3 does not exist), X - is Cl - , Br - , I - , AlCl 4 - , Al 2 Cl 7 -, NO 3 - , B.F. 4 - , P.F. 6 - , ClO 4 - , C.H. 3 COO - , C.F. 3 COO - , C.F. 3 SO 3 - , (CF 3 SO 2 ) 2 N - , (FSO 2 ) 2 N - , (CF 3 SO 2 ) 3 C - , AsF 6 - , SbF 6 - , NbF 6 -, F(HF) n - , B(C 6 H 5 ) 4 - , C 4 F 9 SO 3 - , C.F. 3 (CF 2 ) 3 SO 3 - , (CF 3 CF 2 SO 2 ) 2 N - and CF 3 CF 2 COO - is an anion selected from
7. The ionic liquid comprises a cation selected from a pyridinium-based cation, a cyclic aliphatic ammonium cation, and an imidazolium-based cation, and (FSO 2 ) 2 N - , (CF 3 SO 2 ) 2 N - and B.F. 4 - The composition of claim 6, which is a salt with an anion selected from:
8. The composition according to any one of claims 1 to 7, wherein the adhesive strength reduction rate calculated by the following formula (2) is 50% or more: [0010] (In the formula, the adhesive strength of an adhesive product before heating is applied refers to an adhesive strength measured in accordance with JIS-Z-0237 (2009) after forming an adhesive product in the form of a double-sided tape having the electrically peelable adhesive composition as an adhesive layer, fixing a conductive adherend and a conductive object to be fixed using the adhesive product, and leaving the product at rest in a space at 80°C for 100 hours, The adhesive strength of the adhesive product after heating and voltage application refers to the adhesive strength measured in accordance with JIS-Z-0237 (2009) after fixing a conductive adherend and a conductive object to be fixed using the adhesive product, leaving the adhesive product in a space at 80°C for 100 hours, and then applying a voltage of 10V for 60 seconds.
9. The composition according to any one of claims 1 to 8, which is reusable.
10. 10. An electrically peelable adhesive product comprising a substrate and an electrically peelable adhesive layer formed in contact with the substrate, the electrically peelable adhesive layer comprising the electrically peelable adhesive composition according to any one of claims 1 to 9.
11. 11. An electrically peelable adhesive product comprising a core material and two electrically peelable adhesive layers formed so as to be in contact with both sides of the core material, the electrically peelable adhesive layers comprising the electrically peelable adhesive composition according to any one of claims 1 to 10.
12. The adhesive product according to claim 11, which is an adhesive tape or an adhesive sheet.
13. The adhesive product according to any one of claims 10 to 13, which is reusable.
14. A method for peeling an electrically peelable adhesive product, comprising attaching the adhesive product according to any one of claims 10 to 13 to a conductive object so that the adhesive layer is in contact with the conductive object, and then applying a voltage of 30 V or less to the adhesive layer via the conductive object, thereby peeling the adhesive product from the conductive object to which it is directly attached, wherein the conductive object is a conductive adherend, a conductive auxiliary material, or a conductive object to be fixed.
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