Firing setter

The firing setter with a thin ceramic coating layer addresses the issues of heat capacity and reaction suppression, ensuring efficient temperature followability and thermal conductivity through a printing method with controlled thickness and gaps.

JP7603751B2Active Publication Date: 2024-12-20NGK CORP +1
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Patent Information

Application Number
JP2023109562
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2020-09-07
Filing Date
2023-07-03
Publication Date
2024-12-20
Estimated Expiration
2041-08-04

AI Technical Summary

Technical Problem

Existing firing setters with thick coating layers face increased heat capacity, reduced temperature followability, and high material costs, while thinner layers may lead to coating unevenness and inadequate reaction suppression.

Method used

A firing setter with a ceramic base material and a thin coating layer (1 μm to 20 μm) having a surface roughness of 1 μm or less, formed using a printing method, which can be single-layered or multilayered with controlled thickness variations and gaps, to maintain thermal conductivity and suppress reactions.

Benefits of technology

The solution achieves reduced heat capacity, improved temperature followability, and effective suppression of reactions between the object and base material, while maintaining thermal conductivity and durability.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a technique realizing a firing setter in which a coating layer is thin and temperature followability is satisfactory.SOLUTION: A firing setter comprises: a ceramic base material; and a coating layer coating the surface of the base material, having a film thickness of 1 or more to 20 μm or less and having a surface roughness Ra of 1 μm or less.SELECTED DRAWING: Figure 1
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Description

[Technical field]

[0001] This specification discloses a technique related to a setter for firing, and in particular, a technique related to a setter for firing having a coating layer on the surface of a base material. [Background technology]

[0002] Patent Document 1 discloses a sintering setter in which a coating layer is provided on the surface of a substrate. The coating layer is provided to suppress the reaction between the sintered object and the substrate. In Patent Document 1, two or more coating layers made of different materials are provided on the substrate surface to reliably suppress the reaction between the sintered object and the substrate. In Patent Document 1, a coating layer is formed by providing two or more spray coating layers, or a thermal spray layer on the surface of a spray coating layer. In Patent Document 1, a coating layer of 50 to 1000 μm is provided on the substrate surface. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] JP 2002-154884 A Summary of the Invention [Problem to be solved by the invention]

[0004] As in Patent Document 1, by providing a coating layer of 50 to 1000 μm on the surface of the substrate, the reaction between the sintered object and the substrate can be sufficiently suppressed. However, if a coating layer thicker than 50 μm is provided on the surface of the substrate, the heat capacity of the sintering setter increases, and the temperature follow-up ability of the sintering setter decreases. In addition, since a coating layer thicker than 50 μm is formed by spraying or thermal spraying, the raw material yield of the coating layer is not good (high cost). The above problem can be solved by reducing the thickness of the coating layer, but in that case, coating unevenness may occur, and the reaction between the sintered object and the substrate may not be reliably suppressed. That is, in the past, in order to fulfill the function of the coating layer, it was allowed to make the coating layer thick despite the increase in heat capacity. This specification provides a technology for realizing a sintering setter with a thin coating layer and good temperature follow-up ability. [Means for solving the problem]

[0005] The firing setter disclosed in this specification may include a ceramic substrate and a coating layer covering the substrate surface, the coating layer having a thickness of 1 μm or more and 20 μm or less and a surface roughness Ra of 1 μm or less.

[0006] This specification also discloses a method for producing a firing setter having a ceramic substrate and a coating layer covering the substrate surface and having a coating thickness of 1 μm to 20 μm. The production method may include a step of printing a coating layer forming paste on the substrate surface to produce a molded body having a coating layer forming film provided on the substrate surface. [Brief description of the drawings]

[0007] [Figure 1] FIG. 1 is a perspective view of a baking setter according to a first embodiment. [Diagram 2] FIG. 2 is an enlarged view of the surface of the baking setter of the first embodiment. [Diagram 3] FIG. 2 is an enlarged cross-sectional view of a baking setter according to the first embodiment. [Figure 4] FIG. 4 is an enlarged view of the surface of a baking setter according to a second embodiment. [Diagram 5] FIG. 4 is an enlarged cross-sectional view of a baking setter according to a second embodiment. [Figure 6] FIG. 13 is an enlarged view of the surface of a baking setter according to a third embodiment. [Figure 7] A summary of the experimental examples is given below. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0008] The firing setter disclosed in this specification includes a substrate and a coating layer covering the substrate surface. The firing setter disclosed in this specification is suitably used in the manufacturing process (firing process) of ceramic electronic components (ceramic capacitors, etc.), although not particularly limited thereto. Examples of the shape of the firing setter include polygons such as triangles, rectangles, pentagons, and hexagons. The substrate is plate-shaped and made of ceramics. Examples of the substrate material include SiC, alumina, and mullite. In particular, SiC has good thermal conductivity, and the in-plane temperature of the coating layer surface (the surface on which the fired object is placed) tends to be uniform. An example of the SiC material is Si-SiC. The term "Si-SiC material" refers to a material mainly composed of SiC particles, with metal Si being contained between the SiC particles. The thickness of the substrate may be, for example, 0.1 to 5 mm. The substrate in a setter for firing refers to the part that is covered by the coating layer, and means the thickest part among the parts (substrate, coating layer) that make up the setter for firing when the cross section of the setter for firing is observed.

[0009] As described above, the coating layer is provided on the surface of the substrate to cover the substrate surface. The coating layer may have a coating thickness (thickness of the substrate surface) of 1 μm or more and 20 μm or less. The coating layer may be a single layer or a multilayer structure in which multiple layers are laminated. When the coating layer has a multilayer structure, the material of each layer can be changed to suppress deterioration of the coating layer due to, for example, a difference in thermal expansion coefficient. When the coating layer has a multilayer structure, the total thickness of the multiple layers may be 1 μm or more and 20 μm or less as described above. If the total thickness of the coating layer is 1 μm or more, it is possible to suppress contact between the substrate and the object to be sintered, and it is possible to prevent the substrate and the object to be sintered from reacting with each other. If the total thickness of the coating layer is 20 μm or less, the heat capacity of the coating layer is reduced, and it is possible to suppress deviation of the surface temperature of the coating layer (the temperature of the part in contact with the object to be sintered) from the substrate temperature. In other words, if the total thickness of the coating layer is 20 μm or less, it is possible to realize a sintering setter with good temperature tracking ability. Furthermore, if the coating thickness is 1 μm or more and 20 μm or less, when a SiC-based substrate with high thermal conductivity is used, it is possible to effectively suppress the effect of reduced thermal conductivity caused by the oxide coating layer, which has a lower thermal conductivity than SiC.

[0010] The thickness (total thickness) of the coating layer can be obtained by obtaining an SEM image of the cross section (cross section near the surface) of the firing setter using a scanning electron microscope (SEM), measuring the film thickness of the coating layer at five points in the cross-sectional SEM image, and calculating the average of the measured values. The total thickness of the coating layer may be 2 μm or more, 4 μm or more, 6 μm or more, 8 μm or more, 10 μm or more, or 12 μm or more. The total thickness of the coating layer may be 18 μm or less, 16 μm or less, 14 μm or less, 12 μm or less, or 10 μm or less.

[0011] The coating layer may have a surface roughness Ra of 1 μm or less. If the surface roughness Ra is 1 μm or less, even if the coating layer is thin, the coating unevenness on the substrate surface can be suppressed. Such a thin coating layer with small surface roughness can be produced by, for example, using a printing technique such as screen printing. Specifically, the coating layer can be produced by mixing raw material particles for forming the coating layer with an organic solvent to produce a coating layer forming paste, printing the coating layer forming paste on the substrate surface to produce a molded body (intermediate molded body), and then firing the molded body. When the coating layer is produced by using a printing technique, the degree of freedom of the raw material size (particle size) is high. Therefore, in the printing method, fine raw materials that are difficult to use in spraying, thermal spraying, etc. can be used. By forming the coating layer using fine raw materials, a thin coating layer with small surface roughness can be formed. The surface roughness Ra of the coating layer may be 0.5 μm or less, or may be 0.2 μm or less. The lower limit of the surface roughness Ra is not particularly limited, but may be 0.05 μm or more. The surface roughness Ra of the coating layer can be measured by a contact method using a stylus.

[0012] The coating layer may have a thickness variation (in the case of a multi-layer structure, the variation in the total thickness) of 40% or less of the coating thickness and ±3 μm of the coating thickness. For example, when the coating layer has a thickness of 1 μm, the condition of "40% or less of the coating thickness" is substantially applied, and the coating layer may have a thickness of 1±0.4 μm. When the coating layer has a thickness of 20 μm, the condition of "±3 μm of the coating thickness" is substantially applied, and the coating layer may have a thickness of 20±3 μm. The thickness variation of the coating layer can be obtained by randomly selecting 10 points on the coating layer, obtaining SEM images of the cross sections (cross sections near the surface), measuring the maximum and minimum coating thicknesses for each image, and calculating the ratio of the maximum and minimum coating thicknesses to the coating thickness for each image.

[0013] The coating layer may cover the entire surface of the substrate without gaps, or may cover the substrate surface with a part of the substrate surface exposed. Specifically, the coating layer may include a plurality of coating pieces covering the substrate surface, and a gap may be provided between each coating piece. The gap between each coating piece may be 5 μm or more and 50 μm or less. If the gap between the coating pieces is 5 μm or more, it is possible to suppress the force caused by the difference in thermal expansion coefficient between the coating layer (coating piece) and the substrate from being applied to the coating layer. As a result, damage to the coating layer is suppressed, and the durability of the coating layer is improved. If the gap between the coating pieces is 50 μm or less, the sintered object and the substrate are prevented from coming into contact with each other, and the sintered object and the substrate are suppressed from reacting with each other. The gap between each coating piece may be 10 μm or more, 15 μm or more, 20 μm or more, 25 μm or more, 30 μm or more, 35 μm or more, or 40 μm or more. The gap between each coating piece may be 45 μm or less, 40 μm or less, 35 μm or less, 30 μm or less, 25 μm or less, 20 μm or less, or 15 μm or less. The gap between the coating pieces can be obtained by selecting a plurality of locations from a 250 μm × 200 μm area of ​​a sample for SEM observation (a sample for observing a cross section near the surface), obtaining an SEM image of the cross section (cross section near the surface), selecting and measuring 10 gaps from the obtained image, and calculating the average of the measured values.

[0014] By using the above-mentioned printing method, a coating layer having gaps between the coating pieces can be formed on the surface of the substrate. In addition, by using the printing method, coating pieces of any shape can be formed on the surface of the substrate, and coating pieces of a geometric pattern can be formed. The shape of the coating pieces is not particularly limited, but may be a circle or a polygon (triangle, square, pentagon, hexagon, etc.). Furthermore, by using the printing method, coating pieces can be formed at any position on the surface of the substrate. However, from the viewpoint of uniformly heating the object to be fired, it is preferable that the coating pieces appear regularly on the surface of the substrate. For example, each coating piece may be formed at equal intervals on the surface of the substrate, and the gaps between each coating piece may be uniform.

[0015] As described above, the coating layer may have a multi-layer structure in which a plurality of layers are laminated. In this case, a coating piece (second coating piece) may be provided on the surface of the coating piece (first coating piece) provided on the substrate surface. A coating layer having gaps between the coating pieces can be obtained while having a multi-layer structure. In this case, the interval (size of the gap) between the first coating pieces and the interval between the second coating pieces may be different. For example, the interval between the second coating pieces may be larger than the interval between the first coating pieces. The contact area between the coating layer (second coating layer) and the sintered object can be reduced while suppressing the migration of substrate components to the coating layer (coating piece). A coating layer in which the interval between the first coating pieces and the interval between the second coating pieces are different can also be easily produced by using a printing method. In addition, the surface of the second coating piece may further include third, fourth, ... n-th coating pieces.

[0016] The material of the coating layer can be appropriately selected depending on the substrate material and the type of the fired object. For example, the material of the coating layer (coating piece) may be ZrO2 / Y2O3 (Y2O3 stabilized ZrO2), ZrO2 / CaO (CaO stabilized ZrO2), Y2O3, Al2O3, MgO, mullite, etc., or a mixture of these materials. In addition, when the coating layer has a multi-layer structure, the materials of each layer may be different, for example, the first coating layer (coating piece) is mullite and the second coating layer (coating piece) is ZrO2 / Y2O3.

[0017] The porosity of the coating layer may be 5% or more and 50% or less. If the porosity is 5% or more, the gas generated from the object to be fired during firing passes through the coating layer, and the gas can be prevented from stagnation between the object to be fired and the coating layer. If the porosity is 50% or less, the strength of the coating layer is maintained, and the durability of the firing setter is improved. The porosity of the coating layer may be 10% or more, 15% or more, 20% or more, 25% or more, 30% or more, or 35% or more. The porosity of the coating layer may be 45% or less, 40% or less, 35% or less, 30% or less, 25% or less, 20% or less, or 15% or less. The porosity of the coating layer can be measured in accordance with JIS R2205-1992. EXAMPLES

[0018] (First Example) The firing setter 10 will be described with reference to Fig. 1 to Fig. 3. As shown in Fig. 1, the firing setter 10 is flat and includes a SiC base material 2 and a coating layer 4 provided on the surface of the base material 2. The coating layer 4 has a two-layer structure and includes an intermediate layer 6 provided on the surface of the base material 2 and a surface layer 8 provided on the surface of the intermediate layer 6. The intermediate layer 6 and the surface layer 8 will be described in detail later.

[0019] As shown in FIG. 2 and FIG. 3, the intermediate layer 6 covers the entire surface of the substrate 2. The material of the intermediate layer 6 is mullite. The intermediate layer 6 is formed on the surface of the substrate 2 by a printing method, and has a thickness T6 of approximately 1 μm. A surface layer 8 is provided on the surface of the intermediate layer 6. The material of the surface layer 8 is yttria. The surface layer 8 is composed of a plurality of coating pieces 8a. The coating pieces 8a are rectangular, and the gaps G8 between the coating pieces 8a are approximately 10 μm. The surface layer 8 (coating pieces 8a) is formed on the surface of the intermediate layer 6 by a printing method, and has a thickness T8 of approximately 1 μm. In addition, the surface roughness Ra of the surface of the coating layer 4 (surface of the surface layer 8) is suppressed to 1 μm or less.

[0020] In the setter for firing 10, the coating layer 4 (middle layer 6, surface layer 8) is formed by a printing method, so that a coating layer 4 that is thin and has a small surface roughness Ra can be easily realized. By making the coating layer 4 thin, the heat capacity of the coating layer 4 is reduced, and temperature variations within the surface of the setter for firing 10 during firing are suppressed, improving the temperature tracking ability of the setter for firing 10. In addition, since the surface layer 8 has a plurality of coating pieces 8a and gaps are provided between each of the coating pieces 8a, the application of force caused by the difference in thermal expansion coefficient between the substrate 2 and the coating layer 4 to the coating layer 4 is suppressed, and damage to the coating layer 4 is suppressed.

[0021] Below, we will explain modified examples (second and third examples) of the setter for baking 10. In the setters for baking 10a and 10b described below, features common to the setter for baking 10 will be given the same reference numbers as the setter for baking 10, and explanations thereof may be omitted.

[0022] (Second Example) The firing setter 10a will be described with reference to FIG. 4 and FIG. 5. In the firing setter 10a, the coating layer 4 has a three-layer structure, and includes an intermediate layer 6 provided on the surface of the substrate 2, a surface layer 8 provided on the surface of the intermediate layer, and an outermost layer 9 provided on the surface of the surface layer 8. The intermediate layer 6 is made of mullite, and the surface layer 8 and the outermost layer 9 are made of yttria. The outermost layer 9 is composed of a plurality of coating pieces 9a. The coating pieces 9a are rectangular, and one coating piece 9a is provided on the surface of one coating piece 8a. The size of the coating pieces 9a is smaller than the size of the coating pieces 8a. Therefore, the gap G9 between each coating piece 9a is larger than the gap G8 between each coating piece 8a. Specifically, the gap G9 is about 20 μm. The thickness of the outermost layer 9 (coating pieces 9a) is about 1 μm.

[0023] As shown in FIG. 5, when the object to be sintered 20 is placed on the setter for sintering 10a, the object to be sintered 20 comes into contact with the outermost layer 9. As described above, the size of the coating piece 9a is smaller than the size of the coating piece 8a. Therefore, the setter for sintering 10a can reduce the contact area between the object to be sintered 20 and the coating layer 4 compared to the setter for sintering 10. By reducing the contact area between the object to be sintered 20 and the coating layer 4, the gas generated from the object to be sintered during sintering is prevented from accumulating around the object to be sintered 20, and uneven sintering of the object to be sintered can be prevented.

[0024] (Third Example) The setter for firing 10b will be described with reference to FIG. 6. In the setter for firing 10b, the coating layer 4 has a two-layer structure. The coating layer 4 includes an intermediate layer 6 that covers the entire surface of the base material (see FIG. 1), and a surface layer 8 that is provided on the surface of the intermediate layer 6. The surface layer 8 is composed of a plurality of circular coating pieces 8a. The gap (shortest distance) G8 between each of the coating pieces 8a is approximately 10 μm. That is, the setter for firing 10b differs from the setter for firing 10 in the shape of the coating pieces 8a that compose the surface layer 8.

[0025] (Other embodiments) In the above examples, the firing setter in which the surface layer 8 and the outermost layer 9 are rectangular (first and second examples) and circular (third example) has been exemplified, but the surface layer 8 (outermost layer 9) may be polygonal, such as triangular, pentagonal, or hexagonal. Alternatively, the surface layer 8 (outermost layer 9) may cover the entire surface of the intermediate layer 6. That is, the surface layer 8 (outermost layer 9) may not be formed by a coating piece. In addition, in the firing setter 10b of the third example, the outermost layer 9 may be further provided on the surface of the surface layer 8, as in the firing setter 10a of the second example. When the outermost layer 9 is provided on the surface of the surface layer 8, the shape of the coating piece 8a of the surface layer 8 and the shape of the coating piece 9a of the outermost layer 9 may be different. In addition, three or more surface layers may be provided on the surface of the intermediate layer 6.

[0026] In the above embodiment, the intermediate layer 6 is provided on the surface of the base material 2, but the intermediate layer 6 may be omitted. When the intermediate layer 6 is omitted, the surface layer 8 (outermost layer 9) may cover the entire surface of the base material 2, or may be formed of a plurality of coating pieces.

[0027] (Experimental Example) Setters for firing 10 (samples 1 to 4) having different configurations of the coating layer 4 were produced, and the in-plane temperature variation during heating and cooling of the setters for firing 10 was evaluated. The characteristics of each sample are shown in Figure 7. First, the manufacturing methods of samples 1 to 4 will be described.

[0028] For sample 1, first, mullite particles with a particle size (D50) of 0.5 μm were mixed with an organic solvent to prepare a mullite paste (paste for forming a coating layer). Next, the mullite paste was printed on the entire surface of a SiC substrate of 150 mm × 150 mm × 1 mm to a thickness of 1 μm, and fired at 1300 ° C for 2 hours to prepare a mullite layer (intermediate layer) on the surface of the SiC substrate. Then, yttria particles with a particle size (D50) of 0.5 μm were mixed with an organic solvent to prepare an yttria paste. Then, the yttria paste was printed on the surface of the mullite layer to a thickness of 1 μm, and fired at 1350 ° C for 2 hours to prepare an yttria layer (surface layer) on the surface of the mullite layer. As a result, sample 1 having a coating layer of 2 μm (mullite layer 1 μm, yttria layer 1 μm) on the surface of the SiC substrate was obtained. The yttria layer was not printed on the entire surface of the mullite layer, but instead, multiple rectangular pieces were printed such that the gap between adjacent pieces was 10 μm. The surface roughness of the obtained sample was 0.5 μm.

[0029] Sample 2 was produced using the same materials and by the same production method as Sample 1, except that the mullite layer had a thickness of 5 μm and the yttria layer had a thickness of 5 μm. The surface roughness of Sample 2 was 0.2 μm.

[0030] For sample 3, mullite particles with a particle size (D50) of 70 μm were sprayed onto the entire surface of a SiC substrate to create a mullite layer with a thickness of 50 μm on the surface of the SiC substrate. Then, yttria particles with a particle size (D50) of 20 μm were sprayed onto the entire surface of the mullite layer to create a yttria layer (surface layer) with a thickness of 50 μm on the surface of the mullite layer. The surface roughness of the obtained sample was 5 μm.

[0031] Sample 4 was prepared by spraying the mullite particles used in preparing Sample 1 (Sample 2) on the entire surface of the SiC substrate in the same manner as Sample 3, and then spraying the yttria particles used in preparing Sample 1 (Sample 2) on the entire surface of the mullite layer. However, in Sample 4, the particles (mullite particles, yttria particles) did not adhere sufficiently to the surface of the SiC substrate, and a stable coating layer could not be obtained. As described above, the particles used in Samples 1 and 2 had a small particle size (D50) of 0.5 μm and were too light to be repelled from the coating surface (surface of the SiC substrate), so it is presumed that the particles did not adhere sufficiently to the surface of the SiC substrate.

[0032] As described above, a stable coating layer was not obtained for sample 4. Therefore, heating and cooling tests were performed for samples 1 to 3 to evaluate the in-plane temperature variation during heating and cooling of the setter for firing 10. In the heating and cooling test, each sample was placed in a heating furnace, the temperature inside the furnace was raised from room temperature to 1200°C at 600°C / min, and the temperature difference between both ends of the setter for firing 10 when the temperature inside the furnace was 1200°C was measured. In addition, the temperature inside the furnace was lowered from 1200°C to room temperature at 600°C / min, and the temperature difference between both ends of the setter for firing 10 when the temperature inside the furnace reached room temperature was measured. The results are shown in FIG. 7.

[0033] As shown in FIG. 7, it was confirmed that the temperature variation within the surface of the firing setter 10 was small for samples 1 and 2, which had a thin coating layer (20 μm or less), both during heating and cooling (temperature difference less than 15°C during heating, temperature difference less than 10°C during cooling). In contrast, it was confirmed that the temperature variation within the surface of the firing setter 10 was large for sample 3, which had a thick coating layer (more than 20 μm), both during heating and cooling (temperature difference 15°C or more during heating, temperature difference 10°C or more during cooling). This result shows that the coating layer of samples 1 and 2 has a thinner coating layer than sample 3, so that the heat capacity of the coating layer is smaller and the temperature of the coating layer follows the temperature inside the furnace well. The surface roughness Ra of samples 1 and 2 is smaller than that of sample 3. This result reflects the difference in particle size of the raw material particles used. That is, in Samples 1 and 2, the surface roughness Ra of the coating layer is small (1 μm or less) because the particle size of the raw material particles is small. In other words, the thickness of the coating layer can be made thin by forming the coating layer using raw material with a particle size that results in a surface roughness Ra of 1 μm or less.

[0034] Although specific examples of the present invention have been described above in detail, these are merely examples and do not limit the scope of the claims. The technology described in the claims includes various modifications and variations of the specific examples exemplified above. Furthermore, the technical elements described in this specification or drawings exhibit technical utility alone or in various combinations, and are not limited to the combinations described in the claims at the time of filing. Furthermore, the technology exemplified in this specification or drawings can achieve multiple objectives simultaneously, and achieving one of these objectives is itself technically useful. [Explanation of symbols]

[0035] 2: Base material 4: Coating layer 10: Firing setter

Claims

1. A ceramic substrate, a coating layer that coats the surface of the substrate, the coating layer having a thickness of 1 μm or more and 20 μm or less and a surface roughness Ra of 1 μm or less; A firing setter in which the thickness variation of the coating layer is 40% or less of the coating thickness and is within ±3 μm of the coating thickness.

2. the coating layer includes a plurality of coating pieces covering the substrate surface; 2. The firing setter according to claim 1, wherein a gap of 5 μm to 50 μm is provided between each of the coating pieces.

3. 3. The firing setter according to claim 2, wherein the coating pieces have a predetermined circular or polygonal shape and appear regularly on the surface of the substrate.

4. The material of the coating layer is ZrO 2 / Y 2 O 3 , ZrO 2 / CaO, Y 2 O 3 , Al 2 O 3 4. The firing setter according to claim 1, which comprises SiO2, MgO, mullite, or a mixture of these materials.

5. 5. The firing setter according to claim 1, wherein the material of the substrate is SiC.

6. 6. The setter for firing according to claim 1, wherein the coating layer has a multi-layer structure of two or more layers.

7. 7. The setter for firing according to claim 1, wherein the porosity of the coating layer is 5% or more and 50% or less.

8. A method for manufacturing a firing setter having a ceramic substrate and a coating layer that coats the surface of the substrate and has a coating thickness of 1 μm or more and 20 μm or less, comprising: a step of printing a paste for forming a coating layer on the surface of the substrate so that the thickness variation of the coating layer is 40% or less of the coating thickness and is ±3 μm of the coating thickness, and producing a molded body having a coating film for forming a coating layer provided on the surface of the substrate.

9. A ceramic substrate, a coating layer that coats the surface of the substrate, the coating layer having a thickness of 1 μm or more and 20 μm or less and a surface roughness Ra of 1 μm or less; the coating layer includes a plurality of coating pieces covering the substrate surface; A firing setter in which gaps of 5 μm or more and 50 μm or less are provided between each coating piece.

10. 10. The firing setter according to claim 9, wherein the coating pieces have a predetermined circular or polygonal shape and appear regularly on the surface of the substrate.

11. A second piece of coating is provided on the surface of each piece of coating; 11. The firing setter of claim 10, wherein the spacing between the coated pieces is different from the spacing between the second coated pieces.

12. The material of the coating layer is ZrO 2 / Y 2 O 3 , ZrO 2 / CaO, Y 2 O 3 , Al 2 O 3 12. The firing setter according to any one of claims 9 to 11, comprising MgO, mullite, or a mixture of these materials.

13. 13. The firing setter according to claim 9, wherein the material of the substrate is SiC.

14. 14. The setter for firing according to any one of claims 9 to 13, wherein the coating layer has a multi-layer structure of two or more layers.

15. 15. The setter for firing according to claim 9, wherein the porosity of the coating layer is 5% or more and 50% or less.

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