Apparatus and method for manufacturing absorbent cores for disposable wearing articles
The apparatus and method using variable speed control on two drums address uneven fiber stacking and temperature issues in absorbent core manufacturing, ensuring consistent quality by enhancing air flow and fiber distribution.
Patent Information
- Application Number
- JP2023554410
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2021-10-15
- Filing Date
- 2022-10-03
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2042-10-03
AI Technical Summary
Existing methods for manufacturing absorbent cores in disposable wearing articles lead to uneven fiber stacking and temperature rises due to low air flow rates, causing potential fiber burns and scorching.
A manufacturing apparatus and method involving two drums with variable speed control, where the second drum rotates at a high speed during transfer and a lower speed during non-transfer, allowing for dense fiber stacking and increased air flow to prevent temperature rises and unevenness.
The solution effectively suppresses temperature rises and reduces uneven fiber stacking, preventing fiber burns and ensuring consistent absorbent core quality.
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Abstract
Description
[Technical field]
[0001] The present invention relates to an apparatus and method for manufacturing an absorbent core for a disposable wearing article. [Background technology]
[0002] Conventionally, in absorbent articles such as diapers, regions of different thicknesses have been formed in parts of absorbent cores. One method involves using two fiber-stacking drums to form a first absorbent layer on one fiber-stacking drum and a second absorbent layer with a smaller area than the first absorbent layer on the other fiber-stacking drum, and then overlapping these two absorbent layers to produce an absorbent core having a thicker part in one part (Patent Document 1).
[0003] As another method, a thicker core is fitted into a hole formed in a thinner core to produce an absorbent core having a thicker portion in one area (Patent Document 2). [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Patent No. 2,541,558 (Figure 1) [Patent Document 2] WO 2020 / 209006 A1 (front page) Summary of the Invention
[0005] In these prior arts, the thicker parts have a smaller area than the thinner parts. Therefore, the fiber stacking area on the drum corresponding to the thicker parts is small, and the flow rate of air flowing toward the drum is also small. In this case, in a defibrator that crushes pulp to produce fibers, the small flow rate causes unnecessary temperature rise, which can easily cause scorching of the fibers.
[0006] In addition, the thicker portions are provided partially with respect to the entire absorbent core. Therefore, the fiber-stacking areas corresponding to the thicker portions are provided intermittently and small on the outer peripheral surface of the entire drum, and the ratio of the areas to the entire drum is small, which makes it easy for fiber-stacking unevenness to occur. As a result, unevenness is easily generated in the absorbent core.
[0007] SUMMARY OF THE PRESENTLY PREFERRED EMBODIMENTS Accordingly, an object of the present invention is to provide an apparatus and method for manufacturing an absorbent core which suppresses the temperature rise in a grinder to prevent burning of fibers and which is less likely to produce unevenness in the absorbent core.
[0008] The present invention relates to an apparatus for manufacturing an absorbent core C for a disposable wearing article, the apparatus comprising: A supply device 3 has a defibrator 33 that generates fibers F pulverized into a fibrous form and supplies the fibers F; A first drum 1 has a first area α1 in which the fibers F are adsorbed and stacked on an outer peripheral portion 10, and a first core portion C1 is stacked in the first area α1; a second drum 2 which has a plurality of second areas α2 smaller than the first areas α1 by adsorbing and stacking the fibers F on an outer peripheral portion 20, and which transfers the second core portions C2 stacked in each of the second areas α2 to the first drum 1 one after another; The second drum 2 is provided with a variable speed drive device 5 which rotates the second drum 2 at a high first circumferential speed V1 while the second drum 2 is transferring each of the second core portions C2, and rotates the second drum 2 at a second circumferential speed V2 slower than the first circumferential speed V1 during a non-transfer period until the next transfer after the transfer.
[0009] The method of the present invention is a method for producing an absorbent core C in a disposable wearing article, comprising combining a first core portion C1 and a second core portion C2 to produce an absorbent core C, A supply device 3 has a defibrator 33 that generates fibers F pulverized into a fibrous form and supplies the fibers F; A first drum 1 has a first area α1 in which the fibers F are adsorbed and stacked on an outer peripheral portion 10, and a first core portion C1 is stacked in the first area α1; a second drum 2 that has a plurality of second areas α2 smaller than the first areas α1 by adsorbing and stacking the fibers F on the outer peripheral portion 20, and transfers the second core portions C2 stacked in each of the second areas α2 to the first drum 1 one after another; A step of stacking the first core portion C1 in the first area α1; A step of stacking the second core portion C2 in the second area α2; a step of transferring the second core portion C2 from the second drum 2 onto the first drum 1; rotating the second drum 2 at a high first peripheral speed V1 during the transfer; and rotating the second drum 2 at a second peripheral speed V2 lower than the first peripheral speed V1 during non-transfer.
[0010] According to these inventions, the second drum that generates the second core portion rotates at a low second peripheral speed V2 when not being transferred. Therefore, the pitch of the transferred second core portion becomes larger on the first drum, and the second area can be densely formed on the second drum.
[0011] In this way, the second area for the second core portion can be densely provided in the second drum, and therefore the air flow rate is increased, which can suppress the temperature rise in the defibrator 33. As a result, the fibers are less likely to be burnt.
[0012] In addition, since the second areas are densely arranged on the second drum, uneven fiber stacking is less likely to occur. [Brief description of the drawings]
[0013] [Figure 1] FIG. 1A is a schematic side view showing a first embodiment of the manufacturing apparatus and method, FIG. 1B is a development showing an area of a second drum, and FIG. 1C is a perspective view of an absorbent core. [Diagram 2] 2A and 2B are conceptual side views showing two drums in a transfer and non-transfer state, respectively. [Diagram 3]FIG. 3A is a schematic side view showing a second embodiment of the manufacturing apparatus and method, FIG. 3B is a development showing an area of the first drum, and FIG. 3C is a plan view of an absorbent core. [Figure 4] 4A and 4B are conceptual side views showing two drums in a transfer and non-transfer state, respectively. [Diagram 5] 5(a) and 5(b) are velocity diagrams of the first drum and the second drum, respectively. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0014] In the device of the present invention, the variable speed drive device 5 preferably includes a servo motor 50 for rotating the second drum 2 and a control device 51 for controlling the rotation of the servo motor 50. In this case, the periodic speed change can be easily controlled.
[0015] In the device of the present invention, the control device 51 preferably controls the rotation of the servo motor 50 so that the high first peripheral speed V1 during transfer of the second drum 2 becomes the same as the peripheral speed of the first drum 1.
[0016] On the other hand, in the method of the present invention, the second drum 2 is preferably rotated so that the high first peripheral speed V1 during transfer of the second drum 2 is the same as the peripheral speed of the first drum 1.
[0017] In these cases, the peripheral speeds of the two drums during transfer are equal to each other, so that defects such as the second core portion losing its shape during transfer are unlikely to occur.
[0018] In the device of the present invention, it is more preferable that the first high peripheral speed V1 during the transfer is a constant peripheral speed. On the other hand, during the non-transfer period, the rotation of the second drum 2 is decelerated from the first circumferential speed V1 to the low second circumferential speed V2 after the transfer, and the rotation of the second drum 2 is accelerated from the low second circumferential speed V2 to the high first circumferential speed V1 before the next transfer. The control device 51 controls the rotation of the servo motor 50 .
[0019] On the other hand, in the method of the present invention, it is more preferable that the first high peripheral speed V1 during the transfer is a constant peripheral speed, while During the non-transfer period, the rotation of the servo motor 50 is controlled so that the rotation of the second drum 2 is decelerated from the first circumferential speed V1 to the low-speed second circumferential speed V2 after transfer, and so that the rotation of the second drum 2 is accelerated from the low-speed second circumferential speed V2 to the high-speed first circumferential speed V1 before the next transfer.
[0020] In these cases, the second drum is accelerated or decelerated when transfer is not occurring, and rotates at a constant speed during transfer, so that the speed of the second drum can be changed periodically without causing problems such as the second core portion losing its shape during transfer.
[0021] In the present invention, the supply device 3 has a single defibrator 33, A first duct portion 31 for gas-transporting the fibers F generated by the single defibrator 33 to the first drum 1; A second duct portion 32 for gas-transporting the fibers F generated by the single defibrator 33 to the second drum 2 may be provided.
[0022] On the other hand, in the method of the present invention, the steps include a step of gas-transporting the fibers F generated by a single defibrator 33 to the first drum 1 through a first duct portion 31; The method may further include a step of gas-transporting the fibers F generated by the single defibrator 33 to the second drum 2 through a second duct portion 32.
[0023] The features described and / or illustrated in connection with one of the above embodiments or examples below may be used in the same or similar manner in one or more other embodiments or examples and / or in combination with or instead of features of the other embodiments or examples.
[0024] The present invention will be more clearly understood from the following description of preferred embodiments with reference to the accompanying drawings. However, the embodiments and drawings are merely for illustration and explanation, and should not be used to define the scope of the present invention. The scope of the present invention is defined only by the claims. In the accompanying drawings, the same part numbers in multiple drawings indicate the same or corresponding parts. In addition, some of the katakana notations in this specification are accompanied by English words in parentheses to make their meaning clearer. EXAMPLES
[0025] Hereinafter, an embodiment of the present invention will be described with reference to the drawings. The absorbent core manufactured by the present manufacturing apparatus is used, for example, as a core for disposable pants, diapers, incontinence pads, etc., and may have, for example, an hourglass shape in plan view.
[0026] 1A, 2A and 2B show Example 1. As shown in FIG. 1A, the manufacturing apparatus includes a supply device 3, first and second drums 1 and 2, and the like.
[0027] The supply device 3 includes a cylindrical case 30 and a defibrator 33. The defibrator 33 defibrates (crushes) pulp supplied from upstream into a fibrous form to generate fluff pulp (fibers). The fluff pulp fills the case 30 and passes through the first and second duct parts 31 and 32, and is piled on the outer circumferential parts 10 and 20 of the first and second drums 1 and 2, as the suction chambers (not shown) of the first and second drums 1 and 2 are set to negative pressure. Such defibration and stacking are well-known techniques and are disclosed, for example, in JP2009-112438A. As a material for forming the absorbent core, granular polymer compounds having high absorbency (superabsorbent polymer particles), so-called SAP, may be added.
[0028] The first and second drums 1, 2 are substantially cylindrical and formed of a plurality of segments (not shown) as is well known. The first and second drums 1, 2 are provided corresponding to the first and second duct portions 31, 32. These drums 1, 2 continuously rotate in the circumferential direction R and suck the fibers F supplied from the supply device 3 from the outer peripheries 10, 20 of the drums 1, 2 toward an inner suction chamber (not shown), thereby continuously stacking the fibers F on the outer peripheries 10, 20 of the predetermined first or second areas α1, α2.
[0029] The suction chambers are arranged in a predetermined suction section T1 in the circumferential direction R of the drums 1 and 2, and are connected to a negative pressure source (not shown) so that the inside of the suction chamber is under negative pressure. Each suction chamber is arranged close to the inner periphery of the outer periphery 10, 20 of the drums 1 and 2, so that in the suction section T1, fibers are piled up on the drums 1 and 2 and are sucked and held thereon. On the other hand, each of the drums 1 and 2 is provided with a non-suction section T2 in which the outer periphery 10, 20 of the drum does not face the suction chamber.
[0030] In this embodiment, the first area α1 of the first drum 1 is continuous in the circumferential direction R of the first drum 1. On the other hand, the second area α2 of the second drum 2 is provided intermittently at regular intervals in the circumferential direction R of the second drum 2. Each of the areas α1 and α2 is usually a fiber-stacking recess. The basic and specific structures of these recesses and drums are well known and are disclosed, for example, in Patent Nos. 2,541,558, 4,312,112, and 3,153,060.
[0031] As shown in Fig. 1B, the second areas α2 are provided so as to be contained within the first areas α1. For example, in this example, the discontinuously provided second areas α2 are provided so as to be smaller than and contained within the continuously provided first areas α1 in both the circumferential direction R and the width direction D. In the second drum 2 in Fig. 1A, the region of the outer circumferential portion 20 other than the second areas α2 is an inhibition area α4 where fiber stacking of the fibers F is inhibited. The first area α1 may have, for example, an hourglass shape when developed on a plane, and may be discontinuous.
[0032] In the first area α1 in Fig. 1B, a thin portion (an example of a first core portion) C1 in Fig. 1C is formed. In the second area α2 in Fig. 1B, a thick portion (an example of a second core portion) C2 in Fig. 1C is formed.
[0033] 1A are connected to the case 30 of the supply device 3 and respectively guide the fibers F from the supply device 3 to the outer periphery 10 of the first drum 1 and the outer periphery 20 of the second drum 2. The ends of the first and second duct parts 31 and 32 face a part of the outer periphery 10 and 20 of the first and second drums 1 and 2, respectively.
[0034] At least a part of the suction section T1 of each of the drums 10, 20 faces the opening at the end of each of the duct parts 31, 32. Note that a dome 31D, 32D extending along the drum may be formed at the end of each of the duct parts.
[0035] The thick portion C2 is bulkier and thicker than the thin portion C1. The difference in thickness between the thin portion C1 and the thick portion C2 can be obtained by, for example, making the magnitude of the negative pressure in the suction chamber or the suction period different.
[0036] The first drum 1 and the second drum 2 are in contact with each other via the thick portion C2 at the transfer point P. At the transfer point P, the first drum 1 is set in a suction section T1, while the second drum 2 is set in a non-suction section T2. The first drum 1 and the second drum 2 do not have to be in contact with each other via the thick portion C2, but may be close enough that the thick portion C2 can be passed from the second drum 2 to the first drum 1.
[0037] A first conveying section 41 is provided downstream of the first drum 1 to convey a first web W1 (carrier web) for conveying an absorbent core C formed of a thin portion C1 and a thick portion C2. A second conveying section 42 is provided further downstream of the first conveying section 41 to convey a second web W2 that sandwiches the absorbent core C between the first web W1 and the second web W2. The first conveying section 41 conveys the first web W1 along the first drum 1 so that the absorbent core C is sandwiched between the first web W1 and the first drum 1.
[0038] Each of the conveying sections 41, 42 may include a guide roller, an unwinding roller for unwinding the web, and an anvil roll for conveying and cutting the absorbent core C sandwiched between the pair of webs. The web may be water-absorbent and water-permeable.
[0039] The aforementioned transfer point P is provided between the first duct section 31 and the second duct section 32, and is a point where the first drum 1 and the second drum 2 contact each other via the thick portion C2, and where the thick portion C2 stacked in the second area α2 is transferred from the second drum 2 to an area on the first drum 1 where the thin portion C1 is not formed.
[0040] The supply device 3 includes a single defibrator 33. The first duct section 31 conveys the fibers F produced by the single defibrator 33 to the first drum 1 with a gas. The second duct section 32 conveys the fibers F produced by the single defibrator 33 to the second drum 2 with a gas.
[0041] Next, variable speed drive device 5 will be described with reference to FIGS. 2A, 2B and 5. FIG.
[0042] 2A, the variable speed drive device 5 includes a servo motor 50 that rotates the second drum 2, and a control device 51 that controls the rotation of the servo motor 50. The control device 51 controls the rotation of the servo motor 50 so that the high-speed first peripheral speed V1 during transfer of the second drum 2 is the same as the peripheral speed of the first drum 1.
[0043] The variable speed drive device 5 controls the rotation of the servo motor 50 so that the high first peripheral speed V1 during transfer (transfer) in FIG. 5(b) becomes a constant peripheral speed. On the other hand, the control device 51 in FIG. 2B controls the rotation of the servo motor 50 so as to decelerate from the first circumferential speed V1 to a lower second circumferential speed V2 after transfer during the non-transfer period in FIG. 5(b), and to accelerate from the lower second circumferential speed V2 to the higher first circumferential speed V1 before the next transfer.
[0044] In this example, the peripheral speed of the first drum 1 in FIG. 5(a) may be high and maintained at a constant peripheral speed V1.
[0045] Next, a method for producing the absorbent core C will be described.
[0046] In Figure 1, a portion of the fibers F produced by a single defibrator 33 is transported by air through the first duct portion 31 to the outer circumferential portion 10 of the first drum 1. In addition, another portion of the fibers F produced by the single defibrator 33 is transported by air through the second duct portion 32 to the outer circumferential portion 20 of the second drum 2.
[0047] When the second drum 2 faces the second duct portion 32 in the suction section T1, the fibers F produced by the supplying device 3 are piled up in the second area α2, whereby the thick portions C2 are piled up at regular intervals on the outer circumferential portion 20 on the second drum 2. The thick portions C2 are transported to the delivery point P while being adsorbed to the second area α2 of the second drum 2.
[0048] At the transfer point P, the thick portion C2 is transferred from the second drum 2 onto the first area α1 of the first drum 1. That is, at the transfer point P, the second drum 2 is set to the non-suction section T2, while the first drum 1 is set to the suction section T1. Therefore, the thick portion C2 on the second drum 2 is transferred to and disposed on a part of the first area α1 of the first drum 1.
[0049] In this example, the thick portion C2 is attracted to and arranged (transferred) on a part of the first area α1 in a state where the fibers F are not stacked in the first area α1.
[0050] 5, the second drum 2 rotates at a high first circumferential speed V1 during transfer. In other words, the second drum 2 is rotated so that the first circumferential speed V1 of the second drum 2 is the same as the circumferential speed of the first drum 1. On the other hand, the second drum 2 is rotated at a second peripheral speed V2 lower than the first peripheral speed V1 when no transfer is performed.
[0051] In other words, the rotation of the servo motor 50 is controlled so that the second drum 2 maintains a constant circumferential speed from the high first circumferential speed V1 during transfer (transfer), while decelerating from the first circumferential speed V1 to a low second circumferential speed V2 after transfer when not transferring, and accelerating from the low second circumferential speed V2 to the high first circumferential speed V1 before the next transfer.
[0052] 2A and 2B are periodically changed in speed, the interval S between adjacent thick portions C2 on the second drum 2 expands to the interval L after being transferred onto the first drum 1. In other words, the thick portions C2 on the second drum 2 can be arranged at a small pitch. Therefore, the second areas α2 can be densely arranged on the second drum 2.
[0053] 2B rotates in the circumferential direction R and faces the first duct portion 31, the fibers F produced by the supply device 3 are piled up in the first area α1, thereby producing a thin portion C1 continuous with the portion around the thick portion C2. At this time, some of the fibers F may also be piled up in the portion of the thick portion C2 in the first area α1.
[0054] In the case of this embodiment, in the step of forming the thin portion C1, the absorbent core C is formed such that the thin portion C1 is continuous along the outer circumferential portion 10 of the first drum 1.
[0055] 1C is thus formed on the outer circumferential portion 10 of the first drum 1. When the formed absorbent core C leaves the dome 31D of the first duct portion 31, it is transferred and transported onto the first web W1 guided to the first transport section 41 in the non-suction section T2.
[0056] Thereafter, the absorbent core C is sandwiched between the second web W2 and the first web W1 transported by the second transport section 42, and then the absorbent core C is cut into individual units for the wearing article. As shown in FIG. 1C, the surface of the thick portion C2 of the absorbent core C is formed so as to protrude beyond the surface of the thin portion C1.
[0057] 3A to 4B show the second embodiment. Regarding the second embodiment, differences from the first embodiment will be mainly described.
[0058] In this example, in addition to the first area α1, the first drum 1 is provided with an inhibition area α3 where stacking of the fibers F is inhibited. For example, the inhibition area α3 may be set to have a small porosity in the mesh of the outer circumferential portion 10 so that suction by negative pressure is weakened. The first drum 1 and the second drum 2 come into contact at the transfer point P in the following state.
[0059] In other words, the two drums come into contact at the transfer point P so that the thin portion C1 is stacked on the first drum 1 in the first area α1 other than the inhibition area α3 where the stacking of the fiber F is inhibited, and the thick portion C2 stacked on the second drum 2 is transferred from the second drum 2 to the inhibition area α3 of the first drum 1 with no fiber F stacked in the inhibition area α3.
[0060] Next, a method for producing the absorbent core C of the second embodiment will be described.
[0061] First, the first drum 1 forms a thin portion C1 having a basis weight lower than that of the thick portion C2 on the first drum 1 in an area other than an inhibiting area α3 where the stacking of the fibers F is inhibited in the first area α1. At this time, the fibers F do not need to be stacked in the inhibiting area α3.
[0062] On the other hand, the second drum 2 stacks the fibers F from the supply device 3 in the second area α2 to form the thick portion C2. At this time, the thick portion C2 is formed on the second drum 2 so as to match the planar shape of the inhibition area α3 of the first drum 1.
[0063] Thereafter, at the transfer point P, the thick portion C2 on the second drum 2 is placed in the inhibition area α3 of the first drum 1, and the thick portion C2 is fitted into the thin portion C1. In this manner, the absorbent core C of Fig. 3C is produced, and a continuous absorbent core C sandwiched between a pair of webs W1, W2 is produced in the same manner as in the above-described first embodiment.
[0064] In this example, the second drum 2 rotates at a high first circumferential speed V1 while the second drum 2 is transferring each thick portion C2 (during transfer). After transfer, during the non-transfer period until the next transfer, the second drum 2 rotates at a second circumferential speed V2 that is slower than the first circumferential speed V1.
[0065] Therefore, the pitch of the multiple thick portions C2 is small on the second drum 2 and large on the first drum 1. That is, the pitch of the second areas α2 of the second drum 2 can be small and densely arranged.
[0066] In the above-described embodiments, the peripheral speed of the first drum 1 is constant. However, this peripheral speed may be decelerated or accelerated during the period from one transfer to the next transfer, that is, during the non-transfer period.
[0067] In the above-mentioned embodiments, the thick portion C2 and the thin portion C1 are fitted together, but this is not necessarily required. For example, the absorbent core may be formed by forming a thin and uniform first core portion on the first drum, and then overlapping a discontinuous second core portion formed on the second drum with the first core portion.
[0068] As described above, the embodiment has been described with reference to the drawings. However, a person skilled in the art will easily imagine various changes and modifications within the obvious scope upon reading this specification. For example, the absorbent core may include a sup. In addition, the absorbent core C may be formed on the drum in a discontinuous state in the circumferential direction R. Therefore, such changes and modifications are intended to be within the scope of the present invention as defined by the claims. [Industrial Applicability]
[0069] The present invention can be used to manufacture absorbent cores for disposable wearing articles. [Explanation of symbols]
[0070] 1: First drum 10: Outer periphery 2: Second drum 20: Outer periphery 3: Supply device 31: First duct section 32: Second duct section 31D, 32D: Dome 33: Fiberizer 41: First conveying section 42: Second conveying section 5: Variable speed drive device 50: Servo motor 51: Control device C: absorbent core C1: thin section (example of first core section) C2: thick section (example of second core section) D: width direction P: Handover point F: Fiber R: Circumferential direction S,L: Interval T1: Attractive section T2: Non-attractive section α1: 1st area α2: 2nd area α3: Inhibition area α4: Inhibition area
Claims
1. An apparatus for manufacturing an absorbent core C in a disposable wearing article, the apparatus comprising: A supply device 3 having a defibrator 33 for generating fibers F pulverized into a fibrous form and supplying the fibers F; a first drum 1 having a first area α1 for adsorbing and stacking the fibers F on an outer peripheral portion 10, and stacking a first core portion C1 in the first area α1; a second drum 2 which has a plurality of second areas α2 smaller than the first areas α1 by adsorbing and stacking the fibers F on an outer peripheral portion 20, and which transfers the second core portions C2 stacked in each of the second areas α2 to the first drum 1 in succession; The absorbent core manufacturing apparatus is provided with a variable speed drive device 5 which rotates the second drum 2 at a high first peripheral speed V1 while the second drum 2 is transferring each of the second core parts C2, and rotates the second drum 2 at a second peripheral speed V2 slower than the first peripheral speed V1 after the transfer and during a non-transfer period until the next transfer.
2. In claim 1, The variable speed drive device 5 comprises a servo motor 50 for rotating the second drum 2 and a control device 51 for controlling the rotation of the servo motor 50, in this absorbent core manufacturing apparatus.
3. In claim 2, The device for manufacturing an absorbent core, wherein the control device 51 controls the rotation of the servo motor 50 so that a high first peripheral speed V1 during transfer of the second drum 2 is the same as the peripheral speed of the first drum 1.
4. In claim 3, The first high-speed peripheral speed V1 during the transfer is set to a constant peripheral speed. On the other hand, during the non-transfer period, the rotation of the second drum 2 is decelerated from the first peripheral speed V1 to the low second peripheral speed V2 after the transfer, and the rotation of the second drum 2 is accelerated from the low second peripheral speed V2 to the high first peripheral speed V1 before the next transfer. The apparatus for manufacturing an absorbent core, wherein the control device 51 controls the rotation of the servo motor 50.
5. In any one of claims 1 to 4, The supply device 3 has a single defibrator 33, A first duct portion 31 for gas-transporting the fibers F generated by the single defibrator 33 to the first drum 1; and a second duct portion 32 for gas-transporting the fibers F produced by the single defibrator 33 to the second drum 2.
6. A method for manufacturing an absorbent core C in a disposable wearing article, comprising combining a first core portion C1 and a second core portion C2 to manufacture the absorbent core C, A supply device 3 having a defibrator 33 for generating fibers F pulverized into a fibrous form and supplying the fibers F; a first drum 1 having a first area α1 for adsorbing and stacking the fibers F on an outer peripheral portion 10, and stacking a first core portion C1 in the first area α1; a second drum 2 that has a plurality of second areas α2 smaller than the first areas α1 by adsorbing and stacking the fibers F on the outer peripheral portion 20, and transfers the second core portions C2 stacked in each of the second areas α2 to the first drum 1 in succession; A step of stacking the first core portion C1 in the first area α1; A step of stacking the second core portion C2 in the second area α2; a step of transferring the second core portion C2 from the second drum 2 onto the first drum 1; rotating the second drum 2 at a high first peripheral speed V1 during the transfer; and rotating the second drum (2) at a second peripheral speed (V2) lower than the first peripheral speed (V1) during non-transfer.
7. In claim 6, A method for manufacturing an absorbent core, wherein the second drum (2) is rotated such that a high first peripheral speed (V1) of the second drum (2) during transfer is the same as the peripheral speed of the first drum (1).
8. In claim 7, The first high speed peripheral speed V1 during the transfer is made to be a constant peripheral speed, A method for manufacturing an absorbent core, wherein the rotation of the servo motor 50 is controlled during the non-transfer period so that the rotation of the second drum 2 is decelerated from the first peripheral speed V1 to the low second peripheral speed V2 after transfer, and so that the rotation of the second drum 2 is accelerated from the low second peripheral speed V2 to the high first peripheral speed V1 before the next transfer.
9. In claim 6, 7 or 8, A step of gas-transporting fibers F generated by a single defibrator 33 through a first duct portion 31 to the first drum 1; The method for manufacturing an absorbent core further comprises a step of gas-transporting the fibers F produced by the single fiberizer 33 through a second duct portion 32 to the second drum 2.
Citation Information
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