Bidirectional AC power converter
The bidirectional AC power converter addresses the issue of detecting device disconnection by using a digital control module and phase-locked circuit to adjust power input/output, ensuring component protection and rapid operation resumption.
Patent Information
- Application Number
- JP2022211131
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2021-12-29
- Filing Date
- 2022-12-28
- Publication Date
- 2025-01-08
- Estimated Expiration
- 2042-12-28
AI Technical Summary
Conventional AC power converters fail to quickly detect disconnection of a device under test without triggering protection mechanisms, leading to potential damage and prolonged downtime.
A bidirectional AC power converter with a digital control module and phase-locked circuit that detects disconnection by analyzing real-time voltage signals for amplitude and angular velocity components, allowing immediate adjustment of power input/output to prevent protection mechanism activation.
The converter effectively protects internal components and quickly resumes operation upon reconnection by accurately detecting disconnection, reducing misjudgments and downtime.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to a bidirectional AC power conversion device, and more particularly to a bidirectional AC power conversion device that disconnects a measurement target element at any time. [Background technology]
[0002] Conventionally, when a current is applied to a measurement target element using an AC power converter, if it is necessary to disconnect (disconnect electrically) the measurement target element from the AC power converter, the current applied by the AC power converter must first be set to zero in order to safely disconnect the measurement target element from the AC power converter. When the measurement target element is disconnected from the AC power converter without an early warning, the AC power converter often cannot quickly restore operation because it triggers a protection mechanism. In one example, when the measurement target element is disconnected from the output terminal of the AC power converter without an early warning, the AC power converter cannot immediately determine that the measurement target element has been disconnected from the output terminal, so the AC power converter still continues to draw current from the output terminal that has become an open circuit. At this time, the output terminal of the AC power converter may be subjected to an abnormal high voltage, and in order to avoid the AC power converter being destroyed, the conventional AC power converter directly triggers a protection mechanism. When the protection mechanism is triggered, even if the measurement target element is reconnected, the conventional AC power converter may need to perform an inspection by a specific step before releasing the protection mechanism, so that the operation of applying a current to the measurement target element cannot be quickly restored.
[0003] Therefore, the industry needs a new AC power conversion device that can effectively protect the internal components without entering a protection mechanism when the measured element is disconnected, and can quickly restore the operation of applying current to the measured element when the measured element is reconnected, thus improving the flexibility of adjusting the measured element at any time. Summary of the Invention
[0004] The present invention provides a bidirectional AC power converter that can more sensitively determine whether a measured element is disconnected from an output terminal. When the measured element is disconnected from an output terminal without early warning, the bidirectional AC power converter can immediately detect the disconnection of the measured element, stop inputting or outputting AC power, and still effectively protect the internal elements without entering into a protection mechanism.
[0005] The present invention provides a bidirectional AC power converter that inputs or outputs a first AC power and includes a power conversion module and a digital control module. The power conversion module sets the input or output first AC power based on a control signal. The digital control module includes a phase locking circuit and a control unit. The phase locking circuit is electrically connected to the power conversion module and detects the input or output first AC power and generates a real-time voltage signal in which an amplitude component and an angular velocity component are defined. The control unit is electrically connected to the power conversion module and the phase locking circuit and sets the control signal based on the amplitude components and at least one amplitude change amount acquired in different switching periods. The control unit calculates at least one amplitude change amount based on the amplitude components acquired in different switching periods, and when the control unit determines that the amplitude components or the at least one amplitude change amount is abnormal, the control signal instructs the power conversion module to stop inputting or outputting the first AC power.
[0006] In some embodiments, the control unit can determine an amplitude change amount of each of the consecutive switching periods, and determine that the amplitude change amount is abnormal if all of the amplitude change amounts of each of the consecutive switching periods are greater than a first threshold. The control unit can also determine an amplitude component of each of the consecutive switching periods, and determine that the amplitude component is abnormal if all of the amplitude components of each of the consecutive switching periods are equal to or less than a second threshold. Furthermore, the control signal can indicate a duty ratio of the power conversion module, and when the control unit determines that the duty ratio is greater than a third threshold, the control unit can instruct the power conversion module to stop inputting or outputting the first AC power by setting the control signal.
[0007] In some embodiments, the phase detector can obtain the amplitude component and the angular velocity component by Park transforming the real-time voltage signal, and the power conversion module can draw or supply the first AC power from or to the device under test via the output terminal.
[0008] In view of the above, the bidirectional AC power converter of the present invention uses a phase-locked loop to lock the first AC power input or output, and judges whether the measured element is disconnected from the output terminal according to the amplitude component of the real-time voltage signal. If the measured element is disconnected from the output terminal without early warning, the bidirectional AC power converter can immediately detect the disconnection of the measured element and stop the input or output of AC power, without entering into a protection mechanism, but still effectively protecting the internal elements. [Brief description of the drawings]
[0009] [Figure 1] 1 is a functional block diagram of a bidirectional AC power conversion device according to an embodiment of the present invention.
[0010] [Diagram 2]FIG. 2 is a schematic diagram showing an AC voltage. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0011] The features, objects and functions of the present invention are further described below. However, the following description is merely an example of the present invention and does not limit the scope of the present invention, that is, any equivalent changes and modifications made within the scope of the claims of the present invention do not depart from the gist of the present invention, and do not depart from the spirit and scope of the present invention, and should be considered as further embodiments of the present invention.
[0012] As shown in FIG. 1, FIG. 1 is a functional block diagram of a bidirectional AC power conversion apparatus according to an embodiment of the present invention. As shown in FIG. 1, the bidirectional AC power conversion apparatus 1 is electrically connected between an external power source 2 and a measurement target element DUT in order to transmit AC power (first AC power) to the measurement target element DUT. In practice, the external power source 2 may be a commercial power source or other voltage source, and the measurement target element DUT applicable to the bidirectional AC power conversion apparatus 1 is not limited to a load or a voltage source. In one example, when the measurement target element DUT is a load, the bidirectional AC power conversion apparatus 1 can provide power to drive the measurement target element DUT. When the measurement target element DUT is a voltage source, the bidirectional AC power conversion apparatus 1 can supply the power provided from the measurement target element DUT to the external power source 2 by drawing power from the measurement target element DUT. That is, the bidirectional AC power conversion apparatus 1 does not limit the transmission direction of the AC power, and the AC power may be input to the bidirectional AC power conversion apparatus 1 or output from the bidirectional AC power conversion apparatus 1.
[0013] The bidirectional AC power converter 1 includes a power conversion module 10 and a digital control module 12 including a phase-locked loop 120 and a control unit 122. Here, the power conversion module 10 includes an output terminal 100 electrically connected to a device under test DUT. In one example, the output terminal 100 and the device under test DUT may be connected via a bus bar. In addition, the control unit 122 is electrically connected to the phase-locked loop 120 and the power conversion module 10, respectively, and can generate a control signal for setting a first AC power input to the power conversion module 10 or output from the power conversion module 10. The control signal may be a pulse-width modulation (PWM) signal, and the control unit 122 can set various parameters of the AC voltage or AC current output from the power conversion module 10 by determining a duty ratio of the pulse-width modulation signal in one duty cycle.
[0014] In practice, the phase lock circuit 120 includes a phase detector, and after the output terminal 100 and the DUT are securely connected, the phase detector can lock the AC voltage or AC current transmitted between the power conversion module 10 and the DUT. For example, assuming that the power conversion module 10 is set to draw power from the DUT, and the phase detector locks the AC voltage, the phase lock circuit 120 can generate a real-time voltage signal based on the locked AC voltage. In one example, the real-time voltage signal generated by the phase lock circuit 120 can be used as a means for determining whether the DUT operates normally. That is, if the phase detector successfully locks the AC voltage (generates a real-time voltage signal), the control unit 122 can determine that the DUT is connected to the system. In addition, the phase lock circuit 120 can obtain the amplitude component and the angular velocity component of the real-time voltage signal by performing a Park transformation on the real-time voltage signal. Those skilled in the art should be able to understand the operation principle of the phase lock circuit 120, so the description of this embodiment will be omitted here. In one example, the phase locked loop 120 can obtain a corresponding real-time voltage signal in each switching cycle, so that the control unit 122 can calculate the difference between the two amplitude components, i.e., the amplitude change amount, based on the real-time voltage signals of two adjacent switching cycles. In practice, the control unit 122 can record the corresponding N-1 amplitude change amounts based on the real-time voltage signals of N consecutive switching cycles, and set the control signal according to the N-1 amplitude change amounts.
[0015] As an actual example, assume that the power conversion module 10 is set to draw power from the device under test DUT, and if the connection line between the output terminal 100 and the device under test DUT is suddenly cut off, the device under test DUT will be disconnected from the output terminal 100 without an early warning. In order to transmit AC power between the bidirectional AC power conversion device 1 and the device under test DUT, if the device under test DUT is disconnected from the output terminal 100 without an early warning, the AC voltage at this time may be close to a peak voltage or close to zero voltage. Hereinafter, the processing method of the bidirectional AC power conversion device 1 according to the present embodiment will be described in these two cases. As shown in FIG. 1 and FIG. 2, FIG. 2 is a schematic diagram showing an AC voltage. As shown in the drawing, if it is assumed that the device under test DUT is disconnected from the output terminal 100 at time T1, the AC voltage is a value close to a peak value. At this time, the control unit 122 can know from the real-time voltage signal (the previous switching cycle and the current switching cycle) that the amplitude change amount suddenly becomes abnormally large, for example, the voltage decays quickly from the peak value, so that the amplitude change amount is larger than the preset first threshold value. In practice, when the control unit 122 determines that the amplitude change amount is abnormal, it quickly adjusts the control signal to instruct the power conversion module 10 to stop the input or output of the first AC power. For example, the control unit 122 can adjust the control signal to make the duty ratio zero, so that the first AC power is not input to the output terminal 100 of the power conversion module 10 or output from the output terminal 100 of the power conversion module 10, thereby maintaining zero voltage.
[0016] This embodiment does not limit the exact value of the first threshold value here, and those skilled in the art can understand that the first threshold value is determined based on the transmitted AC voltage. On the other hand, the control unit 122 does not necessarily adjust the control signal immediately based only on a single amplitude change amount being abnormal. For example, the control unit 122 can determine whether the amplitude change amount is abnormal from the real-time voltage signal of a plurality of consecutive adjacent switching periods. For example, when the control unit 122 finds that at least six consecutive amplitude changes are all greater than the preset first threshold value, it can determine that the device under test DUT has already been disconnected from the output terminal 100.
[0017] In one example, assuming that the measurement target element DUT is disconnected from the output terminal 100 at time T2, the AC voltage at time T2 is close to zero, so the current input to the output terminal 100 or output from the output terminal 100 is essentially close to zero. In terms of a conventional AC power conversion device, the conventional AC power conversion device is prone to misjudgment because it cannot immediately determine whether the measurement target element is disconnected. In particular, the conventional AC power conversion device's method of digitally measuring current has errors such as noise interference, making it difficult to determine whether a small value detected near the current zero point is the current zero point. In other words, when the measurement target element DUT is disconnected near the current zero point, the conventional AC power conversion device cannot grasp the timing to quickly trigger the protection mechanism. In contrast, the amplitude component in this embodiment is a value obtained by separating the angular velocity component (phase) by Park transformation, so the control unit 122 can find out whether the voltage amplitude changes more quickly. As a result, when the measurement target element DUT is disconnected from the output terminal 100 at time T2, the control unit 122 of this embodiment determines whether an abnormality occurs due to the amount of change in amplitude, and quickly adjusts the control signal to instruct the power conversion module 10 to stop the input or output of the first AC power.
[0018] The above-mentioned determination means using the amplitude change amount is applied when the AC voltage input to or output from the power conversion module 10 changes significantly, and when the AC voltage input to or output from the power conversion module 10 changes slightly, the control unit 122 can use the amplitude component to determine whether the device under test DUT is disconnected. In one example, since the voltage peak value of the AC voltage input to or output from the power conversion module 10 is known, in this embodiment, the threshold (second threshold) can be set with reference to the voltage peak value. In practice, the second threshold is not necessarily equal to the voltage peak value, and may be slightly smaller than the voltage peak value, but this embodiment is not limited thereto. As a practical example, it is assumed that the power conversion module 10 is set to draw power from the device under test DUT, and the phase detector of the phase locked loop 120 locks the real-time voltage signal to obtain the amplitude component and the angular velocity component. At this time, the control unit 122 can determine whether the measurement target element DUT is disconnected based on whether one or more amplitude components are lower than the second threshold. For example, the control unit 122 may record the amplitude components of a plurality of consecutive switching periods, and if the amplitude components of a plurality of consecutive switching periods are continuously smaller than the second threshold, it can determine that the measurement target element DUT has already been disconnected. As described above, since the amplitude components in this embodiment are values obtained by separating the angular velocity components (phases) by the Park conversion, even if the AC voltage changes slightly, the control unit 122 can quickly determine whether the measurement target element DUT is disconnected. Similarly, when the control unit 122 determines that the measurement target element DUT has already been disconnected, it can adjust the control signal to make the duty ratio zero, thereby maintaining zero voltage without inputting the first AC power to the output terminal 100 of the power conversion module 10 or outputting it from the output terminal 100 of the power conversion module 10.
[0019] In addition, since an energy storage capacitor (e.g., bridge-connected between two terminals) is usually bridge-connected to the output terminal 100, the energy storage capacitor may cause a surge and further increase the voltage value after the measurement target element DUT is disconnected. This embodiment also designs a mechanism to avoid the surge and release the power of the energy storage capacitor. For example, assuming that the power conversion module 10 draws power from the measurement target element DUT, in order to avoid a surge caused by the disconnection of the measurement target element DUT, the power conversion module 10 of this embodiment can preset the upper limit of the duty ratio to a third threshold, for example, the duty ratio is 0.95. That is, when the control unit 122 determines that the duty ratio of the power conversion module 10 is greater than the third threshold, it can infer that the potential reason for the duty ratio being greater than the third threshold is that the measurement target element DUT is disconnected when the AC voltage is close to the peak value. Thereby, the control unit 122 can directly adjust the control signal at this time to make the duty ratio zero, so as to maintain the zero voltage without inputting the first AC power to the output terminal 100 of the power conversion module 10 or outputting it from the output terminal 100 of the power conversion module 10. In addition, the digital control module 12 can further monitor the voltage and current value of the output terminal 100, and after the input or output of the first AC power is stopped, the power conversion module 10 maintains the zero voltage for a certain period of time until the digital control module 12 determines according to the voltage and current value of the output terminal 100 that the energy storage capacitor has already released power.
[0020] On the other hand, the above is an example in which the power conversion module 10 draws power from the measurement target element DUT, but in reality, the above embodiment may also be applied to the power conversion module 10 supplying power to the measurement target element DUT. That is, the control unit 122 judges abnormal situations such as the amplitude change amount being larger than the first threshold, the amplitude component being smaller than the second threshold, and the duty ratio of the power conversion module 10 being larger than the third threshold, regardless of the power transmission direction. Even if the power conversion module 10 supplies power to the measurement target element DUT, the control unit 122 can judge whether the measurement target element DUT is disconnected according to the above embodiment.
[0021] As can be seen from the above, in the bidirectional AC power converter 1 of this embodiment, when the measured element DUT is disconnected from the output terminal 100 without an early warning, the control unit 122 judges the disconnection of the measured element DUT based on the real-time voltage signal generated by the AC voltage locked by the phase-locked loop 120, so that erroneous judgment due to the influence of the voltage phase can be reduced, and the control signal is quickly adjusted to zero the duty ratio so that the bidirectional AC power converter 1 does not trigger a protection mechanism due to the abnormal high voltage of the output terminal 100 before causing an increase in the voltage value due to the disconnection of the measured element DUT. Since the bidirectional AC power converter 1 does not trigger a protection mechanism due to the disconnection of the measured element DUT, the bidirectional AC power converter 1 can quickly recover operation after the measured element DUT is reconnected to the output terminal 100.
[0022] In view of the above, the bidirectional AC power converter of the present invention uses a phase locked loop to lock the first AC power input or output, and judges whether the measured element is disconnected from the output terminal according to the amplitude component of the real-time voltage signal. If the measured element is disconnected from the output terminal without early warning, the bidirectional AC power converter can immediately detect the disconnection of the measured element and stop the input or output of AC power, without entering into a protection mechanism, but still effectively protecting the internal elements. [Explanation of symbols]
[0023] 1. Bidirectional AC power converter 10 Power Conversion Module 100 Output terminal 12 Digital Control Module 120 Phase-locked circuit 122 Control Unit 2 External power supply DUT: Element to be measured
Claims
1. A bidirectional AC power conversion device that inputs or outputs a first AC power, a power conversion module that sets the first AC power to be input or output based on a control signal; a phase-locked loop circuit electrically connected to the power conversion module, for detecting the first AC power input or output, and generating a real-time voltage signal having a defined amplitude component and an angular velocity component represented by a curve; a digital control module electrically connected to the power conversion module and the phase locked loop, the digital control module including a control unit that sets the control signal based on the amplitude components and at least one amplitude change amount acquired in two adjacent switching periods; the control unit calculates the at least one amplitude change amount based on the amplitude components acquired in the two adjacent switching periods, and when the control unit determines that the amplitude component or the at least one amplitude change amount is abnormal, the control signal instructs the power conversion module to stop input or output of the first AC power.
2. 2. The bidirectional AC power converter according to claim 1, wherein the control unit determines the amount of amplitude change in each of a plurality of consecutive switching periods, and determines that the amount of amplitude change is abnormal when all of the amounts of amplitude change in each of a plurality of consecutive switching periods are greater than a first threshold value.
3. 2. The bidirectional AC power converter according to claim 1, wherein the control unit determines the amplitude component of each of a plurality of consecutive switching periods, and determines that the amplitude component is abnormal when all of the amplitude components of each of the plurality of consecutive switching periods are equal to or less than a second threshold value.
4. The bidirectional AC power conversion device of claim 1, wherein when the control unit determines that the duty ratio of the power conversion module is greater than a third threshold, the control unit instructs the power conversion module to stop input or output of the first AC power by setting the control signal.
5. The bidirectional AC power converter according to claim 1 , wherein the phase locked loop circuit including a phase detector obtains the amplitude component and the angular velocity component by Park transforming the real-time voltage signal.
6. The bidirectional AC power converter according to claim 1 , wherein the power conversion module draws the first AC power from a target element via an output terminal or supplies the first AC power to the target element.
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