Vehicle battery unit control device

The battery unit control device for vehicles addresses the issue of deterioration by enhancing high-rate charging and discharging specific batteries, restoring balance and maintaining performance.

JP7622608B2Active Publication Date: 2025-01-28MAZDA MOTOR CORP
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Patent Information

Application Number
JP2021173814
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-10-25
Publication Date
2025-01-28
Estimated Expiration
2041-10-25

AI Technical Summary

Technical Problem

Existing battery control devices for electric and hybrid vehicles fail to recover the deterioration caused by excessive discharge or charging, leading to reduced discharge capacity and charging power.

Method used

A battery unit control device that enhances the opportunity for high-rate charging or discharging specific batteries within the battery unit to restore the balance of charge and discharge rates, using a controller to manage charging and discharging based on vehicle driving states.

Benefits of technology

The device effectively recovers battery unit deterioration by increasing opportunities for high-rate charging or discharging, maintaining optimal performance and extending the life of the battery unit.

✦ Generated by Eureka AI based on patent content.

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Abstract

To restore the degradation of an overdischarged or overcharged battery unit.SOLUTION: A battery unit control device for vehicles comprises: a battery unit 110 having a plurality of batteries (first battery 61, second battery 62) which are respectively chargeable and dischargeable and are connected in parallel to a drive unit (motor 41); and a controller (ECU 70) which, at normal control time, controls the charging and discharging of the battery unit in response to a charge or a discharge request corresponding to the travel state of a vehicle. The controller determines, in normal control, whether the battery unit is overcharged or overdischarged and exercises recovery control for discharging at a high rate using only some of the plurality of batteries at a battery unit discharge request time when it is determined that the battery unit is overcharged, and exercises recovery control for charging only some of the plurality of batteries at a high rate at a battery unit charge request time when it is determined that the battery unit is overdischarged.SELECTED DRAWING: Figure 1
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Description

[Technical field]

[0001] The technology disclosed herein relates to a vehicle battery unit control device. [Background technology]

[0002] Battery units used in electric vehicles and hybrid vehicles are repeatedly charged and discharged. As a result of repeated charging and discharging, the battery unit may deteriorate to the over-discharging side or to the over-charging side. The battery control device described in Patent Document 1 reduces the allowable discharge power when the battery unit deteriorates to the over-discharging side, and reduces the allowable charge power when the battery unit deteriorates to the over-charging side. In this way, the battery control device described in Patent Document 1 suppresses the progression of deterioration of the battery unit. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] JP 2017-50981 A Summary of the Invention [Problem to be solved by the invention]

[0004] The technology described in Patent Document 1 can suppress the progression of deterioration of a battery unit that has deteriorated to the over-discharging or over-charging side, but this technology cannot restore the deterioration of the battery unit.

[0005] The technology disclosed herein recovers deterioration of a battery unit in which the charge / discharge rate balance has been disrupted, such as due to overcharging or overdischarging. [Means for solving the problem]

[0006] The inventor first focused on the fact that a battery unit with an imbalanced charge / discharge rate can be restored by applying a reverse pulse to it. That is, if an over-discharged battery unit is charged at a high rate, the battery unit can be restored to its original state, and if an over-charged battery unit is discharged at a high rate, the battery unit can be restored to its original state.

[0007] However, in a vehicle battery unit that is mounted on a vehicle and supplies power to a drive unit of the vehicle, the discharge or charge request for the battery unit is determined according to the running state of the vehicle, and the discharge or charge rate at that time is also determined, so that the opportunities for the vehicle battery unit to perform high-rate charging or high-rate discharging are limited.

[0008] The technology disclosed herein aims to recover deterioration of an over-discharged or over-charged battery unit by increasing the opportunities for executing high-rate charging or high-rate discharging of the vehicle battery unit.

[0009] Specifically, the technology disclosed herein relates to a vehicle battery unit control device. A drive unit that is mounted on a vehicle and generates a driving force for running the vehicle; a battery unit including a plurality of batteries connected in parallel to the drive unit, each of the batteries being capable of being charged and discharged; a controller that controls charging and discharging of each of the plurality of batteries in response to a charging request or a discharging request corresponding to a running state of the vehicle during normal control; The controller includes: In the normal control, it is determined that the battery unit is overcharged (a charge rate is higher than a discharge rate) or overdischarged (a discharge rate is higher than a charge rate); If the battery unit is overcharged, recovery control is performed in which only some of the batteries are discharged at a high rate when a discharge request is made for the battery unit; If the battery unit is over-discharged, recovery control is performed to charge only some of the plurality of batteries at a high rate when a charge request is made for the battery unit.

[0010] During normal control, the controller controls charging and discharging of the battery unit in response to a charging request or a discharging request corresponding to the vehicle's running state. During normal control, the battery unit may become overcharged (the charging rate is higher than the discharging rate) or overdischarged (the discharging rate is higher than the charging rate). When the controller determines that the battery unit is overcharged or overdischarged, it performs recovery control.

[0011] The recovery control when the battery unit is overcharged is control to discharge the battery unit at a high rate. In the vehicle battery unit control device configured as described above, the controller uses only some of the multiple batteries to discharge in response to a discharge request. Because only some of the batteries are used, the discharge rate of those batteries must be increased to satisfy the requested discharge amount. As a result, some of the batteries are discharged at a high rate, so that if they are overcharged and deteriorated, the deterioration is restored. At this time, those batteries discharge in a manner that satisfies the discharge request, and the drive unit can achieve driving in accordance with the driver's intentions.

[0012] On the other hand, recovery control when the battery unit is over-discharged is control to charge the battery unit at a high rate. In the vehicle battery unit control device configured as described above, the controller uses only some of the multiple batteries to charge in response to a charging request. Because only some of the batteries are used, the charging rate of those batteries must be increased to satisfy the requested charging amount. As a result, some of the batteries are charged at a high rate, and thus the deterioration is restored if the batteries are deteriorated due to over-discharge. At this time, those batteries are charged in a manner that satisfies the charging request, and charging that corresponds to the vehicle's running state is realized.

[0013] In this way, the battery unit can discharge or charge the battery at a high rate while charging or discharging according to the vehicle's running state. The vehicle battery unit control device configured as described above can increase the opportunities to recover from the deterioration of a battery unit that has been over-discharged or over-charged. Since the deterioration of the battery unit can be recovered, the deterioration of the battery unit that has been used for a long period of time is suppressed.

[0014] the vehicle battery unit control device includes a generator to which the plurality of batteries are connected in parallel and which supplies generated power to each of the plurality of batteries; The controller may supply the generated power of the generator to only some of the plurality of batteries during recovery control when the battery unit is over-discharged.

[0015] According to this configuration, the battery unit is charged using the power generated by the generator, and the opportunity to charge the battery unit is not limited to the time of regenerative power generation.

[0016] In addition, since a plurality of batteries are connected in parallel to the generator, as described above, during recovery control, the generator can supply generated power to only some of the batteries, allowing the batteries to be charged at a high rate.

[0017] Therefore, the vehicle battery unit control device having the above configuration can increase the opportunities to restore the battery unit from deterioration caused by excessive discharging.

[0018] The controller integrates high-rate discharge power or high-rate charge power of the battery unit during the normal control, The controller may also perform charging at a high rate corresponding to the accumulated discharge power, or discharging at a high rate corresponding to the accumulated charge power, during the recovery control.

[0019] By matching the high-rate discharge power or high-rate charge power during normal control with the high-rate charge power or high-rate discharge power during recovery control, the deterioration of the battery unit can be effectively restored.

[0020] The controller may switch between a plurality of batteries during recovery control to charge or discharge at a high rate.

[0021] In this way, the controller can recover the deterioration of all the multiple batteries.

[0022] the vehicle battery unit control device includes a plurality of converters corresponding to the plurality of batteries, each converter being connected in parallel to the drive unit; The controller may be configured to charge or discharge a plurality of batteries using the plurality of converters during the normal control, and to charge or discharge a portion of the batteries using some of the converters during the recovery control.

[0023] During normal control, the parallel converters can use their respective step-up and step-down functions to make the voltage supplied to the drive unit from each of the multiple batteries connected in parallel to the drive unit the same voltage.

[0024] Furthermore, during recovery control, the parallel converters can use their respective cutoff functions to charge or discharge only some of the batteries connected in parallel to the drive unit.

[0025] the vehicle battery unit control device is connected to the drive unit and includes a converter common to the plurality of batteries, the battery unit includes a series line that connects the plurality of batteries in series and a switch that connects and disconnects the series line; The controller may be configured to, during the normal control, charge or discharge the multiple batteries using the converter with the multiple batteries connected in series, and, during the recovery control, charge or discharge some of the batteries using the converter with the series connection of the multiple batteries disconnected.

[0026] With this configuration, all of the batteries connected in series can be charged or discharged during normal control, and some of the batteries that have been disconnected from the series connection can be charged or discharged during recovery control. This configuration also has the advantage of reducing the number of converters, since a common converter is provided for the batteries. Effect of the Invention

[0027] The vehicle battery unit control device can increase the opportunities to restore deterioration of a battery unit that has an imbalance in charge and discharge rates, such as due to overcharging or overdischarging. [Brief description of the drawings]

[0028] [Figure 1] FIG. 1 is a diagram showing the overall configuration of a hybrid vehicle equipped with a vehicle battery unit and its control device. [Diagram 2] The upper graph in FIG. 2 shows an example of current change in the case of overcharging, and the lower graph shows an example of current change in the case of overdischarging. [Diagram 3] FIG. 3 illustrates the relationship between the charge / discharge rate balance and degradation. [Figure 4] FIG. 4 shows that a battery unit with an unbalanced charge / discharge rate can be restored by applying a reverse pulse. [Diagram 5] The upper diagram in FIG. 5 shows a state in which only the first battery is discharging, and the lower diagram shows a state in which only the second battery is discharging. [Figure 6] The upper diagram in FIG. 6 shows a state in which only the first battery is charging, and the lower diagram shows a state in which only the second battery is charging. [Figure 7] FIG. 7 is a flow diagram of control when a discharge request is made to the battery unit. [Figure 8] FIG. 8 is a flow diagram of control when a charge request is made to a battery unit. [Figure 9] FIG. 9 is a flow diagram of control when a discharge request is made to a battery unit according to a modified example. [Figure 10] FIG. 10 is a flow diagram of control when a charge request is made to a battery unit according to a modified example. [Figure 11] FIG. 11 is a diagram showing the overall configuration of a hybrid vehicle according to a modified example. [Figure 12] FIG. 12 is a diagram showing the overall configuration of a hybrid vehicle according to a modified example. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0029] Hereinafter, an embodiment of a vehicle battery unit control device will be described with reference to the drawings. The vehicle battery unit control device described here is an example. Fig. 1 illustrates a hybrid vehicle (Hybrid Electric Vehicle or Plug-in Hybrid Electric Vehicle) equipped with a vehicle battery unit control device. The vehicle battery unit control device is not limited to application to hybrid vehicles, but can also be applied to electric vehicles (Battery Electric Vehicles) that are not equipped with an engine as a driving source.

[0030] <Overall configuration of hybrid vehicle> 1, the hybrid vehicle 100 includes wheels 10, axles 12, a motor 41, an engine 20, a generator 42, a first inverter 51, a second inverter 52, a first converter 71, a second converter 72, a battery unit 110, and an electronic control unit (ECU) 70. The motor 41 constitutes a drive unit of the hybrid vehicle 100. The ECU 70 is an example of a controller.

[0031] This hybrid vehicle 100 is of a series type, and the motor 41 functions as a drive source that outputs driving force for the vehicle. The engine 20 functions as a drive source that drives the generator 42. The engine 20 is, for example, a gasoline engine.

[0032] The motor 41 is coupled to the axle 12 and is connected to the battery unit 110 via a first inverter 51. The electric power of the battery unit 110 is converted to AC power by the first inverter 51 and then supplied to the motor 41. The motor 41 receives the supplied electric power and functions as an electric motor to rotate the axle 12. The motor 41 also functions as a generator by performing regenerative operation when the hybrid vehicle 100 decelerates, thereby charging the battery unit 110.

[0033] The generator 42 is connected to the first inverter 51 and the battery unit 110 via the second inverter 52. As described above, the generator 42 is driven by the engine 20 to supply power to the motor 41 and charge the battery unit 110. The second inverter 52 converts the power generated by the generator 42 into DC power and outputs it to the first inverter 51 or a first converter 71 and a second converter 72 described below.

[0034] The battery unit 110 has a plurality of batteries. The battery unit 110 in the configuration example of FIG. 1 has a first battery 61 and a second battery 62. The first battery 61 and the second battery 62 are secondary batteries that can be charged and discharged. Specifically, the first battery 61 and the second battery 62 are lithium ion batteries. The number of batteries included in the battery unit 110 is not limited to two. Also, the batteries included in the battery unit 110 may have the same capacity and the same voltage, but are not limited thereto.

[0035] The first battery 61 is connected to the first inverter 51 and the second inverter 52 via a first converter 71. The second battery 62 is connected to the first inverter 51 and the second inverter 52 via a second converter 72. The first battery 61 and the second battery 62 are connected in parallel to the motor 41 and the generator 42. The first converter 71 and the second converter 72 are also connected in parallel to the motor 41 and the generator 42.

[0036] The first converter 71 has a function of stepping up or stepping down the voltage between the first battery 61 and the first inverter 51 or the second inverter 52, and the second converter 72 has a function of stepping up or stepping down the voltage between the second battery 62 and the first inverter 51 or the second inverter 52. As described later, the first converter 71 also has a function of disconnecting the first battery 61 from the first inverter 51 or the second inverter 52, and the second converter 72 also has a function of disconnecting the second battery 62 from the first inverter 51 or the second inverter 52.

[0037] The ECU 70 controls the motor 41 and the engine 20 as well as charging and discharging the battery unit 110 so as to realize a desired driving state in response to driving operations by the driver of the hybrid vehicle 100 (that is, normal control of the hybrid vehicle 100).

[0038] Specifically, when driving the motor 41 to run the hybrid vehicle 100, the ECU 70 discharges the first battery 61 and the second battery 62 in response to a discharge request corresponding to the running state of the hybrid vehicle 100, and supplies the electric power to the first inverter 51 through the first converter 71 and the second converter 72. At this time, the first converter 71 and the second converter 72 adjust the discharge voltages of the first battery 61 and the second battery 62 so that the voltages supplied to the first inverter 51 match each other.

[0039] Furthermore, during regeneration of the hybrid vehicle 100, the ECU 70 supplies the regenerative power of the motor 41 to the first battery 61 and the second battery 62 through the first converter 71 and the second converter 72 in response to a charging request. The first battery 61 and the second battery 62 are charged by the regenerative power.

[0040] Furthermore, when the generator 42 generates power, the ECU 70 supplies all or a part of the power generated by the generator 42 to the motor 41 via the second inverter 52 and the first inverter 51. At this time, the ECU 70 may supply a part of the power generated by the generator 42 to the first battery 61 and the second battery 62 via the first converter 71 and the second converter 72. In this case, the first battery 61 and the second battery 62 are charged with the power generated by the generator 42.

[0041] <Battery unit control device> The battery unit 110 mounted on the hybrid vehicle 100 repeats charging and discharging as described above as the hybrid vehicle 100 travels. Depending on the traveling state of the hybrid vehicle 100, charging at a high rate or discharging at a high rate may also be performed. Depending on the traveling state of the hybrid vehicle 100, the charging rate and the discharging rate may not be equal or approximately equal. For example, FIG. 2 illustrates the change in the charging current and the discharging current for the battery unit 110 over time. As shown in the upper diagram of FIG. 2, the battery unit 110 may become overcharged with the charging rate higher than the discharging rate by performing charging at a high rate, or may become overdischarged with the discharging rate higher than the charging rate by performing discharging at a high rate, as shown in the lower diagram of FIG. 2.

[0042] When the battery is overcharged as shown in the upper diagram of Fig. 2 or overdischarged as shown in the lower diagram of Fig. 2, the concentration distribution of Li ions becomes unbalanced inside the battery, causing deterioration in which the internal resistance increases. Fig. 3 illustrates the relationship between the charge / discharge rate balance and deterioration. In both the case of overcharging where the charge rate is higher than the discharge rate, and the case of overdischarging where the discharge rate is higher than the charge rate, the internal resistance of the battery unit 110 increases, and deterioration of the battery unit 110 progresses.

[0043] This deterioration is reversible and can be restored. Specifically, in the case of overcharging, the battery unit 110 is discharged at a high rate, and in the case of overdischarging, the battery unit 110 is charged at a high rate. This improves the bias in the concentration distribution of Li ions, and the deterioration is restored. For example, FIG. 4 shows that the deterioration can be restored by applying a reverse pulse to the battery unit 110 whose charge / discharge rate balance is lost. The horizontal axis of FIG. 4 is the number of cycles of the battery unit 110, and the vertical axis is the resistance increase rate of the battery unit 110. The number of cycles referred to here is the number counted as one cycle when the vehicle starts to be driven and high current charging / discharging is performed one or more times and the driving is completed.

[0044] The dashed line in the figure illustrates the change in the resistance rise rate when overcharging, in which the charge rate is higher than the discharge rate, continues. In this case, the resistance rise rate gradually increases, and deterioration progresses. In contrast, the solid line in the figure illustrates the change in the resistance rise rate when overcharging, in which the charge rate is higher than the discharge rate, and overdischarging, in which the discharge rate is higher than the charge rate, are alternately switched every cycle. In this case, the increase in the resistance rise rate is suppressed, and the progression of deterioration is suppressed. In other words, in the case of overcharging, discharge is performed at a high rate, and in the case of overdischarging, charging is performed at a high rate, so that deterioration can be restored. As can be seen from FIG. 4, even if overcharging and overdischarging are alternately switched, it is difficult to completely restore deterioration.

[0045] The control device of the vehicle battery unit executes recovery control to recover the deterioration of the battery unit 110 by discharging or charging at a high rate in the event of overcharging or overdischarging. However, the discharge request or charge request for the battery unit 110 is determined according to the running state of the hybrid vehicle 100. Depending on the running state of the hybrid vehicle 100, there are cases where high-rate discharge or high-rate charging is not required. If high-rate charging or discharging is not required, the control device cannot recover the deterioration of the battery unit 110.

[0046] In order to increase the chances of recovering the deterioration of the battery unit 110, the control device of the vehicle battery unit discharges or charges only one of the first battery 61 and the second battery 62 connected in parallel to the drive unit 120 during recovery control. By limiting the number of batteries used to one, the discharge rate or charge rate must be increased to satisfy the required discharge or charge corresponding to the running state of the hybrid vehicle 100. As a result, high-rate discharge or high-rate charging is performed. The control device of the vehicle battery unit can recover the deterioration of the battery unit 110 by charging and discharging at a high rate while running the hybrid vehicle 100 in response to the driver's request.

[0047] (Control details) 5 and 6 show the flow of electricity during recovery control. FIG. 5 shows a high-rate discharge state. This recovers from deterioration due to overcharging. The upper diagram of FIG. 5 shows a state in which only the first battery 61 is discharged. In this case, the first converter 71 supplies the discharged power of the first battery 61 to the motor 41 through the first inverter 51. Meanwhile, the second converter 72 cuts off the current between the second battery 62 and the first inverter 51. The lower diagram of FIG. 5 shows a state in which only the second battery 62 is discharged. In this case, the second converter 72 supplies the discharged power of the second battery 62 to the motor 41 through the first inverter 51. Meanwhile, the first converter 71 cuts off the current between the first battery 61 and the first inverter 51.

[0048] FIG. 6 shows a charging state at a high rate. This recovers the deterioration caused by excessive discharging. The upper diagram of FIG. 6 shows a state in which only the first battery 61 is charged. In this case, the first converter 71 supplies the generated power of the generator 42 to the first battery 61. Meanwhile, the second converter 72 cuts off the current between the second battery 62 and the second inverter 52. Note that a part of the generated power is supplied to the motor 41 through the first inverter 51. The lower diagram of FIG. 6 shows a state in which only the second battery 62 is charged. In this case, the second converter 72 supplies the generated power of the generator 42 to the second battery 62. Meanwhile, the first converter 71 cuts off the current between the first battery 61 and the second inverter 52. Note that, even here, a part of the generated power is supplied to the motor 41 through the first inverter 51.

[0049] Here, in the example of Figure 6, the first battery 61 or the second battery 62 is charged at a high rate using the power generated by the generator 42, but the ECU 70 may also charge the first battery 61 or the second battery 62 at a high rate using the regenerative power of the motor 41 during recovery control.

[0050] The ECU 70 executes the recovery control while switching between the first battery 61 and the second battery 62. In this manner, the recovery control can be performed for all the batteries in the battery unit 110. As a result, all the batteries are restored to their original state.

[0051] In addition, in the recovery control, the ECU 70 makes the amount of power of high-rate charging equal to the amount of power discharged during normal control. Similarly, the ECU 70 makes the amount of power of high-rate discharging equal to the amount of charging power during normal control. That is, as illustrated in the upper diagram of FIG. 2, in the case of overcharging, the amount of power during high-rate charging is accumulated in advance (see the shaded portion in the upper diagram of FIG. 2), and in the recovery control, as illustrated in the lower diagram of FIG. 2, high-rate discharging is performed so as to be equal to the accumulated amount of power (see the shaded portion in the lower diagram of FIG. 2). In addition, as illustrated in the lower diagram of FIG. 2, in the case of overdischarging, the amount of power during high-rate discharging is accumulated in advance (see the shaded portion in the lower diagram of FIG. 2), and in the recovery control, as illustrated in the upper diagram of FIG. 2, high-rate charging is performed so as to be equal to the accumulated amount of power (see the shaded portion in the upper diagram of FIG. 2). In this way, the deterioration of the battery unit 110 can be effectively restored.

[0052] In addition, during normal control, when charging and discharging at a large current and charging and discharging at a small current are repeated, the integrated value of the charging energy and the integrated value of the discharging energy can be calculated by integrating the energy each time charging and discharging at a large current is performed.

[0053] (Flow of Control) The control flows are shown in Fig. 7 and Fig. 8. Fig. 7 shows the control flow when there is a request to discharge the battery unit 110, and Fig. 8 shows the control flow when there is a request to charge the battery unit 110. Note that the order of steps in Figs. 7-8 and Figs. 9-10 described below can be changed as appropriate. Also, some steps can be omitted, and new steps can be added.

[0054] In step S1 after the start of the flow in Fig. 7, the ECU 70 determines whether or not the overcharging flag F1 is 1. The overcharging flag F1 is a flag for determining whether or not the battery unit 110 is overcharged. As will be described later, the overcharging flag F1 is changed from 0 to 1 in step S19 of the flow in Fig. 8. If the determination in step S1 is YES, that is, if the battery unit 110 is overcharged, recovery control is required and the process proceeds to step S2, and if the determination in step S1 is NO, that is, if the battery unit 110 is not overcharged, recovery control is not required and the process proceeds to step S7.

[0055] In steps S7 to S10, the ECU 70 executes normal control. That is, in step S7, the ECU 70 discharges both the first battery 61 and the second battery 62 to supply power to the motor 41. In the following step S8, the ECU 70 judges whether or not a high-rate discharge request has been made. The ECU 70 judges YES when a discharge exceeding a predetermined high-rate threshold is requested, for example, as illustrated by a broken line in the lower diagram of FIG. 2. If the judgment in step S8 is NO, the process returns. If the judgment in step S8 is YES, the process proceeds to step S9. In step S9, the ECU 70 changes the excessive discharge flag F2 from 0 to 1, and in the following step S10, the ECU 70 accumulates the high-rate discharge power. That is, the ECU 70 accumulates the power of the shaded portion illustrated in the lower diagram of FIG. 2. The high-rate discharge power amount accumulated in step S10 is used in recovery control (steps S13 and S15) in the case of excessive discharge in the flow of FIG. 8 described later.

[0056] Meanwhile, in steps S2 to S6, the ECU 70 executes recovery control. First, in step S2, the ECU 70 discharges only the first battery 61 (see the upper diagram in FIG. 5). As a result, the first battery 61 discharges at a high rate. In the following step S3, the ECU 70 judges whether or not the deterioration of the first battery 61 has been resolved. If the discharge corresponds to an integrated value of the high-rate charging power (see the shaded portion illustrated in the upper diagram in FIG. 2), which will be described later, the ECU 70 judges YES in step S3. If the judgment in step S3 is NO, the process returns to step S2. If the judgment in step S3 is YES, the process proceeds to step S4.

[0057] In step S4, the ECU 70 discharges only the second battery 62 (see the lower diagram in FIG. 5). This causes the second battery 62 to discharge at a high rate. In the following step S5, the ECU 70 determines whether the deterioration of the second battery 62 has been resolved. As in the case of the first battery 61, if discharging corresponding to the integrated value of the high-rate charging power has been performed, the ECU 70 determines YES in step S5. If the determination in step S5 is NO, the process returns to step S4. If the determination in step S5 is YES, the process proceeds to step S6.

[0058] In step S6, the ECU 70 changes the overcharging flag F1 from 1 to 0 since the recovery control for the first battery 61 and the second battery 6 has been completed and the deterioration caused by overcharging has been recovered from.

[0059] In step S11 after the start of the flow in Fig. 8, the ECU 70 determines whether or not the over-discharge flag F2 is 1. The over-discharge flag F2 is a flag for determining whether or not the battery unit 110 is over-discharged. In step S9 of the flow in Fig. 7 described above, the over-discharge flag F2 changes from 0 to 1. If the determination in step S11 is YES, it is determined that the battery unit 110 is over-discharged and recovery control is required, and the process proceeds to step S12, whereas if the determination in step S11 is NO, it is determined that the battery unit 110 is not over-discharged and recovery control is not required, and the process proceeds to step S17.

[0060] In steps S17 to S110, the ECU 70 executes normal control. That is, in step S17, the ECU 70 supplies the generated power of the motor 41 or the generator 42 to both the first battery 61 and the second battery 62 to charge the first battery 61 and the second battery 62. In the following step S18, the ECU 70 judges whether or not a high-rate charging request has been made. The ECU 70 judges YES when charging exceeding a predetermined high-rate threshold is requested, for example, as illustrated by a broken line in the upper diagram of FIG. 2. If the judgment in step S18 is NO, the process returns. If the judgment in step S18 is YES, the process proceeds to step S19. In step S19, the ECU 70 changes the overcharging flag F1 from 0 to 1, and in the following step S110, the ECU 70 accumulates the high-rate charging power. That is, the ECU 70 accumulates the power in the shaded portion shown in the upper diagram of FIG. 2. The high-rate charging power integrated in step S110 is used in the recovery control (steps S3 and S5) in the case of overcharging in the flow of FIG.

[0061] On the other hand, in steps S12 to S16, the ECU 70 executes recovery control. First, in step S12, the ECU 70 charges only the first battery 61 (see the upper diagram in FIG. 6). As a result, the first battery 61 is charged at a high rate. In the following step S13, the ECU 70 determines whether or not the deterioration of the first battery 61 has been resolved. If charging has been performed corresponding to the integrated value of the high-rate discharge power calculated in step S10 of FIG. 7, the ECU 70 determines YES in step S13. If the determination in step S13 is NO, the process returns to step S12. If the determination in step S13 is YES, the process proceeds to step S14.

[0062] In step S14, the ECU 70 charges only the second battery 62 (see the lower diagram in FIG. 6). As a result, the second battery 62 is charged at a high rate. In the following step S15, the ECU 70 determines whether the deterioration of the second battery 62 has been resolved. If charging corresponding to the integrated value of the high-rate discharge power has been performed, the ECU 70 determines YES in step S15. If the determination in step S15 is NO, the process returns to step S14. If the determination in step S15 is YES, the process proceeds to step S16.

[0063] In step S16, the ECU 70 changes the excessive-discharge flag F2 from 1 to 0 since the recovery control for the first battery 61 and the second battery 62 has been completed and therefore the deterioration caused by excessive discharging has been recovered from.

[0064] Therefore, according to this vehicle battery unit control device, the battery unit 110 can charge or discharge the first battery 61 or the second battery 62 at a high rate while charging or discharging according to the running state of the hybrid vehicle 100. This increases the opportunities to recover the deterioration of the battery unit 110 that is over-discharged or over-charged. Even if the battery unit 110 is used for a long period of time, the deterioration of the battery unit 110 is recovered, so the deterioration of the battery unit 110 is suppressed.

[0065] Furthermore, during recovery control, the ECU 70 switches between the first battery 61 and the second battery 62 and performs charging or discharging at a high rate, so that both the first battery 61 and the second battery 62 can be restored from deterioration.

[0066] In addition, the ECU 70 matches the high-rate discharge power or charge power during normal control with the high-rate charge power or discharge power during recovery control, thereby effectively recovering from deterioration of the first battery 61 and the second battery 62.

[0067] Furthermore, the hybrid vehicle 100 includes a generator 42, and the generated power of the generator 42 is supplied to each of the first battery 61 and the second battery 62, so that the opportunity to charge the battery unit 110 is not limited to the time of regenerative power generation by the motor 41. The ECU 70 can increase the opportunity to restore the battery unit 110 from deterioration due to excessive discharging.

[0068] (Modification of control) 7 and 8, during recovery control, on the condition that the deterioration of the first battery 61 has been restored, the target of the recovery control is switched from the first battery 61 to the second battery 62. Alternatively, the recovery control of the first battery 61 or the second battery 62 may be switched based on the passage of time.

[0069] Fig. 9 and Fig. 10 show control flows according to the modified example. Fig. 9 shows the control flow when there is a request to discharge the battery unit 110, and Fig. 10 shows the control flow when there is a request to charge the battery unit 110.

[0070] 9, in step S21, the ECU 70 determines whether or not the overcharging flag F1 is 1. If the determination in step S21 is YES, recovery control is deemed necessary, and the process proceeds to step S22, whereas if the determination in step S21 is NO, recovery control is deemed unnecessary, and the process proceeds to step S29.

[0071] In steps S29 to S212, the ECU 70 executes normal control. That is, in step S29, the ECU 70 discharges both the first battery 61 and the second battery 62 to supply power to the motor 41. In the following step S210, the ECU 70 determines whether or not a high-rate discharge request has been made. If the determination in step S210 is NO, the process returns. If the determination in step S210 is YES, the process proceeds to step S211. In step S211, the ECU 70 changes the excessive discharge flag F2 from 0 to 1. In the following step S212, the ECU 70 accumulates the high-rate discharge power.

[0072] On the other hand, in steps S22 to S28, the ECU 70 executes recovery control. First, in step S22, the ECU 70 discharges only the first battery 61. The first battery 61 discharges at a high rate. In the following step S23, the ECU 70 judges whether the deterioration of the first battery 61 has been resolved. This judgment is the same as step S3 in FIG. 7 described above, and if discharging corresponding to the integrated value of the high-rate charging power (see the shaded portion illustrated in the upper diagram of FIG. 2) has been performed, the ECU 70 judges YES in step S23. If the judgment in step S23 is NO, the process proceeds to step S24. If the judgment in step S23 is YES, the process proceeds to step S25.

[0073] In step S24, the ECU 70 determines whether a predetermined time has elapsed since the start of recovery control for the first battery 61. If the determination in step S24 is NO, the process returns to step S22, and the recovery control for the first battery 61 is continued. If the determination in step S24 is YES, the process proceeds to step S25. Therefore, even if discharging corresponding to the integrated value of the high-rate charging power has not been performed, the target of the recovery control is switched from the first battery 61 to the second battery 62 after time has elapsed.

[0074] In step S25, the ECU 70 discharges only the second battery 62. The second battery 62 discharges at a high rate. In the following step S26, the ECU 70 determines whether the deterioration of the second battery 62 has been resolved. If the discharge corresponding to the integrated value of the high-rate charging power has been performed, the ECU 70 determines YES in step S26. If the determination in step S26 is NO, the process proceeds to step S27, and if the determination in step S26 is YES, the process proceeds to step S28.

[0075] In step S27, the ECU 70 determines whether or not a predetermined time has elapsed since the start of recovery control for the second battery 62. If the determination in step S27 is NO, the process returns to step S25, and continues the recovery control for the second battery 62. If the determination in step S27 is YES, the process returns to step S22, and the control target is switched.

[0076] Therefore, the recovery control is executed at predetermined time intervals while the controlled object is switched between the first battery 61 and the second battery 62. Then, when the deterioration of each of the first battery 61 and the second battery 62 is eliminated, the process proceeds to step S28.

[0077] In step S28, the ECU 70 changes the overcharging flag F1 from 1 to 0 since the recovery control for the first battery 61 and the second battery 6 has been completed and the deterioration caused by overcharging has been recovered from.

[0078] 10, in step S31, the ECU 70 determines whether or not the excessive discharge flag F2 is 1. If the determination in step S31 is YES, recovery control is deemed necessary, and the process proceeds to step S32, whereas if the determination in step S31 is NO, recovery control is deemed unnecessary, and the process proceeds to step S39.

[0079] In steps S39 to S312, the ECU 70 executes normal control. That is, in step S39, the ECU 70 supplies the generated power of the motor 41 or the generator 42 to both the first battery 61 and the second battery 62 to charge the first battery 61 and the second battery 62. In the following step S310, the ECU 70 determines whether or not a high-rate charging request has been made. If the determination in step S310 is NO, the process returns. If the determination in step S310 is YES, the process proceeds to step S311. In step S11, the ECU 70 changes the overcharging flag F1 from 0 to 1, and in the following step S312, the ECU 70 accumulates the high-rate charging power.

[0080] Meanwhile, in steps S32 to S38, the ECU 70 executes recovery control. First, in step S32, the ECU 70 charges only the first battery 61. The first battery 61 is charged at a high rate. In the following step S33, the ECU 70 determines whether the deterioration of the first battery 61 has been resolved. If the determination in step S33 is NO, the process proceeds to step S34. If the determination in step S33 is YES, the process proceeds to step S34.

[0081] In step S34, the ECU 70 determines whether or not a predetermined time has elapsed since starting the recovery control for the first battery 61. If the determination in step S34 is NO, the process returns to step S32 and continues the recovery control for the first battery 61. If the determination in step S34 is YES, the process proceeds to step S35.

[0082] In step S35, the ECU 70 charges only the second battery 62. The second battery 62 is charged at a high rate. In the following step S36, the ECU 70 determines whether the deterioration of the second battery 62 has been resolved. If the determination in step S36 is NO, the process proceeds to step S37. If the determination in step S36 is YES, the process proceeds to step S38.

[0083] In step S37, the ECU 70 determines whether or not a predetermined time has elapsed since the start of recovery control for the second battery 62. If the determination in step S37 is NO, the process returns to step S35, and continues the recovery control for the second battery 62. If the determination in step S37 is YES, the process returns to step S32, and the control target is switched.

[0084] If both the first battery 61 and the second battery 62 have recovered from their deterioration, the ECU 70 changes the over-discharge flag F2 from 1 to 0 in step S38 because the recovery control of the first battery 61 and the second battery 62 has been completed.

[0085] The charging and discharging requests for the battery unit 110 are determined according to the traveling state of the hybrid vehicle 100. If the target of the recovery control is switched after waiting for recovery of the first battery 61 or the second battery 62, even if one of the batteries has recovered from degradation, there may be no opportunity to execute recovery control for the other battery. By switching the target of the recovery control according to the elapsed time of control, it becomes possible to recover from degradation for each of the first battery 61 and the second battery 62.

[0086] (System Variations) 11 shows a first modified example of a hybrid vehicle 101. This hybrid vehicle 101 can reduce the number of converters. The hybrid vehicle 101 has one common converter 73 for two batteries, the first battery 61 and the second battery 62. This hybrid vehicle 101 can reduce the number of converters.

[0087] The battery unit 111 has a series line 63 that connects the first battery 61 and the second battery 62 in series. The positive electrode of the first battery 61 is connected to the converter 73 via the series line 63. The negative electrode of the first battery 61 is connected to the converter 73 and is connected to the first inverter 51 and the second inverter 52, bypassing the converter 73. The positive electrode of the second battery 62 is connected to the first inverter 51 and the second inverter 52, bypassing the converter 73. The negative electrode of the second battery 63 is connected to the converter 73 via the series line 63.

[0088] A first switch 31, a second switch 32, and a third switch 33 are provided between the first battery 61, the second battery 62, and the converter 73. The first switch 31 is provided on a line connected to the negative electrode of the first battery 61. The second switch 32 is provided on a series line 63. The third switch 33 is provided on a line connected to the positive electrode of the second battery 62. By switching on / off these switches 31 to 33, the battery unit 111 switches between a state in which the first battery 61 and the second battery 62 are connected in series and the first battery 61 and the second battery 62 are charged or discharged (during normal control) and a state in which the series connection of the first battery 61 and the second battery 62 is released and the first battery 61 is charged or discharged, or a state in which the second battery 62 is charged or discharged (during recovery control).

[0089] The hybrid vehicle 101 according to the first modified example is controlled in accordance with the flowcharts of FIGS.

[0090] 12 shows a second modified example of the hybrid vehicle 102. This hybrid vehicle 102 has a total of four inverters. The hybrid vehicle 102 does not include a converter, and each inverter also has a converter function.

[0091] The battery unit 112 has a first battery 61 and a second battery 62. The first battery 61 is connected to a first inverter 51 and a second inverter 52, and the second battery 62 is connected to a third inverter 53 and a fourth inverter 54. The first inverter 51 and the third inverter 53 are connected in parallel to the motor 41, and the second inverter 52 and the fourth inverter 54 are connected in parallel to the generator 42.

[0092] The ECU 70 controls the operation of the first inverter 51, the second inverter 52, the third inverter 53 and the fourth inverter 54 to switch between a state in which both the first battery 61 and the second battery 62 are charged or discharged (during normal control) and a state in which the first battery 61 is charged or discharged or a state in which the second battery 62 is charged or discharged (during recovery control).

[0093] The hybrid vehicle 102 according to the second modified example is controlled in accordance with the flowcharts of FIGS. [Explanation of symbols]

[0094] 100 Hybrid vehicles (vehicles) 101 Hybrid vehicle (vehicle) 102 Hybrid vehicle (vehicle) 110 Battery unit 111 Battery unit 112 Battery unit 31 First Switch 32 Second Switch 33 Third Switch 41 Motor (drive unit) 42 Generator 61 First Battery 62 Second Battery 63 Series Line 70 ECU (Controller) 71 1st converter 72 2nd Converter 73 Converter

Claims

1. A drive unit that is mounted on a vehicle and generates a driving force for running the vehicle; a battery unit including a plurality of batteries connected in parallel to the drive unit, each of the batteries being chargeable and dischargeable; a controller that controls charging and discharging of the battery unit in response to a charging request or a discharging request corresponding to a running state of the vehicle during normal control; The controller includes: In the normal control, it is determined that the battery unit is overcharged (a charge rate is higher than a discharge rate) or overdischarged (a discharge rate is higher than a charge rate); If the battery unit is overcharged, recovery control is performed in which only some of the batteries are discharged at a high rate when a discharge request is made for the battery unit; If the battery unit is over-discharged, recovery control is performed to charge only some of the batteries among the plurality of batteries at a high rate when a charge request is made for the battery unit. Vehicle battery unit control device.

2. 2. The vehicle battery unit control device according to claim 1, a generator connected in parallel to the plurality of batteries and supplying generated power to each of the plurality of batteries; the controller supplies the generated power of the generator to only some of the batteries of the plurality of batteries during recovery control when the battery unit is over-discharged. Vehicle battery unit control device.

3. 3. The vehicle battery unit control device according to claim 1, The controller integrates high-rate discharge power or high-rate charge power of the battery unit during the normal control, The controller also performs charging at a high rate corresponding to the integrated discharge power or discharging at a high rate corresponding to the integrated charge power during the recovery control. Vehicle battery unit control device.

4. The vehicle battery unit control device according to any one of claims 1 to 3, The controller switches among the plurality of batteries during recovery control to charge or discharge at a high rate. Vehicle battery unit control device.

5. The vehicle battery unit control device according to any one of claims 1 to 4, a plurality of converters corresponding to the plurality of batteries and connected in parallel to the drive unit; The controller charges or discharges the plurality of batteries using the plurality of converters during the normal control, and charges or discharges the portion of the batteries using the portion of the converters during the recovery control. Vehicle battery unit control device.

6. The vehicle battery unit control device according to any one of claims 1 to 4, a converter connected to the drive unit and common to the plurality of batteries; the battery unit includes a series line that connects the plurality of batteries in series and a switch that connects and disconnects the series line; The controller charges or discharges the plurality of batteries using the converter while the plurality of batteries are connected in series during the normal control, and charges or discharges the portion of the batteries using the converter while the plurality of batteries are disconnected from the series connection during the recovery control. Vehicle battery unit control device.

Citation Information

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