Electric walking aid

Abstract

To prevent idle traveling of an electric walking assisting vehicle during hand-push traveling while motors are stopped.SOLUTION: An electric walking assisting vehicle (1) includes: a vehicle body (2); left and right driving wheels (4L, 4R); left and right motors (40L, 40R) capable of individually transmitting power to the left and right driving wheels; a gripping part (3) provided in an upper portion of the vehicle body and can be gripped by a user in a standing and walking posture; an electromagnetic brake (42) for locking the left and right driving wheels or the left and right motors; forcible release means (43) for the electromagnetic brake; an inclination sensor (20) for detecting an inclination of the vehicle body; and a control unit (10) for controlling the left and right motors. While the left and right motors are stopped, if the inclination detected by the inclination sensor is less than a predetermined threshold then the forcible releasing means for the electromagnetic brake is enabled, and if the inclination is equal to or greater than the predetermined threshold then the forcible releasing means is disabled.SELECTED DRAWING: Figure 5

Description

[Technical field]

[0001] The present invention relates to an electric walking aid vehicle. [Background technology]

[0002] Small electric vehicles such as pushcart-type electric walking aids and electric wheelchairs for users who have difficulty walking, such as the elderly, are well known. For example, Patent Document 1 discloses an electric vehicle that is equipped with an electromagnetic brake for locking the motor shaft, and that can be unlocked by operating a push switch to enable the vehicle to be pushed by hand when stored in a narrow garage or the like. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Patent No. 4505694 DISCLOSURE OF THEINVENTION [Problem to be solved by the invention]

[0004] In the electric vehicle of Patent Document 1, the electromagnetic brake is unlocked and the motor is put into a dynamic braking state when the vehicle is being pushed by hand, but although this braking force can provide resistance to the vehicle's own weight as it moves downhill, it cannot stop the vehicle. Moreover, once the vehicle starts moving, the dynamic braking force decreases, so there is a risk of the vehicle running free.

[0005] The present invention has been made in consideration of the above-mentioned problems in the prior art, and has an object to prevent an electric walking assist vehicle from running freely when being pushed by hand with the motor stopped. [Means for solving the problem]

[0006] In order to solve the above problems, the electric walking assist vehicle according to the present invention comprises: A vehicle body having a forward / backward direction and a width direction; Left and right drive wheels spaced apart in a width direction of the vehicle body; Left and right motors connected to the left and right drive wheels so as to be capable of transmitting power thereto, respectively; A gripping portion provided on an upper portion of the vehicle body so that a user can grip the gripping portion in a standing walking position; an electromagnetic brake that locks the left and right drive wheels or the left and right motors; a compulsory release means for the electromagnetic brake; an inclination sensor for detecting an inclination of the vehicle body; A control unit for controlling the left and right motors, The control unit is configured to enable the forced release means of the electromagnetic brake when the inclination detected by the inclination sensor is less than a predetermined threshold while the left and right motors are stopped, and to disable the forced release means when the inclination is equal to or greater than the predetermined threshold. Effect of the Invention

[0007] As described above, the electric walking aid according to the present invention is configured so that the compulsory release means for the electromagnetic brake is enabled only when the inclination is less than a predetermined threshold and the compulsory release means is disabled when the inclination is equal to or greater than the predetermined threshold, so that the electromagnetic brake is kept in a locked state when the inclination is equal to or greater than the predetermined threshold and free-running due to its own weight on a slope can be reliably prevented.On the other hand, when the inclination is less than the predetermined threshold, the electromagnetic brake is unlocked and the vehicle can be pushed by hand without braking resistance. [Brief description of the drawings]

[0008] [Figure 1] FIG. 1 is a side view showing an electrically powered manually assisted vehicle according to an embodiment. [Diagram 2] FIG. 2 is a block diagram showing a control system of the electrically powered walking assist vehicle according to the embodiment. [Diagram 3] 4 is a basic torque map for control of the electric walking assist vehicle according to the embodiment. [Figure 4] 4 is a flowchart showing a basic control of the electrically powered manually assisted vehicle according to the embodiment. [Diagram 5] 5 is a flowchart showing an electromagnetic brake release control for the electrically powered walking assist vehicle according to the embodiment. [Figure 6] (a) is a schematic plan view showing turning assist, (b) is a schematic plan view showing in-place turning assist (spin turn), and (c) is an additional torque map during turning. [Figure 7] 1A is a schematic side view showing an upward gradient compensation assist; FIG. 1B is a schematic side view showing a downward gradient compensation assist; [Figure 8] FIG. 13 is a schematic perspective view showing a lateral tilt compensation assist. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0009] Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings. In FIG. 1, an electric vehicle 1 according to an embodiment of the present invention has a vehicle body 2 consisting of a mobile base 21 (lower running body) and an upper frame 22 erected at its rear (rear base 24), and can be used in an ambulatory vehicle mode (1) indicated by a solid line in the figure, and a small electric vehicle mode (riding mode 1') indicated by a two-dot chain line in the figure.

[0010] The movable base 21 comprises a rear base 24 (main body) on which left and right drive wheels 4 (rear wheels) and an upper frame 22 are provided, and a front base 25 on which left and right driven wheels 5 (front wheels) are provided. The front base 25 is connected to the front side of the rear base 24 so that it can slide in the front-to-rear direction, and the movable base 21 is configured so that the wheel base is extendable and contractible.

[0011] The left and right drive wheels 4 are independently driven by left and right motor units 40 (40L, 40R) mounted on the rear base 24. The left and right driven wheels 5 are configured as free wheels (omni-wheels, omnidirectional wheels) equipped with a number of rollers 50 that can rotate around a circumferential axis on the contact portion, and as described later, the electric vehicle 1 can be steered and braked / driven simply by controlling the left and right motor units 40L, 40R.

[0012] The upper frame 22 has an inverted U-shape or a gate-shape, with the upper ends of a pair of left and right side frames standing upward from both the left and right sides of the rear base 24 being connected by an upper end frame extending in the vehicle width direction. The lower end of the stem 31 of the rear handle 3 is rigidly connected to a joint 23 in the center of the upper end frame in the vehicle width direction, and the seat back 6 is supported by the joint 23.

[0013] The rear handle 3 is shaped like a T-bar and has a pair of gripping parts extending to the left and right from a connection part 32 with the upper end of the stem 31. The left and right gripping parts of the rear handle 3 are provided with gripping sensors 30 that detect a state in which the user (or caregiver) is gripping them (hands-on). A touch sensor such as a capacitance sensor or a pressure sensor can be used as the gripping sensor 30. The left and right gripping parts of the rear handle 3 serve as operating parts when the user himself uses the rear handle 3 in the walking aid vehicle mode (1) and when a caregiver or the like operates the electric vehicle with the user seated on the seat 7.

[0014] A base of a support frame 81 of an armrest 8 is fixed to a bent portion in the middle in the height direction of the upper frame 22 (side frame). A riding mode operation unit 83 is provided at the front end of the right armrest 8, which is the back side in Fig. 1, and a display unit 80 is provided on the top surface of a grip part (83) of the same shape at the front end of the left armrest 8, which is the front side in Fig. 1. The riding mode operation unit 83 is composed of a two-axis joystick that can be tilted forward, backward, left and right.

[0015] A support frame 71 of the seat 7 (seat cushion) is pivotally supported by an axis 7a in the vehicle width direction on the pivot part 27 protruding forward from the bent part of the upper frame 22 (side frame), while the lower end of the support frame 71 is rotatably and slidably connected to the front base 25 (pin) via a connecting part 7b (slot).

[0016] With the above configuration, when the seat 7 in the folded position is rotated upward and rearward as shown by the two-dot chain line in the figure from the handicapped vehicle mode (1) shown by the solid line in the figure to the seating position 7', the front base 25 slides forward in conjunction with this, and the movable base 21 extends to the riding mode (1'). In this state, the upper surface 25b of the front base 25, which has moved forward of the tray 24b, can be used as a footrest for the passenger.

[0017] Conversely, when the seat 7 is rotated forward and downward from the riding mode (1') to the folding position, the front base 25 slides rearward and the movable base 21 is shortened, resulting in the walking aid mode (1) in which the user can grip the rear handle 3 and operate the device while standing and walking.

[0018] FIG. 2 is a block diagram showing the control system of the electric vehicle 1. The electric vehicle 1 is equipped with a battery 9 that supplies power to the left and right motor units 40 (40L, 40R), and a control unit 10 that controls the left and right motor units 40 (40L, 40R). The control unit 10 is equipped with an interlock mechanism that performs corresponding control in each of the walking aid mode (1) and the riding mode (1').

[0019] In the manually propelled vehicle mode (1), the riding mode operation unit 83 is disabled, and the control unit 10 controls the left and right motor units 40 (40L, 40R) based on detection information from the tilt sensor 20, the left and right rotation speed sensors 43, etc., and a preset control map. The grip sensor 30 detects only the grip of the rear handle 3 by the user (hands on / off), and is not involved in the torque control of the motor units 40.

[0020] On the other hand, in the riding mode (1'), the grip sensor 30 is disabled, and the control unit 10 controls the left and right motor units 40 (40L, 40R) based on the operation of the riding mode operation unit 83 and the detection information of the tilt sensor 20.

[0021] The control unit 10 is composed of a computer (microcomputer) consisting of a ROM that stores programs and data for executing control in each of the above modes, a RAM that temporarily stores the results of calculation processing, a CPU that performs the calculation processing, drive circuits (motor drivers) for the left and right motors 41, and a power supply circuit including a relay that turns the power of the battery 9 on and off.

[0022] The left and right motor units 40 (40L, 40R) each include a motor 41, an electromagnetic brake 42 that locks the rotor of the motor 41, and a rotational position sensor (43) that detects the rotational position of the motor 41, and the drive shaft of the motor 41 is connected to the drive wheels 4 (4L, 4R) via a reduction gear not shown in the figure so that power can be transmitted.

[0023] In this embodiment, the left and right motors 41 are brushless DC motors in which a drive circuit switches the current of each phase coil in accordance with the phase of the rotor detected by a rotational position sensor (43), and as will be described later, in the ambulatory support vehicle mode (1), a rotational position sensor (Hall sensor) is used as a rotational speed sensor 43.

[0024] In addition, the drive circuits of the left and right motors 41 are equipped with current sensors that detect coil currents. These coil currents correspond to the torques of the left and right motors 41, and the control unit 10 controls the torques of the left and right motors 41 by controlling the coil currents.

[0025] The electromagnetic brake 42 is preferably a negative actuation type electromagnetic brake that locks the drive shaft of the motor 41 in a non-excited state and unlocks it in an excited state. By using a negative actuation type electromagnetic brake, the electric vehicle 1 can be stopped reliably without consuming power when the key is turned off or while the vehicle is stopped.

[0026] On the other hand, in the event of an emergency or special situation, for example when it is desired to move the electric vehicle 1 without using the power of the motor 41 or when driving is impossible due to a low battery level, an electromagnetic brake release switch 34 is provided as a means for forcibly releasing the electromagnetic brake 42 so that the electromagnetic brake 42 can be unlocked and the electric vehicle 1 can be moved. The electromagnetic brake release switch 34 is preferably provided adjacent to the grip portion of the rear handle 3, but can be operated regardless of grip detection by the grip sensor 30.

[0027] The electromagnetic brake release switch 34 is preferably a momentary action release switch (e.g., a push button switch) so that when the user is operating the switch, the contacts close and the electromagnetic brake 42 is unlocked, and when the user releases the switch 34, the contacts open and the electromagnetic brake 42 is locked.

[0028] As a result, if the user's hand moves away from the electromagnetic brake release switch 34 while the electromagnetic brake 42 is released and the electric vehicle 1 is moving, the electromagnetic brake 42 is immediately locked, preventing the electric vehicle 1 from freewheeling.

[0029] However, if the electromagnetic brake 42 is released on a slope, there is a risk that the vehicle will continue to run freely under its own weight until the user's hand is released from the electromagnetic brake release switch 34. Therefore, the conditions for releasing the electromagnetic brake 42 of the electric vehicle 1 are set as follows.

[0030] (Electromagnetic brake release conditions based on vehicle body tilt) When the motor 41 is stopped, if the inclination of the vehicle body 2 detected by the inclination sensor 20 is less than a predetermined threshold value (e.g., ±4 degrees), the control unit 10 enables the operation of the electromagnetic brake release switch 34, and if the inclination of the vehicle body 2 is equal to or greater than the predetermined threshold value, the control unit 10 disables the operation of the electromagnetic brake release switch 34.

[0031] After the electromagnetic brake 42 is released by operating the electromagnetic brake release switch 34, even if the inclination of the vehicle body 2 detected by the inclination sensor 20 becomes equal to or greater than a predetermined threshold value (e.g., ±4 degrees), the control unit 10 does not immediately disable the operation of the electromagnetic brake release switch 34 until a predetermined time (e.g., 5 seconds) has elapsed in that state.

[0032] By setting such a predetermined time (grace time), it is possible to prevent the electromagnetic brake 42 from immediately locking even if the body 2 tilts temporarily when the front wheels (5) or rear wheels (4) are lifted to go over or descend a step while the vehicle is being pushed by hand with the electromagnetic brake 42 released. The grace time may be configured so that the user can set it (taking into consideration the expected mode of use).

[0033] On the other hand, if the inclination of the vehicle body 2 detected by the inclination sensor 20 is detected to be equal to or greater than a predetermined threshold value (e.g., ±4 degrees) for a predetermined period of time (e.g., 5 seconds) or more, the control unit 10 disables the operation of the electromagnetic brake release switch 34 and locks the electromagnetic brake 42.

[0034] In the electric vehicle 1 of this embodiment, since the front wheels are swivel wheels 5, it is preferable to make a judgment based on the inclination (corresponding to the road surface inclination) calculated from the longitudinal inclination θp and lateral inclination θr of the vehicle body 2, but since the inclination threshold value is relatively small, it may be determined that the inclination is equal to or greater than the inclination threshold value when either the longitudinal inclination θp or the lateral inclination θr is equal to or greater than a predetermined threshold value. Also, the threshold value for the longitudinal inclination θp and the threshold value for the lateral inclination θr may be set separately.

[0035] (Electromagnetic brake release conditions based on vehicle speed) The control unit 10 disables operation of the electromagnetic brake release switch 34 while the motor 41 is driving, and enables operation of the electromagnetic brake release switch 34 only when the motor 41 is stopped and the rotational speed detected by the rotational speed sensor 43 is below a predetermined threshold, that is, when the vehicle speed is below a predetermined threshold (e.g., ±0.1 km / h) that can be regarded as substantially zero.

[0036] If the rotational speed detected by the rotational speed sensor 43 reaches an upper limit value after the electromagnetic brake 42 is released by operating the electromagnetic brake release switch 34, i.e., if the vehicle speed reaches a predetermined upper limit value (e.g., 4 km / h), the control unit 10 disables the operation of the electromagnetic brake release switch 34 and locks the electromagnetic brake 42.

[0037] In the walking-assisted state (or powered running state) by the operation of the motor 41, the electric vehicle 1 is controlled to stay below the upper limit of the expected standard walking speed range of the user (for example, 6 km / h) by a control described below, but by setting the upper limit speed when the electromagnetic brake is forcibly released to a smaller value (for example, 4 km / h), it is possible to ensure that the speed stays within the upper limit range even when the vehicle is pushed by hand. As described above, the forcible release of the electromagnetic brake 42 by the electromagnetic brake release switch 34 is premised on its use for the purpose of temporarily moving the electric vehicle 1 in an emergency or other such situation.

[0038] The inclination sensor 20 is implemented on a circuit board of the control unit 10 mounted inside the movable base 21 (rear base 24) of the vehicle body 2, and can use a two-axis inclination sensor or acceleration sensor that detects the longitudinal and lateral inclination of the vehicle body 2, or a multi-axis inertial sensor that integrates an acceleration sensor and an angular acceleration sensor (gyro sensor).

[0039] (Basic control in walking aid mode) In the electric vehicle 1 configured as described above, in the walking aid vehicle mode (1), torque is generated in the left and right motor units 40 (40L, 40R) in accordance with the rotational speeds of the left and right drive wheels 4L, 4R detected by the left and right rotational speed sensor 43 as the user pushes / pulls the vehicle body 2 while gripping the rear handle 3, thereby enabling torque assistance to be performed in all operations of moving forward, backward, and turning.

[0040] First, the basic control in the manually propelled vehicle mode (1) will be described assuming forward / reverse movement on a flat road. 3 shows a basic torque map that defines the relationship between the rotation speed V detected by the left and right rotation speed sensor 43 and the torque T command value of the left and right motor 41. As already described, in this embodiment, the rotation position sensor of the left and right motor 41 is used as the left and right rotation speed sensor 43, and the rotation speeds of the left and right driving wheels 4L, 4R are detected as the rotation speed V of the left and right motors 41 (rotors) that is increased by the gear ratio of the reduction gear.

[0041] For example, if the left and right motors 41 are three-phase brushless DC motors, three rotational position sensors (43) arranged at 120 degree intervals can detect up to 60 degrees, or 1 / 6 rotation. If the gear ratio of the reduction gear is 10:1, the left and right motors 41 (rotors) will rotate once when the left and right drive wheels 4L, 4R rotate 36 degrees, thereby obtaining a practically sufficient resolution as the rotational speed or number of rotations per unit time [rpm] of the left and right motors 41 (rotors).

[0042] The handicapped vehicle mode (1) is based on the user gripping the rear handle 3 and moving forward. In the basic torque map shown in FIG. 3, the operation origin Vn (neutral point) is set slightly on the negative side of the rotation speed V so that the electric vehicle 1 does not move backward due to the initial rotation to the negative side (toward the user) that accompanies the user gripping the rear handle 3.

[0043] With this configuration, even if an initial rotation in the negative direction is detected when the user grips the rear handle 3, a forward assist torque is generated within the rotation speed Vn of the left and right drive wheels 4L, 4R, and a backward assist torque is generated only when the user pulls the rear handle 3 with a clear intention (when the rotation speed in the negative direction becomes greater than Vn).

[0044] In addition, the basic torque map shown in FIG. 3 has a peak region A1 (-Vn to +Va1) of the torque command value that generates a starting torque in the forward direction on the positive side of the operation origin Vn, and has a peak region B1 (-Vn to -Vb1) of the torque command value that generates a starting torque in the reverse direction on the negative side of the operation origin Vn.

[0045] With this configuration, when the electric vehicle 1 is stopped, torque assist is performed immediately in response to the user's gripping and pushing of the rear handle 3, and the electric vehicle 1 can be quickly started and transitioned to steady forward running (A2). Also, in response to the user's pulling of the rear handle 3, the electric vehicle 1 can be quickly transitioned to steady reverse running (B2).

[0046] Furthermore, the basic torque map shown in FIG. 3 has a forward steady-state torque region A2 (+Va1 to +Va2) on the further positive side of the forward peak region A1, and has a reverse steady-state torque region B2 (-Vb1 to -Vb2) on the further negative side of the reverse peak region B1.

[0047] The steady torque region A2 (+Va1 to +Va2) in the forward direction increases according to the rotation speed V in order to compensate for the frictional resistance that increases according to the speed of the electric vehicle 1, but it is intended to perform torque assist in accordance with the expected standard walking speed of the user with torque command values ​​generally close to the rated values ​​of the left and right motors 41.

[0048] The same is true for the steady torque region B2 (-Vb1 to -Vb2) in the backward direction. However, since the walking speed when walking backward is slower than when walking forward, it is preferable that the torque command value itself is smaller than in the steady torque region A2 in the forward direction and that the rate of increase in the torque command value according to the rotational speed is also small; in the illustrated example, the torque command value in the steady torque region B2 is constant.

[0049] Furthermore, the basic torque map shown in FIG. 3 has a forward direction braking torque region A3 (+V2 to +V3) on the further positive side of the forward side steady torque region A2, and has a reverse direction braking torque region B3 (-Vb2 to -Vb3) on the further negative side of the reverse side steady torque region B2.

[0050] In the forward braking torque region A3, the torque command value is decreased as the traveling speed of the electric vehicle 1 approaches the upper limit of the expected standard walking speed range of the user (e.g., 6 km / h), and further, near the upper limit of the expected walking speed range, a braking torque is generated in the electric vehicle 1 by executing torque assist in the opposite direction to the traveling direction, thereby controlling the traveling speed of the electric vehicle 1 to fall within the expected walking speed range.

[0051] The braking torque area B3 in the reverse direction is similar, but since the walking speed when moving backward is slower than when moving forward, the braking torque is generated at a lower rotation speed than when moving forward. The basic torque map is stored in the ROM area of ​​the control unit 10 as a look-up table.

[0052] As described above, the basic torque map shown in FIG. 3 provides torque command values ​​corresponding to the peak region A1 (starting torque region), steady torque region A2, and braking torque region A3 in the forward direction, so that when the user grips and pushes the rear handle 3, the vehicle starts quickly and transitions to the steady torque region A2. If the vehicle speed increases beyond the steady torque region A2, torque assist in the braking direction is performed in the braking torque region A3, and if the vehicle speed decreases below the steady torque region A2, torque assist in the increasing direction is performed in the peak region A1. This has the advantage that the vehicle can be maintained in the steady torque region A2 corresponding to the standard walking speed range (+Va1 to +Va2) without the user being particularly conscious of it, by simply gripping the rear handle 3 and pushing / pulling it, and stable assistance can be performed.

[0053] Furthermore, in the torque assist control as described above, no distinction is made (and there is no need to distinguish) between an increase or decrease in the rotational speed V caused by the user gripping and pushing / pulling the rear handle 3 and an increase or decrease in the rotational speed V caused by the drive of the left and right motors 41 (torque assist). Torque assist is performed according to the rotational speed V resulting from the collaborative action of the user gripping and pushing the rear handle 3 and the drive forces of the left and right motors 41. This not only eliminates the need for a force sensor (such as a pressure sensor) that detects the direction and magnitude of the force with which the user pushes / pulls the rear handle 3, but also has the advantage that the control is not affected by fluctuations in the direction and magnitude of the detected force, simplifying the vehicle structure and control.

[0054] (Turning assist in walking aid mode) Next, turning assistance in the manually propelled vehicle mode (1) will be described with reference to FIGS. 6(a) to 6(c). As already mentioned, the electric vehicle 1 is equipped with a rotational speed sensor 43 in each of the motor units 40 (40L, 40R) of the left and right drive wheels 4L, 4R. When a user holds the rear handle 3 with the left and right hands (or with either one of the hands) and pushes / pulls the body 2 with different forces on the left and right, a difference occurs in the rotational speed of the left and right drive wheels 4L, 4R.

[0055] For example, as shown in Fig. 6(a), by pushing the right side of the rear handle 3 relatively strongly, a rotational speed VR that is higher than the rotational speed VL of the left driving wheel 4L is detected in the right driving wheel 4R, and a rotational speed difference ΔV = VR - VL occurs between the rotational speeds VR and VL detected by the left and right rotational speed sensor 43. Here, if the basic torque map shown in Fig. 3 is applied as is to the control of the motor units 40 (40L, 40R) of the left and right driving wheels 4L, 4R, even if a slight rotational speed difference occurs, the rotational speed difference is magnified by the individual torque assist for the left and right, causing the electric vehicle 1 to turn and making it impossible to move forward / backward stably.

[0056] 6(c), a torque map that defines the relationship between the rotational speed difference ΔV between the left and right drive wheels 4L, 4R and the additional torques TL, TR is used to execute torque assist according to the rotational speed difference ΔV as follows, thereby making it possible to appropriately execute stable forward / reverse assist and turning assist according to the situation. Note that this additional torque map is also stored in the ROM area of ​​the control unit 10 as a look-up table, similar to the basic torque map.

[0057] (i) When the rotational speed difference ΔV between the left and right drive wheels 4L, 4R is less than a predetermined threshold value ±VT0, the rotational speed difference ΔV between the left and right drive wheels 4L, 4R is ignored, and in accordance with the basic torque map of FIG. 3, the left and right motor units 40 (40L, 40R) generate essentially equal torques selected from either the left and right rotational speeds VR, VL or their intermediate value (average value), thereby executing forward / reverse assist.

[0058] (ii) When the rotational speed difference ΔV between the left and right drive wheels 4L, 4R is equal to or greater than a predetermined threshold value ±VT0, turning assist control is executed to increase the torque command value of the motor with the higher rotational speed and decrease the torque command value of the motor with the lower rotational speed according to the rotational speed difference ΔV.

[0059] (iii) However, when the rotational speed difference ΔV between the left and right drive wheels 4L, 4R is equal to or greater than the second threshold value ±VT1, the torque command value is not increased or decreased according to the rotational speed, and turning assist control is performed with the torque command values ​​TL, TR corresponding to the second threshold value ±VT1.

[0060] The above-described turning assist control compensates for the steering resistance generated in the driven wheels 5, and light and reliable turning assist can be performed by pushing one side of the rear handle 3. Also, as shown in Fig. 6(b), light and reliable on-the-spot turning (spin turn) assist can be performed by pushing one side of the rear handle 3 and pulling the other side.

[0061] (Hill climbing / descent assist in ambulatory mode) Next, the hill climbing / descent assistance in the manually propelled vehicle mode (1) will be described with reference to FIGS. 7(a) to (c). In the above explanation, for convenience, control on a flat road has been described. However, on an uphill road 91 shown in FIG. 7(a) or a downhill road 92 shown in FIG. 7(b), a load (mg sinθp) is generated in the same direction / opposite the traveling direction due to gravity acting on the vehicle body 2, depending on the vehicle weight m and the inclination θp.

[0062] 7(c) is used in combination with the torque map shown in Fig. 7(c) to add compensation torques Tca, Tcb, Td to the torque command value to offset the load generated according to the inclination (angle) θp detected by the inclination sensor 20. In other words, the compensation torque command value of the supplemental torque map is superimposed on the torque command value of the basic torque map. This supplemental torque map is also stored in the ROM area of ​​the control unit 10 as a look-up table, similar to the basic torque map.

[0063] It should be noted that a threshold value (less than ±θp1, dead zone) is set for the inclination θp, and torque compensation is not performed if the inclination θp is less than the threshold value that does not affect the basic control or turning control.

[0064] (i) When traveling forward up an uphill road 91 with a gradient of θp1 or more, in order to offset the load in the opposite direction that is applied in accordance with the gradient θp of the uphill road 91, a compensation torque Tca in the same direction that increases in proportion to the gradient θp of the uphill road 91 is added, as shown by the solid line on the right side of the torque map in Figure 7(c), to perform climbing assistance.

[0065] (ii) When reversing down an uphill road 91 with a gradient of θp1 or more, a load is applied in the same direction as the reverse direction that is weighted according to the gradient θp of the uphill road 91. Therefore, braking assistance is performed by adding a compensation torque Tcb in the reverse direction (regenerative direction) that increases in proportion to the gradient θp of the uphill road 91, as shown by the solid line on the left side of the torque map in Figure 7(c).

[0066] (iii) When traveling forward down a downhill road 92 with a gradient of θp1 or more, a load is applied in the same direction as the direction of travel that is increased according to the gradient θp of the downhill road 92. As a result, as shown by the solid and dashed lines on the left side of the torque map in Figure 7(c), braking assistance is performed by adding a compensation torque Td in the opposite direction (regenerative direction) that increases in proportion to the gradient θp of the downhill road 92, as described above. However, when the gradient θp reaches a predetermined threshold value, a predetermined braking torque is generated and braking control is performed.

[0067] (Lateral tilt compensation assist in walking aid mode) FIG. 8 shows lateral tilt compensation assist when the electric vehicle 1 in the manually propelled vehicle mode (1) moves forward on a road surface 93 that has a slope (lateral tilt θr) in a direction intersecting the traveling direction of the electric vehicle 1 (or when moving forward in a direction intersecting the slope θr of the slope 93).

[0068] That is, in FIG. 8, when the center of gravity is located at a distance L forward of the axles of the drive wheels 4L, 4R, the gravity mg acting on the center of gravity and the lateral inclination θr generate a deflection moment (mg sinθr L) in the downward direction of the lateral inclination θr in the electric vehicle 1.

[0069] Therefore, in order to offset this deflection moment with the assist torque of the motor units 40 (40L, 40R) of the left and right drive wheels 4L, 4R, compensation torques TaL, TaR in opposite directions are added to the left and right motor units 40 (40L, 40R) so as to generate a couple equivalent to the compensation moment centered at the center (D / 2) of the tread width D. Assuming that the coefficient δ takes into account the radius r of the drive wheels 4L, 4R, the running resistance of the road surface, etc., the compensation torques TaL, TaR for the lateral inclination θr are given by the following equation. TaL = TaR = δ mg sinθr Lr / D

[0070] A threshold value (dead band) is also set for the lateral tilt θr, and if the lateral tilt θr is below a threshold value that does not affect the basic control or turning control, the lateral tilt compensation assist is not performed.

[0071] (Basic control flow in ambulatory mode) When the electric vehicle 1 configured as described above is powered on by operating the key 11 to start up the system, it is set to either the manually propelled vehicle mode (1) or the riding mode (1') depending on the frame configuration at the time of startup. As already mentioned, when the electric vehicle 1 is stopped, the electromagnetic brake 42 is in a locked state.

[0072] The control when the manually propelled vehicle mode (1) is set at startup or when the manually propelled vehicle mode (1) is set by the user in a stopped state after startup will be described below with reference to the flowchart in FIG.

[0073] First, when the handicapped vehicle mode (1) is set (step 100), the grip sensor 30 is activated. In this state, when the user grips the rear handle 3 and the grip sensor 30 detects the gripping state (hands-on) (step 101), the tilt sensor 20 detects the forward / backward tilt θp and the lateral tilt θr of the vehicle body 2 (step 102).

[0074] If the forward / backward tilt θp and / or the lateral tilt θr are equal to or greater than a threshold value, torque assist is executed to generate compensation torques Tca, Tcb, Td and / or compensation torques TaL, TaR in the left and right motor units 40 (40L, 40R), and the vehicle waits in a neutral state with an initial forward torque applied to the left and right drive wheels 4L, 4R (step 103).

[0075] Next, it is checked whether the left and right electromagnetic brakes 42 are in a locked state (step 104), and if they are in a locked state (eg, at the time of initial startup), the left and right electromagnetic brakes 42 are unlocked (step 105).

[0076] At this time, the electric vehicle 1 is stationary, but the external force associated with the tilt is offset by the compensation torque, and the vehicle is ready to move immediately regardless of whether the vehicle is tilted or not. In this state, when the user pushes / pulls the rear handle 3, the left and right drive wheels 4L, 4R rotate, and when the rotation speed sensor 43 detects the rotation speed V (VL, VR), torque is generated in the left and right motor units 40 (40L, 40R) in accordance with the rotation speed V (VL, VR) and the basic torque map, and torque assist such as forward / reverse / turning is performed (step 106).

[0077] The grip sensor 30 continues to detect the grip state (hands on) even while the electric vehicle 1 is traveling (step 107), and when the grip sensor 30 no longer detects the grip state and the control unit 10 determines that the hands are off, the torque command value to the left and right motor units 40 (40L, 40R) is gradually decreased, and torque assist is executed to decelerate and stop the electric vehicle 1 (step 108). At the same time, the left and right electromagnetic brakes 42 are locked after a predetermined time (e.g., 2 seconds) has elapsed since the hands were off (step 109).

[0078] When the left and right electromagnetic brakes 42 are in the locked state and the key 11 is turned off (step 110), the power supply to the left and right motor units 40 (40L, 40R) is stopped, and then the system is shut down (step 111).

[0079] (Electromagnetic brake release control flow) Next, the control of the electric vehicle 1 when it is pushed by hand in an emergency or other such case will be described with reference to the flowchart of FIG.

[0080] In the handicap assist vehicle mode (1) or the riding mode (1'), when the motor 41 is stopped and the electromagnetic brake release switch 34 is turned ON (step 201), it is detected whether the inclination of the body 2 detected by the inclination sensor 20 is less than a predetermined threshold value (e.g., ±4 degrees) (step 202), and further, it is detected whether the vehicle speed detected by the rotational speed sensor 43 is less than a predetermined threshold value (e.g., ±0.1 km / h) (step 203).

[0081] When the inclination of the vehicle body 2 detected by the inclination sensor 20 is equal to or greater than a predetermined threshold value, or when the vehicle speed detected by the rotational speed sensor 43 is equal to or greater than a predetermined threshold value, operation of the electromagnetic brake release switch 34 is invalidated and the electromagnetic brake 42 is maintained in a locked state.

[0082] When the electromagnetic brake release switch 34 is turned ON, the electromagnetic brake 42 is unlocked by operating the electromagnetic brake release switch 34 (step 204) and the electric vehicle 1 becomes able to move only when the inclination of the vehicle body 2 detected by the inclination sensor 20 is less than a predetermined threshold value and the vehicle speed detected by the rotational speed sensor 43 is less than a predetermined threshold value.

[0083] After the electromagnetic brake 42 has been unlocked, if the electromagnetic brake release switch 34 is turned off in step 205, for example by the user removing his / her hand from the switch, the electromagnetic brake 42 is immediately locked (step 208).

[0084] On the other hand, even when the electromagnetic brake release switch 34 is turned ON, the inclination sensor 20 continues to detect the inclination of the vehicle body 2 and the rotational speed sensor 43 continues to detect the vehicle speed. If the inclination sensor 20 detects an inclination equal to or greater than a predetermined threshold value for a predetermined period of time (e.g., 5 seconds) or more (step 206), or if the vehicle speed detected by the rotational speed sensor 43 reaches a predetermined threshold value (step 207), the electromagnetic brake 42 is immediately locked (step 208).

[0085] Furthermore, even if the inclination sensor 20 detects an inclination of a predetermined threshold value or more, so long as the inclination is within a predetermined time (e.g., 5 seconds), the electromagnetic brake 42 is maintained in the released state, so that while the electric vehicle 1 is being pushed, the front or rear wheels can be lifted to overcome or descend steps.

[0086] Although the embodiment of the present invention has been described above, the present invention is not limited to the above embodiment, and various modifications and changes can be made based on the technical concept of the present invention.

[0087] For example, in the above embodiment, the electrically-assisted vehicle 1 is described as having a small electric vehicle mode (riding mode), but the present invention can also be implemented as an electrically-assisted vehicle that does not have a riding mode.

[0088] Furthermore, in the above embodiment, an omniwheel is used as the driven wheel 5, but a caster-type free wheel may also be used. [Explanation of symbols]

[0089] 1 Electric vehicles 2. Body 3 Rear handle (grip) 4 Drive wheels (rear wheels) 5 Driven wheels (swivel wheels, front wheels) 6 Seat back 7 Sheets 8 Armrest 9 Battery 10 Control section 20 Tilt Sensor 21 Mobile Base 22 Upper Frame 24 Rear base 25 Front Base 30 Grasping sensor (touch sensor) 34 Electromagnetic brake release switch 40(40L,40R) Motor unit 41 Left and right motors 42 Left and right electromagnetic brakes 43 Left and right rotation speed sensor 80 Display section 83 Ride mode operation section

Claims

1. A vehicle body having a forward / backward direction and a width direction; Left and right drive wheels spaced apart in a width direction of the vehicle body; Left and right motors connected to the left and right drive wheels so as to be capable of transmitting power thereto, respectively; A gripping portion provided on an upper portion of the vehicle body so that a user can grip the gripping portion in a standing walking position; an electromagnetic brake that locks the left and right drive wheels or the left and right motors in a non-excited state; a compulsory release means for the electromagnetic brake; an inclination sensor for detecting an inclination of the vehicle body; A control unit for controlling the left and right motors, the control unit is configured to enable a compulsory release means for the electromagnetic brake when the inclination detected by the inclination sensor is less than a predetermined threshold while the left and right motors are stopped, and to disable the compulsory release means when the inclination is equal to or greater than the predetermined threshold.

2. 2. The electric walking assist vehicle according to claim 1, wherein the control unit is configured to lock the electromagnetic brake when the inclination detected by the inclination sensor is equal to or greater than a predetermined threshold value for a predetermined period of time during the forcible release of the electromagnetic brake by the forcible release means.

3. Further, a rotation speed sensor is provided for detecting the rotation speed of each of the left and right drive wheels.

3. The electric walking assist vehicle according to claim 1 or 2, wherein the control unit is configured to enable the compulsory release means for the electromagnetic brakes when the rotational speeds of the left and right drive wheels detected by the rotational speed sensors are lower than a predetermined threshold value, and to disable the compulsory release means and lock the electromagnetic brakes when the rotational speed reaches an upper limit value while the electromagnetic brakes are forcibly released by the compulsory release means.

4. A grip sensor is further provided to detect gripping of the grip portion by a user, 4. The electric walking assist vehicle according to claim 3, wherein the control unit is configured to cause the left and right motors to generate torques in accordance with the rotational speeds of the left and right drive wheels detected by the rotational speed sensors and a torque map, when the grip sensor detects a grip.

5. The electric walking assist vehicle according to any one of claims 1 to 4, wherein the vehicle body is equipped with a foldable seat and an operation unit that can be operated by a user seated on the seat, and can be used as a small electric vehicle, and even in the form of the small electric vehicle, the control unit is configured to enable the compulsory release means of the electromagnetic brake when the inclination detected by the inclination sensor is less than a predetermined threshold while the left and right motors are stopped, and to disable the compulsory release means when the inclination is equal to or greater than the predetermined threshold.

6. The electrically powered walking aid according to any one of claims 1 to 5, wherein the forced release means is a release switch with a momentary action, and is configured so that power is supplied to the electromagnetic brake when the release switch is operated.

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