Stacked electrode, strain-resistant film with electrode, and pressure sensor

Abstract

To provide a laminated electrode excellent in heat resistance and moisture resistance, a strain resistance film with an electrode, and a pressure sensor.SOLUTION: A laminated electrode 36 is provided on a strain resistance film 32. The strain resistance film 32 includes Cr and Al. The laminated electrode 36 includes: a contact layer 36a overlapped on the strain resistance film 32; a diffusion prevention layer 36b overlapped on the contact layer 36a; and a mounting layer 36c overlapped on the diffusion prevention layer 36b. The diffusion prevention layer 36b or the mounting layer 36c covers the contact layer 36a so that an end surface 36a1 of the contact layer 36a is not exposed.SELECTED DRAWING: Figure 4A

Description

[Technical field]

[0001] The present invention relates to a laminated electrode provided on a strain-resistance film, a strain-resistance film with an electrode, and a pressure sensor having these. [Background technology]

[0002] In recent years, strain resistive films have been attracting attention as a sensor material that can be applied to pressure sensors that detect the pressure of liquids, gases, etc. (see Patent Document 1). In pressure sensors that use strain resistive films, the film is formed on the surface of a substrate, also called a membrane, and when the substrate is deformed by fluid pressure or the like, strain is generated in the film formed on the surface of the substrate, causing a change in its electrical resistance. By detecting this change in electrical resistance as an electrical signal, it is possible to calculate the pressure applied to the substrate based on the detected value.

[0003] Incidentally, electrodes are formed on the surface of the strain resistive film in order to extract the above-mentioned electrical signal to an external circuit. For example, Patent Document 1 describes a technique for forming a laminated electrode made of Au / Ni / Cr at a predetermined position of the strain resistive film. Here, in the laminated electrode described in Patent Document 1, the layer made of Cr is also called a contact layer, and is formed of a material that has excellent adhesion to the strain resistive film. However, in a high temperature or high humidity environment, the contact layer deteriorates, and there is a risk that the reliability of the electrode and therefore the pressure sensor will decrease. [Prior art documents] [Patent documents]

[0004] [Patent Document 1] JP 2018-91848 A Summary of the Invention [Problem to be solved by the invention]

[0005] The present invention has been made in view of the above problems, and an object of the present invention is to provide a laminated electrode, an electrode-attached strain-resistance film, and a pressure sensor that are excellent in heat resistance and moisture resistance. [Means for solving the problem]

[0006] In order to achieve the above object, the laminated electrode according to the present invention comprises: A laminated electrode provided on a strain-resistance film, The strain-resistant film includes Cr and Al, the laminated electrode has a contact layer overlapping the strain resistive film, a diffusion prevention layer overlapping the contact layer, and a mounting layer overlapping the diffusion prevention layer, The diffusion prevention layer or the mounting layer covers the contact layer so that the contact layer is not exposed.

[0007] In the laminated electrode according to the present invention, the diffusion prevention layer or the mounting layer covers the contact layer so that the contact layer is not exposed. Therefore, the diffusion prevention layer or the mounting layer can isolate the contact layer from the external environment such as air, and the contact layer can be prevented from being exposed to the external environment. Therefore, even in a high temperature or high humidity environment, the contact layer, which is easily deteriorated, is protected, and a laminated electrode having excellent heat resistance and moisture resistance can be realized.

[0008] Preferably, the mounting layer or the diffusion prevention layer is in contact with the upper surface of the strain-resistant film at a position outside the end face of the contact layer. In this case, the mounting layer or the diffusion prevention layer extends to a position outside the end face of the contact layer while straddling the end face of the contact layer. As a result, the mounting layer or the diffusion prevention layer can cover the entire periphery of the end face of the contact layer, effectively isolating the end face of the contact layer from the external environment, and the above-mentioned effects can be obtained well.

[0009] Preferably, of the diffusion prevention layer and the mounting layer, the mounting layer covers the contact layer so that an end face of the contact layer is not exposed. The mounting layer is generally made of a material that is stable against high temperatures, and in this case, the above-mentioned configuration can effectively prevent deterioration of the contact layer, especially in a high-temperature environment.

[0010] Preferably, the diffusion prevention layer covers the contact layer so that the end face of the contact layer is not exposed, and the mounting layer covers the diffusion prevention layer so that the end face of the diffusion prevention layer is not exposed. With this configuration, the end face of the contact layer can be isolated from the external environment by two layers, the diffusion prevention layer and the mounting layer, and the above-mentioned effects can be obtained well. In addition, by covering the end face of the contact layer with the diffusion prevention layer, it is possible to effectively prevent elements contained in the contact layer or the strain resistive film from interdiffusing from the end face of the contact layer to the mounting layer.

[0011] Preferably, the mounting layer or the diffusion prevention layer overlapping the diffusion prevention layer extends at an incline toward the upper surface of the strain-resistance film located outside the end face of the contact layer. With this configuration, the mounting layer or the diffusion prevention layer can be formed to a position sufficiently separated from the end face of the contact layer, and a sufficient distance can be secured between the end face of the contact layer and the external environment. This effectively isolates the end face of the contact layer from the external environment, and the above-mentioned effect can be favorably obtained.

[0012] Preferably, the interface between the mounting layer or the diffusion prevention layer and the strain-resistant film is uneven. With this configuration, the creepage distance along the interface between the mounting layer or the diffusion prevention layer and the strain-resistant film can be extended by the amount of the unevenness, and the end face of the contact layer can be effectively isolated from the external environment, and the above-mentioned effects can be obtained well. In addition, the bonding area between the mounting layer or the diffusion prevention layer and the strain-resistant film can be increased, and the adhesion (bonding strength) between them can be increased.

[0013] Preferably, the contact layer contains Ti, the diffusion prevention layer contains a platinum group element, and the mounting layer contains Au. Ti is easily alloyed with other metal elements, so by including Ti in the contact layer, the adhesion strength between films and between layers can be secured and peeling failure of the film can be effectively prevented. In addition, Ti is relatively difficult to diffuse into a strain resistance film containing Cr and Al, so including Ti in the contact layer can effectively prevent mutual diffusion into the strain resistance film. In addition, Ti is also difficult to diffuse into a mounting layer containing Au, so including Ti in the contact layer makes it difficult for precipitation to occur on the upper surface of the mounting layer.

[0014] In addition, since platinum group elements are chemically stable elements, by including a platinum group element in the diffusion prevention layer, it is possible to effectively prevent elements contained in the contact layer or the strain resistive film from interdiffusing into the mounting layer, and also to effectively suppress the reaction of the interdiffused elements at the interface of the mounting layer.

[0015] The mounting layer is connected to an external circuit via wiring, and Au wiring, which has excellent heat resistance, is preferably used for such wiring. In this case, by making the mounting layer contain Au, the adhesion of the wiring to the mounting layer is improved.

[0016] In order to achieve the above object, the present invention provides a strain-resistance film with an electrode, which includes any one of the laminated electrodes described above and a strain-resistance film on which the laminated electrode is provided. By providing the laminated electrode with excellent heat resistance and moisture resistance as described above on the strain-resistance film, a strain-resistance film with an electrode with excellent heat resistance and moisture resistance can be realized.

[0017] In order to achieve the above object, the pressure sensor according to the present invention includes any one of the laminated electrodes described above, a strain resistance film on which the laminated electrode is provided, and a membrane on which the strain resistance film is provided. By providing the laminated electrode having excellent heat resistance and moisture resistance as described above on the strain resistance film and further providing the strain resistance film on the membrane, it is possible to realize a pressure sensor having excellent heat resistance and moisture resistance. [Brief description of the drawings]

[0018] [Figure 1] FIG. 1 is a schematic cross-sectional view of a pressure sensor according to a first embodiment of the present invention. [Diagram 2] FIG. 2 is an enlarged cross-sectional view of a portion indicated by II in FIG. [Diagram 3] FIG. 3 is a schematic diagram showing an example of a pattern arrangement of the strain-resistance film with electrodes included in the pressure sensor shown in FIG. [Figure 4A] 4A is an enlarged cross-sectional view of a laminated electrode included in the pressure sensor shown in FIG. [Figure 4B] FIG. 4B is an enlarged cross-sectional view showing a modification of the laminated electrode shown in FIG. 4A. [Figure 4C] FIG. 4C is an enlarged cross-sectional view showing another modified example of the laminated electrode shown in FIG. 4A. [Figure 4D] FIG. 4D is an enlarged cross-sectional view showing another modified example of the laminated electrode shown in FIG. 4A. [Figure 5A] FIG. 5A is an enlarged cross-sectional view of a laminated electrode included in a pressure sensor according to a second embodiment of the present invention. [Figure 5B] FIG. 5B is an enlarged cross-sectional view showing a modification of the laminated electrode shown in FIG. 5A. [Figure 5C] FIG. 5C is an enlarged cross-sectional view showing another modified example of the laminated electrode shown in FIG. 5A. [Figure 5D] FIG. 5D is an enlarged cross-sectional view showing another modified example of the laminated electrode shown in FIG. 5A. [Figure 6A] FIG. 6A is an enlarged cross-sectional view of a laminated electrode included in a pressure sensor according to a third embodiment of the present invention. [Figure 6B]FIG. 6B is an enlarged cross-sectional view showing a modification of the laminated electrode shown in FIG. 6A. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0019] Hereinafter, the present invention will be described based on the embodiments shown in the drawings.

[0020] First embodiment As shown in Fig. 1, the pressure sensor 10 has a laminated electrode 36 according to the first embodiment of the present invention (see Fig. 2), an electrode-attached strain-resistance film 30 on which the laminated electrode 36 is provided, and a membrane 22 on which the electrode-attached strain-resistance film 30 is provided. The pressure sensor 10 is used in a high-temperature and high-pressure environment. Hereinafter, the direction along the surface of the electrode-attached strain-resistance film 30 is referred to as the in-plane direction, and the thickness direction of the electrode-attached strain-resistance film 30 is referred to as the perpendicular direction.

[0021] The pressure sensor 10 further includes a stem 20, a connection member 12, a retaining member 14, and a circuit board 16. The stem 20 is made of a metal such as stainless steel and has a hollow cylindrical shape. One end of the stem 20 is a closed end closed by an end wall, and the other end of the stem 20 is an open end. The membrane 22 is made of the end wall that forms one end of the stem 20, and is configured to be deformable in response to pressure.

[0022] The stem 20 is disposed on the upper surface of the connection member 12. A hollow portion formed inside the stem 20 communicates with the flow path 12b of the connection part 12 at the other end of the stem 20. In the pressure sensor 10, the fluid introduced into the flow path 12b is guided from the hollow portion of the stem 20 to the inner surface 22a of the membrane 22, so that the fluid pressure acts on the membrane 22. When the fluid pressure acts on the membrane 22 and deformation occurs, a strain resistance film 30 formed on the surface of the membrane 22 is distorted, and the electrical resistance of the membrane 22 changes. In the pressure sensor 10, this change in electrical resistance is detected as an electrical signal, and the pressure applied to the membrane 22 can be measured based on the detected value.

[0023] The stem 20 has a flange portion 21. The flange portion 21 is formed around the open end of the stem 20 and protrudes outward from the axis of the stem 20. The flange portion 21 is sandwiched between the connection member 12 and the pressing member 14, so that the flow path 12b leading to the inner surface 22a of the membrane 22 is sealed.

[0024] The connecting member 12 has a screw groove 12a. The pressure sensor 10 is fixed via the screw groove 12a to a pressure chamber or the like in which the fluid to be measured is sealed. This allows the flow path 12b formed inside the connecting member 12 and the inner surface 22a of the membrane 22 in the stem 20 to be airtightly connected to the pressure chamber in which the fluid to be measured exists.

[0025] The circuit board 16 is attached to the upper surface of the pressing member 14. The circuit board 16 has a ring-like shape surrounding the stem 20, but the shape of the circuit board 16 is not limited to this. The circuit board 16 includes, for example, a built-in circuit for transmitting a detection signal from the strain-resistance film 30 with electrodes.

[0026] The strain-resistance film 30 with an electrode is provided on the outer surface 22b of the membrane 22. The strain-resistance film 30 with an electrode and the circuit board 16 are connected by intermediate wiring 72 formed by wire bonding or the like.

[0027] As shown in FIG. 2, the electrode-attached strain-resistant film 30 includes a strain-resistant film 32 and a laminated electrode for the strain-resistant film (hereinafter, laminated electrode) 36. The strain-resistant film 32 is provided on the outer surface 22b of the membrane 22 via an underlying insulating layer 52. The underlying insulating layer 52 is formed so as to cover almost the entire outer surface 22b of the membrane 22, and is made of, for example, silicon oxide, silicon nitride, silicon oxynitride, or the like. The thickness of the underlying insulating layer 52 is preferably 10 μm or less, and more preferably 1 to 5 μm. The underlying insulating layer 52 can be formed on the outer surface 22b of the membrane 22 by a deposition method such as CVD.

[0028] In addition, when the outer surface 22b of the membrane 22 has insulating properties, the strain resistive film 32 may be formed directly on the outer surface 22b of the membrane 22 without forming the base insulating layer 52. For example, when the membrane 22 is made of an insulating material such as alumina, the strain resistive film 32 may be provided directly on the outer surface 22b of the membrane 22.

[0029] 3, a first resistor R1, a second resistor R2, a third resistor R3, and a fourth resistor R4 are formed in a predetermined pattern on the strain resistive film 32. The first resistor R1 to the fourth resistor R4 generate strain according to the deformation of the membrane 22, and the resistance values ​​of the first resistor R1 to the fourth resistor R4 change according to the deformation of the membrane 22. The first resistor R1 to the fourth resistor R4 are connected by electrical wiring 34 to form a Wheatstone bridge circuit.

[0030] In the pressure sensor 10, the fluid pressure acting on the membrane 22 is detected from the output of a Wheatstone bridge circuit formed by the first resistor R1 to the fourth resistor R4. The first resistor R1 to the fourth resistor R4 are provided at positions where the membrane 22 shown in Figures 1 and 2 is deformed and distorted by the fluid pressure, and are configured so that the resistance value changes according to the amount of distortion.

[0031] The strain-resistance film 32 having the first resistor R1 to the fourth resistor R4 can be fabricated, for example, by patterning a conductive thin film of a predetermined material. The strain-resistance film 32 contains Cr and Al, preferably 50 to 99 at% Cr and 1 to 50 at% Al, and more preferably 70 to 90 at% Cr and 5 to 30 at% Al. By containing Cr and Al, the TCR (Temperature coefficient of Resistance) and TCS (Temperature coefficient of sensitivity) in a high-temperature environment are stabilized, enabling highly accurate pressure detection. In addition, by setting the content of Cr and Al within a predetermined range, a high gauge factor and good temperature stability can be achieved at a higher level.

[0032] The strain resistive film 32 may contain elements other than Cr and Al, for example, the strain resistive film 32 may contain O or N. The O and N contained in the strain resistive film 32 may be those that were not completely removed from the reaction chamber when the strain resistive film 32 was formed and remained in the strain resistive film 32, and were then incorporated into the strain resistive film 32. The O and N contained in the strain resistive film 32 may also be those that were intentionally introduced into the strain resistive film 32 by being used as an atmospheric gas during film formation or annealing, for example.

[0033] The strain resistive film 32 may contain metal elements other than Cr and Al. The strain resistive film 32 may contain a small amount of metal or nonmetal elements other than Cr and Al, and may improve the gauge factor or temperature characteristics by heat treatment such as annealing. Examples of metal and nonmetal elements other than Cr and Al contained in the strain resistive film 32 include Ti, Nb, Ta, Ni, Zr, Hf, Si, Ge, C, P, Se, Te, Zn, Cu, Bi, Fe, Mo, W, As, Sn, Sb, Pb, B, Ge, In, Tl, Ru, Rh, Re, Os, Ir, Pt, Pd, Ag, Au, Co, Be, Mg, Ca, Sr, Ba, Mn, and rare earth elements.

[0034] The strain resistive film 32 can be formed by a thin film method such as sputtering or vapor deposition. The first resistor R1 to the fourth resistor R4 can be formed, for example, by patterning a thin film into a meandering shape. The thickness of the strain resistive film 32 is not particularly limited, but is preferably 10 μm or less, and more preferably 0.1 to 1 μm. The electrical wiring 34 may be formed by patterning the strain resistive film 32 as shown in FIG. 3, or may be formed of a conductive film or layer different from that of the strain resistive film 32.

[0035] 2, the laminated electrode 36 is provided overlying the strain-resistance film 32. More specifically, the laminated electrode 36 is formed on a portion of the upper surface of the strain-resistance film 32.

[0036] 3, the laminated electrodes 36 are formed independently at four locations on the strain resistive film 32. In the illustrated example, the four laminated electrodes 36 are disposed at positions corresponding to the four vertices of an imaginary rectangle. The first resistor R1 to the fourth resistor R4 are disposed at positions corresponding to the four sides of the imaginary rectangle. Each laminated electrode 36 is electrically connected to any two of the first resistor R1 to the fourth resistor R4 via electrical wiring 34.

[0037] More specifically, the first resistor R1 and the second resistor R2 are electrically connected via the first laminated electrode 36. The second resistor R2 and the third resistor R3 are electrically connected via the second laminated electrode 36. The third resistor R3 and the fourth resistor R4 are electrically connected via the third laminated electrode 36. The fourth resistor R4 and the first resistor R1 are electrically connected via the fourth laminated electrode 36.

[0038] Although detailed illustration is omitted, one end of the intermediate wiring 72 shown in Figures 1 and 2 is connected to each of the laminated electrodes 36 shown in Figure 3. That is, the output of the Wheatstone bridge circuit formed by the first resistor R1 to the fourth resistor R4 is transmitted to the circuit board 16 shown in Figure 1 via the laminated electrode 36 and the intermediate wiring 72 (see Figures 1 and 2).

[0039] As shown in Fig. 4A, the laminated electrode 36 has a contact layer 36a overlapping the strain resistive film 32, a diffusion prevention layer 36b overlapping the contact layer 36a, and a mounting layer 36c overlapping the diffusion prevention layer 36b. The laminated electrode 36 has a multilayer film structure of three or more layers formed of different materials. However, the laminated electrode 36 is not limited to the three-layer structure shown in Fig. 4A, and the laminated electrode 36 may have a laminated structure of four or more layers.

[0040] The contact layer 36a is located at the bottom of the stacked electrode 36 and is in direct contact with the strain resistive film 32. The contact layer 36a ensures ohmic connection with the strain resistive film 32, improving the electrical characteristics of the electrode-equipped strain resistive film 30. The contact layer 36a also ensures the adhesive strength between the strain resistive film 32 and the stacked electrode 36, preventing peeling of the films and layers.

[0041] The contact layer 36a can be formed by a thin film method such as sputtering or vapor deposition. The thickness of the contact layer 36a is not particularly limited, but is, for example, 1 to 50 nm, and preferably 5 to 20 nm. The contact layer 36a preferably contains at least one of Cr, Ti, Ni, and Mo. These elements are likely to form alloys with other metals, so the contact layer 36a containing such elements can ensure the adhesive strength with the strain resistance film 32 and the diffusion prevention layer 36b, and can prevent peeling between the films and layers.

[0042] In addition, it is particularly preferable that the contact layer 36a contains Ti. Ti is less likely to diffuse into the mounting layer 36c containing Au or the like, and is less likely to precipitate on the upper surface of the mounting layer 36c. Therefore, the laminated electrode 36 having the contact layer 36a containing Ti exhibits suitable adhesion to the intermediate wiring 72 even after the laminated electrode 36 is exposed to a high-temperature environment.

[0043] Furthermore, since Ti does not easily diffuse into Cr, the Ti constituting the contact layer 36a has the property of not easily diffusing into the strain-resistant film 32 containing Cr and Al even in a high-temperature environment. Therefore, the electrode-attached strain-resistant film 30 having the contact layer 36a containing Ti can prevent the elements in the laminated electrode 36 from diffusing into the strain-resistant film 32 even when used in a high-temperature environment, and can prevent the performance degradation of the strain-resistant film 32 due to composition change.

[0044] It is also preferable that the contact layer 36a contains a plurality of elements selected from the group consisting of Cr, Ti, Ni, and Mo. It is also preferable that the contact layer 36a is made of at least one of Cr, Ti, Ni, and Mo. It is particularly preferable that the contact layer 36a is made of Ti. It is also preferable that the contact layer 36a is made of a plurality of elements selected from the group consisting of Cr, Ti, Ni, and Mo.

[0045] In addition, when the contact layer 36a, the diffusion prevention layer 36b, and the mounting layer 36c are said to be made of one or more specified elements, this does not exclude that elements other than the specified elements are inevitably or intentionally contained in these layers. In this case, the content of the other elements is, for example, less than 10 at%, preferably less than 3 at%, and more preferably less than 1 at%.

[0046] The diffusion prevention layer 36b is disposed between the contact layer 36a and the mounting layer 36c in the laminated electrode 36, and is sandwiched between the mounting layer 36c and the contact layer 36a in the vertical direction. The diffusion prevention layer 36b prevents elements contained in the films and layers disposed below the diffusion prevention layer 36b, such as the strain-resistant film 32 and the contact layer 36a, from diffusing into the mounting layer 36c disposed above the diffusion prevention layer 36b, and also prevents them from precipitating on the upper surface of the mounting layer 36c. Note that the diffusion prevention layer 36b is preferably disposed directly below the mounting layer 36c even when the strain-resistant film 32 and the laminated electrode 36 have a multilayer structure of four or more layers.

[0047] The diffusion prevention layer 36b can be formed by a thin film method such as sputtering or vapor deposition. The thickness of the diffusion prevention layer 36b is not particularly limited, but is, for example, 1 to 500 nm, and preferably 5 to 50 nm. If the diffusion prevention layer 36b is too thin, it may be difficult to form a continuous film, and the diffusion prevention function may be weakened, while if the thickness is too thick, problems such as film peeling may occur, or the productivity (throughput) may decrease due to an increase in film formation time.

[0048] The diffusion prevention layer 36b preferably contains a transition element belonging to the fifth or sixth period from the viewpoint of preventing the diffusion of elements contained in the strain resistance film 32, the contact layer 36a, etc., to upper layers. Specifically, the diffusion prevention layer 36b preferably contains one or more elements selected from Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Hf, Ta, W, Re, Os, Ir, Pt, and Au.

[0049] Furthermore, it is more preferable that the diffusion prevention layer 36b contains a platinum group element. Specifically, it is preferable that the diffusion prevention layer 36b contains one or more elements selected from Ru, Rh, Pd, Os, Ir, and Pt. Since platinum group elements are less reactive and chemically stable, the diffusion prevention layer 36b containing a platinum group element exhibits a particularly favorable diffusion prevention effect even in a high-temperature environment. Among the platinum group elements, Pt in particular has a track record of being used in other electrode fields and has more accumulated technical knowledge than other platinum group elements.

[0050] The diffusion prevention layer 36b is also preferably made of a transition element belonging to period 5 or 6. The diffusion prevention layer 36b is also preferably made of a platinum group element.

[0051] The mounting layer 36c is located at the top of the laminated electrode 36, and is exposed on the upper surface of the electrode-attached strain-resistance film 30. An intermediate wiring 72 made of a thin wire such as Au or Al is joined to the mounting layer 36c by wire bonding or the like. The pressure sensor 10 using the intermediate wiring 72 made of a thin wire such as Au or Al can be used in a high-temperature environment that is equal to or higher than the melting point of the solder, and has good heat resistance. The pressure sensor 10 using the intermediate wiring 72 made of a thin wire of Au can have improved heat resistance compared to a pressure sensor using the intermediate wiring 72 made of a thin wire of Al.

[0052] The mounting layer 36c can be formed by a thin film method such as sputtering or vapor deposition. The thickness of the mounting layer 36c is not particularly limited, but is, for example, 10 to 400 nm, and preferably 100 to 300 nm. If the thickness of the mounting layer 36c is too thin, it is difficult to form a continuous film. This may make it difficult to form the intermediate wiring 72, which may reduce the adhesion between the intermediate wiring 72. If the mounting layer 36c is too thick, problems such as film peeling may occur, or the productivity (throughput) may decrease due to an increase in film formation time.

[0053] From the viewpoint of heat resistance and bonding with the intermediate wiring 72, it is preferable that the mounting layer 36c contains at least one of Au, Al, and Ni. From the viewpoint of improving heat resistance and further improving compatibility with high-temperature environments, it is even more preferable that the mounting layer 36c contains Au, which has low resistance and a high melting point even in high-temperature environments. Furthermore, when a thin Au wire is used as the material for the intermediate wiring 72, the mounting layer 36c contains Au, so that both the intermediate wiring 72 and the mounting layer 36c are made of Au. This improves the adhesion of the bonding portion between the intermediate wiring 72 and the mounting layer 36c.

[0054] The mounting layer 36c is also preferably made of at least one of Au, Al, and Ni, and is particularly preferably made of Au.

[0055] The following describes the detailed structures of the diffusion prevention layer 36b and the mounting layer 36c. The diffusion prevention layer 36b has a first laminated portion 360b and a first peripheral portion 361b. The first laminated portion 360b is a portion laminated on the upper surface of the contact layer 36a, and is located inside the end face 36a1 of the contact layer 36a in the in-plane direction. The first peripheral portion 361b is a portion located outside (to the side) the end face 36a1 of the contact layer 36a in the in-plane direction, and is connected continuously to the side of the first laminated portion 360b. The width W1 of the first peripheral portion 361b along the in-plane direction is not particularly limited, but is preferably 0.1 to 10 μm. The ratio W1 / W2 of the width W1 of the first peripheral portion 361b along the in-plane direction to the width W2 of the diffusion prevention layer 36b (the first stacked portion 360b and the first peripheral portion 361b) along the in-plane direction is preferably 10 -5 1 to 1, and more preferably 10 -4 ~10 -2 It is.

[0056] The bottom surface of the first peripheral portion 361b abuts against the upper surface of the strain resistance film 32. That is, the diffusion prevention layer 36b contacts the upper surface of the strain resistance film 32 at a position outside the end surface 36a1 of the contact layer 36a in the in-plane direction. The upper surface of the first peripheral portion 361b is substantially flush with the upper surface of the first laminate portion 360b and is substantially parallel to the upper surface of the strain resistance film 32. The thickness of the first peripheral portion 361b is greater than the thickness of the first laminate portion 360b and is substantially equal to the sum of the thickness of the contact layer 36a and the thickness of the first laminate portion 360b.

[0057] The first peripheral portion 361b abuts (is in close contact with) the end face 36a1 of the contact layer 36a in the in-plane direction, and the end face 36a1 of the contact layer 36a is covered in all directions by the inner side surface of the first peripheral portion 361b without being exposed to the external environment such as air. That is, in this embodiment, the diffusion prevention layer 36b covers the contact layer 36a so that the end face 36a1 of the contact layer 36a is not exposed. As a result, in this embodiment, the entire contact layer 36a including the upper surface and end face 36a1 is covered by the diffusion prevention layer 36b so as not to be exposed.

[0058] The mounting layer 36c has a second laminated portion 360c and a second peripheral portion 361c. The second laminated portion 360c is a portion laminated on the upper surface of the diffusion prevention layer 36b (the first laminated portion 360b and the first peripheral portion 361b), and is located inside the end surface 36b1 of the diffusion prevention layer 36b. The second peripheral portion 361c is located outside (on the side) the end surface 36b1 of the diffusion prevention layer 36b in the in-plane direction, and is continuously connected to the second laminated portion 360c on its side. The width W3 of the second peripheral portion 361c along the in-plane direction is not particularly limited, but is preferably 0.1 to 10 μm. In the illustrated example, the width W3 of the second peripheral portion 361c along the in-plane direction is smaller than the width W1 of the first peripheral portion 361b along the in-plane direction.

[0059] The ratio W3 / W4 of the width W3 of the second peripheral portion 361c along the in-plane direction to the width W4 of the mounting layer 36c (the second stacked portion 360c and the second peripheral portion 361c) along the in-plane direction is preferably 10 -5 1 to 1, and more preferably 10 -4 ~10 -2 The ratio W3 / W1 of the width W3 of the second peripheral portion 361c along the in-plane direction to the width W1 of the first peripheral portion 361b along the in-plane direction is preferably 1-80, and more preferably 5-17.

[0060] The bottom surface of the second peripheral portion 361c abuts against the upper surface of the strain-resistant film 32 at a position laterally beyond the bottom surface of the first peripheral portion 361b of the diffusion prevention layer 36b. That is, the mounting layer 36c contacts the upper surface of the strain-resistant film 32 at a position outside the end surface 36b1 of the diffusion prevention layer 36 in the in-plane direction. The upper surface of the second peripheral portion 361c is substantially flush with the upper surface of the second laminated portion 360c and substantially parallel to the upper surface of the strain-resistant film 32. The thickness of the second peripheral portion 361c is greater than the thickness of the second laminated portion 360c and is greater than the thickness of the first peripheral portion 361b of the diffusion prevention layer 36b, and is substantially equal to the sum of the thickness of the first peripheral portion 361b and the thickness of the second laminated portion 360c of the mounting layer 36c.

[0061] The second peripheral portion 361c abuts (is in close contact with) the end face 36b1 of the diffusion prevention layer 36b in the in-plane direction, and the end face 36b1 of the diffusion prevention layer 36b is covered in all directions by the inner side surface of the second peripheral portion 361c without being exposed to the external environment such as air. That is, in this embodiment, the mounting layer 36c covers the diffusion prevention layer 36b so that the end face 36b1 of the diffusion prevention layer 36b is not exposed. As a result, in this embodiment, the mounting layer 36c covers the entire diffusion prevention layer 36b including the upper surface and end face 36b1 so as not to be exposed, and the two layers of the diffusion prevention layer 36b and the mounting layer 36c cover the entire contact layer 36a including the upper surface and end face 36a1 so as not to be exposed.

[0062] At the periphery of the laminated electrode 36, the contact layer 36a, the first periphery 361b of the diffusion prevention layer 36b, and the second periphery 361c of the mounting layer 36c are arranged in this order in the in-plane direction along the upper surface of the strain-resistant film 32, thus forming three layers. Also, at the side of the end face 36a1 of the contact layer 36a, the second periphery 361c of the diffusion prevention layer 36b and the second periphery 361c of the mounting layer 36c are arranged in this order in the direction perpendicular to the plane, thus forming two layers.

[0063] The diffusion prevention layer 36b straddles the end face 36a1 of the contact layer 36a and extends to a position outside the end face 36a1 of the contact layer 36 in the in-plane direction. The mounting layer 36c straddles the end face 36a1 of the contact layer 36a and the end face 36b1 of the diffusion prevention layer 36b and extends to a position outside the end face 36b1 of the diffusion prevention layer 36b in the in-plane direction. Therefore, the mounting layer 36c and the diffusion prevention layer 36b cover the entire periphery of the end face 36a1 of the contact layer 36a, and it is possible to isolate the end face 36a1 of the contact layer 36a from the external environment such as air.

[0064] Next, a method for manufacturing the pressure sensor 10 shown in Fig. 1 will be described. To manufacture the pressure sensor 10, first, the stem 20 is prepared. The material of the stem 20 is, for example, SUS316. Next, as shown in Fig. 2, a strain-resistance film 30 with electrodes is formed on the outer surface 22b of the membrane 22 of the stem 20.

[0065] To form the electrode-attached strain-resistance film 30, first, a base insulating layer 52 is formed to a predetermined thickness by a thin-film method such as CVD or sputtering on the outer surface 22b of the membrane 22 so as to cover the membrane 22. Examples of the base insulating layer 52 include a silicon oxide film and a silicon nitride film.

[0066] Next, the strain resistive film 32 is formed on the surface of the base insulating layer 52. The strain resistive film 32 is formed by a thin film method such as vapor deposition or sputtering. The shape of the strain resistive film 32 having the first resistor R1 to the fourth resistor R4 and the electrical wiring 34 is formed by patterning using photolithography or the like.

[0067] Next, the laminated electrode 36 is formed on the strain resistive film 32. When forming the laminated electrode 36, conductive thin films are formed in this order on the strain resistive film 32: the contact layer 36a, the diffusion prevention layer 36b, and the mounting layer 36c. The contact layer 36a, the diffusion prevention layer 36b, and the mounting layer 36c of the laminated electrode 36 are formed by a thin film method such as sputtering or vapor deposition.

[0068] 4A, when the diffusion prevention layer 36b is formed, not only the upper surface portion of the contact layer 36a but also the regions to the side of the end face 36a1 of the contact layer 36a are covered in all directions so that the end face 36a1 of the contact layer 36a is not exposed. Also, when the mounting layer 36c is formed, not only the upper surface portion of the diffusion prevention layer 36b but also the regions to the side of the end face 36b1 of the diffusion prevention layer 36b are covered in all directions so that the end face 36b1 of the diffusion prevention layer 36b is not exposed.

[0069] 3, the contact layer 36a, the diffusion prevention layer 36b, and the mounting layer 36c are formed only at predetermined positions on the strain resistive film 32. The patterning of each layer included in the laminated electrode 36 can be performed by photolithography (lift-off) or the like, similarly to the strain resistive film 32, but other methods may also be used.

[0070] In this manner, the strain-resistive film 32 and the laminated electrode 36 are formed as thin films on the base insulating layer 52 formed on the outer surface 22b of the membrane 22, thereby forming the strain-resistive film 30 with an electrode shown in Fig. 3. In manufacturing the strain-resistive film 30 with an electrode, a heat treatment such as annealing (for example, at 350 to 800°C) may be performed after the formation of the strain-resistive film 32 and the laminated electrode 36.

[0071] By performing a heat treatment at an appropriate temperature after the formation of the strain resistive film 32 and the laminated electrode 36, it is possible to improve the characteristics such as the gauge factor of the strain resistive film 32. In addition, by performing a heat treatment after the formation of the laminated electrode 36, it is possible to improve the bonding between the strain resistive film 32 and the laminated electrode 36 and between each layer inside the laminated electrode 36.

[0072] The electrical wiring 34 may be formed on the strain resistive film 32 at the same time as the formation of the laminated electrode 36 or a part of the laminated electrode 36, using the same material as the laminated electrode 36 or a part of the laminated electrode 36. In this case, the electrical wiring 34 may be formed on the base insulating layer 52. By using the same material as the laminated electrode 36 or a part of the laminated electrode 36 for the electrical wiring 34, it is possible to prevent the problem that the resistance value of the electrical wiring 34 is affected by strain, compared to when a part of the strain resistive film 32 constitutes the electrical wiring 34 (see FIG. 3). Furthermore, the electrical wiring 34, which is made of the same material and has the same structure as the laminated electrode 36, has good bonding properties with the strain resistive film 32, and peeling defects and the like can be prevented.

[0073] 1, the circuit board 16 is fixed to the stem 20 on which the strain-resistance film 30 with electrodes is formed, and intermediate wiring 72 is formed to connect the circuit board 16 and the strain-resistance film 30 with electrodes, thereby obtaining the pressure sensor 10. The intermediate wiring 72 is formed by wire bonding using a thin Au wire or the like.

[0074] As described above, in this embodiment, as shown in FIG. 4A, the diffusion prevention layer 36b and the mounting layer 36c cover the contact layer 36a so that the contact layer 36a is not exposed. In particular, in this embodiment, the first peripheral portion 361b of the diffusion prevention layer 36b and the second peripheral portion 361c of the mounting layer 36c cover the contact layer 36a so that the end face 36a1 of the contact layer 36a is not exposed. Therefore, the first peripheral portion 361b and the second peripheral portion 361c can isolate the end face 36a1 of the contact layer 36a from the external environment such as air, and it is possible to prevent the end face 36a1 of the contact layer 36a from being exposed to the external environment. Therefore, even in a high temperature or high humidity environment, the contact layer 36a, which is prone to deterioration, is protected, and the laminated electrode 36, the electrode-attached strain-resistance film 30, and the pressure sensor 10 having excellent heat resistance and moisture resistance can be realized.

[0075] In particular, in this embodiment, it is possible to isolate the end face 36a1 of the contact layer 36a from the external environment by two layers, namely, the first peripheral portion 361b of the diffusion prevention layer 36b and the second peripheral portion 361c of the mounting layer 36c, so that the above-mentioned effects can be obtained effectively.

[0076] Furthermore, in this embodiment, even in a high temperature or high humidity environment, it is possible to sufficiently ensure adhesion between the contact layer 36a and the strain resistance film 32 and ohmic connection between the contact layer 36a and the strain resistance film 32, thereby preventing the laminated electrode 36 from peeling off from the strain resistance film 32 and realizing a pressure sensor 10 with good electrical characteristics.

[0077] In addition, the diffusion prevention layer 36b covering the end face 36a1 of the contact layer 36a effectively prevents elements contained in the contact layer 36a or the strain resistance film 32 from interdiffusing from the end face 36a1 of the contact layer 36a to the mounting layer 36c.

[0078] Second embodiment 5A has the same configuration as the pressure sensor 10 according to the first embodiment, and exerts the same effects, except for the following points. In the drawings, the same reference numerals are used to designate the same components as those in the pressure sensor 10 according to the first embodiment, and the description thereof will be omitted.

[0079] The pressure sensor in this embodiment has a laminated electrode 136. The laminated electrode 136 has a diffusion prevention layer 136b and a mounting layer 136c. The diffusion prevention layer 136b differs from the diffusion prevention layer 36b in the first embodiment in that a first inclined portion 136b2 having a tapered surface is formed on the surface of the first peripheral portion 361b (end surface 36b1 of the diffusion prevention layer 136b). The mounting layer 136c differs from the mounting layer 36c in the first embodiment in that a second inclined portion 136c2 having a tapered surface is formed on the surface of the second peripheral portion 361c.

[0080] The first inclined portion 136b2 is formed at a position on the side (outside) of the end face 36a1 of the contact layer 36a, so as to incline downward from the upper surface of the first peripheral portion 361b toward the upper surface of the strain resistance film 32. The second inclined portion 136c2 is formed at a position on the side (outside) of the end face 36a1 of the contact layer 36a, so as to incline downward from the upper surface of the first peripheral portion 361c toward the upper surface of the strain resistance film 32. The first inclined portion 136b2 may be formed at a position on the inside of the end face 36a1 of the contact layer 36a, so as to incline downward from the upper surface of the first laminate portion 360b toward the upper surface of the strain resistance film 32. The same applies to the second inclined portion 136c2.

[0081] The inclination angle of the second inclined portion 136c2 with respect to the upper surface of the strain-resistant film 32 is larger than the inclination angle of the first inclined portion 136b2 with respect to the upper surface of the strain-resistant film 32, but they may be equal, or the inclination angle of the second inclined portion 136c2 may be smaller than the inclination angle of the first inclined portion 136b2. Furthermore, the surfaces of the first inclined portion 136b2 and the second inclined portion 136c2 may be provided with a shape that bulges outward.

[0082] The surface shape of the diffusion prevention layer 136b is a substantially trapezoid when viewed in cross section. That is, in this embodiment, the diffusion prevention layer 136b is formed to have a base at its peripheral portion 361b. Therefore, unlike the peripheral portion 361b of the diffusion prevention layer 36b shown in FIG. 4A, the peripheral portion 361b of the diffusion prevention layer 136b is not connected at a right angle to the upper surface of the strain-resistant film 32, but is smoothly connected at a predetermined angle.

[0083] Similarly, the surface shape of the mounting layer 136c is approximately trapezoidal when viewed in cross section. That is, in this embodiment, the mounting layer 136c is formed to have a base at its peripheral portion 361c. Therefore, unlike the peripheral portion 361c of the expansion mounting layer 36c shown in FIG. 4A, the peripheral portion 361c of the mounting layer 136c is not connected at a right angle to the upper surface of the strain-resistant film 32, but is smoothly connected at a predetermined angle.

[0084] The diffusion prevention layer 136b having the first inclined portion 136b2 can be formed by a lift-off method using a resist pattern having an inclined undercut as a mask. The mounting layer 136c having the second inclined portion 136c2 can be formed by a similar method.

[0085] In this embodiment, the same effect as in the first embodiment can be obtained. In addition, in this embodiment, the mounting layer 136c overlapping the diffusion prevention layer 136b and the diffusion prevention layer 136c overlapping the contact layer 36a extend while inclining toward the upper surface of the strain resistance film 32 located outside the end surface 36a1 of the contact layer 36a. Therefore, the mounting layer 136c and the diffusion prevention layer 136b are formed to a position sufficiently separated from the end surface 36a1 of the contact layer 36a, and it is possible to sufficiently secure the distance between the end surface 36a1 of the contact layer 36 and the external environment. This effectively isolates the end surface 36a1 of the contact layer 36a from the external environment, and the above-mentioned effect can be obtained well.

[0086] Third embodiment 6A has the same configuration as the pressure sensor 10 according to the first embodiment, and exerts the same effects, except for the following points. In the drawings, the same reference numerals are used to designate the same components as those in the pressure sensor 10 according to the first embodiment, and the description thereof will be omitted.

[0087] The pressure sensor in this embodiment has a laminated electrode 236 and a strain resistance film 232. The laminated electrode 236 has a diffusion prevention layer 236b and a mounting layer 236c. In this embodiment, the interface (bonding surface) between the diffusion prevention layer 236b and the strain resistance film 232 has unevenness 80. Similarly, the interface (bonding surface) between the mounting layer 236c and the strain resistance film 232 has unevenness 80. That is, the diffusion prevention layer 236b and the mounting layer 236c are different from the diffusion prevention layer 36b and the mounting layer 36c in the first embodiment in that the unevenness 80 is formed on the bottom surface thereof. Also, the strain resistance film 232 is different from the strain resistance film 32 in the first embodiment in that the unevenness 80 is formed on the top surface thereof.

[0088] The unevenness 80 is formed laterally than the end face 36a1 of the contact layer 36a in the in-plane direction. The unevenness 80 formed on the first peripheral portion 361b of the diffusion prevention layer 236b is continuous with the unevenness 80 formed on the second peripheral portion 361c of the mounting layer 236c, and the unevennesses 80 have approximately the same degree. The arithmetic mean roughness Ra of the unevenness 80 formed on the strain resistive film 232 is preferably 1 to 30 nm.

[0089] The unevenness 80 can be formed, for example, by performing reverse sputtering on the electrode formation portion of the strain resistive film 232 before forming the laminated electrode 236 on the strain resistive film 232. More specifically, reverse sputtering is performed on the portion of the surface of the strain resistive film 232 where the bottom surfaces of the diffusion prevention layer 236b and the mounting layer 236c are to be disposed. As a result, the portion of the surface of the strain resistive film 232 where the bottom surfaces of the diffusion prevention layer 236b and the mounting layer 236c are to be disposed is rougher than the portion where the bottom surface of the contact layer 36a is to be disposed. By forming the laminated electrode 236 on the electrode formation portion of the strain resistive film 232 with a rough surface in this manner, the lower surfaces of the diffusion prevention layer 236b and the mounting layer 236c bite into the unevenness 80 formed on the upper surface of the strain resistive film 232 during the formation of the laminated electrode 236, and the unevenness 80 can be formed on the lower surfaces of the diffusion prevention layer 236b and the mounting layer 236c.

[0090] The present embodiment also provides the same effect as the first embodiment. In addition, in the present embodiment, the unevenness 80 formed at the interface between the mounting layer 236c and the diffusion prevention layer 236b and the strain resistance film 232 can extend the creepage distance along the interface between the mounting layer 232c and the diffusion prevention layer 232b and the strain resistance film 232, effectively isolating the end face 36a1 of the contact layer 36a from the external environment, and the effect of the first embodiment can be obtained favorably. In addition, in the present embodiment, the bonding area between the mounting layer 232c and the diffusion prevention layer 232b and the strain resistance film 232 is increased, and the adhesion (bonding strength) between them can be increased.

[0091] The present invention is not limited to the above-described embodiment, and various modifications can be made within the scope of the present invention.

[0092] (1) In the first embodiment, as shown in Fig. 4A, the end surface 36a1 of the contact layer 36a is covered with two layers, the diffusion prevention layer 36b and the mounting layer 36c, but as shown in Fig. 4B, it may be covered with only the diffusion prevention layer 36b. In the illustrated example, the mounting layer 36c is composed of only the second laminated portion 360c and does not include the second peripheral portion 361c. Therefore, the end surface 36b1 of the diffusion prevention layer 36b is not covered by the mounting layer 36c and is exposed to the external environment.

[0093] The length of the mounting layer 36c along the in-plane direction is approximately equal to the length of the contact layer 36a along the in-plane direction, and the shape of the mounting layer 36c is approximately equal to the shape of the contact layer 36a, except for the difference in thickness. However, the length of the mounting layer 36c along the in-plane direction may be greater or smaller than the length of the contact layer 36a along the in-plane direction. The mounting layer 36c is not disposed on the upper surface of the first peripheral portion 361b of the diffusion prevention layer 36b, but is disposed only on the upper surface of the first stacked portion 360b of the diffusion prevention layer 36b. That is, the mounting layer 36c is disposed at a position (above) corresponding to the contact layer 36a in the perpendicular direction. In this modification, as in the first embodiment, the end surface 36a1 of the contact layer 36a can be prevented from being exposed to the external environment such as air.

[0094] (2) In the above modification (1), as shown in FIG. 4C, the length of the mounting layer 36c along the in-plane direction may be approximately equal to the length of the diffusion prevention layer 36b (the first stacked portion 360b and the first peripheral portion 361b) along the in-plane direction. In the illustrated example, the mounting layer 36c is formed so as to cover the entire upper surface of the diffusion prevention layer 36b. Even in this configuration, the same effect as in the above modification (1) can be obtained. Moreover, the mounting layer 36c in this modification covers the upper surface of the diffusion prevention layer 36b over a wider range than the mounting layer 36c in the above modification (1), so that it is possible to effectively prevent elements contained in the contact layer 36a or the strain resistive film 32 from interdiffusing from the upper surface of the contact layer 36a to the mounting layer 36c.

[0095] (3) In the first embodiment, as shown in Fig. 4D, the end surface 36a1 of the contact layer 36a may be covered only by the mounting layer 36c. In the illustrated example, the second peripheral portion 361c of the mounting layer 36c has a length in the in-plane direction that is approximately the same as the first peripheral portion 361b of the diffusion prevention layer 36b shown in Fig. 4A. The thickness of the second peripheral portion 361c of the mounting layer 36c is approximately equal to the sum of the thickness of the contact layer 36a, the thickness of the diffusion prevention layer 36b, and the thickness of the second laminated portion 360c of the mounting layer 36c.

[0096] The second peripheral portion 361c abuts (is in close contact with) the end face 36a1 of the contact layer 36 and the end face 36b1 of the diffusion prevention layer 36b in the in-plane direction, and the end face 36a1 of the contact layer 36a and the end face 36b1 of the diffusion prevention layer 36b are covered in all directions by the inner side surface of the second peripheral portion 361c without being exposed to the external environment such as air. That is, in this modification, of the diffusion prevention layer 36b and the mounting layer 36c, the mounting layer 36c covers the contact layer 36a so that the end face 36a1 of the contact layer 36a is not exposed. Since the mounting layer 36c is made of a material (inactive material) that is stable against high temperatures such as Au, the illustrated configuration can effectively prevent the deterioration of the contact layer 36a, especially in a high-temperature environment.

[0097] In addition, the mounting layer 36c can be formed to have a relatively large thickness, so that the end surface 36a1 of the contact layer 36a can be isolated from the external environment by the thick layer wall of the mounting layer 36c (second peripheral portion 361c), and the above-mentioned effects can be favorably obtained.

[0098] (4) In the second embodiment, as shown in Fig. 5A, the end surface 36a1 of the contact layer 36a is covered with two layers, the diffusion prevention layer 136b and the mounting layer 136c, but as shown in Fig. 5B, it may be covered only with the diffusion prevention layer 136b. In the illustrated example, the mounting layer 36c is composed of only the second laminated portion 360c and does not include the second peripheral portion 361c. Therefore, the end surface 136b1 of the diffusion prevention layer 136b is not covered by the mounting layer 36c and is exposed to the external environment.

[0099] The length of the mounting layer 36c along the in-plane direction is greater than the length of the contact layer 36a along the in-plane direction, but may be less than that length, or may be approximately equal to the length of the diffusion prevention layer 136b along the in-plane direction. The mounting portion 36c is formed so as to straddle the upper surfaces of the first laminate portion 360b and the first peripheral portion 361b of the diffusion prevention layer 36b. In this modification, as in the second embodiment, the end surface 36a1 of the contact layer 36a can be prevented from being exposed to the external environment, such as air.

[0100] (5) In the second embodiment, as shown in FIG. 5C, the end surface 36a1 of the contact layer 36a may be covered only by the mounting layer 136c. In the illustrated example, the diffusion prevention layer 36b does not have the first inclined portion 136b2 shown in FIG. 5A, and the second inclined portion 136c2 is provided only in the mounting layer 136c. On the side of the end surface 36a1 of the contact layer 36a, the upper surface of the strain resistance film 32 is not in contact with the diffusion prevention layer 36b, but is in contact only with the mounting layer 136c (second peripheral portion 361c). The maximum thickness of the second peripheral portion 361c of the mounting portion 136c is approximately equal to the sum of the thickness of the contact layer 36a, the thickness of the diffusion prevention layer 36b, and the thickness of the second laminated portion 360c of the mounting portion 136c.

[0101] The second peripheral portion 361c abuts (is in close contact with) the end face 36a1 of the contact layer 36 and the end face 36b1 of the diffusion prevention layer 36b in the in-plane direction, and the end face 36a1 of the contact layer 36a and the end face 36b1 of the diffusion prevention layer 36b are covered in all directions by the inner side surface of the second peripheral portion 361c without being exposed to the external environment such as air. That is, in this modification, of the diffusion prevention layer 36b and the mounting layer 136c, the mounting layer 136c covers the contact layer 36a so that the end face 36a1 of the contact layer 36a is not exposed. Therefore, in this modification, the same effect as in modification (3) can be obtained.

[0102] (6) In the second embodiment, as shown in FIG. 5D, a step portion 136b3 may be provided on the first peripheral portion 361b of the diffusion prevention layer 136b, and a step portion 136c3 may be provided on the second peripheral portion 361c of the mounting layer 136c. In the step portion 136b3, only one step-like step is provided on the surface (outer surface) of the first peripheral portion 361b. In the step portion 136c3, only one step-like step is provided on the surface (outer surface) of the second peripheral portion 361c. However, multiple steps may be provided on each surface of the first peripheral portion 361b and the second peripheral portion 361c.

[0103] In the illustrated example, the step height of the first step portion 136b3 is smaller than the thickness of the first stacked portion 360b of the diffusion prevention layer 136b. The first step portion 136b3 is formed at the position of the end face 36a1 of the contact layer 36a. The position of the first step portion 136b3 may be shifted inward from the end face 36a1 of the contact layer 36a, or may be shifted outward from the end face 36a1 of the contact layer 36a.

[0104] The position of the second step portion 136c3 is shifted outward from the end face 36b1 of the diffusion prevention layer 136. The second step portion 136c3 may be formed at the same position as the end face 36b1 of the diffusion prevention layer 136b, or may be shifted inward from the end face 136b1 of the diffusion prevention layer 136b.

[0105] The diffusion prevention layer 136b having the step portion 136b3 can be formed by a lift-off method using, for example, a resist pattern having a stepped undercut as a mask. The mounting layer 136c having the step portion 136c3 can be formed by a similar method. In this modification, the same effect as in the second embodiment can be obtained. The first step portion 136b3 may be provided on the first peripheral portion 361b of the diffusion prevention layer 136b shown in FIG. 5B, or the second step portion 136c3 may be provided on the second peripheral portion 361c of the mounting layer 136c shown in FIG. 5C.

[0106] (7) In the third embodiment, as shown in FIG. 6B, the bottom surface of the contact layer 236a may be provided with unevenness 80. In the contact layer 236a shown in FIG. 6B, the unevenness 80 is formed on the entire bottom surface. The unevenness 80 is continuously formed from the bottom surface of the contact layer 236a to the bottom surface of the diffusion prevention layer 236b. In the illustrated example, the unevenness 80 formed on the bottom surface of the contact layer 236a is smaller than the unevenness 80 formed on the bottom surfaces of the first peripheral portion 361b of the diffusion prevention layer 236b and the second peripheral portion 361c of the mounting layer 236c, but may be equal to or larger than the unevenness 80. In this modification, the unevenness 80 can be formed over a wide range on the bottom surface of the stacked electrode 236, and the same effect as that of the third embodiment can be obtained.

[0107] The unevenness 80 may be formed only on the bottom surface of the contact layer 236a, or only on the bottom surface of the first peripheral portion 361b of the diffusion prevention layer 236b, or only on the bottom surface of the second peripheral portion 361c of the mounting layer 236c. The unevenness 80 may be formed only on the bottom surfaces of the contact layer 236a and the first peripheral portion 361b of the diffusion prevention layer 236b, or only on the bottom surfaces of the contact layer 236a and the second peripheral portion 361c of the mounting layer 236c.

[0108] (8) In each of the above embodiments, for example, the pressure sensor 10 is not limited to one having a stem 20 as shown in Fig. 1, but may be one having an electrode-attached strain-resistance film 30 formed on a flat substrate. Examples of materials for the substrate include Si and alumina (Al2O3).

[0109] (9) The step portion 136b3 or step portion 136c3 shown in Fig. 5D may be provided in the diffusion prevention layer 36b or mounting layer 36c shown in Fig. 4B to 4D. Also, the unevenness 80 shown in Fig. 6A and Fig. 6B may be provided in the interface between the laminated electrode 36 and the strain resistance film 32 shown in Fig. 4B to 4D. Also, the unevenness 80 shown in Fig. 6A and Fig. 6B may be provided in the interface between the laminated electrode 136 and the strain resistance film 32 shown in Fig. 5A to 5D. [Explanation of symbols]

[0110] 10...Pressure sensor 12...Connecting member 12a...Thread groove 12b...Flow path 14…Restraining member 16...Circuit board 20…Stem 21...Flange section 22…Membrane 22a…Inner surface 22b…External surface 30...Distortion-resistant film with electrodes 32,232…Distortion resistive film R1: First resistor R2…Second resistor R3…Third resistor R4: Fourth resistor 34…Electrical wiring 36, 136, 236...Laminated electrode for strain resistive film (Laminated electrode) 36a, 236a...contact layer 36b, 136b, 236b... Diffusion prevention layer 360b...first laminated section 361b…First peripheral part 36c, 136c, 236c...Implementation layer 360c…Second laminated part 361c…Second periphery 136b2,136c2…Slope part 136b3, 136c3…Step 52...Base insulation layer 72...Intermediate wiring 80…Unevenness

Claims

1. A laminated electrode provided on a strain-resistance film, The strain-resistance film includes Cr and Al, the laminated electrode has a contact layer overlapping the strain resistive film, a diffusion prevention layer overlapping the contact layer, and a mounting layer overlapping the diffusion prevention layer, the diffusion prevention layer has a first laminated portion laminated on the upper surface of the contact layer, and a first peripheral portion in contact with the upper surface of the strain-resistance film at a position outside an end face of the contact layer, the first peripheral portion covers an end face of the contact layer so that the end face of the contact layer is not exposed; The width of the first peripheral portion in a surface direction is 0.1 to 10 μm, The diffusion prevention layer covers the contact layer so that the contact layer is not exposed.

2. The laminated electrode according to claim 1 , wherein the mounting layer covers the diffusion prevention layer so that an end face of the diffusion prevention layer is not exposed.

3. 3. The laminated electrode according to claim 1, wherein the mounting layer overlapping the diffusion prevention layer or the diffusion prevention layer overlapping the contact layer extends at an incline toward an upper surface of the strain-resistance film located outside an end face of the contact layer.

4. A laminated electrode as described in claim 1, wherein an end face of the diffusion prevention layer is not covered by the mounting layer.

5. A laminated electrode as described in claim 1, wherein the interface between the diffusion prevention layer and the strain resistance film is uneven.

6. the contact layer includes Ti; the diffusion prevention layer contains a platinum group element, 6. The laminated electrode according to claim 1, wherein the mounting layer contains Au.

7. A laminated electrode according to any one of claims 1 to 6, the strain-resistance film on which the laminated electrode is provided.

8. A laminated electrode according to any one of claims 1 to 6, the strain-resistance film on which the laminated electrode is provided; A pressure sensor having a membrane on which the strain resistive film is provided.

Images