Hydrogen peroxide removal method and device, and pure water production device
Patent Information
- Application Number
- JP2021003463
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-01-13
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2041-01-13
AI Technical Summary
【0020】 本発明によれば、幅広い濃度範囲の過酸化水素を含む被処理水から長期間にわたり安定して過酸化水素を除去できるようになる。その結果、例えば、過酸化水素を含む被処理水が供給される水処理設備全体の安定した運用を行うことが可能になる。
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Abstract
Description
[Technical field]
[0001] The present invention relates to a method and apparatus for removing hydrogen peroxide from water in wastewater treatment and pure water / ultrapure water production processes, and to a pure water production apparatus. [Background technology]
[0002] Conventionally, hydrogen peroxide is widely used as an oxidizing agent together with chemicals such as acids and alkalis in cleaning and surface treatment of electronic components. Because hydrogen peroxide has oxidizing power, it is necessary to properly manage and remove hydrogen peroxide so that it does not flow into equipment with low oxidation resistance, such as ion exchange resin equipment that constitutes a water treatment system. In general, deterioration caused by oxidizing agents causes irreparable and fatal damage to water treatment equipment. In particular, it is known that ion exchange resins in electrodeionization (EDI) devices are easily deteriorated in the presence of oxidizing agents. For example, it is known that when hydrogen peroxide is contained in the water to be treated in an ultrapure water production system, part of the ion exchange resins in the ultrapure water production system are oxidized and decomposed, causing the elution of organic matter.
[0003] In addition, hydrogen peroxide has a strong sterilizing power due to its oxidizing power, so when wastewater containing hydrogen peroxide is discharged from a pure water system to an external wastewater system, it is necessary to remove the hydrogen peroxide before discharging it, since it may affect the biological treatment equipment included in the wastewater treatment system. In addition, pure water and ultrapure water production systems sometimes use ultraviolet oxidation equipment to break down total organic carbon (TOC) components, and it is known that the treated water after ultraviolet oxidation contains trace amounts of hydrogen peroxide.
[0004] Conventionally, methods for reducing hydrogen peroxide in water to be treated include adding a reducing agent, contacting the water with activated carbon, and contacting the water with a resin carrying a metal. In the method of adding a reducing agent, a reducing agent such as sodium sulfite, sodium hydrogen sulfite, or sodium thiosulfate is added to the water to be treated that contains hydrogen peroxide. Since the reaction rate between the reducing agent and hydrogen peroxide is very high, this method can reliably decompose and remove hydrogen peroxide. However, it is difficult to control the amount of reducing agent added, and in order to reliably remove hydrogen peroxide, an excessive amount of reducing agent must be added, and the reducing agent increases the amount of ions in the liquid, which may lead to deterioration of water quality.
[0005] In the method of contacting with activated carbon, the water to be treated is usually passed through a packed tower of activated carbon, but the reaction rate is slow, so the space velocity of the water passing through cannot be increased, and this causes problems such as the need for a large-sized device. In addition, there is a concern that activated carbon itself may be oxidized as hydrogen peroxide decomposes, causing the particles to collapse.
[0006] As a method of contacting with a resin carrying a metal, for example, a method has been proposed in which the water to be treated containing hydrogen peroxide is brought into contact with a catalytic resin in which a palladium or platinum catalyst is carried on an ion exchange resin (Patent Document 1). In this method, hydrogen peroxide is decomposed by the reaction shown in the following formula. 2H2O2 → 2H2O+O2
[0007] Although not related to the decomposition and removal of hydrogen peroxide, Patent Document 2 discloses, in relation to an ion exchanger filled in a concentrating compartment of an electrical regenerative deionization device, that the concentration compartment is filled with the ion exchanger so that the volume of the ion exchanger removed from the concentration compartment after the desalination process in the desalting compartment is 103% to 125% of the volume of the concentration compartment. [Prior art documents] [Patent documents]
[0008] [Patent Document 1] JP 2007-185587 A [Patent Document 2] JP 2016-129863 A Summary of the Invention [Problem to be solved by the invention]
[0009] Although the method of decomposing and removing hydrogen peroxide using a catalytic resin in which a catalyst made of palladium, platinum, or the like is supported on an ion exchange resin has a high decomposition rate of hydrogen peroxide compared to the method of contacting with activated carbon, it is desired to further improve the decomposition rate.In addition, it is known that the decomposition rate of hydrogen peroxide decreases with time in the method using a catalytic resin, and it is desired to be able to decompose hydrogen peroxide stably for a long period of time.
[0010] The present invention aims to provide a hydrogen peroxide removal method and device that can rapidly and stably treat hydrogen peroxide in a wide range of concentrations in water to be treated for a long period of time, as well as a pure water production system equipped with said device. Another object of the present invention is to provide a hydrogen peroxide removal method and device that can also be applied to wastewater treatment. [Means for solving the problem]
[0011] The hydrogen peroxide removal method of the present invention is a method for removing hydrogen peroxide contained in water to be treated, and includes a step of passing the water to be treated through a hydrogen peroxide removal chamber filled with an ion exchanger and provided between an anode and a cathode while applying a DC voltage between the anode and the cathode, at least a part of the ion exchanger filled in the hydrogen peroxide removal chamber is an ion exchanger carrying a metal catalyst having hydrogen peroxide decomposition ability, and the hydrogen peroxide content in a free state of the ion exchanger removed from the hydrogen peroxide removal chamber after the water passing step is The volume includes the voids between the ion exchanger particles. The filling rate, which is the volume divided by the volume of the hydrogen peroxide removal chamber, is 95% or more and 125% or less.
[0012] The hydrogen peroxide removal apparatus of the present invention is a hydrogen peroxide removal apparatus for removing hydrogen peroxide contained in water to be treated, and comprises an anode and a cathode, and a hydrogen peroxide removal chamber provided between the anode and the cathode and filled with an ion exchanger, at least a part of the ion exchanger filled in the hydrogen peroxide removal chamber is an ion exchanger carrying a metal catalyst having hydrogen peroxide decomposition ability, a DC voltage is applied between the anode and the cathode, and the DC voltage is applied between the anode and the cathode to pass the water to be treated through the hydrogen peroxide removal chamber, and the free state of the ion exchanger removed from the hydrogen peroxide removal chamber is The volume includes the voids between the ion exchanger particles. The filling rate, which is the volume divided by the volume of the hydrogen peroxide removal chamber, is 95% or more and 125% or less.
[0013] The pure water production system of the present invention comprises a hydrogen peroxide removal device based on the present invention, and an ultraviolet oxidation device provided upstream of the hydrogen peroxide removal device.
[0014] In the present invention, the hydrogen peroxide removal chamber arranged between the anode and the cathode is filled with an ion exchanger carrying a metal catalyst having hydrogen peroxide decomposition ability, and a direct current voltage is applied between the anode and the cathode while the water to be treated is passed through the hydrogen peroxide removal chamber. With this configuration, according to the present invention, the decomposition of hydrogen peroxide and the electrical regeneration of the ion exchanger proceed in parallel, and the hydrogen peroxide decomposition and removal performance can be stably maintained at a high level for a long period of time. Furthermore, the present invention is characterized in that the filling rate, which is the value obtained by dividing the volume of the ion exchanger in a free state taken out from the hydrogen peroxide removal chamber after the water to be treated is passed through the hydrogen peroxide removal chamber by the volume of the hydrogen peroxide removal chamber by applying a direct current voltage between the anode and the cathode, is 95% or more and 125% or less. By filling the hydrogen peroxide removal chamber with the ion exchanger to achieve such a filling rate, the effective electrical resistance of the hydrogen peroxide removal chamber can be reduced while the water to be treated is smoothly passed through the hydrogen peroxide removal chamber, and the value of the direct current voltage applied to the hydrogen peroxide removal device can be reduced. By reducing the applied DC voltage, the present invention makes it possible to reduce the power consumption per unit flow rate of water to be treated supplied to the hydrogen peroxide removal chamber.
[0015] The above-mentioned filling rate of the ion exchanger filled in the hydrogen peroxide removal chamber is measured after applying a DC voltage between the anode and the cathode and passing the water to be treated through the hydrogen peroxide removal chamber. In this state, the ion exchanger contains a sufficient amount of water, and the ion form is a mixture of regenerated and salt forms. For example, the volume of the ion exchanger, which is an ion exchange resin, varies depending on the water content and whether the ion form is regenerated or salt form, and the volume of the ion exchanger is maximum when it swells with sufficient water and the ion form is regenerated. Therefore, the hydrogen peroxide removal chamber is filled with ion exchangers that have a relatively small water content and / or have a salt ion form, and then a DC voltage is applied and the water to be treated is passed through the chamber to increase the volume of the ion exchanger, thereby filling the hydrogen peroxide removal chamber with ion exchangers so that the filling rate exceeds 100%.
[0016] In the present invention, examples of the metal catalyst having hydrogen peroxide decomposition ability include platinum group metal catalysts such as palladium and platinum, as well as iron, manganese, nickel, gold, silver, copper, chromium, aluminum, and compounds thereof. Among them, platinum group metal catalysts are more preferably used because they have high catalytic activity for hydrogen peroxide decomposition. The platinum group metal catalyst is a catalyst containing one or more metals selected from ruthenium, rhodium, palladium, osmium, iridium, and platinum. The platinum group metal catalyst may contain any one of these metal elements alone or may be a combination of two or more of these. Among them, platinum, palladium, and platinum / palladium alloys have high catalytic activity and are preferably used as platinum group metal catalysts.
[0017] The present invention is more advantageous when removing hydrogen peroxide from water to be treated that contains carbonic acid components that are a load on the anion exchanger, by using an anion exchanger carrying a platinum group metal catalyst as the metal catalyst. When the hydrogen peroxide removal chamber is partitioned by an anion exchange membrane on the anode side, the anion components, i.e., carbonic acid components, adsorbed from the water to be treated to the anion exchanger in the hydrogen peroxide removal chamber are desorbed from the anion exchanger by electrical regeneration and discharged in the form of anions from the hydrogen peroxide removal chamber through the anion exchange membrane on the anode side. In other words, the present invention not only produces treated water from which hydrogen peroxide has been removed, but also improves the quality of the treated water.
[0018] In addition, in the present invention, the regeneration state of the ion exchanger carrying the platinum group metal catalyst can be maintained by continuously applying a DC voltage. -1 It is also possible to set the SV to the above and operate the system. The space velocity SV is a unit that indicates how many times the volume of the ion exchanger carrying the platinum group metal catalyst packed in the hydrogen peroxide removal chamber is being treated per unit time. Specifically, the SV value can be calculated by dividing the flow rate (L / h) of the water to be treated by the volume (L) of the ion exchanger carrying the platinum group metal catalyst. Being able to operate at an SV value two or three times higher than normal is advantageous because it makes it possible to reduce the amount of catalyst, which is expensive because it carries a precious metal, by half or one third to treat the same amount of water to be treated.
[0019] In the hydrogen peroxide removal apparatus of the present invention, a deionization chamber filled with an ion exchanger may be provided adjacent to the cathode or anode side of the hydrogen peroxide removal chamber via an intermediate ion exchange membrane, and treated water treated in the hydrogen peroxide removal chamber may be passed through the deionization chamber. This configuration allows hydrogen peroxide to be removed from the water to be treated and desalted in the water to be treated simultaneously. By using the treated water discharged from the deionization chamber, it is possible to produce highly pure water and ultrapure water. Effect of the Invention
[0020] According to the present invention, it is possible to stably remove hydrogen peroxide from water to be treated that contains a wide range of hydrogen peroxide concentrations over a long period of time. As a result, it is possible to stably operate, for example, the entire water treatment facility to which water to be treated that contains hydrogen peroxide is supplied. [Brief description of the drawings]
[0021] [Figure 1] 1 is a schematic diagram showing a hydrogen peroxide removal device according to a first embodiment of the present invention. [Diagram 2] FIG. 2 is a schematic diagram showing a specific example of a hydrogen peroxide removal device. [Diagram 3] 3 is a schematic diagram showing an example of the flow of water in the hydrogen peroxide removal device shown in FIG. 2. [Figure 4] FIG. 2 is a schematic diagram showing another specific example of a hydrogen peroxide removal device. [Diagram 5] FIG. 2 is a schematic diagram showing another specific example of a hydrogen peroxide removal device. [Figure 6] FIG. 2 is a schematic diagram showing another specific example of a hydrogen peroxide removal device. [Figure 7] FIG. 2 is a schematic diagram showing another specific example of a hydrogen peroxide removal device. [Figure 8] FIG. 2 is a schematic diagram showing another specific example of a hydrogen peroxide removal device. [Figure 9] FIG. 4 is a schematic diagram showing a hydrogen peroxide removal device according to a second embodiment of the present invention. [Figure 10] FIG. 2 is a schematic diagram showing another specific example of a hydrogen peroxide removal device. [Figure 11] FIG. 2 is a schematic diagram showing another specific example of a hydrogen peroxide removal device. [Figure 12] FIG. 2 is a schematic diagram showing another specific example of a hydrogen peroxide removal device. [Figure 13] FIG. 2 is a schematic diagram showing another specific example of a hydrogen peroxide removal device. [Figure 14] FIG. 4 is a schematic diagram showing a hydrogen peroxide removal device according to a third embodiment of the present invention. [Figure 15] FIG. 2 is a schematic diagram showing a specific example of a hydrogen peroxide removal device. [Figure 16] FIG. 16 is a schematic diagram illustrating the operation of the hydrogen peroxide removal device shown in FIG. [Figure 17] FIG. 2 is a schematic diagram showing another specific example of a hydrogen peroxide removal device. [Figure 18] FIG. 2 is a schematic diagram showing another specific example of a hydrogen peroxide removal device. [Figure 19] FIG. 2 is a schematic diagram showing another specific example of a hydrogen peroxide removal device. [Figure 20] FIG. 2 is a schematic diagram showing another specific example of a hydrogen peroxide removal device. [Figure 21] FIG. 2 is a schematic diagram showing another specific example of a hydrogen peroxide removal device. [Figure 22] FIG. 11 is a schematic diagram showing a hydrogen peroxide removal device according to a fourth embodiment of the present invention. [Diagram 23] FIG. 2 is a schematic diagram showing another specific example of a hydrogen peroxide removal device. [Figure 24] FIG. 2 is a schematic diagram showing another specific example of a hydrogen peroxide removal device. [Diagram 25] FIG. 2 is a schematic diagram showing another specific example of a hydrogen peroxide removal device. [Figure 26] FIG. 2 is a schematic diagram showing another specific example of a hydrogen peroxide removal device. [Figure 27] FIG. 1 is a schematic diagram showing an example of the configuration of a conventional water purifying apparatus. [Figure 28] 1 is a schematic diagram showing an example of the configuration of a pure water producing apparatus based on the present invention. [Figure 29] FIG. 1 is a schematic diagram showing an example of the configuration of an ultrapure water production apparatus. [Diagram 30] FIG. 2 is a schematic diagram showing another example of the configuration of an ultrapure water production apparatus. [Diagram 31] FIG. 2 is a schematic diagram showing another example of the configuration of an ultrapure water production apparatus. [Diagram 32] FIG. 2 is a schematic diagram showing another example of the configuration of an ultrapure water production apparatus. [Diagram 33] FIG. 1 is a schematic diagram showing a main part of a hydrogen peroxide removal device according to a second embodiment. [Diagram 34] FIG. 11 is a schematic diagram showing a main part of a hydrogen peroxide removal device according to a third embodiment. [Diagram 35] 1 is a graph showing the results of Example 5. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0022] Next, the present invention will be described with reference to the drawings, with respect to an embodiment of the present invention. However, the present invention is not limited to the embodiment shown in the drawings.
[0023] [First embodiment] FIG. 1 shows the configuration of a hydrogen peroxide removal device according to a first embodiment of the present invention. The hydrogen peroxide removal device according to the present invention includes at least one hydrogen peroxide removal chamber 23 between an anode chamber 21 equipped with an anode 11 and a cathode chamber 25 equipped with a cathode 12, and the hydrogen peroxide removal chamber 23 is partitioned by a first ion exchange membrane located on the anode 11 side and a second ion exchange membrane located on the anode 12 side. The hydrogen peroxide removal chamber 23 is filled with an ion exchanger carrying a metal catalyst having hydrogen peroxide decomposition ability. In the example shown in FIG. 1, the first ion exchange membrane located on the anode 11 side is an anion exchange membrane 32, and the second ion exchange membrane located on the cathode 12 side is a cation exchange membrane 33, and the hydrogen peroxide removal chamber 23 is filled with an ion exchanger (IER) carrying a platinum group metal catalyst. In the figure, the ion exchanger carrying a platinum group metal catalyst is indicated as "Cat. IER". 1, an anode 11 and a cathode 12 face each other, and an anode chamber 21, a first concentrating chamber 22, a hydrogen peroxide removal chamber 23, a second concentrating chamber 24, and a cathode chamber 25 are arranged between the anode 11 and the cathode 12 in this order from the anode 11 side. The anode chamber 21 and the first concentrating chamber 22 are separated by a cation exchange membrane 31, the first concentrating chamber 22 and the hydrogen peroxide removal chamber 23 are separated by an anion exchange membrane 32, the hydrogen peroxide removal chamber 23 and the second concentrating chamber 24 are separated by a cation exchange membrane 33, and the second concentrating chamber 24 and the cathode chamber 25 are separated by an anion exchange membrane 34. The anode chamber 21, the first concentrating chamber 22, the second concentrating chamber 24, and the cathode chamber 25 are each filled with an ion exchanger that does not support a platinum group metal catalyst. Here, the ion exchanger may be either an anion exchanger or a cation exchanger, or both of them. When both an anion exchanger and a cation exchanger are used, the ion exchanger may be packed in a mixed bed configuration in which an anion exchanger and a cation exchanger are mixed and packed, or in a multi-layered bed configuration in which an anion exchanger layer and a cation exchanger layer are packed separately.
[0024] Next, the operation of the hydrogen peroxide removal device shown in Fig. 1 will be described. When hydrogen peroxide is removed from water to be treated that contains hydrogen peroxide, feed water is passed through anode chamber 21, first concentration chamber 22, second concentration chamber 24, and cathode chamber 25, respectively, and the water to be treated is passed through hydrogen peroxide removal chamber 23 with a DC voltage applied between anode 11 and cathode 12. When the water to be treated that contains hydrogen peroxide is passed through hydrogen peroxide removal chamber 23, the hydrogen peroxide in the water to be treated is decomposed into water and oxygen by a catalytic reaction with the platinum group metal catalyst supported on the ion exchanger in hydrogen peroxide removal chamber 23, and as a result, treated water from which hydrogen peroxide has been removed flows out of hydrogen peroxide removal chamber 23. At this time, in hydrogen peroxide removal chamber 23, a potential difference generated at the interface between different ion exchange materials by the applied current causes a water dissociation reaction (H2O → H + +OH - ) occurs simultaneously, and hydrogen ions (H + ) and hydroxide ion (OH - ) is generated. The interface between different kinds of ion exchange materials is, for example, the interface between an anion exchange membrane and a cation exchanger, the interface between a cation exchange membrane and an anion exchanger, or the interface between a cation exchanger and an anion exchanger. The hydrogen ions and hydroxide ions thus generated exchange the ion components previously adsorbed on the ion exchanger in the hydrogen peroxide removal chamber 23, and are desorbed from the ion exchanger. Among the desorbed ion components, anions move through the anion exchange membrane 32 to the first concentration chamber 22 closer to the anode 11, and are discharged from this first concentration chamber 22 as concentrated water. Meanwhile, cations move through the cation exchange membrane 33 to the second concentration chamber 24 closer to the cathode 12, and are discharged from this second concentration chamber 24 as concentrated water. Ultimately, the ion components in the water to be treated that are supplied to the hydrogen peroxide removal chamber 23 move to the first concentration chamber 22 and the second concentration chamber 24 and are discharged, and at the same time, the ion exchanger in the hydrogen peroxide removal chamber 23 is also regenerated. Electrode water is discharged from each of the anode chamber 21 and the cathode chamber 25. The DC voltage may be applied continuously or intermittently while the water to be treated is passing through the chamber.
[0025] There are no particular limitations on the feed water passed through the concentration chambers 22, 24 and the electrode chambers (i.e., the anode chamber 21 and the cathode chamber 25), and independent feed waters may be used for each, or the same feed water may be branched and used. Furthermore, the feed water may be the water to be treated or the treated water discharged from the hydrogen peroxide removal chamber 23, or a separate system of feed water not containing hydrogen peroxide may be passed through. In the figure, the flow of the feed water and the water to be treated in the electrode chambers, concentration chambers 22, 24, and hydrogen peroxide removal chamber 23 is parallel to each other, but the water may be passed so as to flow countercurrently between adjacent chambers.
[0026] In the configuration shown in FIG. 1, a basic configuration consisting of [concentration chamber (C) 22|anion exchange membrane (AEM) 32|hydrogen peroxide removal chamber (H) 23|cation exchange membrane (CEM) 33|concentration chamber (C) 24] is arranged between the anode 11 and the cathode 12. This basic configuration is called a cell set. In practice, a plurality of such cell sets ("N sets" in FIG. 1) are arranged in parallel between the electrodes, and the plurality of cell sets are electrically connected in series with one end serving as the anode 11 and the other end serving as the cathode 12, thereby increasing the processing capacity. In this case, adjacent concentration chambers can be shared between adjacent cell sets, so that the configuration of the hydrogen peroxide removal device based on the present invention can be configured as [anode chamber|CEM|C|X|X|···|X|AEM|cathode chamber], where X represents the repeating unit consisting of [AEM|H|CEM|C]. In such a series structure, with respect to the hydrogen peroxide removal chamber 23 closest to the anode chamber 21, the anode chamber 21 itself can function as the concentration chamber 22, without an independent concentration chamber 22 being interposed between the anode chamber 21. Similarly, with respect to the hydrogen peroxide removal chamber 23 closest to the cathode chamber 25, the cathode chamber 25 itself can function as the concentration chamber 24, without an independent concentration chamber 24 being interposed between the cathode chamber 25.
[0027] In the hydrogen peroxide removal device according to the present invention, as described above, a direct current voltage is applied between the anode 11 and the cathode 12 to electrically regenerate the ion exchanger, for example, granular ion exchange resin, in the hydrogen peroxide removal chamber 23, while removing and desalination hydrogen peroxide. In order to reduce the voltage applied between the anode 11 and the cathode 12, it is effective that the ion exchanger is densely packed in the hydrogen peroxide removal chamber 23 within a range in which water flow is not hindered. It is also known that the particle size of an ion exchanger, particularly an ion exchange resin, changes depending on its water content and ion form. When the ion form is the regenerated form, that is, when hydroxide ions are adsorbed to the ion exchange group in the case of an anion exchanger, or when hydrogen ions are adsorbed to the ion exchange group in the case of a cation exchanger, the particle size becomes larger than when the ion form is other than the regenerated form (for example, when chloride ions or sodium ions are adsorbed), that is, when the ion exchanger is in the salt form. Moreover, the particle size becomes larger when the water content of the ion exchanger is large. Ion exchangers, particularly ion exchange resins, are elastic and have the property of being deformed when pressure is applied and returning to their original shape when pressure application is stopped. Therefore, assuming that hydrogen peroxide removal chamber 23 does not deform, it is preferable to fill hydrogen peroxide removal chamber 23 with ion exchangers in a small particle size state, and then expand the ion exchangers by passing water through or by electrical regeneration so that the ion exchangers are densely packed inside hydrogen peroxide removal chamber 23. However, if the ion exchangers are present in hydrogen peroxide removal chamber 23 too densely, this is undesirable as it will hinder the passage of water through hydrogen peroxide removal chamber 23.
[0028] Therefore, in the hydrogen peroxide removal apparatus according to the present invention, a DC voltage is applied between the anode 11 and the cathode 12 to pass the water to be treated through the hydrogen peroxide removal chamber 23, and then the filling rate, which is the value obtained by dividing the volume of the ion exchanger in a free state and removed from the hydrogen peroxide removal chamber 23 by the volume of the hydrogen peroxide removal chamber 23, is set to be 95% or more and 125% or less. The filling rate is preferably 102% or more and 125% or less. Here, the volume of the ion exchanger in a free state refers to the apparent volume including the voids between the particles when the ion exchanger is not restrained by the hydrogen peroxide removal chamber 23. As will be described below, in the hydrogen peroxide removal apparatus according to the present invention, in addition to the ion exchanger supporting a metal catalyst, the hydrogen peroxide removal chamber 23 may be filled with an ion exchanger not supporting a metal catalyst. Since the effect of the present invention is believed to be due to the degree of physical adhesion between the ion exchangers, the filling rate in the case where ion exchangers carrying a metal catalyst and ion exchangers not carrying a metal catalyst coexist is determined based on the total free-state volume of the ion exchangers removed from hydrogen peroxide removal chamber 23. Various hydrogen peroxide removal devices based on the present invention will be described below, and in all of them the filling rate of the ion exchangers in hydrogen peroxide removal chamber 23 is 95% or more and 125% or less.
[0029] FIG. 2 shows an example in which, in the configuration shown in FIG. 1, the anode chamber 21 is filled with a cation exchange resin (CER), the concentration chambers 22, 24 and the cathode chamber 25 are filled with anion exchange resin (AER), and the hydrogen peroxide removal chamber 23 is filled with anion exchange resin (Cat. AER) supporting a platinum group metal catalyst.
[0030] 3 shows an example in which treated water from which hydrogen peroxide has been removed in the hydrogen peroxide removal chamber 23 is used as supply water to the anode chamber 21, the first concentration chamber 22, the second concentration chamber 24, and the cathode chamber 25 in the hydrogen peroxide removal apparatus shown in FIG. A portion of the treated water obtained from the hydrogen peroxide removal chamber 23 is passed through the first concentration chamber 22 and the second concentration chamber 24, and discharged as concentrated water. In addition, a portion of the treated water is passed through the cathode chamber 25, and the discharged electrode water is further passed through the anode chamber 21. By using the treated water from which hydrogen peroxide has been removed as supply water to be passed through the concentration chambers and the electrode chambers, the risk of oxidative deterioration of the ion exchangers contained in the concentration chambers and the electrode chambers is reduced.
[0031] In the hydrogen peroxide removal device of the first embodiment, in addition to the anion exchanger (Cat. AER) supporting a platinum group metal catalyst, an ion exchanger not supporting a metal catalyst can be filled in the hydrogen peroxide removal chamber 23. Such an example will be described below. When the hydrogen peroxide removal chamber 23 is filled with an ion exchanger not supporting a metal catalyst, it is preferable to determine the arrangement of each ion exchanger so that the ion exchanger supporting a metal catalyst is placed in contact with the inlet of the water to be treated in the hydrogen peroxide removal chamber 23 so that the ion exchanger is not deteriorated by hydrogen peroxide. In the following description, an anion exchange resin supporting a platinum group metal catalyst is also called a catalyst-supported anion exchange resin (Cat. AER). When simply referring to an anion exchange resin (AER) and a cation exchange resin (CER), they respectively refer to an anion exchange resin not supporting a metal catalyst and a cation exchange resin not supporting a metal catalyst.
[0032] 4, the hydrogen peroxide removal chamber 23 is filled with a mixture of a catalyst-supported anion exchange resin (Cat. AER) and an anion exchange resin (AER). Note that a cation exchange resin (CER) may be filled in place of the anion exchange resin (AER). In this configuration, the amount of expensive platinum group metal catalyst used can be reduced compared to when only a catalyst-supported anion exchange resin (Cat. AER) is filled in the hydrogen peroxide removal chamber 23, thereby reducing costs.
[0033] 5, hydrogen peroxide removal chamber 23 is filled with a multi-layered bed configuration in which a layer of catalyst-supported anion exchange resin (Cat. AER) and a layer of anion exchange resin (AER) are alternately arranged with the layer of catalyst-supported anion exchange resin (Cat. AER) being located upstream along the water flow. In this hydrogen peroxide removal chamber 23, hydrogen peroxide is decomposed and removed near the inlet for the water to be treated in hydrogen peroxide removal chamber 23, and anions are desalted throughout hydrogen peroxide removal chamber 23.
[0034] The hydrogen peroxide removal apparatus shown in Fig. 6 is the same as the hydrogen peroxide removal apparatus shown in Fig. 5, except that cation exchange resin (CER) is filled in place of anion exchange resin (AER) in hydrogen peroxide removal chamber 23. Therefore, in hydrogen peroxide removal chamber 23, a layer of catalyst-supported anion exchange resin (Cat. AER) and a layer of cation exchange resin (CER) are filled in a multi-layered bed configuration such that the layer of catalyst-supported anion exchange resin (Cat. AER) is located upstream along the water flow. In this hydrogen peroxide removal apparatus, hydrogen peroxide is decomposed and removed near the inlet of the water to be treated in hydrogen peroxide removal chamber 23, and desalination of anions and cations is performed overall.
[0035] 7, a layer of catalyst-supported anion exchange resin (Cat. AER), a layer of cation exchange resin (CER), and a layer of anion exchange resin (AER) are packed in hydrogen peroxide removal chamber 23 in this order from the upstream side along the water flow in a multi-layered bed configuration. In hydrogen peroxide removal chamber 23 of this hydrogen peroxide removal apparatus, removal of hydrogen peroxide and desalting of both anions and cations are also performed, and at the same time, regeneration of each ion exchange resin is performed.
[0036] In the hydrogen peroxide removal apparatus described using Figures 5 to 7, by making hydrogen peroxide removal chamber 23 into a multi-bed configuration, the amount of expensive platinum group metal catalyst used can be reduced compared to when only catalyst-supported anion exchange resin (Cat. AER) is filled in hydrogen peroxide removal chamber 23, thereby reducing costs.
[0037] As described above, the anode chamber can function as a concentration chamber without providing a concentration chamber adjacent to the anode chamber, and similarly, the cathode chamber can function as a concentration chamber without providing a concentration chamber adjacent to the cathode chamber. In the hydrogen peroxide removal device shown in FIG. 8, the anode 11, the anode chamber 26, the anion exchange membrane 32, the hydrogen peroxide removal chamber 23, the cation exchange membrane 33, the cathode chamber 27, and the cathode 12 are arranged in this order. Both the anode chamber 26 and the cathode chamber 27 function as concentration chambers. The anode chamber 26 is filled with anion exchange resin (AER) or cation exchange resin (CER), the hydrogen peroxide removal chamber 23 is filled with catalyst-supported anion exchange resin (Cat. AER), and the cathode chamber 27 is filled with anion exchange resin (AER) or cation exchange resin (CER). 2, except that the functions of concentration chambers 22, 24 are provided by anode chamber 26 and cathode chamber 27, respectively, and instead, concentration chambers 22, 24 are not provided. Therefore, the hydrogen peroxide removal apparatus shown in FIG. 8 operates in the same way as the hydrogen peroxide removal apparatus shown in FIG. 2.
[0038] [Second embodiment] Next, a hydrogen peroxide removal device according to a second embodiment of the present invention will be described. In the hydrogen peroxide removal device according to the first embodiment, a desalting chamber is provided adjacent to the hydrogen peroxide removal chamber 23 on the cathode side or the anode side of the hydrogen peroxide removal chamber 23 via an intermediate ion exchange membrane between the anode 11 and the cathode 12, and the treated water obtained by passing the water to be treated through the hydrogen peroxide removal chamber is passed through the desalting chamber. The desalting chamber is filled with an ion exchanger. With this configuration, removal of hydrogen peroxide from the water to be treated and desalting can be performed simultaneously, making it possible to produce pure water and ultrapure water of high purity. The intermediate ion exchange membrane may be an anion exchange membrane or a cation exchange membrane, or may be a composite membrane such as a bipolar membrane.
[0039] Fig. 9 shows a hydrogen peroxide device of the second embodiment. The illustrated hydrogen peroxide removal device has an intermediate ion exchange membrane 36 arranged instead of the second ion exchange membrane of the hydrogen peroxide removal device shown in Fig. 1. A deionization chamber 28 filled with an ion exchanger is provided on the cathode 12 side of the intermediate ion exchange membrane 36, and a second ion exchange membrane is arranged between the deionization chamber 28 and the cathode chamber 25, and treated water treated in the hydrogen peroxide removal chamber 23 is passed through the deionization chamber 28. The filling rate of the ion exchanger in the hydrogen peroxide removal chamber 23 is 95% or more and 125% or less, as in the first embodiment. In the figure, an anode 11, an anode chamber 21, a cation exchange membrane 31, a first concentration chamber 22, an anion exchange membrane 32, a hydrogen peroxide removal chamber 23, an intermediate ion exchange membrane 36, a desalting chamber 28, a cation exchange membrane 33, a second concentration chamber 24, an anion exchange membrane 34, a cathode chamber 25 and a cathode 12 are arranged in this order.
[0040] Fig. 10 shows a specific example of the hydrogen peroxide removal apparatus of the second embodiment. The hydrogen peroxide removal apparatus shown in Fig. 10 is obtained by disposing a deionization chamber 28 between the hydrogen peroxide removal chamber 23 and the second concentration chamber 24 in the hydrogen peroxide removal apparatus shown in Fig. 2. The hydrogen peroxide removal chamber 23 and the deionization chamber 28 are separated by a cation exchange membrane 35, which is an intermediate ion exchange membrane, and the deionization chamber 28 and the second concentration chamber 24 are separated by a cation exchange membrane 33, which is a second ion exchange membrane. The water to be treated is supplied to the hydrogen peroxide removal chamber 23, where hydrogen peroxide is decomposed and removed, and then the water is passed through the deionization chamber 28. Treated water from which hydrogen peroxide has been removed and desalted is discharged from the deionization chamber 28. In the hydrogen peroxide removal apparatus shown in FIG. 10 , the anion exchange membrane 32 to the second concentrating chamber 24 are defined as a repeating unit X, and multiple sets of repeating units X can be provided in series between the first concentrating chamber 22 adjacent to the anode chamber 21 and the anion exchange membrane 34 in contact with the cathode chamber 25.
[0041] The hydrogen peroxide removal apparatus shown in Fig. 11 differs from the hydrogen peroxide removal apparatus shown in Fig. 10 in that anion exchange resin and cation exchange resin are filled in a mixed bed (MB) form in deionization compartment 28. In Fig. 11, the intermediate ion exchange membrane separating hydrogen peroxide removal compartment 23 and deionization compartment 28 is composed of anion exchange membrane 37.
[0042] The hydrogen peroxide removal apparatus shown in Figure 12 differs from the hydrogen peroxide removal apparatus shown in Figure 10 in that anion exchange membrane 37 is used as an intermediate ion exchange membrane separating hydrogen peroxide removal chamber 23 and deionization chamber 28, and deionization chamber 28 is filled with a multi-layer bed configuration in which layers of cation exchange resin (CER) and layers of anion exchange resin (AER) are alternately arranged in this order along the water flow direction. Deionization chamber 28 and concentration chamber 24 on the cathode 12 side are separated by cation exchange membrane 33.
[0043] The hydrogen peroxide removal apparatus shown in FIG. 13 is the hydrogen peroxide removal apparatus shown in FIG. 12, except that an auxiliary hydrogen peroxide removal chamber 29 is disposed between the concentrating chamber 24 and the cathode chamber 25 on the cathode 12 side. This hydrogen peroxide removal chamber 29 is also filled with an anion exchanger (Cat. AER) carrying a platinum group metal catalyst at a filling rate of 95% or more and 125% or less, and the water to be treated is supplied to the chamber. The water discharged from the hydrogen peroxide removal chamber 29 is combined with the water discharged from the hydrogen peroxide removal chamber 23 and supplied to the deionization chamber 28. The concentrating chamber 24 and the hydrogen peroxide removal chamber 29 are adjacent to each other with an anion exchange membrane 34 sandwiched therebetween, and the hydrogen peroxide removal chamber 29 and the cathode chamber 25 are adjacent to each other with an anion exchange membrane 38 sandwiched therebetween. The hydrogen peroxide removal apparatus shown in FIG. 13 has a plurality of hydrogen peroxide removal chambers 23, 29, and therefore can remove hydrogen peroxide more efficiently.
[0044] [Third embodiment] In the hydrogen peroxide removal apparatus of the first embodiment, the hydroxide ions used to regenerate the ion exchanger in the hydrogen peroxide removal chamber 23 are generated by a water dissociation reaction that occurs at the point where the anion exchange resin and the cation exchange membrane contact each other, or at the point where the anion exchange resin and the cation exchange resin contact each other. Since the area where the ion exchange resin and the ion exchange membrane contact each other, and the area where the ion exchange resins contact each other, are small, the amount of hydroxide ions generated to regenerate the ion exchanger in the hydrogen peroxide removal chamber 23 is also small. If a large amount of hydroxide ions can be supplied to the hydrogen peroxide removal chamber 23, combined with the effect of setting the filling rate of the ion exchanger in the hydrogen peroxide removal chamber 23 to 95% or more and 125%, the regeneration efficiency of the ion exchanger can be further improved and the effective electrical resistance of the hydrogen peroxide removal chamber 23 can be further reduced. Therefore, in the hydrogen peroxide removal device of the third embodiment, a cation exchange membrane and an anion exchange membrane are placed one on top of the other between the hydrogen peroxide removal chamber 23 and the cathode 12, so that the cation exchange membrane is on the cathode 12 side and the anion exchange membrane is on the hydrogen peroxide removal chamber 23 side. With this configuration, when a DC voltage is applied between the anode 11 and the cathode 12, a dissociation reaction of water progresses at the interface between the cation exchange membrane and the anion exchange membrane due to the potential difference generated by the current, and hydroxide ions (OH- ) is supplied from the anion exchange membrane to the hydrogen peroxide removal chamber. As a result, the electrical resistance between anode 11 and cathode 12 becomes smaller, making it possible to pass a large current through the hydrogen peroxide removal chamber at a low voltage, thereby accelerating the regeneration of the ion exchanger in hydrogen peroxide removal chamber 23. When overlapping the cation exchange membrane and the anion exchange membrane, the two may be simply overlapped, or a catalyst that promotes the water dissociation reaction may be placed at the interface between the two to form a bipolar membrane.
[0045] Fig. 14 shows the configuration of a hydrogen peroxide removal device of the third embodiment. In this hydrogen peroxide removal device, an anion exchange membrane 81 is arranged on the surface of the cation exchange membrane 33 that separates the hydrogen peroxide removal chamber 23 and the second concentration chamber 24 in the hydrogen peroxide removal device shown in Fig. 1, and the anion exchange membrane 81 and the cation exchange membrane 33 are overlapped with each other. Specifically, in the hydrogen peroxide removal device shown in Fig. 14, the anode 11 and the cathode 12 face each other, and the anode chamber 21, the first concentration chamber 22, the hydrogen peroxide removal chamber 23, the second concentration chamber 24, and the cathode chamber 25 are arranged between the anode 11 and the cathode 12 in this order from the anode 11 side. The anode chamber 21 and the first concentration chamber 22 are separated by the cation exchange membrane 31, and the first concentration chamber 22 and the hydrogen peroxide removal chamber 23 are separated by the anion exchange membrane 32. The hydrogen peroxide removal chamber 23 and the second concentrating chamber 24 are separated by an anion exchange membrane 81 and a cation exchange membrane 33 stacked on top of each other. The second concentrating chamber 24 and the cathode chamber 25 are separated by an anion exchange membrane 34. The anode chamber 21, the first concentrating chamber 22, the second concentrating chamber 24 and the cathode chamber 25 are each filled with an ion exchanger that does not support a platinum group metal catalyst, as in the hydrogen peroxide removal device shown in Fig. 1. In this embodiment as well, the filling rate of the ion exchanger in the hydrogen peroxide removal chamber 23 is 95% or more and 125% or less.
[0046] Next, the operation of the hydrogen peroxide removal apparatus shown in Fig. 14 will be described. When hydrogen peroxide is removed from water to be treated that contains hydrogen peroxide, as in the case of the apparatus shown in Fig. 1, feed water is passed through the anode chamber 21, the concentration chambers 22, 24, and the cathode chamber 25, respectively, and the water to be treated is passed through the hydrogen peroxide removal chamber 23 with a DC voltage applied between the anode 11 and the cathode 12. When the water to be treated that contains hydrogen peroxide is passed through the hydrogen peroxide removal chamber 23, the hydrogen peroxide in the water to be treated is decomposed into water and oxygen by a catalytic reaction with the platinum group metal catalyst supported on the ion exchanger in the hydrogen peroxide removal chamber 23, and as a result, treated water from which hydrogen peroxide has been removed flows out of the hydrogen peroxide removal chamber 23. At this time, in the hydrogen peroxide removal chamber 23, a potential difference generated at the interface between different ion exchange materials by the applied current causes a water dissociation reaction (H2O → H + +OH - ) occurs, and hydrogen ions (H + ) and hydroxide ion (OH - ) is produced, and the ionic components previously adsorbed on the ion exchanger in the hydrogen peroxide removal chamber 23 are ion-exchanged by the hydrogen ions and hydroxide ions and are desorbed from the ion exchanger. Of the desorbed ionic components, anions move through the anion exchange membrane 32 to the first concentrating chamber 22 closer to the anode 11, and are discharged from this first concentrating chamber 22 as concentrated water. At the same time, the ion exchanger in the hydrogen peroxide removal chamber 23 is also regenerated. Electrode water is discharged from the anode chamber 21 and the cathode chamber 25. The application of a DC voltage may be carried out continuously or intermittently while the water to be treated is passing through.
[0047] 14, the water dissociation reaction proceeds efficiently at the interface between the anion exchange membrane 81 and the cation exchange membrane 33, and a large amount of hydroxide ions are supplied into the hydrogen peroxide removal chamber 23 via the anion exchange membrane 81. By supplying a large amount of hydroxide ions, the effective electrical resistance of the hydrogen peroxide removal chamber 23 can be reduced, and therefore the DC voltage applied between the anode 11 and the cathode 12 for electrical regeneration of the anion exchanger in the hydrogen peroxide removal chamber 23 can also be reduced.
[0048] 14, a repeating unit X is configured with a structure of [anion exchange membrane (AEM) 32|hydrogen peroxide removal chamber (H) 23|anion exchange membrane (AEM) 81|cation exchange membrane (CEM) 33|concentration chamber (C) 24], and multiple sets of repeating units X can be provided in series between the concentration chamber 22 adjacent to the anode chamber 21 and the anion exchange membrane 34 that separates the cathode chamber 25. In such a series structure, with respect to the hydrogen peroxide removal chamber 23 closest to the anode chamber 21, the anode chamber 21 itself can function as the concentration chamber 22 without interposing an independent concentration chamber 22 between the anode chamber 21 and the anode chamber 21. Similarly, with respect to the hydrogen peroxide removal chamber 23 closest to the cathode chamber 25, the cathode chamber 25 itself can function as the concentration chamber 24 without interposing an independent concentration chamber 24 between the cathode chamber 25 and the anode chamber 25.
[0049] FIG. 15 shows an example in which the anode chamber 21 is filled with a cation exchange resin (CER), the concentration chambers 22, 24 and the cathode chamber 25 are filled with an anion exchange resin (AER), and the hydrogen peroxide removal chamber 23 is filled with a catalyst-supported anion exchange resin (Cat. AER) in the configuration shown in FIG. 14. In other words, the hydrogen peroxide removal device shown in FIG. 15 is the device shown in FIG. 2, in which an anion exchange membrane 81 is disposed on the surface of the cation exchange membrane 33 that separates the hydrogen peroxide removal chamber 23 from the concentration chamber 24, facing the hydrogen peroxide removal chamber 23, and the anion exchange membrane 81 and the cation exchange membrane 33 are overlapped with each other. When the TOC components in the water to be treated are decomposed and removed by the ultraviolet oxidation device, the water discharged from the ultraviolet oxidation device contains carbonic acid components and a trace amount of hydrogen peroxide. When such water is treated as the water to be treated and hydrogen peroxide is decomposed and removed from the water to be treated, it is preferable to be able to remove the carbonic acid components as well as the hydrogen peroxide. In the apparatus shown in FIG. 15, hydroxide ions produced by the water dissociation reaction are supplied through anion exchange membrane 81, so that the hydrogen peroxide removal chamber 23 becomes a basic environment, and the carbonic acid components in the water to be treated are adsorbed to the anion exchanger as carbonate ions or bicarbonate ions, and then ion-exchanged by the hydroxide ions and move to the concentration chamber 22 through anion exchange membrane 32. Regeneration of the anion exchanger by the hydroxide ions is also promoted. Therefore, in the hydrogen peroxide removal apparatus shown in FIG. 15, hydrogen peroxide in the water to be treated can be decomposed and removed, and carbonic acid components can also be removed from the water to be treated. In the hydrogen peroxide removal apparatus shown in FIG. 15, as in the apparatus shown in FIG. 3, treated water after hydrogen peroxide removal in the hydrogen peroxide removal chamber 23 can be used as the supply water to the anode chamber 21, the first concentration chamber 22, the second concentration chamber 24, and the cathode chamber 25. Specifically, a portion of the treated water obtained from the hydrogen peroxide removal chamber 23 is passed through the concentration chambers 22 and 24 and discharged as concentrated water, and a portion of the treated water is passed through the cathode chamber 25 and the discharged electrode water is further passed through the anode chamber 21.
[0050] FIG. 16 is a diagram specifically illustrating the operation of the hydrogen peroxide removal device shown in FIG. 15, showing the hydrogen peroxide removal chamber 23 and its vicinity. As shown by the arrows, the flow of water is in the opposite direction between the hydrogen peroxide removal chamber 23 and the concentrating chambers 22 and 24 on both sides of the chamber. Here, the platinum group metal catalyst is made of palladium (Pd), and granular anion exchange resin (Pd AER) carrying the palladium catalyst is filled in the hydrogen peroxide removal chamber 23 as an anion exchanger. The concentrating chambers 22 and 24 are filled with granular anion exchange resin not carrying a metal catalyst as an anion exchanger. As shown in the figure, when a direct current is applied between the anode 11 and the cathode 12, a potential difference generated by the current causes a dissociation reaction of water to proceed at the interface between the anion exchange membrane 81 and the cation exchange membrane 33, generating hydrogen ions and hydroxide ions. The hydrogen ions move to the concentrating chamber 24 via the cation exchange membrane 33, and the hydroxide ions move to the hydrogen peroxide removal chamber 23 via the anion exchange membrane 81. In the following description, the granular anion exchange resin (Pd AER) supporting a palladium catalyst is also referred to as Pd-supported anion exchange resin (Pd AER).
[0051] In the hydrogen peroxide removal apparatus of the third embodiment, as in the apparatus of the first embodiment, in addition to the anion exchanger (Cat. AER) supporting a platinum group metal catalyst, an ion exchanger not supporting a metal catalyst can be filled into the hydrogen peroxide removal chamber 23. Such an example will be described below.
[0052] The hydrogen peroxide removal device shown in Fig. 17 is similar to the device shown in Fig. 4, except that an anion exchange membrane 81 is disposed on the surface of the cation exchange membrane 33 that separates the hydrogen peroxide removal chamber 23 from the concentration chamber 24, facing the hydrogen peroxide removal chamber 23, so that the anion exchange membrane 81 and the cation exchange membrane 33 are overlapped with each other. Even with this configuration, the amount of expensive platinum group metal catalyst used can be reduced, thereby reducing costs.
[0053] 18 is the same as the hydrogen peroxide removal apparatus shown in FIG. 5, except that an anion exchange membrane 81 is disposed on the surface of the cation exchange membrane 33, which separates the hydrogen peroxide removal chamber 23 from the concentration chamber 24, facing the hydrogen peroxide removal chamber 23, and the anion exchange membrane 81 and the cation exchange membrane 33 are overlapped with each other. In this hydrogen peroxide removal apparatus, as in the case described with reference to FIG. 16, when a direct current is applied between the anode 11 and the cathode 12, a potential difference caused by the current causes a dissociation reaction of water to proceed at the interface between the anion exchange membrane 81 and the cation exchange membrane 33, generating hydrogen ions and hydroxide ions. The hydroxide ions move from the anion exchange membrane 81 to both the layer of Pd-supported anion exchange resin (Pd AER) and the layer of anion exchange resin (AER) not supporting a metal catalyst. In this hydrogen peroxide removal device, hydrogen peroxide is decomposed and removed near the inlet of the water to be treated in the hydrogen peroxide removal chamber 23, and desalination of anions is performed in the entire hydrogen peroxide removal chamber 23.
[0054] The hydrogen peroxide removal device shown in Figure 19 is the same as the hydrogen peroxide removal device shown in Figure 18, except that cation exchange resin (CER) is filled in place of anion exchange resin (AER) in hydrogen peroxide removal chamber 23. Therefore, in hydrogen peroxide removal chamber 23, a layer of catalyst-supported anion exchange resin (Cat. AER) and a layer of cation exchange resin (CER) are filled in a multi-layered bed configuration such that the layer of catalyst-supported anion exchange resin (Cat. AER) is located upstream along the water flow. In this multi-layered bed configuration, anion exchange membrane 81 is not provided at the position where the cation exchange resin (CER) is formed, and the cation exchange resin (CER) and cation exchange membrane 33 are in direct contact with each other. In this hydrogen peroxide removal device, when a direct current is applied between the anode 11 and the cathode 12, a potential difference caused by the current causes a water dissociation reaction to proceed at the interface between the anion exchange membrane 81 and the cation exchange membrane 33, generating hydrogen ions and hydroxide ions. The hydrogen ions move to the concentration chamber 24 via the cation exchange membrane 33, and the hydroxide ions move to the hydrogen peroxide removal chamber 23 via the anion exchange membrane 81. Water also dissociates at the interface between the anion exchange membrane 32 and the cation exchange resin (CER) in the hydrogen peroxide removal chamber 23, generating hydrogen ions and hydroxide ions. The hydrogen ions diffuse through the cation exchange resin (CER) to regenerate the cation exchange resin (CER). Cations released from the cation exchange resin (CER) in the hydrogen peroxide removal chamber 23 move to the concentration chamber 24 on the cathode 12 side through the cation exchange resin (CER) at a position not overlapping with the anion exchange membrane 81. Therefore, in the hydrogen peroxide removal device shown in FIG. 19, removal of hydrogen peroxide and desalting of both anions and cations are carried out in the hydrogen peroxide removal chamber 23, and at the same time, regeneration of both the catalyst-supported anion exchange resin (Cat. AER) and the cation exchange resin (CER) is carried out.
[0055] The hydrogen peroxide removal device shown in FIG. 20 is the hydrogen peroxide removal device shown in FIG. 15, in which a layer of catalyst-supported anion exchange resin (Cat. AER), a layer of cation exchange resin (CER), and a layer of anion exchange resin (AER) are packed in the hydrogen peroxide removal chamber 23 in this order from the upstream side along the water flow in a multi-layered bed configuration. The anion exchange membrane 81, which overlaps with the cation exchange membrane 33, is provided only at the position where the layer of catalyst-supported anion exchange resin (Cat. AER) is formed. The cation exchange resin (CER) and the anion exchange resin (AER) are in direct contact with the cation exchange membrane 33. When a direct current is applied between the anode 11 and the cathode 12, a potential difference generated by the current causes a water dissociation reaction to proceed at the interface between the anion exchange membrane 81 and the cation exchange membrane 33, generating hydrogen ions and hydroxide ions. The hydroxide ions move from the anion exchange membrane 81 to the layer of Pd-supported anion exchange resin (Pd AER). At the same time, water dissociates at the interface between the anion exchange membrane 32 and the cation exchange resin (CER) in the hydrogen peroxide removal chamber 23, and at the interface between the anion exchange resin (AER) in the hydrogen peroxide removal chamber 23 and the cation exchange membrane 33, generating hydrogen ions and hydroxide ions. The hydrogen ions generated at the interface with the anion exchange membrane 32 diffuse within the cation exchange resin (CER) and regenerate the cation exchange resin (CER). The hydroxide ions generated at the interface with the cation exchange membrane 33 diffuse within the anion exchange resin (AER) and regenerate the anion exchange resin (AER). In the hydrogen peroxide removal chamber 23 of this hydrogen peroxide removal device, removal of hydrogen peroxide and desalting of both anions and cations are also performed, and at the same time, regeneration of each ion exchange resin is performed. In the hydrogen peroxide removal device shown in FIG. 20, the anion exchange membrane 81 overlapping the cation exchange membrane 33 may be provided not only at the position where the catalyst-supported anion exchange resin (Cat. AER) layer is formed, but also at the position where the anion exchange resin (AER) is formed.
[0056] In the hydrogen peroxide removal apparatus described using Figures 18 to 20, by making hydrogen peroxide removal chamber 23 into a multi-bed structure, the amount of expensive platinum group metal catalyst used can be reduced compared to when only catalyst-supported anion exchange resin (Cat. AER) is filled in hydrogen peroxide removal chamber 23, thereby reducing costs.
[0057] The hydrogen peroxide removal device shown in Fig. 21 is the same as the hydrogen peroxide removal device shown in Fig. 8, except that anion exchange membrane 81 is disposed on the surface of cation exchange membrane 33, which separates hydrogen peroxide removal chamber 23 from cathode chamber 27, facing hydrogen peroxide removal chamber 23, and anion exchange membrane 81 and cation exchange membrane 33 are superimposed on each other. This hydrogen peroxide removal device is the same as the hydrogen peroxide removal device shown in Fig. 15, except that anode chamber 26 and cathode chamber 27 each have the functions of concentration chambers 22, 24, and instead concentration chambers 22, 24 are not provided. Therefore, the hydrogen peroxide removal device shown in Fig. 21 operates in the same way as the hydrogen peroxide removal device shown in Fig. 15.
[0058] [Fourth embodiment] Next, a hydrogen peroxide removal device according to a fourth embodiment of the present invention will be described. In the fourth hydrogen peroxide removal device, in order to increase the amount of hydroxide ions supplied to the hydrogen peroxide removal chamber 23 in the hydrogen peroxide removal device according to the second embodiment described above, a cation exchange membrane and an anion exchange membrane are arranged between the hydrogen peroxide removal chamber 23 and the cathode 12, with the cation exchange membrane on the cathode 12 side and the anion exchange membrane on the hydrogen peroxide removal chamber 23 side. In this case, the intermediate ion exchange membrane itself separating the hydrogen peroxide removal chamber 23 and the desalting chamber 28 may be an anion exchange membrane and a cation exchange membrane overlapped with each other, with the anion exchange membrane on the hydrogen peroxide removal chamber 23 side. Alternatively, when the desalting chamber 28 is filled with at least an anion exchange resin, the intermediate ion exchange membrane may be an anion exchange membrane, and the desalting chamber 28 may be partitioned by an anion exchange membrane and a cation exchange membrane overlapped with each other, with the anion exchange membrane on the cathode 12 side and the anion exchange membrane on the hydrogen peroxide removal chamber 23 side. In this embodiment as well, the filling rate of the ion exchanger in the hydrogen peroxide removal chamber 23 is 95% or more and 125% or less.
[0059] The hydrogen peroxide removal device shown in FIG. 22 is the hydrogen peroxide removal device shown in FIG. 10, except that an anion exchange membrane 82 and a cation exchange membrane 35 are arranged on the hydrogen peroxide removal chamber 23 side of the cation exchange membrane 35 provided as an intermediate ion exchange membrane, so that the anion exchange membrane 82 and the cation exchange membrane 35 are overlapped with each other. In this case, the anion exchange membrane 82 and the cation exchange membrane 35 overlapped with each other correspond to the intermediate ion exchange membrane. The water to be treated is supplied to the hydrogen peroxide removal chamber 23, where hydrogen peroxide is decomposed and removed, and then the water is passed through the desalting chamber 28. The desalting chamber 28 discharges treated water from which hydrogen peroxide has been removed and desalted. In the hydrogen peroxide removal device shown in FIG. 22, the anion exchange membrane 32 to the second concentrating chamber 24 are defined as a repeating unit X, and multiple sets of repeating units X can be provided in series between the first concentrating chamber 22 adjacent to the anode chamber 21 and the anion exchange membrane 34 in contact with the cathode chamber 25.
[0060] 22, a water dissociation reaction occurs at the interface between anion exchange membrane 82 and cation exchange membrane 35 to generate hydrogen ions and hydroxide ions, and these hydroxide ions are supplied to hydrogen peroxide removal chamber 23, thereby reducing the effective electrical resistance of hydrogen peroxide removal chamber 23. This also promotes regeneration of the anion exchange resin in hydrogen peroxide removal chamber 23. This is advantageous for removing anion components, particularly carbon dioxide components, as well as hydrogen peroxide.
[0061] The hydrogen peroxide removal apparatus shown in Figure 23 is similar to the hydrogen peroxide removal apparatus shown in Figure 11, except that a cation exchange membrane 83 is arranged on the desalting chamber 28 side of the anion exchange membrane 37 provided as an intermediate ion exchange membrane, so that the anion exchange membrane 37 and the cation exchange membrane 83 are overlapped with each other. In the hydrogen peroxide removal apparatus shown in Figure 23, the anion exchange membrane 37 and the cation exchange membrane 83 overlapped with each other corresponds to the intermediate ion exchange membrane.
[0062] The hydrogen peroxide removal device shown in FIG. 24 is the hydrogen peroxide removal device shown in FIG. 12, except that an anion exchange membrane 81 is arranged on the deionization compartment 28 side of the cation exchange membrane 33 that separates the deionization compartment 28 from the concentration compartment 24, so that the anion exchange membrane 81 and the cation exchange membrane 33 are mutually overlapped. However, the anion exchange membrane 81 is provided only at the position in the deionization compartment 28 where the anion exchange resin (AER) is filled, and the cation exchange resin (CER) in the deionization compartment 28 is in direct contact with the cation exchange membrane 33. In this hydrogen peroxide removal device, when a direct current is applied between the anode 11 and the cathode 12, a potential difference generated by the current causes a dissociation reaction of water to proceed at the interface between the anion exchange membrane 81 and the cation exchange membrane 33, generating hydrogen ions and hydroxide ions. The hydroxide ions diffuse through the anion exchange resin (AER) in the deionization compartment 28 and move to the hydrogen peroxide removal chamber 23 through the anion exchange membrane 37, which is an intermediate ion exchange membrane. In addition, a water dissociation reaction occurs at the interface between the anion exchange membrane 37 and the cation exchange resin (CER) in the deionization chamber 28, generating hydrogen ions and hydroxide ions, which diffuse through the cation exchange resin (CER). As the hydrogen ions diffuse, the region in the deionization chamber 28 filled with the cation exchange resin (CER) becomes an acidic environment, and the carbonate component in the water to be treated becomes free carbon dioxide (CO2). This free carbon dioxide reaches the region in the deionization chamber 28 filled with the anion exchange resin (AER), and since this region is in a basic environment, it is adsorbed by the anion exchange resin as carbonate ions or bicarbonate ions (hydrogen carbonate ions), and then moves through the anion exchange membrane 37, the hydrogen peroxide removal chamber 23, and the anion exchange membrane 32 to the concentration chamber 22.
[0063] The hydrogen peroxide removal apparatus shown in Fig. 25 is the hydrogen peroxide removal apparatus shown in Fig. 24 in which the hydrogen peroxide removal chamber 23 and the deionization chamber 28 are interchanged, with the deionization chamber 28 located on the anode 11 side and the hydrogen peroxide removal chamber 23 located on the cathode 12 side, with an anion exchange membrane 37, which is an intermediate ion exchange membrane, sandwiched therebetween. In the hydrogen peroxide removal chamber 23, a catalyst-supported anion exchange resin (Cat. AER) is disposed on the inlet side of the water to be treated, and a cation exchange resin (CER) is disposed on the outlet side. The hydrogen peroxide removal chamber 23 and the concentration chamber 24 on the cathode 12 side are partitioned by a cation exchange membrane 33, but at the position where the catalyst-supported anion exchange resin (Cat. AER) is provided, an anion exchange membrane 81 is superimposed on the anode side 11 of the cation exchange membrane 33, and the layer of the catalyst-supported anion exchange resin (Cat. AER) is in contact with the anion exchange membrane 81. The layer of cation exchange resin (CER) is in direct contact with the cation exchange membrane 33. The deionization chamber 28 is filled with anion exchange resin (AER). The water to be treated passes through the hydrogen peroxide removal chamber 23 and is then supplied to the deionization chamber 28, from which hydrogen peroxide is removed and desalted treated water is discharged. In this hydrogen peroxide removal device, when a direct current is applied between the anode 11 and the cathode 12, a potential difference generated by the current causes a water dissociation reaction to proceed at the interface between the anion exchange membrane 81 and the cation exchange membrane 33, generating hydrogen ions and hydroxide ions. The hydroxide ions are supplied to the layer of Pd-supported anion exchange resin (AER) in the hydrogen peroxide removal chamber 23. The water dissociation reaction also proceeds at the interface between the anion exchange membrane 37, which is the intermediate ion exchange membrane, and the cation exchange resin (CER) in the hydrogen peroxide removal chamber 23, and the hydrogen ions generated at this time are supplied to the cation exchange resin (CER) in the hydrogen peroxide removal chamber 23.
[0064] The hydrogen peroxide removal apparatus shown in FIG. 26 is the hydrogen peroxide removal apparatus shown in FIG. 24, except that an auxiliary hydrogen peroxide removal chamber 29 is disposed between the concentrating chamber 24 and the cathode chamber 25 on the cathode 12 side. This hydrogen peroxide removal chamber 29 is also filled with an anion exchanger (Cat. AER) carrying a platinum group metal catalyst, and water to be treated is supplied to the hydrogen peroxide removal chamber 29. The water discharged from the hydrogen peroxide removal chamber 29 is combined with the water discharged from the hydrogen peroxide removal chamber 23 and supplied to the deionization chamber 28. The concentrating chamber 24 and the hydrogen peroxide removal chamber 29 are adjacent to each other with an anion exchange membrane 34 interposed therebetween, and the hydrogen peroxide removal chamber 29 and the cathode chamber 25 are adjacent to each other with an anion exchange membrane 38 interposed therebetween. The hydrogen peroxide removal apparatus shown in FIG. 26 has a plurality of hydrogen peroxide removal chambers 23, 29, and therefore can remove hydrogen peroxide more efficiently.
[0065] The anion exchanger used in the hydrogen peroxide removal device according to the present invention is not particularly limited, regardless of whether it is used to support a metal catalyst or not, and a monolithic porous anion exchanger or an anion exchange resin is preferably used. The anion exchange membrane is not particularly limited, but for example, a homogeneous anion exchange membrane or a heterogeneous anion exchange membrane is preferably used. The cation exchanger is not particularly limited, but for example, a monolithic porous cation exchanger or a cation exchange resin is preferably used. The cation exchange membrane is not particularly limited, but for example, a homogeneous cation exchange membrane or a heterogeneous cation exchange membrane is preferably used. In addition, the intermediate ion exchange membrane is not particularly limited, but for example, a homogeneous anion exchange membrane or a heterogeneous anion exchange membrane, a homogeneous cation exchange membrane or a heterogeneous cation exchange membrane, a bipolar membrane, etc. are preferably used.
[0066] The parent resin of the anion exchange resin or cation exchange resin is not particularly limited, but is preferably an organic polymer having a three-dimensional mesh structure. For example, examples of the parent organic polymer include a styrene-divinylbenzene copolymer (styrene-based) and an acrylic acid-divinylbenzene copolymer (acrylic-based).
[0067] Further, the types of anion exchangers include weakly basic anion exchangers, strongly basic anion exchangers, etc. The types of cation exchangers include weakly acidic cation exchangers, strongly acidic cation exchangers, etc. The ion exchangers carrying a platinum group metal catalyst used in the present invention are those in which particles of a platinum group metal catalyst are carried on the above-mentioned cation exchangers and anion exchangers.
[0068] There is no particular restriction on the manufacturing method of the ion exchanger carrying the platinum group metal catalyst used in the present invention, and the ion exchanger carrying the platinum group metal catalyst can be obtained by carrying platinum group metal particles on the ion exchanger by a known method. For example, there is a method in which the anion exchanger is immersed in an aqueous hydrochloric acid solution of palladium chloride, the chloropalladate anions are adsorbed on the anion exchanger by ion exchange, and then the anion exchanger is contacted with a reducing agent to carry the palladium metal nanoparticles on the anion exchanger. Alternatively, there is a method in which the anion exchanger is packed in a column, an aqueous hydrochloric acid solution of palladium chloride is passed through the column to adsorb the chloropalladate anions on the anion exchanger by ion exchange, and then the reducing agent is passed through the column to carry the palladium metal nanoparticles on the anion exchanger. The reducing agent used in these methods is not particularly limited, and examples thereof include alcohols such as methanol, ethanol, and isopropanol; carboxylic acids such as formic acid, oxalic acid, citric acid, and ascorbic acid; ketones such as acetone and methyl ethyl ketone; aldehydes such as formaldehyde and acetaldehyde; sodium borohydride; and hydrazine.
[0069] The water to be treated that is supplied to the hydrogen peroxide removal device according to the present invention is not particularly limited as long as it contains hydrogen peroxide, and the hydrogen peroxide concentration may be, for example, 1 μg / L or more, 5 μg / L or more, 10 μg / L or more, 100 μg / L or more, or 1000 μg / L or more. The water to be treated may also contain a carbonate component. Here, the carbonate component is H2CO3, HCO3 - , CO3 2-Carbonate components are generated when TOC components are decomposed and removed, for example, by an ultraviolet oxidation device. In this specification, the total amount of these carbonate components is called "total carbonic acid" and its concentration is expressed as a CO2 equivalent concentration (as CO2). The concentration of total carbonic acid in the water to be treated is not particularly limited, but may be, for example, 0.01 mg / L (as CO2) or more, 0.1 mg / L (as CO2) or more, or 1.0 mg / L (as CO2) or more. The conductivity of the water to be treated is also not particularly limited, but may be, for example, 0.1 μS / cm or more, or 1 μS / cm or more. The water to be treated may also contain salt components such as sodium. The concentration of sodium contained in the water to be treated is not particularly limited, but may be, for example, 1 μg / L or more, 10 μg / L or more, or 100 μg / L or more.
[0070] In the present invention, the space velocity of the water to be treated relative to the packed volume of the ion exchanger carrying a platinum group metal catalyst is not particularly limited as long as it can remove hydrogen peroxide. -1 That's it, 100h -1 More than 200h -1 The removal rate of hydrogen peroxide removed from the water to be treated is not particularly limited, but examples include 60% or more, 80% or more, 90% or more, and 95% or more.
[0071] In the present invention, the thickness of the hydrogen peroxide removal chamber 23 is preferably 9 mm or more and 30 mm or less. Here, the thickness of the hydrogen peroxide removal chamber 23 refers to the size of the hydrogen peroxide removal chamber 23 along the direction of voltage application when a DC voltage is applied between the anode 11 and the cathode 12, and the thickness direction of the hydrogen peroxide removal chamber 23 is generally perpendicular to the flow direction of the water to be treated in the hydrogen peroxide removal chamber 23. If the thickness of the hydrogen peroxide removal chamber 23 is too thin, the flow rate of the water to be treated that can be treated becomes too small. On the other hand, if the thickness of the hydrogen peroxide removal chamber 23 is too thick, the DC voltage to be applied between the anode 11 and the cathode 12 becomes excessively high, and the amount of hydroxide ions and hydrogen ions generated by dissociation of water is insufficient compared to the amount of the ion exchanger, so that electrical regeneration of the ion exchanger in the hydrogen peroxide removal chamber 23 is not performed sufficiently.
[0072] The hydrogen peroxide removal device according to the present invention can be incorporated, for example, into a pure water production system or an ultrapure water production system. Hereinafter, a pure water production system and an ultrapure water production system incorporating the hydrogen peroxide removal device according to the present invention will be described.
[0073] FIG. 27 shows an example of the configuration of a pure water production system in the prior art. In this pure water production system, a raw water tank 41 for storing raw water, a first reverse osmosis membrane device 51, a second reverse osmosis membrane device 52, a reverse osmosis membrane treated water tank 42, an electric deionizer (EDI) 54, an EDI treated water tank 43, an ultraviolet oxidation device (UV) 55, a non-regenerative ion exchange resin (CP) 56, and a degassing membrane (MD) 58 are arranged in this order, and the raw water is treated in this order. As a result, pure water is finally produced. In this pure water production system, when the equipment in the latter stage is full of water, a circulation operation is performed within the system, but there is a risk that the ion exchanger in the electric deionizer 54 will be oxidized and deteriorated by hydrogen peroxide generated by the ultraviolet oxidation device 55. Therefore, when circulating within the system, it is necessary to circulate the produced pure water to the EDI treated water tank 43 and circulate the treated water from the electrodeionization device 54 to the reverse osmosis treated water tank 42 so that the treated water from the ultraviolet oxidation device 55 is not circulated to the electrodeionization device 54. Such a pure water production system requires multiple lines and EDI treated water tanks for circulation, resulting in a complex configuration.
[0074] FIG. 28 shows an example of the configuration of a pure water production system equipped with a hydrogen peroxide removal device based on the present invention. In the pure water production system 300 shown in the figure, a raw water tank 41, a first reverse osmosis membrane device 51, a second reverse osmosis membrane device 52, a reverse osmosis membrane treated water tank 42, an ultraviolet oxidation device (UV) 55, a hydrogen peroxide removal device 100, an electric deionization device (EDI) 54, and a degassing membrane (MD) 58 are arranged in this order, and the raw water is treated in this order, resulting in the production of pure water. The hydrogen peroxide removal device 100 used here may be any type of hydrogen peroxide removal device based on the present invention, but it is preferable to use any of the hydrogen peroxide removal devices shown in FIGS. 1 to 26. In this pure water production system, when the downstream equipment to which the pure water is supplied is full, the produced pure water is circulated to the reverse osmosis membrane treated water tank 42. That is, by arranging the hydrogen peroxide removal device 100 after the ultraviolet oxidation device 55, it is possible to prevent the influence of hydrogen peroxide generated by the ultraviolet oxidation device 55 on the electrodeionization device 54. As is clear from the above description, the hydrogen peroxide removal device 100 itself has the same desalination performance as an electrodeionization device, and this configuration makes it possible to obtain pure water of high purity equivalent to that obtained when two electrodeionization devices are arranged in series. Depending on the desalination performance required for the pure water production system, the outlet water of the hydrogen peroxide removal device 100 may be directly supplied to the deaeration membrane (MD) 58 without providing the electrodeionization device (EDI) 54. By providing a single system for circulating the treated water, the EDI treated water tank and the EDI treated water circulation line required in the system shown in FIG. 27 are not required, and a low-cost pure water production system can be obtained.
[0075] 28, at least a portion of the treated water from the deaeration membrane (MD) 58 is circulated to the reverse osmosis membrane treated water tank 42, but treated water from the hydrogen peroxide removal apparatus 100 or the electrical deionization apparatus (EDI) 54 may also be circulated to the reverse osmosis membrane treated water tank 42. In addition, water that bypasses the ultraviolet oxidation device 55 may be, and is preferably, used as the supply water passed through the concentration chamber and electrode chamber of the hydrogen peroxide removal apparatus 100. By using water that bypasses the ultraviolet oxidation device 55, water with a low hydrogen peroxide concentration or no hydrogen peroxide is supplied to the concentration chamber and electrode chamber, so deterioration of the ion exchanger filled in the concentration chamber and electrode chamber can be suppressed.
[0076] In a pure water production system, a carbon dioxide removal means may be provided in the upstream of the hydrogen peroxide removal device. When the amount of carbon dioxide components in the water being treated that is supplied to the hydrogen peroxide removal device is reduced, it becomes possible to lower the voltage applied to the hydrogen peroxide removal device, thereby reducing power consumption. Carbon dioxide removal means may include a reverse osmosis (RO) device, the addition of a basic agent to the reverse osmosis device, and, although not shown in Figure 28, a deaeration membrane (MD), a decarbonation tower, an anion exchange resin tower, etc.
[0077] FIG. 29 shows an example of the configuration of an ultrapure water production system incorporating a hydrogen peroxide removal device according to the present invention. The illustrated ultrapure water production system 400 uses the pure water production system 300 shown in FIG. 28 as a primary pure water system, and further includes a subsystem to produce ultrapure water. In the subsystem, a pure water tank 45 is provided to store the primary pure water from the primary pure water system, and an ultraviolet oxidation device (UV) 61, a non-regenerative ion exchange resin (CP) 63, a degassing membrane (MD) 65, and an ultrafiltration membrane (UF) 67 are arranged in this order at the outlet of the pure water tank 45, and the primary pure water is treated in this order to produce ultrapure water. A part of the produced ultrapure water is circulated to the pure water tank 45. A microfiltration membrane may be used instead of the ultrafiltration membrane (UF) 67. Also, the primary pure water system may be configured without providing an electrical deionization device (EDI) 54.
[0078] The ultrapure water production system shown in Fig. 30 is obtained by rearranging the order of the ultraviolet oxidation device (UV) 55, hydrogen peroxide removal device 100, and electrodeionization device (EDI) 54 in the primary pure water system of the ultrapure water production system shown in Fig. 29 to the electrodeionization device (EDI) 54, ultraviolet oxidation device (UV) 55, and hydrogen peroxide removal device 100. The ultrapure water production system shown in Fig. 31 is obtained by providing a boron removal device such as a boron-selective ion exchange resin (B IER) 57 or a boron-selective adsorbent in a position subsequent to the electrodeionization device (EDI) 54 and preceding the ultraviolet oxidation device (UV) in the primary pure water system of the ultrapure water production system shown in Fig. 30.
[0079] In the ultrapure water production system, the hydrogen peroxide removal device 100 according to the present invention can be disposed in a subsystem. FIG. 32 shows the ultrapure water production system shown in FIG. 30, except that the hydrogen peroxide removal device 100 is removed from the primary pure water system and the outlet water of the ultraviolet oxidation device (UV) 55 is directly supplied to the degassing membrane (MD) 58, and the hydrogen peroxide removal device 100 is provided in place of the non-regenerative ion exchange resin (CP) 63 in the subsystem. In the primary pure water system, the non-regenerative ion exchange resin (CP) 56 is provided in place of the hydrogen peroxide removal device 100. Since the hydrogen peroxide removal device 100 can be provided with desalination performance, even if the hydrogen peroxide removal device 100 is provided in place of the non-regenerative ion exchange resin (CP) 63 in the subsystem, the quality of the ultrapure water obtained as the outlet water of the ultrafiltration membrane (UF) 67 does not deteriorate. In the subsystem, the non-regenerative ion exchange resin (CP) 63 may be left as it is and the hydrogen peroxide removal device 100 may be provided. In this way, ionic components that could not be removed by the hydrogen peroxide removal apparatus 100 can be removed by the non-regenerative ion exchange resin (CP) 63, and furthermore, hydrogen peroxide that cannot be removed by the non-regenerative ion exchange resin (CP) 63 can be removed, thereby complementing each function. When both the hydrogen peroxide removal apparatus 100 and the non-regenerative ion exchange resin (CP) 63 are provided in series, water may be passed through the hydrogen peroxide removal apparatus 100 first, or may be passed through the non-regenerative ion exchange resin (CP) 63 first. EXAMPLES
[0080] Next, the present invention will be described in more detail with reference to examples.
[0081] [Example 1] The hydrogen peroxide removal device shown in Figs. 15 and 16 was assembled such that a plurality of hydrogen peroxide removal chambers 23 were arranged between the anode 11 and the cathode 12. A 1 cm thick frame having a 10 cm x 10 cm square opening was prepared, and two of these frames were stacked and filled with regenerated Pd-loaded anion exchange resin (Pd AER) to form a 2 cm thick hydrogen peroxide removal chamber 23. The hydrogen peroxide removal chamber 23 was partitioned on the anode 11 side by an anion exchange membrane 32, and on the cathode 12 side by a membrane in which an anion exchange membrane 81 and a cation exchange membrane 33 were mutually stacked so that the cation exchange membrane 33 was on the cathode 12 side. The electrode chambers (anode chamber 21 and cathode chamber 25) and concentration chambers 22 and 24 were each filled with an ion exchanger using the same frame to make them 1 cm thick. Water having a conductivity of 1.3 μS / cm, a hydrogen peroxide concentration of 97.5 μg / L, and a total carbonate concentration of 0.103 mg / L (as CO2) was supplied to the electrode chambers, concentration chambers 22, 24, and hydrogen peroxide removal chamber 23, and a DC voltage was applied between anode 11 and cathode 12 so as to obtain a current of 1.04 A. The flow rate of the water to be treated into hydrogen peroxide removal chamber 23 was set to 88 L / h.
[0082] Approximately 1000 hours had passed since the start of water flow through the hydrogen peroxide removal apparatus and the application of DC voltage, and the system had stabilized. The hydrogen peroxide concentration in the treated water discharged from hydrogen peroxide removal chamber 23 was then determined, and the hydrogen peroxide removal rate in this hydrogen peroxide removal apparatus was calculated. At the same time, the resistivity of the water to be treated and the value of the DC voltage being applied at that time were determined, and the power consumption per unit flow rate of the water to be treated was calculated based on the applied voltage and current value. The results are shown in Table 1. After these measurements were completed, the Pd-supported anion exchange resin (Pd AER) was removed from hydrogen peroxide removal chamber 23 and its volume in the free state was determined, which was 95-100% of the volume of hydrogen peroxide removal chamber 23.
[0083] [Example 2] A hydrogen peroxide removal apparatus similar to that of Example 1 was assembled in which the hydrogen peroxide removal chamber 23 and the concentration chamber 24 located on the side of the cathode 12 are separated only by a cation exchange membrane 33. This hydrogen peroxide removal apparatus of Example 2 has the structure shown in Fig. 2. Fig. 33 shows the main parts of the hydrogen peroxide removal apparatus of Example 2. In the hydrogen peroxide removal apparatus of Example 2, by using only one frame used in Example 1, the hydrogen peroxide removal chamber 23 is 1 cm thick.
[0084] The same measurements as in Example 1 were carried out using the same water as in Example 1, with the flow rate of the water to be treated into hydrogen peroxide removal chamber 23 set to 56 L / h, and the current flowing between anode 11 and cathode 12 set to 0.66 A. The results are shown in Table 1. After the measurements were completed, the Pd-loaded anion exchange resin (Pd AER) was removed from hydrogen peroxide removal chamber 23 and its volume in a free state was measured, which was 95 to 100% of the volume of hydrogen peroxide removal chamber 23. In the hydrogen peroxide removal device of Example 2, a dissociation reaction of water proceeds at the interface between the Pd-loaded anion exchange resin (Pd AER) and cation exchange membrane 33, and the hydrogen ions generated at this time are released into concentration chamber 24 adjacent to hydrogen peroxide removal chamber 23 and react with the carbonic acid component contained in the water in concentration chamber 24, producing free carbonic acid. Since the free carbon dioxide does not have a charge, it is not affected by the charge repulsion of the cation exchange membrane 33 and diffuses from the concentration chamber 24 into the hydrogen peroxide removal chamber 23 through the cation exchange membrane 33. Since the free carbon dioxide is not in an ionic form, it is not easily adsorbed by the Pd-loaded anion exchange resin (Pd AER) in the hydrogen peroxide removal chamber 23 and leaks into the treated water, causing a deterioration in water quality. In order for the carbonic acid component to be adsorbed by the Pd-loaded anion exchange resin (Pd AER), it must be converted into carbonate ions or bicarbonate ions. In contrast, in the hydrogen peroxide removal device of the first embodiment, the anion exchange membrane 81 is superimposed on the cation exchange membrane 33 through which the free carbon dioxide diffuses, and therefore the free carbon dioxide is reliably converted into carbonate ions or bicarbonate ions when passing through the anion exchange membrane 81 before being released into the hydrogen peroxide removal chamber 23, so that the water quality of the treated water is less likely to deteriorate.
[0085] [Example 3] A hydrogen peroxide removal apparatus similar to that of Example 1 was assembled in which the hydrogen peroxide removal chamber 23 and the concentration chamber 24 located on the side of the cathode 12 are separated only by a cation exchange membrane 33. Figure 34 shows the main parts of the hydrogen peroxide removal apparatus of Example 3. In the hydrogen peroxide removal apparatus of Example 3, the thickness of the hydrogen peroxide removal chamber 23 is 2 cm, the same as in Example 1. The hydrogen peroxide removal apparatus of Example 3 also has the structure shown in Figure 2, and only the thickness of the hydrogen peroxide removal chamber 23 differs between Examples 2 and 3.
[0086] The same measurements as in Example 1 were carried out using the same water as in Example 1, with the flow rate of water to be treated into hydrogen peroxide removal chamber 23 set to 88 L / h, and the current flowing between anode 11 and cathode 12 set to 1.04 A. The results are shown in Table 1. After the measurements were completed, the Pd-loaded anion exchange resin (Pd AER) was removed from hydrogen peroxide removal chamber 23 and its volume in a free state was measured, which was 95 to 100% of the volume of hydrogen peroxide removal chamber 23. Note that in the hydrogen peroxide removal apparatus of Example 3, a water dissociation reaction also proceeds at the interface between the Pd-loaded anion exchange resin (Pd AER) and cation exchange membrane 33, and the hydrogen ions generated at this time diffuse into concentration chamber 24 via cation exchange membrane 33, producing free carbon dioxide.
[0087] [Table 1]
[0088] Comparing Examples 1 to 3, the hydrogen peroxide removal rate was almost the same, and Example 1 had the highest resistivity of the treated water. In all of Examples 1 to 3, the DC voltage applied between the anode 11 and the cathode 12 was within a practical range. However, in Example 1, the applied voltage was 10.0 V, whereas in Example 2, the applied voltage was 14.6 V, which was about 1.5 times that of Example 1, despite the current value being smaller than that of Example 1. In Example 3, which had the same current value as Example 1, the applied voltage was 29.2 V, which was about three times that of Example 1. As the applied voltage increased, the power consumption per unit flow rate of the treated water was 0.11 W·h / L in Example 1, whereas in Example 2 it was 0.17 W·h / L, which was about 1.5 times that of Example 1, and in Example 3 it was 0.33 W·h / L, which was about three times that of Example 1. Thus, in Example 1, the applied voltage can be reduced and the power consumption per amount of treated water can be reduced because, in Example 1, the water dissociation reaction occurs over the entire surface of the interface between the anion exchange membrane 81 and the cation exchange membrane 33, so that a large amount of hydroxide ions used for electrical regeneration of the ion exchanger are supplied to the hydrogen peroxide removal chamber 23. In contrast, in Examples 2 and 3, the water dissociation reaction proceeds only in a relatively narrow area, namely, the contact point between the Pd-loaded anion exchange resin (Pd AER) and the cation exchange membrane 33, so that the amount of hydroxide ions produced is small, resulting in an increase in the applied voltage. Also, in Example 1, the resistivity of the treated water is high because free carbonic acid diffusing from the concentration chamber 24 to the hydrogen peroxide removal chamber 23 is converted to carbonate ions or bicarbonate ions as it diffuses through the anion exchange membrane 81, and then captured by the Pd-loaded anion exchange resin (Pd AER).
[0089] [Example 4] The filling rate of the ion exchanger in the hydrogen peroxide removal chamber was examined. Here, the filling rate of the ion exchanger is a value obtained by dividing the volume of the ion exchanger in a free state taken out from the hydrogen peroxide removal chamber after applying a DC voltage between the anode and the cathode and passing the water to be treated through the hydrogen peroxide removal chamber by the volume of the hydrogen peroxide removal chamber. A hydrogen peroxide removal device having the same configuration as that of Example 1 was used, and the hydrogen peroxide removal chamber 23 was filled with a salt-type Pd-supported anion exchange resin (Pd AER). The hydrogen peroxide removal devices of Examples 4-1 and 4-2 were constructed by changing the filling amount at this time. Water having a conductivity of 1.3 μS / cm, a hydrogen peroxide concentration of 97.5 μg / L, and a total carbonic acid concentration of 0.103 mg / L (as CO2) was supplied to the electrode chamber, the concentration chambers 22 and 24, and the hydrogen peroxide removal chamber 23, and a voltage was applied between the anode 11 and the cathode 12 so that the current was 1.04 A. The flow rate of the water to be treated into the hydrogen peroxide removal chamber 23 was set to 88 L / h.
[0090] For each of the hydrogen peroxide removal devices of Examples 4-1 and 4-2, the hydrogen peroxide concentration in the treated water discharged from hydrogen peroxide removal chamber 23 was determined when the system stabilized approximately 500 hours after water flow through the hydrogen peroxide removal device and application of DC voltage began, and the hydrogen peroxide removal rate in this hydrogen peroxide removal device was determined. At the same time, the resistivity of the water to be treated and the value of the DC voltage applied at that time were determined. The results are shown in Table 2. After these measurements were completed, the Pd-supported anion exchange resin (Pd AER) was removed from the hydrogen peroxide removal chamber 23 and its volume in the free state was determined to determine the filling rate, which was 110-115% in Example 4-1 and 95-100% in Example 4-2.
[0091] [Table 2]
[0092] Comparing Example 4-1 and Example 4-2, the hydrogen peroxide removal rate is almost the same, but there is a slight difference in the resistivity of the treated water. However, in Example 4-1 with a high filling rate, the applied voltage is 6.5 V, whereas in Example 4-2 with a low filling rate, the applied voltage is 29.2 V, which is about 4.5 times that of Example 4-1. Even compared to Example 1, the applied voltage could be lowered in Example 4-1 with a higher filling rate. It was found that the applied voltage could be lowered by increasing the filling rate within a range that does not prevent the flow of the water to be treated. In addition, it is considered that the resistivity of the treated water in Example 4-1 was slightly higher and more favorable because the voltage was lowered and the current flowed more easily.
[0093] [Example 5] The relationship between the packing rate of the ion exchanger carrying a platinum group metal catalyst and the electrical resistance of the hydrogen peroxide removal chamber was investigated. 3 A space was prepared, and this space was filled with Pd-loaded anion exchange resin in a salt form to correspond to the packing rate, and ultrapure water at a temperature of 25°C was passed through it. An LCR meter was then used to apply an AC voltage of 1 kHz and 1000 mV between the plate electrodes to measure the impedance between the plate electrodes, and this was evaluated as the electrical resistance when a DC voltage was applied during operation as a hydrogen peroxide removal device. The results are shown in Figure 35. As shown in Figure 35, when the packing rate was less than 0.95 (i.e., 95%), the electrical resistance became significantly large, and a lot of energy was required for the electrical regeneration of the ion exchanger in the hydrogen peroxide removal chamber 23. It was found that the packing rate is preferably 0.95 to 1.25 (i.e., 95% to 125%), and more preferably 1.02 to 1.25 (i.e., 102% to 125%).
[0094] [Example 6] As in Example 4, the filling rate of the ion exchanger in the hydrogen peroxide removal chamber was examined. A hydrogen peroxide removal device having the same configuration as in Example 3 shown in FIG. 34 was used, and the hydrogen peroxide removal chamber 23 was filled with a salt-type Pd-supported anion exchange resin (Pd AER). By changing the filling amount at this time, the hydrogen peroxide removal devices of Examples 6-1 and 6-2 were constructed. In Example 6-1, water with a conductivity of 1.2 μS / cm, a hydrogen peroxide concentration of 102 μg / L, and a total carbonate concentration of 0.104 mg / L (as CO2) was supplied to the electrode chamber, the concentration chambers 22, 24, and the hydrogen peroxide removal chamber 23, and in Example 6-2, water with a conductivity of 1.3 μS / cm, a hydrogen peroxide concentration of 96.3 μg / L, and a total carbonate concentration of 0.103 mg / L (as CO2) was supplied. In both Example 6-1 and Example 6-2, the flow rate of the water to be treated into the hydrogen peroxide removal chamber 23 was set to 88 L / h, and a voltage was applied between the anode 11 and the cathode 12 so that the current was 1.04 A.
[0095] For each of the hydrogen peroxide removal devices of Examples 6-1 and 6-2, the concentration of hydrogen peroxide contained in the treated water discharged from hydrogen peroxide removal chamber 23 was determined when the system stabilized approximately 300 hours after water flow through the hydrogen peroxide removal device and application of DC voltage began, and the hydrogen peroxide removal rate of this hydrogen peroxide removal device was determined. At the same time, the resistivity of the treated water, the value of the DC voltage applied at that time, and the power consumption per amount of treated water were determined. The results are shown in Table 3. After these measurements were completed, the Pd-supported anion exchange resin (Pd AER) was removed from the hydrogen peroxide removal chamber 23 and its volume in a free state was determined to determine the filling rate, which was 110-115% in Example 6-1 and 95-100% in Example 6-2.
[0096] [Table 3]
[0097] Comparing Example 6-1 and Example 6-2, the hydrogen peroxide removal rate is almost the same, but there is a difference in the resistivity of the treated water. With regard to the applied voltage, Example 6-1, which has a high filling rate, had less than half the voltage of Example 6-2, which has a low filling rate, and the power consumption was accordingly lower. It is believed that the lower voltage, which made it easier for current to flow, resulted in the resistivity of the treated water in Example 6-1 being higher than in Example 6-2, resulting in a better value. [Explanation of symbols]
[0098] 11 Anode 12 Cathode 21,26 Anode chamber 22,24 Concentration chamber 23,29 Hydrogen peroxide removal chamber 25,27 Cathode chamber 28 Desalination room 31,33,35,83 Cation Exchange Membrane (CEM) 32,34,37,38,81,82 Anion exchange membrane (AEM) 36 Intermediate ion exchange membrane 51,52 Reverse osmosis membrane equipment 54 Electrodeionizer (EDI) 55,61 Ultraviolet oxidation equipment (UV) 56,63 Non-regenerative ion exchange resin (CP) 57 Boron-selective ion exchange resin (B IER) 58,65 Degassing membrane (MD) 67 Ultrafiltration membrane (UF) 100 Hydrogen peroxide removal device 300 Pure water production equipment 400 Ultrapure water production equipment
Claims
1. A method for removing hydrogen peroxide contained in water to be treated, comprising the steps of: The method includes a step of passing the water to be treated through a hydrogen peroxide removal chamber filled with an ion exchanger and disposed between an anode and a cathode while applying a DC voltage between the anode and the cathode, At least a portion of the ion exchanger packed in the hydrogen peroxide removal chamber is an ion exchanger carrying a metal catalyst having hydrogen peroxide decomposition ability, a filling factor, which is the value obtained by dividing the bulk volume, including voids between particles, of the ion exchanger in a free state when removed from the hydrogen peroxide removal chamber after the water passing step by the volume of the hydrogen peroxide removal chamber, is 95% or more and 125% or less.
2. The method of claim 1 , wherein the fill factor is 102% or more and 125% or less.
3. 3. The method according to claim 1, wherein the metal catalyst is a platinum group metal catalyst and the ion exchanger on which the metal catalyst is supported is an anion exchanger.
4. 4. The method according to claim 1, wherein the hydrogen peroxide removal chamber is partitioned by an anion exchange membrane on the anode side and by an ion exchange membrane on the cathode side.
5. A hydrogen peroxide removal device for removing hydrogen peroxide contained in water to be treated, an anode and a cathode; a hydrogen peroxide removal chamber provided between the anode and the cathode and filled with an ion exchanger; having At least a portion of the ion exchanger packed in the hydrogen peroxide removal chamber is an ion exchanger carrying a metal catalyst having hydrogen peroxide decomposition ability, A DC voltage is applied between the anode and the cathode, a filling rate, which is a value obtained by dividing the bulk volume, including voids between particles of the ion exchanger, in a free state when the ion exchanger is removed from the hydrogen peroxide removal chamber after a DC voltage is applied between the anode and the cathode to pass the water to be treated through the hydrogen peroxide removal chamber, by the volume of the hydrogen peroxide removal chamber, of 95% or more and 125% or less.
6. 6. The hydrogen peroxide removal device according to claim 5, wherein the filling rate is 102% or more and 125% or less.
7. 7. The hydrogen peroxide removal apparatus according to claim 5, wherein the metal catalyst is a platinum group metal catalyst, and the ion exchanger on which the metal catalyst is supported is an anion exchanger.
8. 8. The hydrogen peroxide removal apparatus according to claim 5, wherein the hydrogen peroxide removal chamber is partitioned by an anion exchange membrane on the anode side and by an ion exchange membrane on the cathode side.
9. A deionization chamber filled with an ion exchanger is provided on the cathode side or the anode side of the ion exchange membrane, 9. The hydrogen peroxide removal apparatus according to claim 8, wherein water treated in the hydrogen peroxide removal chamber is passed through the deionization chamber.
10. 10. The hydrogen peroxide removal apparatus according to claim 5, wherein the ion exchanger carrying the metal catalyst is disposed in the hydrogen peroxide removal chamber in contact with an inlet of the water to be treated.
11. The hydrogen peroxide removal device according to any one of claims 5 to 10, an ultraviolet oxidation device provided upstream of the hydrogen peroxide removal device; A pure water production apparatus having the above structure.
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